EP1750031A2 - Procédé de fabrication d'un élément de friction du type humide - Google Patents
Procédé de fabrication d'un élément de friction du type humide Download PDFInfo
- Publication number
- EP1750031A2 EP1750031A2 EP06016458A EP06016458A EP1750031A2 EP 1750031 A2 EP1750031 A2 EP 1750031A2 EP 06016458 A EP06016458 A EP 06016458A EP 06016458 A EP06016458 A EP 06016458A EP 1750031 A2 EP1750031 A2 EP 1750031A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- woven fabric
- fibers
- friction member
- modifier
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title claims description 17
- 239000003607 modifier Substances 0.000 claims abstract description 81
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 80
- 239000000203 mixture Substances 0.000 claims abstract description 72
- 229920005989 resin Polymers 0.000 claims abstract description 56
- 239000011347 resin Substances 0.000 claims abstract description 56
- 239000002245 particle Substances 0.000 claims abstract description 37
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 37
- 239000002344 surface layer Substances 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 10
- 239000000835 fiber Substances 0.000 claims description 43
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 239000003921 oil Substances 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000005011 phenolic resin Substances 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000004760 aramid Substances 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 5
- 239000005909 Kieselgur Substances 0.000 claims description 4
- -1 acryl Chemical group 0.000 claims description 4
- 229920003235 aromatic polyamide Polymers 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 244000226021 Anacardium occidentale Species 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 229920003043 Cellulose fiber Polymers 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- 239000004640 Melamine resin Substances 0.000 claims description 3
- 229920006231 aramid fiber Polymers 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 235000020226 cashew nut Nutrition 0.000 claims description 3
- 239000000571 coke Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 239000009719 polyimide resin Substances 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 49
- 230000000052 comparative effect Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 238000005507 spraying Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000004299 exfoliation Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000007607 die coating method Methods 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002006 petroleum coke Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229920006283 heat-resistant synthetic fiber Polymers 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
- F16D69/026—Compositions based on an organic binder containing fibres
Definitions
- This invention relates to a wet-type friction member and a method for manufacturing the same.
- a wet-type friction member is used mainly in a transmission or as a brake component in a motor vehicle or in industrial or construction machinery.
- a paper friction member comprising heat-resistant synthetic fiber has been conventional used for a wet-type friction member.
- the paper friction member is produced by blending a pulp with various friction modifiers, etc., forming a paper body, impregnating the paper body with a binding resin such as phenol resin and then curing it.
- a friction member obtained by this method has a high dynamic frictional coefficient.
- the paper friction member comprises fibers overlapping one another in layers, the fiber interlayer may be destroyed when the friction member bears excessive loads parallel to its friction surface. As a result, the friction member can fail to function properly.
- non-woven fabric is known as a suitable material for obtaining improved strength in a friction member.
- Friction members using non-woven fabric as a base material are disclosed in unexamined Japanese Patent Publications No. 120163/2005 and 217790/2004 and in Japanese Patent No. 2767197 .
- Unexamined Japanese Patent Publication No. 120163/2005 discloses a wet-type friction member wherein a thermosetting resin comprising a friction modifier is impregnated into a non-woven fabric.
- the dispersion of the friction modifier in the non-woven fabric is adjusted so that the concentration of resin is high at the friction surface of the friction member, and lower towards the base.
- Japanese Patent No. 2767197 discloses a wet-type friction member having a three-layered structure wherein a woven fabric is interposed between dry-type non-woven fabrics, so that non-woven and woven fabrics are three- dimensionally intertwined.
- This three-layered structure can be obtained by filling the surface with a friction modifier, generally impregnating thermosetting resin into all three layers, and forming the friction member base by compression.
- This wet-type friction member has the advantage of improved durability, and maintains high interlayer exfoliation strength even under the increased loads encountered in recent vehicle models having increased engine output.
- the wet-type friction member disclosed in Unexamined Japanese Patent Publication No. 217790/2004 can be obtained by intertwining a dry-type non-woven fabric and a wet-type non-woven fabric, filling the fabric structure with a friction modifier from the wet-type non-woven fabric side, and forming a base in which a thermosetting resin is impregnated and cured with heat and compression.
- This wet-type friction member can bear the increased load without exfoliation of the interlayer, and high frictional coefficient as well as good thermal stability.
- the concentration of the friction modifier in the non-woven fabric in which the concentration of the friction modifier in the non-woven fabric is high at the friction surface and lower towards the base, the part closer to the base, where the concentration of the friction modifier is low, comprises mainly fiber and thermosetting resin.
- this friction member can have the disadvantage of low compression or shear strength and inadequate durability.
- a high capital investment is required for devices, such as an ultrasonic wave transmitter and a vacuum aspirator, for dispersing the friction modifier inside the non-woven fabric.
- the invention solves the above-mentioned problems by utilization of a manufacturing method comprising the steps of filling a surface layer of a base material comprising a non-woven fabric with a composition including particles and a thermosetting resin, and drying and curing said composition; filling the base material, from a side opposite from said surface layer, with a second composition including a density modifier and a thermosetting resin, and drying and curing the second composition; and applying a third composition including a friction modifier and a thermosetting resin to said surface layer of said base material and drying and curing the third composition.
- the non-woven fabric is preferably a dry-type non-woven fabric comprising any one of the following fibers: para aramid fibers, meta aramid fibers, carbon fibers, glass fibers, acryl oxidation fibers, kynol fibers, silica fibers, alumina fibers, silica alumina fibers or cellulose fibers; or a mixture of two or more of said fibers made by forming fibers into thin sheets by a spinning card, and then integrating the sheets by needle punching, stitch bonding or adhesion.
- the filling weight of the composition comprising particles and a thermosetting resin is preferably in the range from 10 - 40 wt % of the weight of the non-woven fabric.
- the filling weight of the composition comprising a density modifier and a thermosetting resin is preferably in the range from 10 -120 wt % of the weight of the non-woven fabric.
- the content of the composition comprising a friction modifier and a thermosetting resin is preferably in the range from 5 - 60 wt % of the weight of the non-woven fabric.
- the particles, the density modifier and the friction modifier are each preferably a materials from the group consisting of coke, graphite, diatomaceous earth, activated carbon, molybdenum disulfide, silica powder, metal powder or metal fiber, cashew dust, fluororesin powder, and phenol resin bead powder, and mixtures of two or more of said materials.
- thermosetting resins is preferably a resin from the group consisting of phenol resin, denatured phenol resin, reformed oil, rubber, epoxy resin, melamine resin, polyimide resin unsaturated polyester resin and mixtures of two or more of said resins.
- the first step in the manufacturing method is to fill a surface layer with a mixture of particles and resin, and then drying and curing the mixture, a layer is formed that will become an intermediate or "middle" layer in the final product. Thereafter, when the non-woven fabric is filled with the density modifier from the rear side the middle layer functions as a wall to prevent the density modifier from permeating through to the side where the friction modifier is applied. As a result, the non-woven fabric can be filled evenly, and to a high density, with the density modifier, thereby improving the durability of the viret-type friction member.
- the middle layer again functions as a wall to prevent the friction modifier from permeating into the non-woven fabric. Consequently, the friction modifier can be applied and fixed evenly onto the surface of the non-woven fabric, improving the friction coefficient.
- a high quality friction member can be produced in accordance with the invention at a lower manufacturing cost, since it is not necessary to intertwine plural pieces of non-woven fabric.
- a non-woven fabric is used as a base material.
- a composition including particles in the form of a powder and a thermosetting resin is filled into the front surface of the non-woven fabric, that is, the surface on the side at which frictional sliding engagement takes place.
- the resin/powder composition is then dried and cured.
- another composition including a density modifier and thermosetting resin, is filled into the rear side of the non-woven fabric, that is, the surface that is to be bonded to a metal supporting ring.
- This composition is then dried and cured.
- the density modifier is fixed on the fibers inside the non-woven fabric, thereby modifying the density inside the non-woven fabric.
- a composition including a friction modifier and thermosetting resin is applied to the front surface of the non-woven fabric, and is then dried and cured.
- the friction modifier is fixed on the fibers at the front surface of the non-woven fabric, and thereby forms a friction sliding surface.
- a non-woven fabric 20 can be either dry-type or wet-type.
- the dry-type non-woven fabric is preferable.
- the dry-type non-woven fabric has superior strength as it can be formed from relatively long fibers.
- the base material can also be less dense, and a friction member having high porosity can be obtained.
- the dry-type non-woven fabric can be composed of para aramid fibers, meta aramid fibers, carbon fibers, glass fibers, acryl oxidation fibers, kynol fibers, silica fibers, alumina fibers, silica alumina fibers or cellulose fibers, etc., or a mixture of two or more of these kinds of fibers.
- the fibers are formed into thin sheets by a spinning card, and then integrated by needle punching, stitch bonding or adhesion.
- the fineness of the non-woven fabric 20 be in the range from 1 - 20 dtex, and that the length of the fiber be in the range from 30 - 70mm.
- the fiber length is less than 30mm, the fibers do not intertwine with one another adequately, and therefore the shear strength and/or the tensile strength of the friction member will deteriorate.
- the fiber length exceeds 70mm, the load on needles during needle punching becomes excessive, the required number of punching operations increases, and other problems, such as decreased smoothness of the non-woven fabric, may be encountered.
- the middle layer 12 contains particles 32 in a thermosetting resin 42.
- Layer 13 is a friction modifying layer comprising a thermosetting resin 43 containing a friction modifier 33, and layer 11 is a density modifying layer comprising a thermosetting resin 41 containing a density modifier 31.
- the density modifier 31, particles 32 and friction modifier 33 have different purposes and effects, and the compositions containing the particles 32 and the density modifier 31 are filled into the non-woven fabric 20, whereas the composition containing the friction modifier 33 is applied to the front surface of the filled non-woven fabric.
- the density modifier, the particles, and the friction modifier can be all selected from substances such as coke, carbon particles such as graphite, diatomaceous earth, activated carbon, molybdenum disulfide, silica powder, inorganic powder substances such as metal particles or metal fibers, cashew dust, fluororesin powders, powdered organic substances such as phenol resin beads, etc. and a mixture of two or more of these substances.
- the average particle diameter is preferably in the range from 10 ⁇ m to 500 ⁇ m.
- the average particle diameter is less than 10 ⁇ m, the density becomes too low, and the compressive strength of the friction member deteriorates.
- the friction coefficient at the friction surface can become inadequate.
- the average particle diameter exceeds 500 ⁇ m, the density of the friction member becomes excessive and subject to deterioration by the effect of frictional heat. Also, when the particle diameter exceeds 500 ⁇ m, the exfoliation strength of the friction member deteriorates.
- the average particle diameter is preferably 100 ⁇ m or less.
- the "wall effect," whereby the particles are kept inside the non-woven fabric, may be reduced.
- thermosetting resins 41, 42 and 43 which are used for filling the non-woven fabric 20 and for the applicant of the friction modifier layer 13
- resins such as phenol resin, denatured polyester resin reformed by oil, rubber, epoxy resin, melamine resin, polyimide resin, unsaturated polyester resin, etc. or mixtures of two or more of such resins, may be used. These resins are used in liquid form, having an appropriate viscosity, so that they can be easily used to fill the inside the non-woven fabric 20, or applied as the surface layer 13. These resins can be supplied in liquid form and used directly, or they can be dissolved in, and diluted with, an appropriate solvent.
- a composition including particle 32 and thermosetting resin 42 is filled into the surface layer of the non-woven fabric 20 by applying the composition to, and impregnating, the surface of the non-woven fabric 20.
- the resin/particle composition is then dried and cured to form the middle layer 12.
- the method of application of the resin/particle composition to the non-woven fabric is not particularly limited, and common methods such as spray coating, roll coating and die coating can be used.
- the thickness of the middle layer 12, that is, the thickness of the composition impregnated into the surface layer of the non-woven fabric is 10 - 25% of the thickness of the non-woven fabric.
- This middle layer 12 functions as a partition wall, separating the density modifier layer 11 and the friction modifier layer 13.
- the filling weight of the composition including particle 32 and thermosetting resin 42 is in the range from 10 - 40 wt % of the total weight of the non-woven fabric by itself. More specifically, the filling weight of particles 32 is preferably 6 - 24 wt % while the filling weight of thermosetting resin 42 is preferably 4 - 16 wt %.
- the filling weight of the composition including particles 32 and resin 42 is less than 10 wt %, it is unable to function as a wall to prevent permeation by the density modifier.
- the filling weight of the composition exceeds 40 wt %, the porosity of the middle layer becomes low, which blocks the circulation of cooling oil.
- the density modifier layer 11 and the friction modifier layer 13 are formed as shown in Figure 1.
- the density modifying layer 11 is formed by filling the non-woven fabric 20 from the back side by a composition including density modifier 31 and thermosetting resin 41. The composition is then dried and cured so that density modifier 31 becomes fixed to the fibers inside the non-woven fabric 20. As in the case of filling the layer 12 with the particle/resin composition, methods such as spray coating, roll coating and die coating can be used. It is desirable, however, to ensure that the density modifier 31 is dispersed evenly inside the non-woven fabric.
- the middle layer 12 functions as a wall to keep density modifier 31 inside the non-woven fabric and to prevent the density modifier 31 from permeating to the surface of the non-woven fabric. Therefore, the density modifying layer 11 can be filled evenly, and to a high density, and, as a result, the material fatigue strength and durability of the wet-type friction member 10 can be improved.
- the filling weight of the composition comprising density modifier 31 and thermosetting resin 41 is in the range from 10-120 wt % of the total weight of the non-woven fabric by itself. More specifically, the filling weight of density modifier 31 is 5-60 wt%, while the filling weight of thermosetting resin 41 is 5-60 wt%.
- the layer 11 becomes insufficiently dense and the filling composition fails to improve the durability of the layer 11.
- the filling weight of the composition exceeds 120 wt %, the density of the layer 11 becomes excessive, resulting in an excessive reduction of the air space inside the friction member, the airspace forming passages for the flow of oil which plays an important role in cooling by dissipation of frictional heat. Therefore, insufficient air space will result in inferior durability.
- the density of the layer 11 becomes excessively high due to the presence of large amounts the density modifying composition, the hardness of the friction member becomes excessive, resulting in unbalanced contact with a friction member-engaging surface, and impairment of the friction coefficient.
- the density of the density modifier layer 11, after being modified by filling with the density modifier composition be in the range from 0.2 -0.6 g/cm 3 .
- the friction modifying layer 13 is formed by applying the composition including friction modifier 33 and thermosetting resin 43 to the surface of the non-woven fabric 20 on the side where the middle layer 12 is formed. The composition is then dried and cured to let the friction modifier become fixed within the fibers on the surface of the non-woven fabric.
- common methods such as spray coating, roll coating and double coating can be used.
- the middle layer 12 again functions as a wall, just like it did when filling the non-woven layer with density modifier.
- the middle layer acts to prevent the friction modifier 33 from permeating the non-woven fabric, so that friction modifier 33 is fixed only at the surface 15 which plays the most important role in establishing the friction properties of the friction member.
- the friction modifier 33 is dispersed evenly on the surface 15, the area in contact with a friction member- engaging surface is increased, thereby improving the friction coefficient of the friction member.
- the weight of composition comprising friction modifier 33 and thermosetting resin 43 is in the range from 5 - 60 wt % of the total weight of the non-woven fabric by itself. More specifically, the filling weight of friction modifier 33 is 2.5 - 30 wt%, while the filling weight of thermosetting resin 43 is 2.5 - 30 wt %.
- the filling weight of the composition When the filling weight of the composition is less than 5 wt %, it does not improve the friction coefficient. When the filling weight of the composition exceeds 60 wt %, the friction modifier 33 does not intertwine with the fibers of the surface of the non-woven fabric 20 in the friction modifier layer 13, leaving some thick parts consisting only of the friction modifier 33. Therefore, the exfoliation strength of the friction modifier layer 13 deteriorates with the filling weight exceeds 60 wt%. Moreover, the pores of the friction modifier surface 15 of the wet-type friction member 10 may be buried. The burying of the pores makes it difficult to remove the oil film on the friction surface 15, causing a deterioration in the friction coefficient.
- a dry-type non-woven fabric with the thickness of 1.5 mm was produced by intertwining and integrating para aramid fibers (with a fiber length of 51 mm and a fiber diameter of 12 ⁇ m) with adjusted areal weight of 200g/m 2 .
- a middle layer 12 was formed at the surface of the non-woven fabric by filling with a composition, consisting of 30 wt % of diatomaceous earth with a particle diameter of 40 ⁇ m or less, 30 wt % of active carbon with a particle diameter of 75 ⁇ m or less, and 40 wt % of epoxy emulsion resin.
- the mixture was stirred and mixed by a mixer, and filled into the surface of the non-woven fabric by means of a roller coater.
- the composition was then dried at 180 degrees Celsius for 8 minutes.
- the thickness of the middle layer 12 was adjusted to 0.3mm.
- a density modifier layer 11 was formed by filling the non-woven fabric layer from the back side with a composition, consisting of a mixture of 50 wt % of petroleum coke powder (as a density modifier) having a particle diameter of 100 - 250 ⁇ m, and 50 wt % of phenol resin.
- the composition was applied to the back side of the non-woven fabric by spraying in order to fill the inside of the non-woven fabric.
- the composition was then dried at 80 degrees Celsius for 30 minutes.
- the density of the non-woven fabric, after modifying its density, was 0.2-0.6 g/cm 3 .
- a friction modifier layer 13 was formed by spraying a composition, consisting of a mixture of 50 wt % of petroleum coke powder (as a friction modifier) with particle diameter 100 - 250 ⁇ m and 50 wt % of phenol resin, onto the surface of the non-woven fabric where the middle layer 12 was formed.
- the composition was dried at 200 degrees Celsius for 10 minutes. Consequently, an intermediate product in sheet form was obtained.
- circular arc shaped members each having an outer diameter of 276.5mm, an inside diameter of 269.2mm, and a developing angle of 43.9 degree, was stamped out of the intermediate product in sheet form using a press and a metal mold.
- This stamped-out circular arc shaped friction members were then bonded to the conic interior surface of a prearranged, ring-shaped, brass base material, which was then heat-pressed with actual bearing of 100kg/m 2 at 270 degrees Celsius for 90 seconds to produce a synchronizer ring.
- the synchronizer rings produced were tested as follows by using a synchronizer testing machine.
- the synchronizer ring was pressed against a taper-shaped mating member, made of SCM420, with a 90kg force to stop the mating member.
- the inertia was 0.08kgf m/sec 2 and the rotating speed was 2,000 rpm in oil at 80 degrees Celsius. This process was repeated 10,000 times.
- the kinetic friction coefficient of the friction member of the synchronizer ring was recorded every 100 times from the 200th to the 10,000th time.
- the results of the kinetic frictional coefficient tests on the example according to the invention, and the comparative example, are shown in Figure 2.
- axial abrasion of the friction member of the synchronizer ring was measured after the simple frictional abrasion test.
- the measured values were recognized as friction member abrasion loss.
- the abrasion loss of the friction member according to the example of the invention was 0.10mm, while that of the friction member of a comparative example was 0.12mm.
- the kinetic friction coefficient was measured when the rotating speed of the mating member was 500, 1000, 1500 and 2000 rpm in oil at 80 degrees Celsius. The friction coefficient was measured respectively at the 10,000th time, and the results are shown in Figure 3. The kinetic frictional coefficient, was also measured for the same rotating speeds in oil at -30 degrees Celsius, at the 10,000th time. The results are shown in Figure 4.
- the wet-type friction member obtained by the method of the invention has high stability, ensuring repeating use over a long period of time, and a high kinetic frictional coefficient which is not affected by oil temperature.
- This wet-type friction member therefore, has a variety of potential applications.
- friction member of the invention was employed in a synchronizer ring in the examples, its use is not limited to synchronizer rings, and it can be used for other transmission or brake components.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Nonwoven Fabrics (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2005228777A JP2007045860A (ja) | 2005-08-05 | 2005-08-05 | 湿式摩擦材の製造方法 |
Publications (1)
Publication Number | Publication Date |
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EP1750031A2 true EP1750031A2 (fr) | 2007-02-07 |
Family
ID=37309683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP06016458A Withdrawn EP1750031A2 (fr) | 2005-08-05 | 2006-08-07 | Procédé de fabrication d'un élément de friction du type humide |
Country Status (2)
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EP (1) | EP1750031A2 (fr) |
JP (1) | JP2007045860A (fr) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2458241A3 (fr) * | 2010-11-26 | 2012-09-19 | Miba Frictec GmbH | Procédé de fabrication d'un élément de friction |
US8461064B2 (en) | 2010-07-29 | 2013-06-11 | Eaton Corporation | Friction member and friction material thereof |
US8563448B2 (en) | 2010-01-29 | 2013-10-22 | Eaton Corporation | Friction member and friction material thereof |
CN105556149A (zh) * | 2013-09-09 | 2016-05-04 | 株式会社艾科赛迪 | 离合器用摩擦件 |
CN105908365A (zh) * | 2016-04-21 | 2016-08-31 | 浙江中宇节能科技有限公司 | 一种多功能无纺布 |
CN109210113A (zh) * | 2017-06-29 | 2019-01-15 | 罗伯特·博世有限公司 | 用于减噪和减振的复合涂层和具有这种涂层的制动片 |
CN111566372A (zh) * | 2018-03-06 | 2020-08-21 | 舍弗勒技术股份两合公司 | 双层湿式摩擦材料 |
US10995810B2 (en) | 2018-05-31 | 2021-05-04 | Borgwarner Inc. | Friction material |
DE112009001546B4 (de) | 2008-06-27 | 2021-08-05 | Valeo Materiaux De Friction | Trockenkupplungsbelag und zugehöriges Herstellungsverfahren |
CN115066567A (zh) * | 2020-04-29 | 2022-09-16 | 舍弗勒技术股份两合公司 | 用于形成具有纤维素层的双层湿摩擦材料的方法 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6502798B2 (ja) * | 2015-09-03 | 2019-04-17 | アイシン化工株式会社 | 湿式摩擦材用基材及びその製造方法 |
WO2017117038A1 (fr) * | 2015-12-30 | 2017-07-06 | Borgwarner Inc. | Matériau de frottement |
US10132375B2 (en) * | 2016-05-18 | 2018-11-20 | Schaeffler Technologies AG & Co. KG | Wet friction materials having friction modifier carrier |
CN109707773B (zh) * | 2018-12-27 | 2020-09-25 | 湖北飞龙摩擦密封材料股份有限公司 | 一种由三层料生产的低噪音耐高温鼓式摩擦片及其制备方法 |
US11333214B2 (en) * | 2020-04-02 | 2022-05-17 | Schaeffler Technologies AG & Co. KG | Wet friction material with quaternary ammonium salts |
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US8563448B2 (en) | 2010-01-29 | 2013-10-22 | Eaton Corporation | Friction member and friction material thereof |
US8461064B2 (en) | 2010-07-29 | 2013-06-11 | Eaton Corporation | Friction member and friction material thereof |
US9709115B2 (en) | 2010-11-26 | 2017-07-18 | Miba Frictec Gmbh | Method for producing a friction element |
EP2458241A3 (fr) * | 2010-11-26 | 2012-09-19 | Miba Frictec GmbH | Procédé de fabrication d'un élément de friction |
EP3023664A1 (fr) * | 2013-09-09 | 2016-05-25 | Exedy Corporation | Matériau de frottement pour embrayage |
EP3023664A4 (fr) * | 2013-09-09 | 2017-03-29 | Exedy Corporation | Matériau de frottement pour embrayage |
US20160195150A1 (en) * | 2013-09-09 | 2016-07-07 | Exedy Corporation | Friction Material for Clutch |
CN105556149B (zh) * | 2013-09-09 | 2018-01-30 | 株式会社艾科赛迪 | 离合器用摩擦件 |
RU2657792C2 (ru) * | 2013-09-09 | 2018-06-15 | Экседи Корпорейшн | Фрикционный материал муфты |
US10288138B2 (en) | 2013-09-09 | 2019-05-14 | Exedy Corporation | Friction material for clutch |
CN105556149A (zh) * | 2013-09-09 | 2016-05-04 | 株式会社艾科赛迪 | 离合器用摩擦件 |
CN105908365A (zh) * | 2016-04-21 | 2016-08-31 | 浙江中宇节能科技有限公司 | 一种多功能无纺布 |
CN109210113A (zh) * | 2017-06-29 | 2019-01-15 | 罗伯特·博世有限公司 | 用于减噪和减振的复合涂层和具有这种涂层的制动片 |
CN111566372A (zh) * | 2018-03-06 | 2020-08-21 | 舍弗勒技术股份两合公司 | 双层湿式摩擦材料 |
US10995810B2 (en) | 2018-05-31 | 2021-05-04 | Borgwarner Inc. | Friction material |
CN115066567A (zh) * | 2020-04-29 | 2022-09-16 | 舍弗勒技术股份两合公司 | 用于形成具有纤维素层的双层湿摩擦材料的方法 |
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