EP1752662B1 - Apparatus to concentrate a fluid and a multiple chamber pump - Google Patents
Apparatus to concentrate a fluid and a multiple chamber pump Download PDFInfo
- Publication number
- EP1752662B1 EP1752662B1 EP05017334A EP05017334A EP1752662B1 EP 1752662 B1 EP1752662 B1 EP 1752662B1 EP 05017334 A EP05017334 A EP 05017334A EP 05017334 A EP05017334 A EP 05017334A EP 1752662 B1 EP1752662 B1 EP 1752662B1
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- Prior art keywords
- differential piston
- piston pump
- valve
- drive shaft
- pump according
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B5/00—Machines or pumps with differential-surface pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
- F04B9/04—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
- F04B9/042—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/103—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having only one pumping chamber
- F04B9/107—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having only one pumping chamber rectilinear movement of the pumping member in the working direction being obtained by a single-acting liquid motor, e.g. actuated in the other direction by gravity or a spring
Definitions
- the invention relates to a device specified in the preamble of claim 1. Art and a differential piston pump according to the preamble of claim 2.
- the differential piston with the piston rod remote side pumps the liquid to be concentrated, eg seawater, controlled by inlet and outlet valves on the acting, for example, as the principle of reverse osmosis membrane, behind the concentrate with high residual pressure and permeate.
- the residual pressure concentrate is cycled to the piston rod side of the differential piston, controlled by the inlet and outlet valve assembly, to assist in pumping directly by the residual pressure before the concentrate is substantially depressurized.
- the linear guided shaft of the differential piston is coupled via a connecting rod with a crank pin of the drive shaft designed as a crankshaft.
- the inlet and outlet valve assembly of the pressure chamber on the piston rod side of the differential piston has separate inlet and outlet valves, which are actuated via linearly guided ram of arranged on the drive shaft control cam against spring force.
- crankshaft / connecting rod arrangement not only leads to large size of the differential piston pump, but due to e.g. due to the Pleuelauslenkung a little harmonic piston stroke, resulting in the further power losses and pulsations in the pumped liquid.
- the invention has for its object to provide a operable with minimal use of primary energy device of the type mentioned, and to provide a compact and extremely efficient differential piston pump.
- the radial piston pump concept results in a small size, in pulsation-poor performance and thanks to the tensile and compressive couplings in high efficiency with minimal losses, so that very little primary energy sufficient and the energy contained in the concentrate is used optimally and above all directly.
- the tensile and compressive couplings lead to an extremely harmonious stroke of the differential piston and the valve control member.
- the control of the inlet and outlet valves to the pressure chamber in optimal adaptation to the stroke of the differential piston and with minimal wear over long periods.
- the radial piston pump concept allows seawater desalination to create and deploy compact devices tailored to the needs of individual buildings or groups of buildings, with even primary DC power from solar panels delivering high throughput rates, for example in sunny and marginal areas, due to the low primary energy input.
- compact devices can be used without mains connection or in areas where electricity is not or rarely available or would be too expensive for domestic use.
- the differential piston pump with the radial piston concept without connecting rods and above all without energy-consuming, powerful valve springs is ideal for all applications, not only for seawater desalination. suitable in which a liquid is to pump, and the same or the concentrated or another liquid with significant residual pressure is available.
- a single valve control member is provided for each of an exhaust and an intake valve to minimize energy losses. Thanks to the pressure and traction coupling with the eccentric on the drive shaft accounts for energy-consuming valve springs, which benefits the efficiency and durability, since the inlet and outlet valve assembly operates relatively low power and contains no damage-prone components.
- a rotatably mounted on the eccentric towed body is provided, with which the shaft end is positively coupled so that the orbital motion of the eccentric is transmitted in a harmonious manner.
- the sliding guide allows the transverse displacement movements between the rotating eccentric and the linearly movable shaft without significant wear and without noise or vibration.
- the sliding guide which mediates between the rotating eccentric and the linearly guided shaft, a rotation of the shaft.
- the sliding guide can also be designed so that the shaft can rotate for distribution of wear.
- the towed body is either made of assembled halves from assembled halves or even integrally formed, and so that it has an outwardly open pocket for the shaft, which is narrower for the positive locking than the outer width of the shaft.
- the interlocking interaction takes place between relatively large sized surfaces, which avoids local wear.
- the shaft in a housing-fixed sliding guide.
- the sliding guide can be an inserted sliding bushing.
- the sliding guide should be molded with Sliding support shells into the pocket with a sliding fit to support the shaft over as long a length as possible.
- a base of the pocket should form a pressure surface for the shaft end (pressure coupling), which is longer because of the required sliding movement than the outer width of the shaft end.
- pressure coupling pressure coupling
- parallel grooves are formed in the shank defining a width approximately corresponding to the inside width of the pocket and forming outboard stems on the shank end as engagement members (on one or both sides of the shank) which engage undercuts in the pocket (pull coupling).
- the undercuts in the pocket extend parallel to a tangent to the eccentric, wherein the undercuts in this direction are longer than the drivers in order not to hinder the relative sliding movement.
- the undercuts can be formed continuously, which can simplify the mounting of the shaft end in the towed body, so that the towed body if necessary. Can be integrally formed.
- the eccentric for the valve control member of a differential piston associated exhaust and inlet valve assembly relative to the eccentric for this differential piston is offset by 90 ° about the axis of the drive shaft and in the drive direction of rotation leading.
- valve control members for the outlet and inlet valve arrangements of the plurality of differential pistons are also expediently distributed in a star shape around the axis of the drive shaft, wherein a common eccentric and a common towed body should be provided for the valve control members for constructional reasons.
- the exhaust and intake valve assembly includes an intake valve seat and an exhaust valve seat fixed radially to the axis of the drive shaft and coaxial with the exhaust valve seat suitably closer to the drive shaft than the intake valve seat.
- the valve control member should extend through the exhaust valve seat with sufficient clearance into the intake valve seat, with a sealing area provided between the valve seats, and also with respect to the drive shaft.
- First and second shoulders on the valve control member serve to lift the respective valve body from their seats, wherein the lift-off movements of the valve body take place in opposite directions. That is, the valve control member opens the intake valve when lifting, while when lowering, the exhaust valve opens.
- the shoulder of the ends of a set on the valve control member preferably screwed tube formed in order to achieve the largest possible contact areas.
- valve bodies are urged to their seats by only weak springs, with the inlet valve body being a disc or plate which can be centered by the spring.
- the exhaust valve body is an annular disc or an annular plate which is guided on the valve control member and can move relative thereto.
- valve bodies With regard to perfect sealing conditions with attached valve bodies conical or spherical sealing surfaces could be provided on the valve bodies, and also the valve seats could be formed with conical or spherical sealing surfaces.
- the dimensioning is carried out here so that both valve bodies are placed at the top and bottom dead center of the differential piston and the valve control member is a match to each shoulder.
- This game can for example be between about 0.1 and 0.4 mm.
- valve control member is expediently guided repeatedly over its length.
- valve seats and a guide for the valve control member may be arranged in sleeve bodies, which are clamped in a housing chamber between a housing wall adjacent the drive shaft and a housing cover.
- These sleeve bodies may have an inlet and two outlets while another inlet is disposed in the wall of the housing chamber. This concept simplifies installation and makes it possible to place the intake and exhaust valves close to each other to save space.
- the eccentric for the differential piston and the valve control member are the same size and formed with the same eccentricity.
- the eccentricity of the eccentric can be adjusted relative to the axis of the drive shaft in order to adjust the flow rate and / or performance as needed.
- the eccentric could also be replaceably mounted on the drive shaft, so that a change in the eccentricity can be accomplished by replacing the eccentric.
- FIG. 1 schematically shown device V for concentrating a liquid F in a concentrate or a concentrated liquid F K , for example, with simultaneous formation of pure liquid F R , could be operating on the principle of reverse osmosis seawater desalination plant, or a plant for concentrating fruit juice, or like. More. Basically, it is provided in the device V, to promote the liquid F with a radial piston pump R and to pressurize, to pass through a concentrator 3, from which the concentrated liquid F K is obtained with considerable residual pressure, while the pure liquid F R substantially depressurized eg as pure water permeate in seawater desalination, is collected.
- the concentrated liquid F K with the considerable residual pressure is used in the radial piston pump R, with the energy directly support the promotion of the liquid F to the operation of the radial piston pump R only a little primary energy, such as electric power or the power of a motor P, too consume.
- the concentrator 3 would be, for example, a membrane system that operates on the principle of reverse osmosis.
- the radial piston pump R in Fig. 1 sucks the liquid F, which is optionally provided with a small pre-pressure, via a line 1 and a supply valve 16 by means of at least one differential piston K (intake stroke), and promotes the delivery cycle via a discharge valve 17 in a line 2.
- the line 2 leads to the concentrator 3, from which the pure liquid F R emerges and in a line 4, the concentrated liquid F K is conveyed under the residual pressure to an inlet 5. After the concentrated liquid F K has been used in a pressure chamber 36 for acting on the differential piston K during the delivery cycle, it flows from an outlet 6 substantially without pressure.
- a valve device 7 may be provided in the line 2, which promotes via a line 8 directly in de inlet 5, but is hardly or only used under certain circumstances in normal operation.
- the radial piston pump R has a housing wall 10 which separates the conveying and working area of a chamber 11 of a drive shaft 12, and, for example, a removable housing cover. 9
- an eccentric 13 for driving the differential piston K and another eccentric 14 for actuating an inlet and outlet valve assembly A are arranged, the eccentric 14 in the drive direction of rotation 40 about an axis 38 of the drive shaft 12 relative to the eccentric 13 by about 90 ° is offset.
- the two eccentrics 13 are dimensioned differently sized and arranged with different eccentricities on the drive shaft 12.
- the eccentrics 13, 14 may be fixedly formed on the drive shaft 12 or interchangeable wedged thereon.
- each eccentric 13 or 14 consists of two rotatable relative to each other and definable in selectable relative positions eccentric sleeves.
- axis of the eccentric 13 with 37 and the eccentric 14 are designated 39.
- the differential piston K has on the piston rod side a shaft 15 which is connected via a train-pressure coupling directly to the eccentric 13, in the housing wall directly or indirectly guided linearly at 37, and sealed.
- the differential piston K includes a sealing arrangement that separates a pumping chamber from the pressure chamber 36.
- the intake and exhaust valve assembly A includes an intake valve of a valve body 32 and a valve seat 27, and an exhaust valve of a valve body 29 and a valve seat 28.
- the valve seats 27, 28 are radially aligned with the axis 38 of the drive shaft 12 and coaxial, wherein the Outlet valve seat 28 to the drive shaft 12 has and is disposed closer to this, as the inlet valve seat 27 facing away from the drive shaft 12.
- Both valves associated with a common valve control member 18 which is at least once in the housing wall 10 directly or indirectly linearly guided and sealed, and is articulated directly to the eccentric 14 via a compression and traction coupling S, wherein a shaft 19 of the valve control member 18 extends from the coupling S through the outlet valve seat 28 with radial clearance up to the inlet valve seat 27.
- the seals 29 seal between the outlet valve and the chamber 11 and between the outlet 6 and the inlet valve seat 27, respectively.
- a further guide 21 is provided for the valve control member 18 between the valve seats.
- a tube 22 is fixed, for example screwed, which forms a first, to the outlet valve body 29 facing shoulder 23 and a second, the inlet valve body 32 facing shoulder 24.
- the distance between the shoulders 23, 24 is smaller than the distance between the valve bodies 29, 32, when they are placed on their valve seats 27, 28, such that with the valves closed, for example, between each shoulder 23 or 24 and the adjacent valve body 32 or 29 a game between 0.1 to about 0.4 mm is present.
- the inlet valve body 32 may be a disc or a plate and is centered by a weak spring 33 and applied to the inlet valve seat 27.
- the valve body 29 may be an annular disc or an annular plate, which is acted upon by a spring 31 against the outlet valve seat 28. Between the outlet valve body 29 and the stem 19 of the valve control member 18, a mechanical seal 30 may be provided.
- the valve bodies 32, 29 may have tapered or rounded seating surfaces, as may the valve seats 27, 29.
- the inlet valve seat 27 may be formed in a sleeve member 25 while the guide 21 and seal 29 and outlet valve seat 28 are in another Sleeve member 26 may be formed. The sleeve body 25, 26 are clamped in the housing between the housing wall 10 and the housing cover 9.
- an outlet in the sleeve body 26 leads to an inlet 35 to the pressure chamber 36.
- the inlet 35 is simultaneously connected to a chamber located below the sleeve body 26 and containing the outlet valve body 29 at the outlet valve seat 28.
- the drive shaft 12 is driven by the primary drive source P, for example an electric motor or an internal combustion engine, in order to drive the differential piston K and the valve control member 18 back and forth via the couplings S.
- the differential piston K sucks in the intake stroke over the piston rod far side liquid F via the open feed valve 16 at.
- the intake valve 32, 27 is closed and the exhaust valve 29, 28 is open.
- the concentrated liquid F K is pushed out of the pressure chamber 36 through the outlet 6 substantially without pressure.
- the outlet valve 29, 28 Shortly before reaching or generally in the region of the bottom dead center of the differential piston K, the outlet valve 29, 28 is closed and then, without valve overlap, the inlet valve 27, 32 is opened.
- the concentrated liquid F K under the residual pressure in the pressure chamber 36 pressurizes the piston rod side of the differential piston K to cooperate with the delivery cycle.
- the inlet valve 32, 27 is closed again and only then the outlet valve 29, 28 opens without valve overlap.
- a plurality of differential pistons K and also a plurality of inlet and outlet valve arrangements A are distributed in a star shape and regularly around the drive shaft 12, for example at least three or more.
- the device V for seawater desalination can be operated autonomously, for example, for the drinking water needs of a building or a system via a DC motor of solar panels.
- the area ratio between the rod side remote and the piston rod side of the differential piston K is adjusted to the proportions between the liquid to be pumped and the concentrated liquid so that the energy in the concentrated liquid can be optimally utilized for assistance.
- the pressure difference at the sealing device of the differential piston K is relatively low, and also the sealing region 20 is acted upon only for a short time during the conveying cycle with the residual pressure.
- In the housing chamber 11 may be provided an oil bath.
- Fig. 2 illustrates the intake stroke of the differential piston K in the radial piston pump R.
- the concentrated fluid F K in the pressure chamber 36 is above the open Exhaust valve 28, 29 relaxed and is ejected into the outlet 6, while in the inlet 5 with closed inlet valve 27, 32, the residual pressure is present.
- the shoulder 23 holds the outlet valve 28, 29 open while the shoulder 24 is away from the inlet valve body 32.
- At a residual pressure of, for example, 68 bar in the inlet 5 prevails in the pressure chamber 36 only a pressure of about 1 bar.
- the suction pressure with open supply valve 16 is about 1 bar.
- Fig. 3 illustrates the delivery stroke of the radial piston pump R, in which the differential piston K moves toward top dead center.
- the valve control member 18 has the inlet valve 32, 27 open while the outlet valve 28, 29 is closed.
- the concentrated liquid F K flows with the residual pressure of for example 68 bar into the pressure chamber 36 and assists the differential piston K.
- the outlet valve 28, 29 is kept closed with this pressure.
- the liquid to be pumped is under a pressure of about 70 bar, the supply valve 16 is closed and the discharge valve 17 is opened.
- the pressure difference at the sealing device of the differential piston K is only about 2 bar.
- the 4 and 5 illustrate an embodiment of the coupling S, for example, between the shaft 15 and the eccentric 13.
- the leadership will be 37 of the Fig. 1 formed by a sliding bush 41 in the housing wall 10, which dips with two support shells 42 in the chamber 11 and the shaft 15 is supported in the direction of rotation of the eccentric 13 against transverse forces and leads.
- the support shells 42 engage in a pocket 45 of a towed body 44, which is rotatably mounted on a plain bearing bush or a needle bearing 43 on the eccentric 13 and axially positioned on the eccentric 13, for example by the shaft 15 and / or the support shells 42.
- the pocket 45 has an inner width which approximately corresponds to the outer dimension of the support shells 42, so that a slight sliding fit is created here.
- a lower pressure surface 49 for the shaft end (pressure coupling) and in undercuts 46 in the side walls of the pocket 45 traction surfaces 50 (train coupling) are formed for the shaft end.
- the shank end contains two mutually parallel grooves 47, so that two outwardly extending drivers 48 are formed on the shaft end, which engage in the undercuts 46.
- the undercuts 46 are longer than the outer width of the end of the shaft 15 and optionally extend to the periphery of the towed body 44th
- the towed body 44 may be formed in one piece, or ( Fig. 5 ) are assembled from two halves 44a and 44b.
- the grooves 47 are combined in a circumferential groove and also form the two drivers 48 has a circumferentially round collar, so that the shaft 15 in the Coupling S can twist.
- a widening is formed, which forms one or two drivers 48 ', and engages in the undercut 46' of the towed body 44.
- In the transverse direction in Fig. 6 is between the dogs 48 'and the undercut 46' and between the shaft 15 and the inlet to the undercut 46 'sufficient clearance provided to allow the indicated by a double arrow sliding movement of the shaft 15 during the orbital movement of the eccentric 13 about the axis 37.
- FIG Fig. 7 In the embodiment in FIG Fig. 7 are on the towed body 44 bearing blocks 51 integrally formed in which a sliding pin 52 is seated, which passes through the end of the shaft 15. Between the bearing blocks 51 enough clearance is provided to the in Fig. 7 indicated by a double arrow sliding movement in the sliding guide of the shaft 15 during the orbital movement of the eccentric about the axis 37 allow.
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Abstract
Description
Die Erfindung betrifft eine Vorrichtung der im Oberbegriff des Patentanspruchs 1 angegebenen Art sowie eine Differentialkolbenpumpe gemäß Oberbegriff des Patentanspruchs 2.The invention relates to a device specified in the preamble of
Beim Aufkonzentrieren von Flüssigkeiten, beispielsweise bei der Meerwasserentsalzung (Umkehrosmose) oder bei der Fruchtsaftherstellung, wird prozessbedingt viel Primärenergie zum Pumpen der Flüssigkeit gebraucht, wobei das entstehende Konzentrat mit relativ hohem Restdruck anfällt. Speziell bei der Meerwasserentsalzung ist der hohe Bedarf an Primärenergie ein seit langem bekannter Nachteil, der in der Vergangenheit und im Hinblick auf die hohen Energiekosten z.B. dadurch minimiert wird, dass die im Konzentrat dank des Restdrucks enthaltene Energie eingesetzt wird, um der Differentialkolbenpumpe beim Fördern zu assistieren und so Primärenergie einzusparen.When concentrating liquids, for example, in seawater desalination (reverse osmosis) or fruit juice production process-related much primary energy is needed to pump the liquid, the resulting concentrate is obtained with relatively high residual pressure. Especially in seawater desalination, the high demand for primary energy is a long-known disadvantage that has been known in the past and in view of the high energy costs, e.g. This is minimized by using the energy contained in the concentrate thanks to the residual pressure to assist the differential piston pump in pumping, thus saving primary energy.
Bei der aus
Da die Federn kräftig und progressiv sind, erzeugen sie einen unerwünschten Leistungsverlust. Die Kurbelwellen/Pleuel-Anordnung führt nicht nur zu großer Baugröße der Differentialkolbenpumpe, sondern bedingt z.B. aufgrund der Pleuelauslenkung eine wenig harmonische Kolbenhubbewegung, aus der weitere Leistungsverluste und Pulsationen in der gepumpten Flüssigkeit resultieren.Because the springs are strong and progressive, they produce an undesirable loss of power. The crankshaft / connecting rod arrangement not only leads to large size of the differential piston pump, but due to e.g. due to the Pleuelauslenkung a little harmonic piston stroke, resulting in the further power losses and pulsations in the pumped liquid.
Der Erfindung liegt die Aufgabe zugrunde, eine mit minimalem Einsatz an Primärenergie betreibbare Vorrichtung der eingangs genannten Art, sowie eine kompakte und äußerst effiziente Differentialkolbenpumpe anzugeben.The invention has for its object to provide a operable with minimal use of primary energy device of the type mentioned, and to provide a compact and extremely efficient differential piston pump.
Die gestellte Aufgabe wird erfindungsgemäß mit den Merkmalen des Patentanspruchs 1 oder des Patentanspruchs 2 gelöst.The stated object is achieved with the features of
In der Vorrichtung resultiert das Radialkolbenpumpen-Konzept in kleiner Baugröße, in pulsationsarmem Betriebsverhalten und dank der Zug- und Druckkopplungen in hoher Effizienz mit minimalen Verlusten, so dass sehr wenig Primärenergie ausreicht und die im Konzentrat enthaltene Energie optimal und vor allem direkt genutzt wird. Die Zug- und Druckkopplungen führen zu einem extrem harmonischen Hubverlauf des Differentialkolbens und des Ventilsteuerglieds. Es erfolgt die Steuerung der Einlass- und Auslassventile zur Druckkammer in optimaler Anpassung an den Hubverlauf des Differentialkolbens und mit minimalem Verschleiß über lange Standzeiten. Das Radialkolbenpumpenkonzept ermöglicht es bei der Meerwasserentsalzung, kompakte Vorrichtungen sozusagen maßgeschneidert für den Bedarf einzelner Gebäude oder Gebäudegruppen zu erstellen und einzusetzen, wobei dank des geringen Primärenergieeinsatzes sogar Gleichstrom-Primärenergie von Sonnenkollektoren beispielsweise in sonnigen und Meerrand-Gebieten hohe Durchsatzraten liefern kann. Somit können solche Kompakt-Vorrichtungen ohne Netzanschluss bzw. auch in Gebieten eingesetzt werden, in denen Stromenergie nicht oder selten zur Verfügung steht oder zum Hausgebrauch zu teuer wäre.In the device, the radial piston pump concept results in a small size, in pulsation-poor performance and thanks to the tensile and compressive couplings in high efficiency with minimal losses, so that very little primary energy sufficient and the energy contained in the concentrate is used optimally and above all directly. The tensile and compressive couplings lead to an extremely harmonious stroke of the differential piston and the valve control member. The control of the inlet and outlet valves to the pressure chamber in optimal adaptation to the stroke of the differential piston and with minimal wear over long periods. The radial piston pump concept allows seawater desalination to create and deploy compact devices tailored to the needs of individual buildings or groups of buildings, with even primary DC power from solar panels delivering high throughput rates, for example in sunny and marginal areas, due to the low primary energy input. Thus, such compact devices can be used without mains connection or in areas where electricity is not or rarely available or would be too expensive for domestic use.
Die Differentialkolbenpumpe mit dem Radialkolbenkonzept ohne Pleuel und vor allem ohne energiezehrende kräftige Ventilfedern ist dank der kompakten Baugröße und dem hohen Wirkungsgrad hervorragend für alle Einsatzfälle, nicht nur zur Meerwasserentsalzung, geeignet, in denen eine Flüssigkeit zu pumpen ist, und die gleiche oder die aufkonzentrierte oder eine andere Flüssigkeit mit nennenswertem Restdruck zur Verfügung steht.Thanks to its compact size and high efficiency, the differential piston pump with the radial piston concept without connecting rods and above all without energy-consuming, powerful valve springs is ideal for all applications, not only for seawater desalination. suitable in which a liquid is to pump, and the same or the concentrated or another liquid with significant residual pressure is available.
Bei einer zweckmäßigen Ausführungsform ist für je ein Auslass- und ein Einlassventil ein einziges Ventilsteuerglied vorgesehen, um Energieverluste unter zu minimieren. Dank der Druck- und Zugkopplung mit dem Exzenter auf der Antriebswelle entfallen energieaufzehrende Ventilfedern, was dem Wirkungsgrad und der Standzeit zugute kommt, da die Einlass- und Auslassventilanordnung relativ kraftarm operiert und keine schadenanfälligen Komponenten enthält.In an expedient embodiment, a single valve control member is provided for each of an exhaust and an intake valve to minimize energy losses. Thanks to the pressure and traction coupling with the eccentric on the drive shaft accounts for energy-consuming valve springs, which benefits the efficiency and durability, since the inlet and outlet valve assembly operates relatively low power and contains no damage-prone components.
Bei einer zweckmäßigen Ausführungsform ist ein auf dem Exzenter drehgelagerter Schleppkörper vorgesehen, mit dem das Schaftende formschlüssig gekoppelt ist, so dass die Umlaufbewegung des Exzenters harmonisch Weise übertragen wird. Die Gleitführung ermöglicht die Querversatzbewegungen zwischen dem rotierenden Exzenter und dem linear beweglichen Schaft ohne nennenswerten Verschleiß und ohne Geräusche bzw. Vibrationen.In an expedient embodiment, a rotatably mounted on the eccentric towed body is provided, with which the shaft end is positively coupled so that the orbital motion of the eccentric is transmitted in a harmonious manner. The sliding guide allows the transverse displacement movements between the rotating eccentric and the linearly movable shaft without significant wear and without noise or vibration.
Zweckmäßig bildet die Gleitführung, die zwischen dem rotierenden Exzenter und dem linear geführten Schaft vermittelt, eine Verdrehsicherung des Schafts. Alternativ kann die Gleitführung jedoch auch so ausgelegt werden, dass der Schaft zur Verschleißverteilung rotieren kann.Appropriately forms the sliding guide, which mediates between the rotating eccentric and the linearly guided shaft, a rotation of the shaft. Alternatively, however, the sliding guide can also be designed so that the shaft can rotate for distribution of wear.
Günstig wird der Schleppkörper entweder aus Montagegründen aus zusammengefügten Hälften oder sogar einstückig ausgebildet, und so, dass er eine nach außen offene Tasche für den Schaft aufweist, die für den Formschluss enger ist als die Außenweite des Schafts. Die formschlüssige Zusammenwirkung findet zwischen relativ großen bemessbaren Flächen statt, was lokalen Verschleiß vermeidet.Conveniently, the towed body is either made of assembled halves from assembled halves or even integrally formed, and so that it has an outwardly open pocket for the shaft, which is narrower for the positive locking than the outer width of the shaft. The interlocking interaction takes place between relatively large sized surfaces, which avoids local wear.
Um im Betrieb Querbelastungen am Schaft auszuschließen, kann es vorteilhaft sein, den Schaft in einer gehäusefesten Schiebeführung anzuordnen. Die Schiebeführung kann eine eingesetzte Gleitbuchse sein. Ferner sollte die Schiebeführung mit angeformten Stützschalen mit einer Gleitpassung in die Tasche eingreifen, um den Schaft über eine möglichst große Länge abzustützen.In order to exclude transverse loads on the shaft during operation, it may be advantageous to arrange the shaft in a housing-fixed sliding guide. The sliding guide can be an inserted sliding bushing. Furthermore, the sliding guide should be molded with Sliding support shells into the pocket with a sliding fit to support the shaft over as long a length as possible.
Aus Montagegründen ist es hierbei zweckmäßig, wenn entweder der Schaft oder die Stützschalen, oder beide, den Schleppkörper auf dem Exzenter axial positionieren.For assembly reasons, it is expedient here if either the shank or the support shells, or both, axially position the towed body on the eccentric.
Eine Grundfläche der Tasche sollte eine Druckfläche für das Schaftende bilden (Druckkopplung), die wegen der erforderlichen Gleitbewegung länger ist als die Außenweite des Schaftendes. Im Abstand vom Schaftende sind parallele Nuten in den Schaft eingeformt, die eine Weite annähernd entsprechend der Innenweite der Tasche definieren, und am Schaftende nach außen stehende Mitnehmer als Eingriffsglied (an einer oder an beiden Seiten des Schafts) bilden, die in Hinterschneidungen der Tasche eingreifen (Zugkopplung). Die Gleitbewegung zwischen dem Schaftende und dem Schleppkörper findet optimal nahe beim Exzenter statt, was der Laufruhe zugute kommt.A base of the pocket should form a pressure surface for the shaft end (pressure coupling), which is longer because of the required sliding movement than the outer width of the shaft end. At a distance from the shank end, parallel grooves are formed in the shank defining a width approximately corresponding to the inside width of the pocket and forming outboard stems on the shank end as engagement members (on one or both sides of the shank) which engage undercuts in the pocket (pull coupling). The sliding movement between the shaft end and the towed body takes place optimally close to the eccentric, which benefits the smoothness.
Bei einer zweckmäßigen Ausführungsform verlaufen die Hinterschneidungen in der Tasche parallel zu einer Tangente an den Exzenter, wobei die Hinterschneidungen in dieser Richtung länger sind als die Mitnehmer, um die relative Gleitbewegung nicht zu behindern. Die Hinterschneidungen können durchgehend ausgebildet sein, was das Montieren des Schaftendes im Schleppkörper vereinfachen kann, so dass der Schleppkörper ggfs. einteilig ausgebildet werden kann.In an expedient embodiment, the undercuts in the pocket extend parallel to a tangent to the eccentric, wherein the undercuts in this direction are longer than the drivers in order not to hinder the relative sliding movement. The undercuts can be formed continuously, which can simplify the mounting of the shaft end in the towed body, so that the towed body if necessary. Can be integrally formed.
Um die Kolbenstangenseite des Differentialkolbens über den Förderhub exakt gesteuert mit dem Restdruck zu beaufschlagen, hingegen beim Rückhub des Differentialkolbens den Restdruck prompt abzubauen, ist es wichtig, dass der Exzenter für das Ventilsteuerglied der einem Differentialkolben zugeordneten Auslass- und Einlassventilanordnung gegenüber dem Exzenter für diesen Differentialkolben um 90° um die Achse der Antriebswelle und in Antriebsdrehrichtung voreilend versetzt ist.In order to act on the piston rod side of the differential piston via the delivery stroke exactly controlled with the residual pressure, however, reduce the residual pressure promptly during the return stroke of the differential piston, it is important that the eccentric for the valve control member of a differential piston associated exhaust and inlet valve assembly relative to the eccentric for this differential piston is offset by 90 ° about the axis of the drive shaft and in the drive direction of rotation leading.
Im Hinblick auf einen geräuscharmen und pulsationsarmen Lauf ist es zweckmäßig, drei oder mehr Differentialkolben sternförmig regelmäßig um die Achse der Antriebswelle zu verteilen und für diese Differentialkolben einen gemeinsamen Exzenter und einen gemeinsamen Schleppkörper vorzusehen. Dadurch lassen sich die bewegten Massen reduzieren und wird Bauraum eingespart. Es ist möglich, entlang der Antriebswelle mehrere solcher Differentialkolbengruppen anzuordnen.With regard to a low-noise and low-pulsation run, it is expedient to distribute three or more differential piston star-shaped regularly around the axis of the drive shaft and for this differential piston a common eccentric and to provide a common towed body. As a result, the moving masses can be reduced and space is saved. It is possible to arrange several such differential piston groups along the drive shaft.
Zweckmäßig werden auch die Ventilsteuerglieder für die Auslass- und Einlassventilanordnungen der mehreren Differentialkolben sternförmig regelmäßig um die Achse der Antriebswelle verteilt, wobei aus baulichen Gründen ein gemeinsamer Exzenter und ein gemeinsamer Schleppkörper für die Ventilsteuerglieder vorgesehen werden sollte.The valve control members for the outlet and inlet valve arrangements of the plurality of differential pistons are also expediently distributed in a star shape around the axis of the drive shaft, wherein a common eccentric and a common towed body should be provided for the valve control members for constructional reasons.
Bei einer zweckmäßigen Ausführungsform weist die Auslass- und Einlassventilanordnung gehäusefest einen Einlassventilsitz und einen Auslassventilsitz auf, die radial auf die Achse der Antriebwelle ausgerichtet und koaxial sind, wobei sich der Auslassventilsitz zweckmäßig näher bei der Antriebswelle befindet als der Einlassventilsitz. Durch diese Platzierung ist der Bereich, in dem hoher Restdruck längere Zeit wirkt, möglichst weit von der Antriebswelle entfernt, und wird die Abdichtung zwischen dem Einlassventilsitz und der Antriebswelle dem hohen Restdruck kaum oder jeweils nur kurzzeitig ausgesetzt. Die Anordnung der Ventilsitze beansprucht in Richtung der Achse der Antriebswelle wenig Bauraum.In an expedient embodiment, the exhaust and intake valve assembly includes an intake valve seat and an exhaust valve seat fixed radially to the axis of the drive shaft and coaxial with the exhaust valve seat suitably closer to the drive shaft than the intake valve seat. As a result of this placement, the area in which high residual pressure acts for a longer time is as far away as possible from the drive shaft, and the seal between the inlet valve seat and the drive shaft is exposed to the high residual pressure barely or only for a short time. The arrangement of the valve seats takes up little space in the direction of the axis of the drive shaft.
Das Ventilsteuerglied sollte sich durch den Auslassventilsitz mit genügend Spiel bis in den Einlassventilsitz erstrecken, wobei zwischen den Ventilsitzen ein Dichtbereich vorgesehen ist, und auch gegenüber der Antriebswelle. Erste und zweite Schultern am Ventilsteuerglied dienen zum Abheben der jeweiligen Ventilkörper von ihren Sitzen, wobei die Abhebebewegungen der Ventilkörper gegensinnig erfolgen. D.h., dass das Ventilsteuerglied beim Heben das Einlassventil öffnet, beim Senken hingegen das Auslassventil.The valve control member should extend through the exhaust valve seat with sufficient clearance into the intake valve seat, with a sealing area provided between the valve seats, and also with respect to the drive shaft. First and second shoulders on the valve control member serve to lift the respective valve body from their seats, wherein the lift-off movements of the valve body take place in opposite directions. That is, the valve control member opens the intake valve when lifting, while when lowering, the exhaust valve opens.
Montagetechnisch günstig werden die Schulter von den Enden eines auf dem Ventilsteuerglied festgelegten, vorzugsweise verschraubten, Rohres gebildet, um möglichst großflächige Kontaktbereiche zu erzielen.Mounting technology favorable, the shoulder of the ends of a set on the valve control member, preferably screwed tube formed in order to achieve the largest possible contact areas.
Die Ventilkörper werden durch nur schwache Federn zu ihren Sitzen beaufschlagt, wobei der Einlassventilkörper eine Scheibe oder ein Teller ist, der von der Feder zentriert werden kann. Der Auslassventilkörper ist hingegen eine Ringscheibe oder ein kreisringförmiger Teller, der auf dem Ventilsteuerglied geführt ist und sich relativ zu diesem bewegen kann. Zweckmäßig ist hier eine Gleitringdichtung zwischen dem Ventilsteuerglied und dem Auslassventilkörper vorgesehen, um eine den Auslassventilkörper umgehende Leckage in den Auslassventilsitz zu vermeiden.The valve bodies are urged to their seats by only weak springs, with the inlet valve body being a disc or plate which can be centered by the spring. The exhaust valve body, however, is an annular disc or an annular plate which is guided on the valve control member and can move relative thereto. Appropriately, a mechanical seal between the valve control member and the Auslaßventilkörper is provided here to avoid a discharge valve body immediate leakage into the exhaust valve seat.
Im Hinblick auf einwandfreie Dichtverhältnisse bei aufgesetzten Ventilkörpern könnten kegelige oder kugelige Dichtflächen an den Ventilkörpern vorgesehen sein, und könnten auch die Ventilsitze mit kegeligen oder kugeligen Dichtflächen ausgebildet werden.With regard to perfect sealing conditions with attached valve bodies conical or spherical sealing surfaces could be provided on the valve bodies, and also the valve seats could be formed with conical or spherical sealing surfaces.
Um sicherzustellen, dass zwischen den Auslass- und Einlassventilen keine Überschneidung eintritt, d.h. jedes Ventil erst öffnet, wenn zuvor das andere Ventil geschlossen hat, ist es wichtig, in Längsrichtung des Ventilsteuergliedes den Abstand zwischen den Schultern kleiner auszubilden als den Abstand zwischen den aufgesetzten Ventilkörpern. Vorzugsweise erfolgt die Dimensionierung hier so, dass am oberen und unteren Totpunkt des Differentialkolbens beide Ventilkörper aufgesetzt sind und zur jeweiligen Schulter das Ventilsteuerglieds ein Spiel vorliegt. Dieses Spiel kann beispielsweise zwischen etwa 0,1 und 0,4 mm betragen.To ensure that no overlap occurs between the exhaust and intake valves, i. each valve opens only when previously closed the other valve, it is important to make the distance between the shoulders in the longitudinal direction of the valve control member smaller than the distance between the attached valve bodies. Preferably, the dimensioning is carried out here so that both valve bodies are placed at the top and bottom dead center of the differential piston and the valve control member is a match to each shoulder. This game can for example be between about 0.1 and 0.4 mm.
Das Ventilsteuerglied wird über seine Länge zweckmäßigerweise mehrfach geführt.The valve control member is expediently guided repeatedly over its length.
Die Ventilsitze und eine Führung für das Ventilsteuerglied können in Hülsenkörpern angeordnet sein, die in einer Gehäusekammer zwischen einer der Antriebswelle benachbarten Gehäusewand und einem Gehäusedeckel eingespannt sind. Diese Hülsenkörper können einen Einlass und zwei Auslässe aufweisen, während ein weiterer Einlass in der Wand der Gehäusekammer angeordnet wird. Dieses Konzept vereinfacht die Montage und ermöglicht es, zum Einsparen von Bauraum die Einlass- und Auslassventile nahe beieinander zu platzieren.The valve seats and a guide for the valve control member may be arranged in sleeve bodies, which are clamped in a housing chamber between a housing wall adjacent the drive shaft and a housing cover. These sleeve bodies may have an inlet and two outlets while another inlet is disposed in the wall of the housing chamber. This concept simplifies installation and makes it possible to place the intake and exhaust valves close to each other to save space.
Bei einer zweckmäßigen Ausführungsform sind die Exzenter für den Differentialkolben und das Ventilsteuerglied gleich dimensioniert und mit gleicher Exzentrizität ausgebildet.In an advantageous embodiment, the eccentric for the differential piston and the valve control member are the same size and formed with the same eccentricity.
Bei einer besonders zweckmäßigen Ausführungsform lässt sich die Exzentrizität des Exzenters relativ zur Achse der Antriebswelle verstellen, um die Förderleistung und/oder das Betriebsverhalten nach Bedarf anpassen zu können. Dies könnte beispielsweise dadurch realisiert werden, dass der Exzenter aus zwei ineinander gesetzten und relativ zueinander verdrehbaren und beliebigen Relativlagen festlegbaren Exzenterhülsen besteht. Alternativ könnte der Exzenter auch austauschbar auf der Antriebswelle angebracht sein, so dass sich eine Änderung der Exzentrizität durch Austausch des Exzenters bewerkstelligen lässt.In a particularly advantageous embodiment, the eccentricity of the eccentric can be adjusted relative to the axis of the drive shaft in order to adjust the flow rate and / or performance as needed. This could be realized, for example, by virtue of the fact that the eccentric consists of two eccentric sleeves which are set into one another and can be fixed relative to one another and which can be fixed in any desired relative position. Alternatively, the eccentric could also be replaceably mounted on the drive shaft, so that a change in the eccentricity can be accomplished by replacing the eccentric.
Anhand der Zeichnung werden Ausführungsformen des Erfindungsgegenstandes erläutert. Es zeigen:
- Fig. 1
- eine Vorrichtung zum Aufkonzentrieren einer gepumpten Flüssigkeit, in Schemadarstellung, mit einer Radialkolbenpumpe, die in einem Teilachsschnitt gezeigt ist, wobei ein Differentialkolben den oberen Totpunkt einnimmt,
- Fig. 2
- die Radialkolbenpumpe beim Ansaughub,
- Fig. 3
- die Radialkolbenpumpe beim Förderhub,
- Fig. 4
- einen Querschnitt eines Ausführungsdetails der Radialkolbenpumpe, in der Schnittebene IV-IV von
Fig. 5 , - Fig. 5
- einen Achsschnitt des Details von
Fig. 4 , in der Schnittebene V-V, - Fig. 6
- schematisch eine weiteres Ausführungsdetail, und
- Fig. 7
- ein weiteres Ausführungsdetail.
- Fig. 1
- a device for concentrating a pumped liquid, in schematic representation, with a radial piston pump, which is shown in a partial axis section, wherein a differential piston assumes the top dead center,
- Fig. 2
- the radial piston pump during the intake stroke,
- Fig. 3
- the radial piston pump during the delivery stroke,
- Fig. 4
- a cross section of an embodiment of the radial piston pump, in the section plane IV-IV of
Fig. 5 . - Fig. 5
- an Axis cut of the detail of
Fig. 4 , in the section plane VV, - Fig. 6
- schematically another Ausführungsdetail, and
- Fig. 7
- another execution detail.
Eine in
Die Radialkolbenpumpe R in
Um das Anlaufen der Vorrichtung vereinfachen zu können, kann in der Leitung 2 eine Ventileinrichtung 7 vorgesehen sein, die über eine Leitung 8 direkt in de Einlass 5 fördert, im normalen Betrieb jedoch kaum oder nur unter bestimmten Umständen verwendet wird.In order to simplify the start-up of the device, a valve device 7 may be provided in the line 2, which promotes via a
Die Radialkolbenpumpe R hat eine Gehäusewand 10, die den Förder- und Arbeitsbereich von einer Kammer 11 einer Antriebswelle 12 trennt, und, beispielsweise, einen abnehmbaren Gehäusedeckel 9.The radial piston pump R has a
Auf der Antriebswelle 12 sind ein Exzenter 13 zum Antreiben des Differentialkolbens K und ein weiterer Exzenter 14 zum Betätigen einer Einlass- und Auslassventilanordnung A angeordnet, wobei der Exzenter 14 in Antriebsdrehrichtung 40 um eine Achse 38 der Antriebswelle 12 gegenüber dem Exzenter 13 um in etwa 90° versetzt ist. Bei der gezeigten Ausführungsform sind die beiden Exzenter 13 unterschiedlich groß dimensioniert und mit unterschiedlichen Exzentrizitäten auf der Antriebswelle 12 angeordnet. Es wäre jedoch durchaus möglich, beide Exzenter 13, 14 gleich zu dimensionieren und auch mit gleichen Exzentrizitäten anzuordnen. Die Exzenter 13, 14 können fest an der Antriebswelle 12 ausgebildet oder austauschbar darauf verkeilt sein. Bei einer nicht gezeigten Alternative kann die Exzentrizität jedes Exzenter gegenüber der Achse 38 der Antriebswelle 12 verändert werden, beispielsweise durch Austausch oder indem jeder Exzenter 13 oder 14 aus zwei relativ zueinander verdrehbaren und in wählbaren Relativlagen festlegbaren Exzenterhülsen besteht. In
Der Differentialkolben K besitzt auf der Kolbenstangenseite einen Schaft 15, der über eine Zug-Druckkopplung direkt mit dem Exzenter 13 verbunden, in der Gehäusewand direkt oder indirekt bei 37 linear geführt, und abgedichtet ist. Der Differentialkolben K enthält eine Dichtanordnung, die eine Pumpkammer von der Druckkammer 36 trennt.The differential piston K has on the piston rod side a
Die Einlass- und Auslassventilanordnung A enthält ein Einlassventil aus einem Ventilkörper 32 und einem Ventilsitz 27, sowie ein Auslassventil aus einem Ventilkörper 29 und einem Ventilsitz 28. Die Ventilsitze 27, 28 sind radial auf die Achse 38 der Antriebswelle 12 ausgerichtet und koaxial, wobei der Auslass-Ventilsitz 28 zur Antriebswelle 12 weist und näher bei dieser angeordnet ist, als der Einlass-Ventilsitz 27, der von der Antriebswelle 12 wegweist. Beiden Ventilen ist ein gemeinsames Ventilsteuerglied 18 zugeordnet, das zumindest einmal in der Gehäusewand 10 direkt oder indirekt linear geführt und abgedichtet wird, und an dem Exzenter 14 über eine Druck- und Zugkopplung S direkt angelenkt ist, wobei sich ein Schaft 19 des Ventilsteuerglieds 18 von der Kopplung S durch den Auslass-Ventilsitz 28 mit radialem Spiel bis in den Einlass-Ventilsitz 27 erstreckt. Die Dichtungen 29 dichten zwischen dem Auslassventil und der Kammer 11 bzw. zwischen dem Auslass 6 und dem Einlass-Ventilsitz 27 ab. Ferner ist zwischen den Ventilsitzen eine weitere Führung 21 für das Ventilsteuerglied 18 vorgesehen. Auf einem abgesetzten Schaftabschnitt des Ventilsteuerglieds 18 ist ein Rohr 22 festgelegt, z.B. verschraubt, das eine erste, zum Auslass-Ventilkörper 29 weisende Schulter 23 sowie eine zweite, zum Einlass-Ventilkörper 32 weisende Schulter 24 bildet. Der Abstand zwischen den Schultern 23, 24 ist kleiner als der Abstand zwischen den Ventilkörpern 29, 32, wenn diese auf ihren Ventilsitzen 27, 28 aufgesetzt sind, derart, dass bei geschlossenen Ventilen beispielsweise zwischen jeder Schulter 23 oder 24 und dem benachbarten Ventilkörper 32 oder 29 ein Spiel zwischen 0,1 bis etwa 0,4 mm vorliegt. Der Einlass-Ventilkörper 32 kann eine Scheibe oder ein Teller sein und wird durch eine schwache Feder 33 zentriert und zum Einlass-Ventilsitz 27 beaufschlagt. Der Ventilkörper 29 kann eine Kreisringscheibe oder ein kreisringförmiger Teller sein, der durch eine Feder 31 gegen den Auslass-Ventilsitz 28 beaufschlagt wird. Zwischen dem Auslass-Ventilkörper 29 und dem Schaft 19 des Ventilsteuerglieds 18 kann eine Gleitringdichtung 30 vorgesehen sein. Die Ventilkörper 32, 29 können kegelige oder gerundete Sitzflächen aufweisen, wie auch die Ventilsitze 27, 29. Der Einlass-Ventilsitz 27 kann in einem Hülsenteil 25 geformt sein, während die Führung 21 und die Dichtung 29 sowie der Auslass-Ventilsitz 28 in einem weiteren Hülsenglied 26 ausgebildet sein können. Die Hülsenkörper 25, 26 sind im Gehäuse zwischen der Gehäusewand 10 und dem Gehäusedeckel 9 eingespannt. Stromab des Einlass-Ventilsitzes 27 führt ein Auslass im Hülsenkörper 26 zu einem Einlass 35 zur Druckkammer 36. Der Einlass 35 ist gleichzeitig mit einer unterhalb des Hülsenkörpers 26 liegenden, den Auslass-Ventilkörper 29 enthaltenden Kammer beim Auslass-Ventilsitz 28 verbunden.The intake and exhaust valve assembly A includes an intake valve of a
Die Antriebswelle 12 wird durch die Primärantriebsquelle P, z.B. einem Elektromotor oder einem Verbrennungsmotor, angetrieben, um über die Kopplungen S den Differentialkolben K und das Ventilsteuerglied 18 hin- und hergehend anzutreiben. Der Differentialkolben K saugt beim Ansaugtakt über die kolbenstangenferne Seite Flüssigkeit F über das geöffnete Zuführventil 16 an. Während des Ansaugtaktes ist das Einlassventil 32, 27 geschlossen und das Auslassventil 29, 28 ist offen. Die konzentrierte Flüssigkeit FK wird im Wesentlichen drucklos aus der Druckkammer 36 durch den Auslass 6 ausgeschoben. Kurz vor Erreichen oder allgemein im Bereich des unteren Totpunktes des Differentialkolbens K wird das Auslassventil 29, 28 geschlossen und ohne Ventilüberschneidung erst dann das Einlassventil 27, 32 geöffnet. Mit Beginn des Fördertaktes beaufschlagt die unter dem Restdruck stehende konzentrierte Flüssigkeit FK in der Druckkammer 36 die Kolbenstangenseite des Differentialkolbens K, um beim Fördertakt mitzuarbeiten. Kurz vor oder in dem Bereich des oberen Totpunktes des Differentialkolbens K wird das Einlassventil 32, 27 wieder geschlossen und ohne Ventilüberschneidung erst dann das Auslassventil 29, 28 geöffnet.The
Zweckmäßigerweise sind um die Antriebswelle 12 mehrere Differentialkolben K und auch mehrere Einlass- und Auslassventilanordnungen A sternförmig und regelmäßig verteilt, beispielsweise mindestens drei oder mehrere.Expediently, a plurality of differential pistons K and also a plurality of inlet and outlet valve arrangements A are distributed in a star shape and regularly around the
Dank der Assistenz durch die konzentrierte Flüssigkeit FK mit ihren Restdruck wird zum Betrieb der Radialkolbenpumpe R so wenig Primärenergie benötigt, dass die Vorrichtung V zur Meerwasserentsalzung beispielsweise für den Trinkwasser-Bedarf eines Gebäudes oder einer Anlage über einen Gleichstrommotor von Sonnenkollektoren autonom betrieben werden kann.Thanks to the assistance of the concentrated liquid F K with their residual pressure so little primary energy is required to operate the radial piston pump R that the device V for seawater desalination can be operated autonomously, for example, for the drinking water needs of a building or a system via a DC motor of solar panels.
Das Flächenverhältnis zwischen der kolbenstangenfernen Seite und der Kolbenstangenseite des Differentialkolbens K ist auf die Mengenverhältnisse zwischen der zu pumpenden Flüssigkeit und der konzentrierten Flüssigkeit so abgestimmt, dass die Energie in der konzentrierten Flüssigkeit optimal zur Assistenz ausgenutzt werden kann. Dabei ist der Druckunterschied an der Dichteinrichtung des Differentialkolbens K relativ gering, und wird auch der Dichtbereich 20 jeweils nur kurzzeitig während des Fördertakts mit dem Restdruck beaufschlagt. In der Gehäusekammer 11 kann ein Ölbad vorgesehen sein.The area ratio between the rod side remote and the piston rod side of the differential piston K is adjusted to the proportions between the liquid to be pumped and the concentrated liquid so that the energy in the concentrated liquid can be optimally utilized for assistance. In this case, the pressure difference at the sealing device of the differential piston K is relatively low, and also the sealing
Die
Der Schleppkörper 44 kann einstückig ausgebildet sein, oder (
In der vereinfachten Ausführungsform von
In der Ausführungsform in
Claims (23)
- Device (V) for concentrating a fluid (F) pumped by a differential piston pump through a concentrating means (3), which fluid acts, as concentrate (FK) under residual pressure, directly on the at least one differential piston (K) in such a manner as to assist the delivery stroke, the differential piston (K) being driven by a drive shaft (12) which actuates at least one linearly guided valve control member (18) of an inlet and outlet valve arrangement (A), characterized in that the differential piston pump is a radial piston pump (R), in that eccentrics (13, 14) for the differential piston (K) and the valve control member (18) are arranged on the drive shaft (12), and in that the differential piston (K) and the valve control member (18) are coupled directly to the eccentrics (13, 14) with push and pull couplings (S).
- Differential piston pump for fluids (F), having a housing comprising an inflow and an outflow for the fluid (F) to be pumped and an inlet (5) and an outlet (6) for fluid (FK) under residual pressure, at least one differential piston (K) delivering the fluid (F) from the inflow into the outflow, which differential piston may be driven by a drive shaft (12) and during the delivery stroke also directly by the residual pressure and separates a pump chamber from a pressure chamber (36), at least one inlet and outlet valve arrangement (A) for the pressure chamber (36), and at least one linearly guided valve control member (18), actuated by the drive shaft (12), of the inlet and outlet valve arrangement (A), characterized in that the differential piston pump is a radial piston pump (R), in that eccentrics (13, 14) for the differential piston (K) and the valve control member (18) are arranged on the drive shaft (12), and in that the differential piston (K) and the valve control member (18) are coupled directly to the eccentrics (13, 14) with push and pull couplings (S).
- Differential piston pump according to Claim 2, characterized in that a single valve control member (18) is provided for the inlet and outlet valve arrangement (A).
- Differential piston pump according to Claim 2, characterized in that the push and pull coupling (S) comprises a draw body (44) mounted rotatably on the eccentric (13, 14) and at least one engaging member (48) provided at one end of a shaft (15, 19) of the differential piston (K) or of the valve control member (15), and in that between the engaging member (48) and the draw body (44) there are provided a substantially radially active form-fitting engagement and, in the circumferential direction, preferably parallel to a tangent to the eccentric (13, 14), a slideway.
- Differential piston pump according to Claim 4, characterized in that the slideway provides protection against rotation for the shaft (15, 19).
- Differential piston pump according to Claim 4, characterized in that the draw body (44), which, preferably, consists of two axially assembled halves (44a, 44b) or is in one piece, comprises for the shaft (15, 19) an externally open pocket (45) undercut in the slideway, whose internal width, when viewed in the axial direction, is less than the external width of the shaft (15, 19).
- Differential piston pump according to Claim 6, characterized in that the shaft (15, 19) of the differential piston (E) and/or of the valve control member (18) is arranged in a slide guide (37) fixed to the housing, in that the slide guide (37) comprises a sliding bushing (41), and in that the sliding bushing (41) engages with formed-on supporting shells (42), oriented towards one another in the direction of rotation of the eccentric (13, 14), with a sliding fit between side walls of the pocket (45).
- Differential piston pump according to Claim 6, characterized in that the draw body (44) is positioned axially on the eccentric (13, 14) via the slideway and/or the supporting shells (42).
- Differential piston pump according to Claim 6, characterized in that a bottom of the pocket forms a pressure surface (49) for the shaft end, which surface is longer than the external width of the shaft end, in that, at a distance from the shaft end, two diametrically opposing parallel grooves (45) or a circumferential groove are formed in the shaft, which grooves define a width approximately corresponding to the internal width of the pocket (45), and in that the shaft end adjoining the grooves or groove forms as engaging member (48) at least one externally protruding driver, which engages in an undercut (46) formed in a pocket side wall.
- Differential piston pump according to Claim 9, characterized in that the undercut (46) extends parallel to a tangent to the eccentric (13, 14) and is longer in this direction than the driver.
- Differential piston pump according to Claim 2, characterized in that the eccentric (14) for the valve control member (18) of the outlet and inlet valve arrangement (A) assigned to a differential piston (K) is offset relative to the eccentric (13) for this differential piston (K) by approximately 90° about the axis (38) of the drive shaft (12) and in a leading manner in the driving direction of rotation (40).
- Differential piston pump according to Claim 2, characterized in that three or more differential pistons (K) are distributed in a stellate arrangement about the axis (38) of the drive shaft (12), and in that a common eccentric (13) and a common draw body (44) are assigned to the differential pistons (K).
- Differential piston pump according to Claim 12, characterized in that the valve control members (18) for the outlet and inlet valve arrangements (A) of the differential pistons (K) are distributed regularly in a stellate arrangement about the axis (38) of the drive shaft (12), preferably with a respective offset of approximately 90° relative to the differential pistons (K), and in that a common eccentric (14) and a common draw body (44) are assigned to the valve control members (18).
- Differential piston pump according to Claim 2, characterized in that the outlet and inlet valve arrangement (A) comprise, fixed to the housing, an inlet valve seat (27) and an outlet valve seat (28), which are oriented radially relative to the axis (38) of the drive shaft (12) and are coaxial, in that the outlet valve seat (28) is positioned closer to the drive shaft (12) than the inlet valve seat (27), and in that the outlet valve seat (28) points towards the drive shaft (12) and the inlet valve seat (27) points away from the drive shaft (12).
- Differential piston pump according to Claim 14, characterized in that the valve control member (18) extends in each case with radial spacing through the outlet valve seat (28) as far as into the inlet valve seat (27), is sealed relative to the drive shaft (12) and between the valve seats (27, 28), and comprises a first shoulder (23) for lifting an outlet valve body arranged movably on the side of the outlet valve seat (28) pointing towards the drive shaft (12) and a second shoulder (24) for lifting an inlet valve body arranged movably on the side of the inlet valve seat pointing away from the drive shaft (12).
- Differential piston pump according to Claim 15, characterized in that the shoulders (23, 24) are formed by the ends of a tube (22) fixed, preferably screwed, to the valve control member (18).
- Differential piston pump according to Claim 15, characterized in that the inlet valve body (32) is a disc loaded by a spring (33) towards the inlet valve seat (27), preferably centred by the spring (33), and in that the outlet valve body (29) is an annular disc loaded by a spring (31) towards the outlet valve seat (28) and guided movably on the valve control member (18), preferably with a sliding ring seal (30) arranged between the valve control member (18) and the annular disc.
- Differential piston pump according to Claim 17, characterized in that the annular disc and the disc comprise conical or spherical seat surfaces, and, preferably, the valve seats (27, 28) are of conical or spherical construction.
- Differential piston pump according to Claim 15, characterized in that the distance, when viewed in the longitudinal direction of the valve control member (18), between the shoulders (23, 24) is smaller than the distance between the valve bodies positioned on the valve seats (27, 28), preferably in such a way that, at the top and bottom dead centres of the differential piston (K) assigned to the outlet and inlet valve arrangement (A), both valve bodies are seated and play is present relative to the respective shoulder (23, 24), preferably in each case of approx. 0.1 to 0.4 mm.
- Differential piston pump according to Claim 15, characterized in that the valve control member (18) extends between the outlet valve seat (28) and the drive shaft (12) and between the valve seats (27, 28) through guides (21, 37) fixed to the housing.
- Differential piston pump according to Claim 14, characterized in that the valve seats (27, 28) and the one guide (21) are arranged in sleeve members (25, 26), which are mounted in a housing chamber between a housing wall (10) adjacent to the drive shaft (12) and a housing cover (9) and comprise an inlet (5) and two outlets (34, 6), and in that a further inlet is arranged in the housing wall (10).
- Differential piston pump according to at least one of preceding Claims 2 to 21, characterized in that the eccentric (13) for the differential piston (K) and the eccentric (14) for the valve control member present at least substantially identical dimensions and with identical eccentricities (C).
- Differential piston pump according to at least one of preceding Claims 2 to 22, characterized in that the extent of the eccentricity (C) of the eccentric (13, 14) is adjustable and/or the eccentric (13, 14) is arranged replaceably on the drive shaft.
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES05017334T ES2302105T3 (en) | 2005-08-09 | 2005-08-09 | DEVICE FOR THE CONCENTRATION OF A DIFFERENTIAL PISTON LIQUID AND PUMP. |
PT05017334T PT1752662E (en) | 2005-08-09 | 2005-08-09 | Apparatus to concentrate a fluid and a multiple chamber pump |
EP05017334A EP1752662B1 (en) | 2005-08-09 | 2005-08-09 | Apparatus to concentrate a fluid and a multiple chamber pump |
AT05017334T ATE386884T1 (en) | 2005-08-09 | 2005-08-09 | DEVICE FOR CONCENTRATING A LIQUID AND DIFFERENTIAL PISTON PUMP |
DE502005002928T DE502005002928D1 (en) | 2005-08-09 | 2005-08-09 | Device for concentrating a liquid and differential piston pump |
AU2006278957A AU2006278957A1 (en) | 2005-08-09 | 2006-06-09 | Device for concentrating a liquid, and differential piston pump |
PCT/EP2006/005573 WO2007016988A1 (en) | 2005-08-09 | 2006-06-09 | Device for concentrating a liquid, and differential piston pump |
JP2008528359A JP2009504992A (en) | 2005-08-09 | 2006-06-09 | Device for concentrating liquid and differential piston pump |
US11/989,803 US20090246045A1 (en) | 2005-08-09 | 2006-06-09 | Device for Concentrating a Liquid, and Differential Piston Pump |
EA200800551A EA200800551A1 (en) | 2005-08-09 | 2006-06-09 | DEVICE FOR CONCENTRATING LIQUID AND DIFFERENTIAL PISTON PUMP |
ZA200802182A ZA200802182B (en) | 2005-08-09 | 2006-06-09 | Device for concentrating a liquid, and differential piston pump |
CNA2006800287927A CN101238288A (en) | 2005-08-09 | 2006-06-09 | Apparatus to concentrate a fluid and a multiple chamber pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05017334A EP1752662B1 (en) | 2005-08-09 | 2005-08-09 | Apparatus to concentrate a fluid and a multiple chamber pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1752662A1 EP1752662A1 (en) | 2007-02-14 |
EP1752662B1 true EP1752662B1 (en) | 2008-02-20 |
Family
ID=35311420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05017334A Active EP1752662B1 (en) | 2005-08-09 | 2005-08-09 | Apparatus to concentrate a fluid and a multiple chamber pump |
Country Status (12)
Country | Link |
---|---|
US (1) | US20090246045A1 (en) |
EP (1) | EP1752662B1 (en) |
JP (1) | JP2009504992A (en) |
CN (1) | CN101238288A (en) |
AT (1) | ATE386884T1 (en) |
AU (1) | AU2006278957A1 (en) |
DE (1) | DE502005002928D1 (en) |
EA (1) | EA200800551A1 (en) |
ES (1) | ES2302105T3 (en) |
PT (1) | PT1752662E (en) |
WO (1) | WO2007016988A1 (en) |
ZA (1) | ZA200802182B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008005319A1 (en) | 2008-01-21 | 2009-07-23 | Seneca S.A. | Device for separating drinking water fraction from sea water, has piston coupled to pushing-/traction element that is rotatably supported in eccentric, and valve control comprising control element that is movable by traction element |
DE102008009195A1 (en) | 2008-02-15 | 2009-08-20 | Pleiger Maschinenbau Gmbh & Co. Kg | Device for concentrating a liquid by means of a differential piston pump |
JP5706850B2 (en) * | 2012-05-21 | 2015-04-22 | 株式会社丸山製作所 | Reciprocating pump |
EP2935888B1 (en) | 2012-12-18 | 2019-03-27 | Emerson Climate Technologies, Inc. | Reciprocating compressor with vapor injection system |
DE102015014835A1 (en) * | 2015-11-12 | 2017-05-18 | Oberzom S.A. | Radial piston pump with two-circuit hydraulic motor |
CN112253821B (en) * | 2020-11-05 | 2021-07-30 | 中国矿业大学 | Fast-assembling combined liquid supply valve, use method and fast splicing method |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3923722C2 (en) * | 1989-07-18 | 1997-07-10 | Uraca Pumpen | Combination of displacement pump, in particular piston pump, and displacement motor, in particular piston motor |
ES2067722T3 (en) * | 1990-04-03 | 1995-04-01 | Fabio Laratta | HYDRAULIC MACHINE SUITABLE TO PERFORM AT THE SAME TIME THE EXPANSION OF ONE LIQUID AND THE PUMPING OF ANOTHER LIQUID. |
IT240896Y1 (en) * | 1996-09-19 | 2001-04-11 | Telme S R L | MOTORIZED PUMPING DEVICE FOR REVERSE OSMOSIS |
GB2391912A (en) * | 2002-08-15 | 2004-02-18 | Colin Alfred Pearson | Energy recycling pump |
-
2005
- 2005-08-09 PT PT05017334T patent/PT1752662E/en unknown
- 2005-08-09 DE DE502005002928T patent/DE502005002928D1/en not_active Expired - Fee Related
- 2005-08-09 AT AT05017334T patent/ATE386884T1/en not_active IP Right Cessation
- 2005-08-09 EP EP05017334A patent/EP1752662B1/en active Active
- 2005-08-09 ES ES05017334T patent/ES2302105T3/en active Active
-
2006
- 2006-06-09 ZA ZA200802182A patent/ZA200802182B/en unknown
- 2006-06-09 CN CNA2006800287927A patent/CN101238288A/en active Pending
- 2006-06-09 JP JP2008528359A patent/JP2009504992A/en active Pending
- 2006-06-09 AU AU2006278957A patent/AU2006278957A1/en not_active Abandoned
- 2006-06-09 EA EA200800551A patent/EA200800551A1/en unknown
- 2006-06-09 US US11/989,803 patent/US20090246045A1/en not_active Abandoned
- 2006-06-09 WO PCT/EP2006/005573 patent/WO2007016988A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
EP1752662A1 (en) | 2007-02-14 |
US20090246045A1 (en) | 2009-10-01 |
DE502005002928D1 (en) | 2008-04-03 |
AU2006278957A1 (en) | 2007-02-15 |
ES2302105T3 (en) | 2008-07-01 |
PT1752662E (en) | 2008-05-28 |
EA200800551A1 (en) | 2008-06-30 |
ATE386884T1 (en) | 2008-03-15 |
ZA200802182B (en) | 2009-09-30 |
CN101238288A (en) | 2008-08-06 |
JP2009504992A (en) | 2009-02-05 |
WO2007016988A1 (en) | 2007-02-15 |
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