EP1815123A1 - Piston muni d'un canal de refroidissement pour moteur a combustion interne et procede de production dudit piston - Google Patents
Piston muni d'un canal de refroidissement pour moteur a combustion interne et procede de production dudit pistonInfo
- Publication number
- EP1815123A1 EP1815123A1 EP05826464A EP05826464A EP1815123A1 EP 1815123 A1 EP1815123 A1 EP 1815123A1 EP 05826464 A EP05826464 A EP 05826464A EP 05826464 A EP05826464 A EP 05826464A EP 1815123 A1 EP1815123 A1 EP 1815123A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling channel
- piston
- salt core
- helix
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/16—Pistons having cooling means
- F02F3/20—Pistons having cooling means the means being a fluid flowing through or along piston
- F02F3/22—Pistons having cooling means the means being a fluid flowing through or along piston the fluid being liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/105—Salt cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
- B22D19/0027—Cylinders, pistons pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0072—Casting in, on, or around objects which form part of the product for making objects with integrated channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F2200/00—Manufacturing
- F02F2200/06—Casting
Definitions
- Piston having a cooling passage for an internal combustion engine and method of manufacturing the piston
- the invention relates to a piston with a cooling channel for a Verbrennungs ⁇ engine according to the preamble of claim 1 and a method for producing the piston according to the preamble of the independent claim.
- Japanese Unexamined Patent Publication No. 09096248 discloses a piston for an internal combustion engine having an annular cooling passage in its radially outer portion and near the piston head, on the inner wall of which protrusions projecting into the interior of the cooling passage are formed consist of the same material as the piston.
- the use of a soluble core is required, which has a very complicated structured surface, which has the disadvantage that the production of the known piston is very complicated and expensive.
- a simple helix is used, which, in order to attach projections to the inner wall of the cooling channel, becomes a salt core, which is used to produce the cooling channel.
- FIG. 2 shows a toroidal salt core, on the outer surface of which the coil according to the invention is wound, and which, in the production of the piston, is inserted into a casting mold and surrounded by aluminum.
- piston 1 shows a piston 1 made of aluminum in section, which has a combustion bowl 3 formed in its piston head 2 and on its underside facing away from the piston bottom two mutually opposite shaft elements 4, 4 ', of which pin bosses 5 are held with hub bores 6 , In the vicinity of the piston bottom is located on the radial outer side 8 of the piston 1, a ring portion. 7
- the piston 1 has a ring ⁇ shaped and dashed lines drawn cooling channel 9, in the oil inlet opening 10 via a cooling oil 11 is introduced via an oil drain opening 12 in the direction of arrow 13 from the cooling channel 9 runs out again.
- the surface of the cooling channel 9 crucial for the cooling effect is increased so that the heat dissipation via the cooling oil is also improved, since in this case additional heat is dissipated by the helix 15 Piston 1 is received and passed over the surface of the cooling oil.
- the coil 15 can be arranged according to the invention in the cooling channel of a cooled ring carrier.
- the method of introducing the helix 15 into the cooling channel 9 will be explained with reference to FIG. 2. Shown is a donut-shaped salt core 16, on the outer surface of the helix 15 is arranged. This salt core 16 is placed in a casting mold for pistons and surrounded with aluminum, wherein the salt core 16 plays the role of a Platzhal ⁇ ter for the cooling channel 9. Subsequently, the oil feed and the oil drain opening 10 and 12 are introduced into the finished cast Kol ⁇ benrohling within the fine machining of the piston 1, whereupon the salt of the Salzkernes16 is washed out of the cooling channel 9. What remains is the helix 15, which is connected to the inner wall of the cooling channel 9 and thereby improves the cooling effect of the oil passed through the cooling channel 9.
- the salt core 16 is first prepared by filling in a salt corrugation corresponding to the salt core 16, which is subjected to a pressing pressure which solidifies the salt and thereby forms the salt core 16, On the salt core 16, the helix 15 is then wound up.
- either the shape for the salt core can have a helical formation directed into the interior of the shape, such that a spiral groove results when the salt core is pressed on its surface, in which the helix 15 comes to lie on the salt core 16 during winding.
- a shape is selected for the salt core 16 whose inner diameter is equal to the radial diameter r, the slightly prestressed helix 15, which is therefore smaller than the radial diameter of the relaxed helix 15th
- the helix 15, which is slightly preloaded about its longitudinal axis by twisting, is inserted into this mold and, moreover, salt granules are introduced, after which the salt core 16 is pressed with the helix 15 inserted.
- the salt core 16 is solidified such that the coil 15 remains in the salt core 16 after the pressing process. If, after pouring the piston 1 using this salt core 16, the salt is washed out, the coil 15 adheres under prestress to the inner surface of the cooling channel 9 and thereby contributes to improving the cooling effect of the cooling oil.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410056870 DE102004056870A1 (de) | 2004-11-25 | 2004-11-25 | Kolben mit einem Kühlkanal für einen Verbrennungsmotor und Verfahren zur Herstellung des Kolbens |
PCT/DE2005/002118 WO2006056185A1 (fr) | 2004-11-25 | 2005-11-24 | Piston muni d'un canal de refroidissement pour moteur a combustion interne et procede de production dudit piston |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1815123A1 true EP1815123A1 (fr) | 2007-08-08 |
EP1815123B1 EP1815123B1 (fr) | 2013-01-09 |
Family
ID=35994678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05826464A Expired - Fee Related EP1815123B1 (fr) | 2004-11-25 | 2005-11-24 | Piston muni d'un canal de refroidissement pour moteur a combustion interne et procede de production dudit piston |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1815123B1 (fr) |
DE (1) | DE102004056870A1 (fr) |
WO (1) | WO2006056185A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006056012A1 (de) * | 2006-11-28 | 2008-05-29 | Ks Kolbenschmidt Gmbh | Variabel gestalteter Kühlkanal für einen Kolben |
DE102007044105A1 (de) | 2007-04-27 | 2008-10-30 | Mahle International Gmbh | Gießkern zur Bildung eines Kühlkanals in einem gießtechnisch hergestellten Kolben |
KR101371313B1 (ko) | 2012-05-03 | 2014-03-10 | 자동차부품연구원 | 엔진피스톤 냉각 갤러리 성형용 솔트코어 및 그 제조방법 |
DE102012217939A1 (de) * | 2012-10-01 | 2014-04-03 | Mahle International Gmbh | Verfahren zur Herstellung von Kernen für die gießtechnische Herstellung von Werkstücken |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1454468A (fr) * | 1965-08-23 | 1966-02-11 | Perfectionnements aux pistons de moteurs | |
DE1751342B1 (de) * | 1968-05-14 | 1970-06-18 | Alcan Aluminiumwerke | Kolben mit im Kolbenkopf angeordnetem,ringfoermigem Kuehlkanal |
JPS6072656A (ja) * | 1983-09-30 | 1985-04-24 | Nissan Motor Co Ltd | ピストンの製造方法 |
JP2764071B2 (ja) * | 1988-10-31 | 1998-06-11 | イズミ工業株式会社 | 内燃機関用ピストンの製造方法 |
JP3568136B2 (ja) * | 1995-10-02 | 2004-09-22 | 株式会社小松製作所 | 内燃機関用ピストンの冷却装置 |
DE19810937C1 (de) * | 1998-03-13 | 1999-11-25 | Daimler Chrysler Ag | Kolben für eine Brennkraftmaschine |
GB9909034D0 (en) * | 1999-04-19 | 1999-06-16 | Seneca Tech Ltd | Piston coolant path |
DE19926568A1 (de) * | 1999-06-11 | 2000-12-14 | Mahle Gmbh | Gekühlter Kolben für Verbrennungsmotoren |
DE19930630C1 (de) * | 1999-07-02 | 2000-10-26 | Federal Mogul Nuernberg Gmbh | Flüssigkeitsgekühlter Kolben |
DE10036481A1 (de) * | 2000-07-20 | 2002-02-07 | Metallwerke Harzgerode Gmbh | Verfahren zur Herstellung von Aluminiumkolben |
DE10158607B4 (de) * | 2001-11-29 | 2005-10-06 | Federal-Mogul Nürnberg GmbH | Flüssigkeitsgekühlter Kolben für Verbrennungskraftmaschine |
DE10319230A1 (de) * | 2003-04-28 | 2004-11-18 | Ks Kolbenschmidt Gmbh | Kolben mit Kühlkanal mit verbesserter Durchsatzleistung |
-
2004
- 2004-11-25 DE DE200410056870 patent/DE102004056870A1/de not_active Withdrawn
-
2005
- 2005-11-24 EP EP05826464A patent/EP1815123B1/fr not_active Expired - Fee Related
- 2005-11-24 WO PCT/DE2005/002118 patent/WO2006056185A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2006056185A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2006056185A1 (fr) | 2006-06-01 |
DE102004056870A1 (de) | 2006-06-01 |
EP1815123B1 (fr) | 2013-01-09 |
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