EP1819489B1 - Vorrichtung und verfahren zum portionieren - Google Patents

Vorrichtung und verfahren zum portionieren Download PDF

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Publication number
EP1819489B1
EP1819489B1 EP05789890.0A EP05789890A EP1819489B1 EP 1819489 B1 EP1819489 B1 EP 1819489B1 EP 05789890 A EP05789890 A EP 05789890A EP 1819489 B1 EP1819489 B1 EP 1819489B1
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EP
European Patent Office
Prior art keywords
portioning
cutting
cutting material
cut
plunger
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Application number
EP05789890.0A
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German (de)
English (en)
French (fr)
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EP1819489A2 (de
Inventor
Thomas Völkl
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Individual
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Individual
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Priority to PL05789890T priority Critical patent/PL1819489T3/pl
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B26D2210/04—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers controlling the volume by pressing the food product, e.g. meat to a predetermined shape before cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/30—Means for performing other operations combined with cutting for weighing cut product

Definitions

  • the invention relates to a device and a method for weight-accurate portioning.
  • the strand-like material to be cut in a front open and closed at the rear by a longitudinally movable ram forming tube, which has a constant cross-section in the longitudinal direction, inserted and pressed by pushing forward of the ram so that it is a shorter strand with constant cross section corresponding to the cross section of the forming tube is created.
  • the strand of material to be cut is displaced out of the front end into the usually immediately adjoining portioning chamber, a slice is cut off by means of the press ram, and so forth.
  • the pressure and friction conditions between material to be cut and the surrounding component differ considerably from one another, if the front end of the forming tube or the portioning chamber on the one hand with the rear end of the forming tube, where the material to be cut by means of the press ram for pre-deformation or pre-compression and for advancing in the portioning chamber is compared.
  • the process speed which is of great importance for the processor, is also not optimal when using the same portioning chamber in succession by filling, separating, emptying and refilling. This was tried to improve by changing chambers, which then had the disadvantage of a non-variable volume.
  • a pressing device in which a piece of meat can be pressed in both a longitudinal and in a transverse direction in a mold.
  • cutting devices are known in which a pre-compressed piece of meat is additionally cut into slices or cubes.
  • a cutting device in which the separated slices of the meat piece are received in a forming tube with respect to the knife portioner whose bottom is formed by a counterpressure to the longitudinal plunger counterstamp, which is gradually withdrawn, so that at the end of the slicing the entire cut piece of meat in this portioning tube is located.
  • the two-part design of the forming tube as gutter and retractable side punch facilitates the insertion of the material to be cut into the forming tube
  • the cross section of the forming tube could be largely approximated to the cross section of the material to be cut before the material to be pre-pressed in the longitudinal direction in the forming tube by means of the press ram becomes.
  • the transverse deformation of the material to be cut is minimized, so that the material to be cut is protected, and thus improves both the weight stability and the dimensional stability of the slices to be separated.
  • the pressure in or close to the part of the sliced product can be changed during processing for this purpose, for example by changing the Pressing force of the press stamp, but above all by changing the volume of the portioning chamber and thus of the disc to be produced:
  • the bottom of the portioning chamber is movable in the feed direction as a counter punch, which closes the portioning chamber, and formed controllable, over a distance which corresponds in particular to a multiple of the target thickness of a disc.
  • the latter allows the additional advantage to be able to separate several slices one after the other, without having to immediately remove them from the portioning chamber. So it is the already separated slices by means of the whole cutting material gradually shifted further into the portioning chamber and separated, and gradually retracted to the same extent the counter punch to create the necessary volume for this purpose. This is possible over a whole number of slices, in particular over the entire sliced product, since the effect that different elastic areas, ie muscle fiber types, are present within a material to be cut, and accordingly behave and expand differently after the separation, only over the Number of discs totaled adversely affect the newly separated disc can.
  • the entire slices are sliced successively sliced into slices in the Portionierhunt, so that there finally cut the entire sliced present in the Portionierhunt, can thus create a particularly simple and inexpensive machine by no device part is needed, the immediately after the separation of a disc, these are displaced out of the cutting area with the aid of the portioning chamber and removed, and a new empty portioning chamber is provided at the cutting position.
  • This device part must be very fast and work very precisely, which makes a high mechanical effort and thus a high cost share of the overall device.
  • portioning chambers and thus portioning tubes and preferably two forming tubes are preferably present per machine, which can be moved back and forth between two positions, namely the cutting position for cutting the material to be cut and a discharge position spaced therefrom. especially back and forth, are.
  • a second forming tube located next to it in the ejection position can already be filled with new material to be cut.
  • the new loading of the second forming tube or the unloading of the second Portionierrohres done can be selected by the operator, so that a time buffer is given for other activities, and for example several such machines can be operated by a single operator.
  • the sliced food can be transported on a conveyor belt or stored in trays and then portioned manually and semi-automatically or fully automatically and further processed.
  • Such a machine is then particularly inexpensive to produce, if the corresponding individual parts such as mold tube and Portionierhunt, forming tube gutter and Portionier gutter, the respective transverse punches and / or ram and counter punch are identical, so that a machine with two or even more pairs of molded tube and Portionierrohr can be constructed from the same individual parts.
  • this offers the advantage that in this cross-sectional shape, the typical cutting material in the form of a pig's salmon can still be pressed to this cross-sectional shape, and yet there is a form in which the cutting of uniform cube-shaped body is possible.
  • control of the ram and the counter ram will allow a precisely synchronous movement of these two rams, or even a mechanical coupling of the two rams, preferably decoupled, can be provided.
  • a fourth advantage of the longitudinally movable counter punch is to move both forward over the target thickness by a small distance when pushing forward the meat strand and analog backward movement of the counter punch for the purpose of filling the Portionier chamber both together and then counter punch and cutting material, possibly also the ram, back against the feed direction to move back so far until the counter punch has reached the desired position in the portioning cavity.
  • This can help to set a predetermined pressure for the portioning chamber defined by the counter punch, since despite significant incompressibility of the material to be cut, the pressure at the front end of the material to be cut may deviate greatly from the pressure applied by the ram due to the friction occurring therebetween between material to be cut and shaped tube etc.
  • a pressure measurement in the portioning cavity can be provided, for example by measuring the pressure or the pressing force of the counter punch.
  • the correlation between the volume and the weight absorbed therein depends on the specific weight of the material to be cut, and although this is slightly but not completely insignificant, on the pressure prevailing in the material to be cut.
  • the pressure in the portioning chamber should be between predefined limits before or during portioning, that is to say cutting off of the slice, since too low a pressure in the material to be cut can lead to incomplete filling of the portioning chamber and too high an internal pressure Structure of the material to be cut can damage.
  • the goal is to this before beginning the cutting process prevailing pressure to keep as constant as possible during the cutting process.
  • the volume displacement effected by the penetrating portioning knife is compensated for by the same degree, ie in particular increasingly and not abruptly, retracted counter punch, which allows the constant pressure as at the beginning of the cutting process.
  • this plate-shaped portioning knife to absorb the pressure in the longitudinal direction by the material to be cut, generated by the ram, is preferably in the feed direction upstream of the portioning knife a transversely in the feed path einbringbare, stable pre-pressing, which also closes the mold cavity close to the front, provided.
  • the pre-press plate After preforming and pre-compression of the material to be cut, which at a higher pressure than in the subsequent advancing and portioning, namely with usually 1.0 bar to 6.0 bar against a pressure in the portioning chamber when portioning only 0.2 bar to 1.0 bar, the pre-press plate is moved out of the feed path in the transverse direction and moves the material to be cut in the feed direction for portioning.
  • Compression punches and / or counter punches are usually driven by a conventional punch drive, such as a hydraulic cylinder or an electric drive or the like, preferably only in alignment with the feed path such a drive unit, with multiple present on a turret or a transverse displacement unit Portionier plates or molding tubes.
  • a conventional punch drive such as a hydraulic cylinder or an electric drive or the like, preferably only in alignment with the feed path such a drive unit, with multiple present on a turret or a transverse displacement unit Portionier plates or molding tubes.
  • the counter punch can also be actuated by means of spring bias and / or be acted upon in spite of its adjustability in the longitudinal direction on its back with compressed air, which can then be used for ejecting the separated disc from the portioning chamber.
  • the axial moving out of the disc from the portioning chamber is generally effected by pushing the counter-punch forwardly in the direction and preferably to the opening of the portioning chamber.
  • the movement of the counter punch is stopped as suddenly as possible to assist the detachment of the disc by their kinetic energy, which can be further promoted by opening compressed air outlets in z.
  • the nominal weight of the individual discs or portions can be permitted within the scope of their permissible, preferably by means of a computer integrated in the control for the entire machine Tolerance values are changed so that, taking into account the initial weight and possibly taking into account known as shrinkage known by experience in the form of contamination by the knife or the Portionier plate discharged meat fibers, etc. is determined so that of the initial cut material weight a possible low , no more portionable residual weight remains.
  • This thus previously known residual weight can be used, for example, to - distributed on a bleed disk and a residual disk or completely without residue - to create a clean start and end area for the remaining, usable, dimensional portions.
  • FIG. 1a shows along the feed path 10 ', the functional interaction of the individual components, namely located in this case down feed module 100 and the portioning module 1 arranged above and the portioning knife 4 located therebetween, each of which is shown in longitudinal section through the centers, for reasons of clarity without Filling, so without cutting material.
  • the arrangement can also be chosen inclined.
  • the feed module 100 comprises the upwardly and downwardly open forming tube 101, which in the feed direction 10 has the same internal cross-section and is closed at the rear, in particular lower, rear end of a matching ram 102, by means of a ram drive 108 in the longitudinal direction, ie in and against the feed direction, is movable in the forming tube 101 and can change the internal volume.
  • a cutting tube 25 adjoins, as far as possible, without gap (for example pressed by a pressure cylinder) on the forming tube 101, which tube has the same internal cross section.
  • the cutting tube 25 serves to guide each other in the cross, running in transverse directions 11, 11 'knife guards 23 a, b, each consisting of several parallel juxtaposed knives to lead by the individual Knife pass through slots of the opposite walls of the cutting tube 25 and thereby extend over the entire inner cross section of the cutting tube 25, where they are indeed reciprocated in their longitudinal extent for dividing the initially still strand-like material to be cut into individual in the feed direction 10 extending strip.
  • a pre-pressing plate 22 transversely with respect to the feed direction 10 in respective slots of the cutting tube 25 transverse, and can close or release the inner cross section by means of existing in the pre-pressing 22 hole with the same Inner cross-section as the cutting tube 25th
  • This pre-pressing plate 22 is used in the inserted, the cross-section closing state to support the inserted into the forming tube 101 in its original form strand of material to be cut during pre-forming and pre-pressing according to the remaining inner contour of the forming tube in the direction of the front end without thereby significantly less stable knife the knife gate 23 a, b to charge. If the knife guards 23a, b are missing, the pre-pressing plate 22 is not necessary, because then directly against the portioning module 1, e.g. against the countermark, is pre-pressed.
  • the portioning module 1 comprises a blind-hole-shaped portioning plate 5, whose bottom surface is opposite the feed module 100, formed by an inner cross-section of the blind-hole portioning chamber 7 counter-punch 12 which in the longitudinal direction, ie in and against the feed direction 10, by means of a counter punch drive 13 is movable.
  • the inner cross section of the portioning chamber 7 corresponds to that of the cutting tube 25 and the forming tube 101 and is aligned therewith.
  • the portioning knife 4 is then introduced in the transverse direction in the inner cross section and thereby severed the strand of cutting material and thus cuts its front end, namely the volume received in the portioning chamber 7 in the form of a disc 2, as in the remaining figures shown.
  • the ram drive 108 and / or counter punch drive 13 must be fast and accurate to move, especially the exact mobility is difficult by a pneumatic drive.
  • mechanical drives for example by means of a threaded spindle or ball-roll spindle, are preferred which combine speed and precise positioning.
  • the two drives can be controlled separately, but also - electrically or mechanically - be synchronized.
  • the transport device 50 is shown in the form of a conveyor belt for transporting the portioned slices or cubes, as well as the turret drives 6a and 106a for rotating the portioning turret 6, in which the portioning plates are 5, as well as the feed turret 106, on which the forming tubes 101 are located, and for positioning these revolvers in the desired rotational position.
  • the direction of movement of the side punch 104 into the forming tube groove 103 also obliquely to the longitudinal axis of the contour of the mold cavity 101 a done, which has the advantage that length and width of the mold cavity 101 a are changed simultaneously.
  • portioning knives 4 are in FIG. 2b shown.
  • the portioning knife 4 is flat with an area which is large enough, the cross-section of the forming tube cavity 101 a and thus to cut and cover the entire material to be cut 3 after the disc 2 is cut off, which is especially for the subsequent Querverlagem the portioning plate 5 filled with the disc 2 is important.
  • the cutting edge 4b can be straight, in particular obliquely to the direction of movement of the knife, namely the transverse direction 11, run, or even V-shaped or contoured differently.
  • the portioning knife 4 is tensioned in its running direction 4 ', ie transversely to its direction of movement, in tension, for example between the freely ending legs of a portioning knife 4, e.g. U-shaped knife bracket 24.
  • FIG. 2a shows in cross-section the formation of the forming tube 101 of two parts, namely the U-shaped forming tube groove 103 with mutually parallel inner edges, and the precisely fitting side punch 104, which is movable in the transverse direction 11 and thereby the remaining mold tube cavity 101 a
  • This serves to adapt to the initial cross-section of the cavity 101 a before pressing the cross-sectional contour of the starting material to be cut 3.
  • the side punch 104 can be completely moved out of the forming tube channel 103, and thereby the cutting material 3 to be introduced into the forming tube channel 103 can be facilitated.
  • the inner cross section of the forming tube channel 103 is designed analogously,
  • the forming tube groove 103 provided with a bottom, for example, semicircular and / or rounded cross-section, and the end face of the side punch 104 concave analog, so that the two together have the contour of a rounded rectangle or an elongated hole.
  • Figure 2d shows only a double-turret, which has two equally sized forming tubes 101.
  • the side punch 104 can approach preferably defined transverse positions 105 a, b ... within the mold tube channel 103, for the analogous shaped press dies 102 a, b. .. are available or the ram is infinitely adjustable in its surface.
  • the side punch 104 After inserting the starting material to be cut 3, the side punch 104 will thus have such a transverse position, e.g. 105a, approach, in which the starting material to be cut 3 is already deformed and pre-pressed in the transverse direction so far that it fills the remaining inner cross-section as far as possible or completely.
  • variable forming tube 101 of forming tube groove 103 and side punch 104 and one-piece molding tubes 101 a, b can be used with different sized inner cross-section.
  • Such forming tubes 101, 101 ' are arranged on a feed turret 106, the axis of rotation 110 of which lies parallel to and away from the feed path 10', so that the desired forming tube 101, 101 'with the matching and already guided ram 102 a, b ... can be screwed into the feed path 10 '.
  • portioning module 1 for different sized portioning chambers 7 a, b in corresponding portioning plates 5 a, b, which in turn on a portioning turret 6 analogous to the feed turret 106, but possibly with mutually offset axes of rotation in FIG. 1 a are shown arranged.
  • Press punch drive 108 and counter punch drive 103 are preferably only simple, namely fixedly arranged on the feed path 10 ', available.
  • a cutting tube 25 is present, this must also be changed together with the forming tube 101 a, b or arranged with the portioning plate 5 together on a revolver.
  • the training in turret construction can be used as follows:
  • FIGS. 1b and 1c show in the top view according to FIG. 1a such a portioning turret 6 and forming tube turret 106.
  • the portioning turret 6 can be in this case two, are also conceivable three or more, different, but in their contour and size equal sized portioning plates 5 with corresponding, also equally sized and identically contoured portioning chamber 7a, b .. are located.
  • the just-filled portioning chamber 7a is further rotated together with the separated disc 2 still located therein, e.g. in the immediately subsequent ejection position A, and only there ejected the disc 2 from the portioning chamber 7a or 7b and on e.g. a transport device 50 stored.
  • the possibly still remaining two rotational positions of the portioning turret 6 can serve, for example, for cleaning the portioning chamber 7 or serve a rotational position of the feed turret 106 and for filling the mold cavity 101a, by another transport device 50 'in this position, the next cutting material 3 transported, optionally with automatic weighing by means of a in this transport device 50 'integrated direct balance 107th
  • the cross section of the chamber can be changed, e.g. by two-part design of the portioning plate 5 by means of trough 103 and side punches, as has already been described analogously in the case of a multi-part forming tube 101, with the result that even then the side punch, e.g. can reach defined transverse positions for which corresponding counter punches 12 must be available.
  • such a distribution of the functions to a plurality of rotational positions can serve to refill the next forming tube 101 with cutting material 3 while advancing and portioning a material 3 on the feed path 10 'in another rotational position already in the transverse direction 11 by means of the side punch To press 104 to clean the mold tube to disinfect with UV light and the like.
  • FIG. 3 shows FIG. 3 in a partial sectional view through the Portioniermodul 1 and its portioning turret 6, as the ejection process, which is already facilitated in principle by the fact that the portioning chambers 7 are downwardly open by the arrangement of the portioning plates 5 above the forming tubes 101 and thus the Ejecting the discs 2 is already promoted by their gravity.
  • FIG. 3 shows in this case the recording not only a separated slice 2 in the portioning chamber 7, but the possibility created by the longitudinally movable counter punch 12, several slices 2, even different target thickness D and also actual thickness, to separate one behind the other, and together first in the still located in cutting position S portioning chamber 7a and leave until the desired number of slices, which may represent about a portion or partial portion is reached, and only then this chamber 5 from the cutting position S in the ejection position A according to left half of the picture FIG. 3 to spend what saves time in the workflow.
  • the ejection position A may be located diametrically opposite the cutting position S, as in FIG FIG. 3 represented, or at any intermediate angle.
  • the two now separated slices 2 are still outside the portioning chamber 7 still adhering to the counter punch 12, and will be ejected from this in this ejection position A underneath transport device 50, in which a portioning scale 14 installed as a direct balance is that immediately weighs the portion falling, in this case consisting of two slices 2, and the weighing result to the in the FIGS. 1 indicated control 20 for all movable components of the overall machine casualgeibt to adjust the setting, especially the position of the counter punch 12 for the subsequent cutting operations.
  • the interior 16 is acted upon by closable valves 18a, b with lines for venting and / or compressed air and / or negative pressure, and thus can be completed pressure-tight by closing all valves.
  • the ram 102 stands - at least as long as the corresponding portioning plate 5 is in the cutting position S - under a corresponding pressure, which is arranged by a pressure sensor 15, either between the counter punch 12 and the counter punch drive 13 acting on it or directly in the pressing surface of the counter punch 12, as in FIG. 1 is shown, or is determined by measuring the current consumption in the drive 108, or it is mechanically locked in the corresponding longitudinal position.
  • FIG. 3 can in the ejection position A of the counter punch 12 by a drive 13 ', preferably a drive analogous to the drive at the cutting position S, be displaced in the longitudinal direction 10. Preferably, however, this should be omitted.
  • the counter punch 12 can be moved downwards, thereby mechanically ejecting the disks 2 from the portioning chamber 7, which preferably ends when the pressing surface of the punch 12 has reached the opening of the portioning chamber 7.
  • This pressurization of compressed air has the further advantage that it can also be used to detach the first disc 2 adhering to the counter punch 12:
  • the stop member 19 has a forwardly directed stop 19a, with which the movement at the front end position relative to a fixedly connected to the portioning plate 5 component is reached.
  • the stamp plate 12 'provided with its own stamp on the back is mounted in the hollow punch of the stop member 19 and the stop member 19 is biased by a spring 30 in the retracted position relative to the fixed bottom of the plate 5.
  • the pressing plate 12 ' is penetrated by rearwardly expanding air openings 8a into which the forwardly facing extensions of the stop member 19 fit, which can close the air openings 8a.
  • the compressed air, with which the pressure chamber 16 is acted, thus flows through the air openings 8a on the front of the pressure plate 12 'and thus between the pressure plate 12' and there adhering first disc 2, and dissolves them.
  • a supporting effect can be achieved if there are further air openings between the outer circumference of the pressing plate 12 'and the inner circumference of the portioning chamber 7, for example in the form of a circumferential annular gap.
  • the corresponding press plate 5 can be used again for portioning, and is brought back to the cutting position S at the appropriate time. There then presses to apply a corresponding counterforce of the counter punch drive 13 from above, ie opposite to the feed direction, on the rear end faces of both the stop member 19 and the counter punch 12 until the rear end faces are aligned, whereby a relative position of these two parts is reached each other in which the projections at the front, lower end of the stop member 19 open up the stamp plate 12 'of the counter punch 12 penetrating air openings.
  • FIGS. 4 show the individual states of motion using the example of a portioning chamber 7 until the two separated slices 2a, b are located one behind the other in the portioning chamber 7, and in addition not in disc form, but the slices divided into individual cubes or cuboids.
  • FIG. 1 shows the basic situation at the transition between forming tube 101, cutting tube 25 and portioning plate 5, as in FIG. 1 on the feed path 10 'can be seen.
  • the pre-pressing plate 22 is still in the mold cavity 101 a closing position, but the cutting material 3 is so far pre-compressed in the longitudinal and transverse directions, that in the mold cavity 101 a no longer cavities are present, which would not be filled with material to be cut 3.
  • the material to be cut 3 is pushed forward by means of the press ram 102 until it touches the counter-punch 12 which closes the opening of the portioning chamber 7 with its pressing surface, as in FIG. 4a represented, wherein the cutting material 3 is already cut into strips by passing through the two knife gates 23a, b. Subsequently, according to FIG. 4b the cutting material 3 together with the counter punch 12 moved into the portioning chamber 7, in particular together due to synchronous movement of the ram 102nd
  • the counter punch 12 preferably mechanically fixed, is, the portioning knife 4 is retracted in the transverse direction into the mold cavity until it has completely severed the cutting material 3 in the transverse direction 11 and a first disc 2, possibly divided z , B. in cuboid, is separated from the strand.
  • the portioning knife 4 is withdrawn from the inner cross section, cutting material 3 including the separated disc 2 and together with the counter punch 12, where it bears under pretension, moves further in the feed direction 10, preferably in turn together with the synchronously moving ram 102, to the counter punch 12 has reached the next defined axial position, preferably corresponding to a depth of twice the target thickness D of the disks 2 in the portioning chamber 7.
  • the corresponding number of slices can be produced in succession, without ejection from the portioning chamber 7a, which as before with reference to FIG. 3 described, and thus time required only once per portion and not every time per slice, is performed.
  • FIG. 5 show in longitudinal section, that is cut along the feed direction 10, a second design of the device, wherein in Fig. 5 the representation of the feed module 100 with the corresponding representation in Fig. 1a matches except for the absence of the revolver lever 106a, since in this case the two forming tubes 101 are not on a feed turret, but on a feed cross slide 106 ', with the aid - as better with reference to Fig. 7 to recognize - the two mutually parallel forming tubes 101, 101 'transverse to the feed direction 10 from the cutting position S, in which the blades are located in an adjacent discharge position A, which is double on opposite sides to the cutting position S, and back again can be moved.
  • FIG. 5 from Fig. 1 in that, on the opposite side of the portioning blade 4, the essentially identical unit is again present in a mirror image to a plane parallel to the portioning blade 4, but this time with the function of portioning tubes 5 ', 5 ", like the forming tubes 101 and 101 '-
  • portioning tubes 5 ', 5 " like the forming tubes 101 and 101 '-
  • a base body Preferably are arranged transversely displaceable as a cross slide for moving between the cutting position S and the ejection position A.
  • the axial length of the mold cavities 101a, 101a ' is the same as that of the portioning chamber 7, 7', so that the starting cut material 3 can be received completely sliced into slices or cubes in the portioning chamber 7 above the portioning knife 4, ie the material to be cut 3 completely cut into slices or cubes in the portioning chamber 7 takes place, without emptying them before, as in principle already based on the Fig. 3 mentioned.
  • the operator can reload a new starting material 3 'in the other mold cavity 101 a', which is the ejection position.
  • Fig. 7 shows, the machine also cheaper by the fact that ram 102 and / or counter punch 12 and the corresponding drives 108, 13 only once, namely at cutting position S, are present.
  • a knife gate 23 form for dicing, but which can be completely disabled by lateral retraction of the insert and replacement by a filling tube, has the counter punch 12 introduced in its free end face, intersecting slots, which have different depth depending on the direction, and serve to receive the blades 23 a, b of the knife gate 23.
  • the molding tubes 101, 101 'and the Portionierrohre 5', 5 may be formed as over the circumference integrally continuous tubes or as already explained from two parts, namely a groove and a retractable from the open side of the channel from the transverse punch z. 104, as based on the FIGS. 6 shown as a cross section at an arbitrary longitudinal position of the forming tube 101, as well as the transverse punch 104 with its drive is preferably present only at the cutting position S in the forming tube, and analogously such a counter punch only at the cutting position S once at the portioning module. 1
  • Fig. 6 further shows a different mold tube cavity 101a than with reference to FIG Figures 2 explains:
  • the cross section of the mold cavity is parallelogram-shaped, and the one side of the parallelogram forming transverse punch 104 is displaceable in the direction of the other two sides of the parallelogram between the free leg.
  • This cross-sectional shape of the cavity allows - with the arrangement of a knife gate - the arrangement of the directions of the blades 23a and 23b respectively parallel to the outer surfaces of the parallelogram cross-section, so that although no cubes, but small parallelograms, cut, but all about the have the same volume.
  • This cross-sectional shape allows the adaptation of a z. As pig salmon by way of pre-compression without too much deformation, so that in this cross-sectional shape without changing the forming tube both slicing and cutting cubic body is made possible.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Closing Of Containers (AREA)
  • Punching Or Piercing (AREA)
EP05789890.0A 2004-08-30 2005-08-26 Vorrichtung und verfahren zum portionieren Active EP1819489B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05789890T PL1819489T3 (pl) 2004-08-30 2005-08-26 Urządzenie i sposób porcjowania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004041915.9A DE102004041915B4 (de) 2004-08-30 2004-08-30 Vorrichtungen und Verfahren zum Portionieren
PCT/EP2005/009248 WO2006024467A2 (de) 2004-08-30 2005-08-26 Vorrichtung und verfahren zum portionieren

Publications (2)

Publication Number Publication Date
EP1819489A2 EP1819489A2 (de) 2007-08-22
EP1819489B1 true EP1819489B1 (de) 2013-10-23

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EP (1) EP1819489B1 (da)
DE (1) DE102004041915B4 (da)
DK (1) DK1819489T3 (da)
ES (1) ES2442456T3 (da)
PL (1) PL1819489T3 (da)
WO (1) WO2006024467A2 (da)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2381438T3 (es) * 2007-05-04 2012-05-28 Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg Dispositivo y procedimiento para dividir productos alimenticios en porciones
US8110236B2 (en) * 2008-02-18 2012-02-07 JEM Sales, Inc. Method and apparatus for forming unit portions of frozen food materials
DE102010035657B4 (de) 2010-03-19 2015-01-29 Anton & Völkl Patente Ug (Haftungsbeschränkt) & Co. Kg Portioniermaschine
DE102016107849A1 (de) 2016-04-28 2017-11-02 Tvi Entwicklung Und Produktion Gmbh Schneidemaschine sowie Verfahren zum Aufschneiden von elastischen Strängen, insbesondere Fleischsträngen
DE102018106300B4 (de) * 2018-03-19 2024-03-14 Tvi Entwicklung Und Produktion Gmbh Verfahren zum Verpressen und Aufschneiden von elastischen Laiben sowie Schneidemaschine hierfür
DE102018132882A1 (de) * 2018-12-19 2020-06-25 Martin Bergmann Presseinheit für Portioniermaschine
DE102019110025A1 (de) * 2019-04-16 2020-10-22 Tvi Entwicklung Und Produktion Gmbh Schneidemaschine zum Aufschneiden eines Laibes in Scheiben
DE102019133068A1 (de) * 2019-12-04 2021-06-10 Tvi Entwicklung Und Produktion Gmbh Verfahren zum Verpressen und ggfs. Aufschneiden eines Laibes sowie hierfür geeignete Aufschneidemaschine
DE102020112863A1 (de) * 2020-05-12 2021-11-18 Tvi Entwicklung Und Produktion Gmbh Gewichts-Variations-Verfahren sowie Aufschneidemaschine zu seinem Betrieb
DE102020112864A1 (de) * 2020-05-12 2021-11-18 Tvi Entwicklung Und Produktion Gmbh Gewichts-Variations-Verfahren sowie Aufschneidemaschine für dessen Durchführung
DE102022109293A1 (de) * 2022-04-14 2023-10-19 Tvi Entwicklung Und Produktion Gmbh Aufschneide-Maschine mit Quer-Transfervorrichtung zum Beladen außerhalb der Maschine sowie Belade-Verfahren für eine Aufschneide-Maschine
CN115446888B (zh) * 2022-09-30 2024-06-25 嘉兴市东安高分子材料有限公司 聚四氟乙烯活塞环的切割成型方法

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Publication number Priority date Publication date Assignee Title
FR1271402A (fr) * 1960-10-13 1961-09-08 Presse à mouler la viande
DE3540904C2 (de) * 1985-11-19 1995-08-10 Holac Maschbau Gmbh Vorrichtung zum Schneiden von Lebensmitteln, insbesondere von Fleisch
DE3705118C2 (de) * 1987-02-18 1995-12-21 Toni Reifenhaeuser Verfahren und Vorrichtung zum Schneiden eines Fleischstückes
DE3729061A1 (de) * 1987-08-31 1989-03-09 Glass Horst Verfahren und vorrichtung zum schneiden von lebensmittelstraengen
FR2651167B1 (fr) * 1989-08-30 1991-12-27 Emsens Antoine Procede et moyens de mise en óoeuvre pour la fabrication automatique de morceaux de viande calibres.
FR2754207B1 (fr) * 1996-10-07 1998-11-06 Emsens Michel Machine pour le decoupage en morceaux calibres de produits alimentaires
DE19921047A1 (de) * 1999-05-07 2000-11-09 Schill Maja Masch Vorrichtung zum Portionieren eines Fleischstücks
DE19938051B4 (de) * 1999-08-12 2004-04-15 Völkl, Thomas Kalibrierschneidvorrichtung
ITRE20020010A1 (it) * 2002-02-01 2003-08-01 Giorgio Grasselli Metodo e dispositivo per tagliare pezzi di carne in fette di ugual peso.
DE10304773A1 (de) * 2003-02-05 2004-08-19 Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg Vorrichtung und Verfahren zum Portionieren eines Lebensmittelstücks

Also Published As

Publication number Publication date
EP1819489A2 (de) 2007-08-22
WO2006024467A3 (de) 2006-08-03
WO2006024467A2 (de) 2006-03-09
DE102004041915B4 (de) 2017-08-24
PL1819489T3 (pl) 2014-04-30
ES2442456T3 (es) 2014-02-11
DK1819489T3 (da) 2014-01-20
DE102004041915A1 (de) 2006-03-16

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