EP1814962A1 - Process and device for producing horizontally tamped coal cakes - Google Patents
Process and device for producing horizontally tamped coal cakesInfo
- Publication number
- EP1814962A1 EP1814962A1 EP05801897A EP05801897A EP1814962A1 EP 1814962 A1 EP1814962 A1 EP 1814962A1 EP 05801897 A EP05801897 A EP 05801897A EP 05801897 A EP05801897 A EP 05801897A EP 1814962 A1 EP1814962 A1 EP 1814962A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chute
- cake
- coal
- cylinder head
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B45/00—Other details
- C10B45/02—Devices for producing compact unified coal charges outside the oven
Definitions
- the invention relates to a device and a method for the horizontal production of a coal press cake for the purpose of coking the coal cake in the Ofen ⁇ chamber of a coke oven, wherein stationary pressing tools are used, which operate horizontally and with a narrow stroke length.
- DE 198 07 484 describes a tamping method for.
- rammer rods are raised above a loose bed of coal by means of linear motors and dropped onto the bed.
- a similar process is also described in DE 35 33 071 or DE 39 10 214.
- This stamper must therefore be constructed so that the bars are suitable to stomp an even very flat coal cake as well as an already completely filled press chamber against almost finished tamping cake equally intense and evenly.
- the ramming rods and especially the feet of the ramming rods are the entry of the bulk coal in the way.
- a disadvantage here is that the mechanically highly loaded rammer pole feet are provided with movable elements which are more susceptible to damage than a rigid device and must be maintained. In this document, the height of the rammed cake is given with 4m to 6m.
- DE 198 03 455 proposes to stamp the cake in the known stationary mold and this press mold as part of a tilting device to the press cake after the production in the horizontal to bring. This device is technically very complicated.
- US 3,912,091 discloses a device in which a horizontal stamping cake is produced. During the filling process, the coal in the chamber is leveled vertically from above and at the same time compacted in the chamber.
- the operation of the aufwen ⁇ ended conveying and compressing device in the hot oven chamber is technically very demanding, since a complex water cooling is required for the conveyor.
- the vibrations caused by the compacting device are to be considered critically, since this can cause damage to the masonry.
- Another disadvantage is that the grading tools must be performed from mobile so that they can be moved over the stamping cake.
- DE 195 45 736 also discloses the production of a horizontal Kohlepresskuchens, wherein the coal bed outside the furnace is filled into a so-called setting box and is then compressed.
- the dimensions of the finished coal cake are given in DE 195 45 736 with preferably 0.6 m high, 3-5 m wide and 10-2Om long ange ⁇ . A method for compacting this horizontal coal cake is not carried out in the document.
- the object of the invention is therefore to remedy the deficiency in the prior art and to provide a Kohlepressvorplatz and a method which works more economically by a more compact design and the same or better Presseigen ⁇ has properties, such as known tamping and stamping process.
- the invention achieves this object by using a hydraulic pressing device for producing a compacted coal cake from a free-flowing coal material for use in a coking furnace, which is composed of at least one hydraulic ram, one press mold, one inserted in the bottom of the press mold and ent ⁇ acceptable réelleméplatte and arranged above the mold chute, which further, characterized in that the mold is formed of a carriage or carriage, the walls, a bottom and a stop wall encompasses above which arranged transversely to the direction of travel, the chute is, the hydraulic cylinder, which are fixed stationary and move a cylinder head piece in the horizontal direction, during propulsion coming from the chute coal material by means of the cylinder head piece transverse to the chute and under this against the An ⁇ stop wall and under a flat Pressk pressing the carriage cover, wherein the carriage has a force opposite the direction of advance of the hydraulic cylinders. is braked, and the press cake cover, which connects directly to the chute, and the cylinder head piece and the chute are aligned in parallel.
- the cylinder head piece is formed from a vertical pressure plate and a horizontal closure plate, the Zylin derkopf consultancy the outlet of the chute in the rest position, which is the first Endpositi ⁇ on, not narrowed and the propulsion Closing plate of the cylinder head progressively narrows the outlet of the chute and, at maximum stroke, the second End ⁇ position, the outlet of the chute completely closes.
- the cylinder head piece is divided transversely to the direction of advance into at least two sections.
- the press cake cover the mold in the direction of advancement of the coal cake only partially covered can be adjusted in height and they can be raised in particular for Kohlekuchenent ⁇ exception. It is advantageous if the press cake cover or its suspension is designed such that the contact pressure on the coal cake is changeable.
- the press cake cover plate is segmented in the advancing direction of the hydraulic cylinders, so that the contact pressure of the individual segments can be adjusted independently of one another.
- An optimized variant of the device provides to make the braking force of the mold formed as a carriage or slide mold so that it is changeable.
- the invention comprises a device which uses a flat pan as a mold for the device described above.
- a slidable abutment wall is arranged in the tub, above which and parallel to An ⁇ impact wall a chute is arranged, the hydraulic cylinder, which are stationary fastened and move a cylinder head piece in the horizontal direction, during propulsion coming from the chute coal material by means of Cylinder head piece across the chute and under this against the stop wall and under a flat Press the press cake cover, wherein the stop wall is braked with a force opposite the feed direction of the hydraulic cylinder, and the press cake cover, which adjoins directly to the chute, and the cylinder head piece and the chute are aligned in parallel.
- the cylinder head piece is formed of a vertical pressure plate and a horizontal closure plate, wherein the cylinder head piece, the outlet of the chute in the rest position, which is the first end position, not narrowed and when driving the closing plate of the cylinder head progressively narrows the outlet of the chute and completely closes the outlet of the chute at maximum stroke, the second end position.
- the braking force of the stop wall is changeable.
- a further advantageous embodiment of the device according to the invention provides that the press cake cover only partially covers the trough in the advancing direction of the coal cake.
- the device can be improved to the effect that the press cake cover can be adjusted in height and it can be lifted in particular for coal cake removal and an additional improvement is that the contact pressure of the press cake cover plate can be changed.
- the pressing chamber cover plate is segmented in the advancing direction of the hydraulic cylinder and the contact pressure of the individual segments can be changed independently of each other. Furthermore, it is altogether advantageous to arrange the hydraulic cylinder, the chute and the press cake cover plate in such a way that they are arranged parallel to the narrow side of the trough in order to keep the dimensions as small as possible.
- the invention comprises a method for producing a coal cake, in which one of the abovementioned hydraulic pressing devices is provided, wherein the press mold can be shaped as a carriage, carriage or trough, and which is characterized in that the product to be produced Coal cake is formed from a variety of horizontal pressing operations and the pourable carbon material is pressed to a density up to 60% higher. It is from the cylinder head or the pressure plate at the end of the cylinder head a substantially always the same Travel distance traveled because the coal press cake is displaced to the extent that it is formed with or in the mold to the rear.
- the device according to the invention is exemplified as a sketch, wherein the pressing device is designed as a carriage and in Fig. 2, the pressing device is designed as a trough.
- Fig. 1 a the mold, in the form of a carriage 1, which essen ⁇ sentlichen from the bottom 2, the launched and removable cup base plate 3, arranged in the direction of travel front stop wall 4 and under the bottom 2 ⁇ th rollers 5 consists.
- the chute 6 Above the carriage 1, the chute 6 is arranged, in which bulk coal 7 is filled and which falls down to the carriage 1 or the cake carrier plate 3.
- the hydraulic cylinder 8 is shown, which is mounted on a Befest Trents ⁇ device 9 and which is parallel to the chute 6 and bridges the underlying lying carriage 1, so that this under the mounting bridge 9 the Hydraulik ⁇ cylinder 8 passes through.
- the cylinder head piece of the hydraulic cylinder 8 shown in Fig. 1a) comprises substantially a vertical pressure plate 10 and a connected thereto and horizontally oriented closure plate 11.
- the press cake cover 12, which is shown in Fig. 1a) in a raised position, so that the stop wall 4 can be driven under die ⁇ se is arranged above the carriage 1 and extends horizontally to the cake carrier plate 3. It can be seen that in the area between the pressure plate 10 shown in a reset position of the hydraulic cylinder 8, the An ⁇ impact wall 10 and below the chute 6, the bulk coal 7 falls on the Kuchenisme ⁇ plate 3. In FIG. 1 b), the hydraulic cylinders 8 are partially raised so that the closure plate 11 partially closes the outlet of the chute 6.
- a region 13a can be seen directly in front of the printing plate, which was identified by a simple hatching, in which pre-pressed loose coal is enclosed.
- the coal press cake 13 which has already been formed by multiple pressing operations is formed between the stop wall 4, press cake cover 12 and the pressure plate 10 of the hydraulic cylinder 8.
- the direction of the contact pressure of the press cake cover 12 is indicated as arrow 17.
- the carriage 1 To apply the pressing force against the stop wall 4, the carriage 1 must be braked.
- the direction of the braking force is indicated by the arrow 14, the specific braking device is not shown and may be formed in any manner known in the art.
- FIG. 1 b) the carriage 1 has already been moved in a defined manner from the initial position, which is represented by the dashed position line 15, counter to the direction of the braking force and in the direction of the advancing direction of the hydraulic cylinder 8.
- Fig. 2 shows the device according to the invention, wherein the mold is formed as a tub 16 and the bottom 2 is not substantially mobile.
- the stop wall 4, which is not rigidly connected to the mold, is braked analogously to the aforementioned device, so that the required pressure for producing the coal press cake 13 is achieved.
- the coal press cake 13 is produced on the cake carrier plate 3 and also shaped between stop wall 4, press cake cover 12 and the pressure plate 10 of the hydraulic cylinder 8.
- the direction of the contact pressure of the press cake cover 12 is indicated as arrow 17.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Casting Devices For Molds (AREA)
- Carbon And Carbon Compounds (AREA)
- Confectionery (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Coke Industry (AREA)
- Dairy Products (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004056564A DE102004056564A1 (en) | 2004-11-23 | 2004-11-23 | Apparatus and method for the horizontal production of coal cake |
PCT/EP2005/011493 WO2006056286A1 (en) | 2004-11-23 | 2005-10-27 | Process and device for producing horizontally tamped coal cakes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1814962A1 true EP1814962A1 (en) | 2007-08-08 |
EP1814962B1 EP1814962B1 (en) | 2010-12-15 |
Family
ID=35501604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05801897A Not-in-force EP1814962B1 (en) | 2004-11-23 | 2005-10-27 | Process and device for producing horizontally tamped coal cakes |
Country Status (14)
Country | Link |
---|---|
US (1) | US7815829B2 (en) |
EP (1) | EP1814962B1 (en) |
JP (1) | JP4872114B2 (en) |
KR (1) | KR101225427B1 (en) |
CN (1) | CN101065463B (en) |
AT (1) | ATE491770T1 (en) |
AU (1) | AU2005309081B2 (en) |
BR (1) | BRPI0518469B1 (en) |
DE (2) | DE102004056564A1 (en) |
HK (1) | HK1110623A1 (en) |
RU (1) | RU2391380C2 (en) |
UA (1) | UA86478C2 (en) |
WO (1) | WO2006056286A1 (en) |
ZA (1) | ZA200703918B (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009011927B4 (en) * | 2009-03-10 | 2011-02-24 | Uhde Gmbh | Process for coke-oven-compatible compaction of coal |
DE102009012453A1 (en) | 2009-03-12 | 2010-09-23 | Uhde Gmbh | Process for the production of kokskammergerechten individual Kompaktaten |
DE102009015240A1 (en) | 2009-04-01 | 2010-10-14 | Uhde Gmbh | Method for reducing heat radiation losses through coke oven doors and walls by adjusting the height or density of the coal cake |
DE102009050731A1 (en) * | 2009-10-26 | 2011-04-28 | Outotec Oyj | Plant for producing a coal cake suitable for coking |
DE102009052901B4 (en) * | 2009-11-13 | 2011-11-10 | Uhde Gmbh | Method and device for the successive production of coke oven-compatible carbon press blocks |
DE102010005353B4 (en) * | 2010-01-21 | 2015-12-31 | Thyssenkrupp Industrial Solutions Ag | Process for the preparation of individual compartments suitable for coke oven by non-mechanical dividing of a carbon press cake |
DE102011120489A1 (en) * | 2011-12-08 | 2013-06-13 | Thyssenkrupp Uhde Gmbh | Method and apparatus for feeding "heat-recovery" or "non-recovery" coke ovens with compacted coal over a settling layer |
CN109022004B (en) * | 2018-09-05 | 2021-01-29 | 张海楠 | Biomass pyrolysis carbonization furnace |
CN113234458B (en) * | 2021-06-23 | 2022-06-17 | 攀钢集团攀枝花钢钒有限公司 | Tamping coal cake coal caving control method |
CN114578019B (en) * | 2022-03-24 | 2023-08-08 | 北京美能天成科技有限公司 | Quick testing device for coal quality |
CN114717011B (en) * | 2022-04-29 | 2023-06-20 | 山东恒信高科能源有限公司 | Automatic tamping control system for coke oven coal seam and control method thereof |
Family Cites Families (23)
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DE557178C (en) * | 1929-08-04 | 1932-08-19 | E H Gustav Hilger Dr Ing | Device for the production of compressed coal cakes for coke-making ovens |
US3008199A (en) * | 1957-08-30 | 1961-11-14 | Jeppesen Vagn Aage | Method of producing casting molds and a plant for carrying out the said method |
US3284372A (en) * | 1965-09-14 | 1966-11-08 | Great Lakes Carbon Corp | Apparatus and process for continuously making baked and graphitized carbon bodies |
US3912091A (en) * | 1972-04-04 | 1975-10-14 | Buster Ray Thompson | Coke oven pushing and charging machine and method |
JPS5790090A (en) * | 1980-11-25 | 1982-06-04 | Ishikawajima Harima Heavy Ind Co Ltd | Apparatus for treating and briquetting coking coal |
JPS6023120Y2 (en) | 1980-12-10 | 1985-07-09 | 石川島播磨重工業株式会社 | Powder compaction equipment |
JPS57102500A (en) * | 1980-12-13 | 1982-06-25 | Kiyokutou Kougen Concrete Shin | Overhauling and assembling device for hydraulic jack |
JPS5912710B2 (en) | 1981-04-17 | 1984-03-24 | 川崎製鉄株式会社 | Continuous production method of compression briquette coal |
DE3145344A1 (en) * | 1981-11-14 | 1983-05-26 | Carl Still Gmbh & Co Kg, 4350 Recklinghausen | Tamping device for coking plants, and process for compacting coking coal |
JPS5953588A (en) * | 1982-09-22 | 1984-03-28 | Kawasaki Heavy Ind Ltd | Continuous manufacture of compression-formed coal and its apparatus |
US4606876A (en) * | 1982-09-30 | 1986-08-19 | Kawasaki Steel Corporation | Method of continuously producing compression molded coal |
DE3236967C2 (en) * | 1982-10-06 | 1984-09-13 | Kawasaki Jukogyo K.K., Kobe, Hyogo | Process for the continuous production of pressure-formed coal for coking in a horizontal chamber furnace |
JPS59122581A (en) | 1982-12-28 | 1984-07-16 | Kawasaki Heavy Ind Ltd | Method of molding and transferring compressed coal blocks and apparatus therefor |
DE3533071A1 (en) * | 1985-09-17 | 1987-03-26 | Saarberg Interplan Gmbh | Tamping machine for tamped coke ovens |
JPS63122785A (en) * | 1986-11-11 | 1988-05-26 | Kawasaki Heavy Ind Ltd | Continuous production device for compression molded coal and operation control thereof |
CN87205166U (en) * | 1987-09-09 | 1988-06-01 | 四川省南充市第八中学校 | Hydraulic coal briquetting press |
DE3910214C1 (en) * | 1989-03-30 | 1990-05-31 | Saarbergwerke Ag | Automatic stroke monitoring during a ramming operation |
RU1784628C (en) * | 1990-07-03 | 1992-12-30 | Донецкий политехнический институт | Device for producing pressed coal |
DE19545736A1 (en) * | 1995-12-08 | 1997-06-12 | Thyssen Still Otto Gmbh | Method of charging coke oven with coal |
DE19803455C1 (en) | 1998-01-30 | 1999-08-26 | Saarberg Interplan Gmbh | Method and device for producing a coking coal cake for coking in an oven chamber |
DE19807484C2 (en) * | 1998-02-25 | 2000-03-23 | Saarberg Interplan Gmbh | Coking technology ramming system with linear motors |
US7311865B2 (en) * | 2004-03-12 | 2007-12-25 | Larry Don Williamson | Block-ramming machine |
US7147452B2 (en) * | 2005-03-17 | 2006-12-12 | Steve Eugene Everett | Method and system for fabricating structural building blocks |
-
2004
- 2004-11-23 DE DE102004056564A patent/DE102004056564A1/en not_active Ceased
-
2005
- 2005-10-27 DE DE502005010697T patent/DE502005010697D1/en active Active
- 2005-10-27 UA UAA200707028A patent/UA86478C2/en unknown
- 2005-10-27 WO PCT/EP2005/011493 patent/WO2006056286A1/en active Application Filing
- 2005-10-27 AT AT05801897T patent/ATE491770T1/en active
- 2005-10-27 CN CN2005800401557A patent/CN101065463B/en not_active Expired - Fee Related
- 2005-10-27 US US11/667,866 patent/US7815829B2/en not_active Expired - Fee Related
- 2005-10-27 KR KR1020077010923A patent/KR101225427B1/en not_active IP Right Cessation
- 2005-10-27 BR BRPI0518469-0A patent/BRPI0518469B1/en not_active IP Right Cessation
- 2005-10-27 EP EP05801897A patent/EP1814962B1/en not_active Not-in-force
- 2005-10-27 AU AU2005309081A patent/AU2005309081B2/en not_active Ceased
- 2005-10-27 RU RU2007123583/15A patent/RU2391380C2/en not_active IP Right Cessation
- 2005-10-27 JP JP2007541724A patent/JP4872114B2/en not_active Expired - Fee Related
-
2007
- 2007-05-15 ZA ZA200703918A patent/ZA200703918B/en unknown
-
2008
- 2008-02-05 HK HK08101363.9A patent/HK1110623A1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO2006056286A1 * |
Also Published As
Publication number | Publication date |
---|---|
ATE491770T1 (en) | 2011-01-15 |
RU2391380C2 (en) | 2010-06-10 |
US20080087538A1 (en) | 2008-04-17 |
RU2007123583A (en) | 2008-12-27 |
WO2006056286A1 (en) | 2006-06-01 |
BRPI0518469B1 (en) | 2014-11-25 |
DE102004056564A1 (en) | 2006-06-01 |
UA86478C2 (en) | 2009-04-27 |
ZA200703918B (en) | 2008-10-29 |
HK1110623A1 (en) | 2008-07-18 |
JP2008520774A (en) | 2008-06-19 |
CN101065463B (en) | 2010-09-01 |
CN101065463A (en) | 2007-10-31 |
AU2005309081A1 (en) | 2006-06-01 |
KR20070085362A (en) | 2007-08-27 |
US7815829B2 (en) | 2010-10-19 |
AU2005309081B2 (en) | 2009-12-10 |
DE502005010697D1 (en) | 2011-01-27 |
BRPI0518469A2 (en) | 2008-11-18 |
KR101225427B1 (en) | 2013-01-22 |
JP4872114B2 (en) | 2012-02-08 |
EP1814962B1 (en) | 2010-12-15 |
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