EP1747603A1 - Plug connector and method for the preassembly thereof - Google Patents

Plug connector and method for the preassembly thereof

Info

Publication number
EP1747603A1
EP1747603A1 EP05744985A EP05744985A EP1747603A1 EP 1747603 A1 EP1747603 A1 EP 1747603A1 EP 05744985 A EP05744985 A EP 05744985A EP 05744985 A EP05744985 A EP 05744985A EP 1747603 A1 EP1747603 A1 EP 1747603A1
Authority
EP
European Patent Office
Prior art keywords
flap
housing
connector according
cover
contacts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05744985A
Other languages
German (de)
French (fr)
Other versions
EP1747603B1 (en
Inventor
Michael Gunreben
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FCI SA
Original Assignee
FCI SA
Framatome Connectors International SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FCI SA, Framatome Connectors International SAS filed Critical FCI SA
Publication of EP1747603A1 publication Critical patent/EP1747603A1/en
Application granted granted Critical
Publication of EP1747603B1 publication Critical patent/EP1747603B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/44—Means for preventing access to live contacts
    • H01R13/447—Shutter or cover plate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/50—Bases; Cases formed as an integral body
    • H01R13/501—Bases; Cases formed as an integral body comprising an integral hinge or a frangible part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H01R13/5829—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing the clamping part being flexibly or hingedly connected to the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/023—Soldered or welded connections between cables or wires and terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion

Definitions

  • the present invention relates to connectors with contacts, each with a connection end for a cable, a housing and a cover.
  • a connector is known for example from DE 101 46 430 AI, and a method for its pre-assembly.
  • This document describes a connector for airbag systems with a housing on which a plug part angled by 90 ° is arranged and around which the plug contacts and electronic elements for protection against EMI influences are arranged.
  • the housing part is closed by a cover which is fastened to the housing by means of which a bracket of a secondary locking device engages in the plug part.
  • a connector is supplied to suppliers in the automotive industry who are responsible for the production of cable harnesses (harness maker) in individual parts, so that they can wire the contacts and then assemble them and deliver them to the customer. Errors can occur when assembling these connectors and it will not be worth it for the harness maker to want to automate this process, since for him this connector is just one of many that is used for certain wiring.
  • the connector according to the invention has the advantage that all of its components, such as contacts, ferrite cores, secondary locking bracket, housing and cover, are firmly connected to one another when the connector is used for connection to cables.
  • the connection is preferably made by crimping. This process is suitable for automation, which is time-saving and inexpensive.
  • the invention is explained in more detail below on the basis of the description of an exemplary embodiment with reference to the drawing. In it show:
  • Figure 1 is an exploded view of the connector according to the invention.
  • FIG. 2 (a), 2 (b) perspective views of the connector according to the invention from above and from below.
  • Fig. 3 (a) is a perspective view of the bottom of the connector according to the invention.
  • FIG. 1 The components of a connector 1 according to the invention are shown in FIG. 1, listed from bottom to top as follows: a housing 6 with a plug-in projection 7 receives contacts 2, including their ferrite elements 8.
  • the housing 6 is closed by a cover 9, through which a bracket 18 passes through a secondary lock 19.
  • the secondary lock 19 has two locking positions, an assembly position and an end position in which it locks the connection between the connector and the igniter of an airbag system.
  • Contacts 2 have a plug or socket end 3 and a rear connection end 4 for connection to connection cables 5.
  • the cover 9 is fastened on the housing 6 by latching latching tabs 25 with latching lugs 24. By latching the cover 9 on the housing 6, all internal components of the connector are secured in position.
  • Fig. 2 (a) the left part of the lid 9 has a flap 10 which can be pivoted upwards about the axis 12.
  • the pivot axis is formed by the fact that the cover, which is a plastic injection molded part, has a lower material thickness there, so that the upper flap 10 surrounds it Material thinning is pivotable.
  • the upper flap 10 latches by means of latching tabs 14 on corresponding latching lugs 15 on the housing 6.
  • latching elements 16 are attached, which can snap into the corresponding latching elements 17 on the opposite edge of the bracket 18 of the secondary locking device 19, whereby both the position of the bracket 18 of the secondary lock 19 and the open position of the upper flap 10 are fixed.
  • a similar fastening of the flap (11) to the housing (G) is possible (not shown here).
  • 2 (a) shows the connector 1 according to the invention from obliquely above with the upper flap 10 open. It can be seen that the cable connection ends 4 of the contacts 2 are freely accessible from above when the upper flap 10 is open.
  • 2 (b) shows the connector from below, also with the lower flap 11 open, so that the connection area 4 of the contacts 2 is also exposed downward. This creates the possibility to carry out the wiring, preferably by crimping, when the connector is otherwise completely assembled and closed.
  • the connector with flaps 10 and 11 open is placed on a crimping anvil (not shown) and the cable connection ends of the contacts 2 are deformed by a crimping tool from the opposite side.
  • the ferrite cores and the secondary locking device 19 and the contacts 2 are each rigidly held, so that there can be no irregularities here.
  • the protective sheaths of the cables 5 are pressed into strain reliefs 21 which hold the cables by teeth engaging in the sheath material.
  • molded parts 20 are formed on the underside of the cover, which, when the cover 10 is locked, press the cables 5 more firmly into the strain relief 21.
  • the lower flap 11 of the housing 6 latches by locking shoulders 22 which are integrally formed on the side walls of the lower flap 11 and which are formed in corresponding grooves 23 on the side walls of the housing 6.
  • the lower flap 11 can also be pivoted about a pivot axis 13 by thinning the material.
  • FIGS. 3 (a) and 3 (b) An alternative holding and clamping device for the lower flap 11 is shown in FIGS. 3 (a) and 3 (b).
  • opposing clamps 26 are arranged, which are in the opened position
  • FIGS. 4 (a) and 4 (b) show a further alternative holding element for the lower and the upper flap.
  • retaining ribs 28a, 28b are cast between the housing or the cover and the associated flap 10 or 11, which break open at predetermined breaking points 29a or 29b as soon as one tries to to close the flaps with force. The flaps are then released. After crimping the cable ends to the connection ends 4 of the contacts 2, the flaps 10 and 11 are closed and locked.
  • the connector can thus be used directly at its place of use, the bracket 18 of the secondary locking device 19 being locked in a preassembly position and being able to be brought into its final locking position at the application site by further pressing in, as a result of which the connector is finally locked.
  • 5 schematically shows a section of a further embodiment of the invention, the same reference numerals as previously denoting the same features of the invention.
  • the embodiment of FIG. 5 differs from the previous embodiments in that the housing 6 and cover 9 are not provided separately, but rather a receptacle 40 which connects the connecting ends 4 of the contacts and preferably also the front (left in FIG. 5) connector.
  • the receptacle 40 can be formed in one piece.
  • ⁇ is preferably 70 to 110 °, more preferably 90 °.
  • the insertion can also take place through one of the windows which can be closed by the flaps 10, 11.
  • the cable ends 5 are then attached to the connection ends 4 of the contacts 2 by crimping or soldering and then the flaps 10, 11 are closed.
  • a fastening device can generally be provided, as shown in FIG. 5, in order to secure contact on the housing 6 and / or cover 9 or, if appropriate, the receptacle 40 against displacement after its assembly or to fasten it.
  • a fastening device A tongue 61 of the housing 6 or cover 9 or the receptacle 40 protruding toward the inside can be provided which, when the contact 2 is inserted into the housing 6 and / or cover 9 or possibly receptacle 40 behind a projection or an edge 62 of the Contact 2, for example the edge of a stamped opening 63, hooked and thus prevents the contact 2, which was inserted once during assembly, from being pushed backwards.
  • a stop can be provided for the contact to be inserted or for a surface or edge formed thereon.
  • one or more of the flaps 10, 11 can have a latching device 26, 30 with which the flaps 10, 11 can be locked in the open position, so that they are held in a defined, open position when the contact 2 is connected to the cable 5 so that the flaps do not interfere with the assembly process.
  • a flap 10, 11 With the latching device, a flap 10, 11 can be releasably latched to a suitably designed area of the housing 6 and / or the cover 9 or the receptacle 40 in the open position.
  • the latching device can have a hook or a clamping device.

Abstract

The invention relates to a plug connector with contacts having a connecting end for a cable, a housing and a lid. The housing and the lid each have a flap at the level of the connecting end of the contacts, wherein the connecting ends of the contacts can be freely accessed when said flap is in its open position in order to fasten the cable.

Description

Steckverbinder und Verfahren seiner Vormontage Connector and method of its pre-assembly
Die vorliegende Erfindung betrifft Steckverbinder mit Kontakten mit je einem Anschlussende für ein Kabel, einem Gehäuse und einem Deckel. Ein solcher Steckverbinder ist beispielsweise aus der DE 101 46 430 AI bekannt, sowie ein Verfahren zu dessen Vormontage.The present invention relates to connectors with contacts, each with a connection end for a cable, a housing and a cover. Such a connector is known for example from DE 101 46 430 AI, and a method for its pre-assembly.
Diese Druckschrift beschreibt einen Steckverbinder für Airbagsysteme mit einem Gehäuse, an dem ein um 90° abgewinkelter Steckteil angeordnet ist und um den die Steckkontakte und elektronische Elemente zum Schutz gegen EMI-Einflüsse angeordnet sind. Das Gehäuseteil wird durch einen durch Verrasten am Gehäuse befestigten Deckel verschlossen, durch den hindurch ein Bügel einer Sekundärverriegelung in den Steckerteil greift. Ein solcher Steckverbinder wird Zulieferern der Automobilindustrie, die für die Herstellung von Kabelbäumen verantwortlich sind (harness maker) in Einzelteilen geliefert, damit diese die Kontakte verdrahten können und diese anschließend zusammensetzen und dem Kunden liefern. Bei dem Zusammensetzen dieser Steckverbinder kann es zu Fehlern kommen und für den harness maker wird es sich nicht lohnen, diesen Vorgang automatisieren zu wollen, da für ihn dieser Steckverbinder nur einer von vielen ist, der bei bestimmten Verdrahtungen zum Einsatz kommt.This document describes a connector for airbag systems with a housing on which a plug part angled by 90 ° is arranged and around which the plug contacts and electronic elements for protection against EMI influences are arranged. The housing part is closed by a cover which is fastened to the housing by means of which a bracket of a secondary locking device engages in the plug part. Such a connector is supplied to suppliers in the automotive industry who are responsible for the production of cable harnesses (harness maker) in individual parts, so that they can wire the contacts and then assemble them and deliver them to the customer. Errors can occur when assembling these connectors and it will not be worth it for the harness maker to want to automate this process, since for him this connector is just one of many that is used for certain wiring.
Es ist daher die Aufgabe der vorliegenden Erfindung einenIt is therefore the object of the present invention
Steckverbinder der angegebenen Gattung so weiterzuentwickeln, dass er in vormontiertem Zustand geliefert werden kann, und die Verdrahtung des Steckverbinders erfolgen kann, ohne diesen als Ganzes öffnen zu müssen. Diese Aufgabe wird anspruchsgemäß gelöst.Develop the connector of the specified type so that it can be delivered in a pre-assembled state, and the wiring of the connector can be done without this as Having to open the whole. This task is solved according to the requirements.
In den Unteransprüchen sind Merkmale bevorzugter Ausführungsformen der vorliegenden Erfindung gekennzeichnet.Features of preferred embodiments of the present invention are characterized in the subclaims.
Der erfindungsgemäße Steckverbinder hat den Vorteil, dass alle seine Bestandteile, wie Kontakte, Ferritkerne, Sekundärverriegelungsbügel, Gehäuse und Deckel fest miteinander verbunden sind, wenn der Steckverbinder zum Anschließen an Kabel hergenommen wird. Das Anschließen erfolgt vorzugsweise durch Verkrimpen. Dieser Vorgang eignet sich zu einer Automatisierung, was zeitsparend und kostengünstig ist. Im Folgenden wird die Erfindung anhand der Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die Zeichnung näher erläutert. Darin zeigen:The connector according to the invention has the advantage that all of its components, such as contacts, ferrite cores, secondary locking bracket, housing and cover, are firmly connected to one another when the connector is used for connection to cables. The connection is preferably made by crimping. This process is suitable for automation, which is time-saving and inexpensive. The invention is explained in more detail below on the basis of the description of an exemplary embodiment with reference to the drawing. In it show:
Fig. 1 eine Explosionszeichnung des erfindungsgemäßen Steckverbinders; undFigure 1 is an exploded view of the connector according to the invention. and
Fig. 2(a), 2(b) perspektivische Ansichten des erfindungsgemäßen Steckverbinders von oben und von unten. Fig. 3(a) eine perspektivische Ansicht der Unterseite desFig. 2 (a), 2 (b) perspective views of the connector according to the invention from above and from below. Fig. 3 (a) is a perspective view of the bottom of the
Steckverbinders nach Fig. 2(b) mit einer Halte-Kelemmvorrichtung für die untere Klappe;2 (b) with a holding and clamping device for the lower flap;
Fig. 3(b) der Steckverbinder aus Fig. 3(a) mit geschlossener Klappe; Fig. 4(a) eine alternative Ausführungsform eines Halteelements für die obere Klappe;Fig. 3 (b) of the connector of Fig. 3 (a) with the flap closed; 4 (a) shows an alternative embodiment of a holding element for the upper flap;
Fig. 4(b) eine alternative Ausführungsform eines Halteelements für die untere Klappe,4 (b) an alternative embodiment of a holding element for the lower flap,
Fig. 5 eine weitere Ausführungsform des Steckers,5 shows a further embodiment of the plug,
Die Bestandteile eines erfindungsgemäßen Steckverbinders 1 zeigt Fig. 1, von unten nach oben aufgelistet wie folgt: ein Gehäuse 6 mit einem Steckansatz 7 nimmt Kontakte 2 auf, einschließlich deren Ferritelemente 8. Das Gehäuse 6 wird durch einen Deckel 9 verschlossen, durch den ein Bügel 18 einer Sekundärverriegelung 19 durchgreift. Die Sekundärverriegelung 19 hat zwei Verraststellungen, eine Montage Stellung und eine Endstellung, in der sie die Verbindung zwischen dem Steckverbinder und dem Zünder eines Airbagsystems verriegelt. Kontakte 2 weisen ein Stecker- bzw. Buchsenende 3 auf und ein hinteres Anschlussende 4 zur Verbindung mit Anschlusskabeln 5. Der Deckel 9 wird auf dem Gehäuse 6 durch Verrasten von Rastlaschen 25 mit Rastnasen 24 befestigt. Durch das Verrasten des Deckels 9 auf dem Gehäuse 6 sind alle inneren Bestandteile des Steckverbinders lagegesichert.The components of a connector 1 according to the invention are shown in FIG. 1, listed from bottom to top as follows: a housing 6 with a plug-in projection 7 receives contacts 2, including their ferrite elements 8. The housing 6 is closed by a cover 9, through which a bracket 18 passes through a secondary lock 19. The secondary lock 19 has two locking positions, an assembly position and an end position in which it locks the connection between the connector and the igniter of an airbag system. Contacts 2 have a plug or socket end 3 and a rear connection end 4 for connection to connection cables 5. The cover 9 is fastened on the housing 6 by latching latching tabs 25 with latching lugs 24. By latching the cover 9 on the housing 6, all internal components of the connector are secured in position.
In Fig. 2(a) weist der linke Teil des Deckels 9 eine Klappe 10 auf, die um die Achse 12 nach oben verschwenkbar ist. DieIn Fig. 2 (a) the left part of the lid 9 has a flap 10 which can be pivoted upwards about the axis 12. The
Schwenkachse wird dadurch gebildet, dass der Deckel, der ein Kunststoffspritzgussteil ist, dort eine geringere Materialstärke aufweist, sodass die obere Klappe 10 um diese Materialverdünnung herum verschwenkbar ist. In geschlossener Stellung verrastet die obere Klappe 10 durch Rastlaschen 14 an entsprechenden Rastnasen 15 am Gehäuse 6. Auf der Oberseite der Klappe 10 sind Rastelemente 16 angebracht, die mit entsprechenden Rastelementen 17 an der gegenüberliegenden Kante des Bügels 18 der Sekundärverriegelung 19 einschnappen können, wodurch sowohl die Stellung des Bügels 18 der Sekundärverriegelung 19 als auch die geöffnete Stellung der oberen Klappe 10 fixiert sind. Eine ähnliche Befestigung der Klappe (11) ist (hier nicht gezeigt) am Gehäuse (G) möglich.The pivot axis is formed by the fact that the cover, which is a plastic injection molded part, has a lower material thickness there, so that the upper flap 10 surrounds it Material thinning is pivotable. In the closed position, the upper flap 10 latches by means of latching tabs 14 on corresponding latching lugs 15 on the housing 6. On the top of the flap 10, latching elements 16 are attached, which can snap into the corresponding latching elements 17 on the opposite edge of the bracket 18 of the secondary locking device 19, whereby both the position of the bracket 18 of the secondary lock 19 and the open position of the upper flap 10 are fixed. A similar fastening of the flap (11) to the housing (G) is possible (not shown here).
Fig. 2(a) zeigt den erfindungsgemäßen Steckverbinder 1 von schräg oben mit geöffneter oberer Klappe 10. Man erkennt, dass die Kabelanschlussenden 4 der Kontakte 2 bei geöffneter oberer Klappe 10 von oben frei zugänglich sind. Fig. 2(b) zeigt den Steckverbinder von unten, ebenfalls mit geöffneter unterer Klappe 11 , sodass der Anschlussbereich 4 der Kontakte 2 ebenfalls nach unten freiliegt. Damit ist die Möglichkeit geschaffen, bei sonst vollständig montiertem und geschlossenem Steckverbinder die Verdrahtung vorzugsweise durch Verkrimpen vorzunehmen. Dazu wird der Steckverbinder mit geöffneten Klappen 10 und 11 auf einen Krimpamboss (nicht gezeigt) abgelegt und die Kabelanschlussenden der Kontakte 2 werden durch ein Krimpwerkzeug von der gegenüberliegenden Seite aus verformt.2 (a) shows the connector 1 according to the invention from obliquely above with the upper flap 10 open. It can be seen that the cable connection ends 4 of the contacts 2 are freely accessible from above when the upper flap 10 is open. 2 (b) shows the connector from below, also with the lower flap 11 open, so that the connection area 4 of the contacts 2 is also exposed downward. This creates the possibility to carry out the wiring, preferably by crimping, when the connector is otherwise completely assembled and closed. For this purpose, the connector with flaps 10 and 11 open is placed on a crimping anvil (not shown) and the cable connection ends of the contacts 2 are deformed by a crimping tool from the opposite side.
In dieser Stellung sind die Ferritkerne und die Sekundärverriegelung 19 sowie die Kontakte 2 jeweils starr gehaltert, sodass es hier zu keinen Unregelmäßigkeiten kommen kann. Die Schutzmäntel der Kabel 5 sind in Zugentlastungen 21 eingepresst, die durch in das Mantelmaterial eingreifende Zähne die Kabel haltern. Um die Kabel 5 fester in die Zugentlastungen 21 zu pressen, sind auf der Unterseite des Deckels 10 Formteile 20 angeformt, die bei verrastetem Deckel 10 die Kabel 5 fester in die Zugentlastung 21 einpressen. Wie man in Fig. 2(b) erkennt, verrastet die untere Klappe 11 des Gehäuses 6 durch Rastschultern 22, die an den Seitenwänden der unteren Klappe 11 angeformt sind und die in entsprechende Nuten 23 an den Seitenwänden des Gehäuses 6 angeformt sind. Die untere Klappe 11 ist ebenfalls durch eine Materialverdünnung um eine Schwenkachse 13 verschwenkbar.In this position, the ferrite cores and the secondary locking device 19 and the contacts 2 are each rigidly held, so that there can be no irregularities here. The protective sheaths of the cables 5 are pressed into strain reliefs 21 which hold the cables by teeth engaging in the sheath material. To tighten the cables 5 in the strain relief 21 to be pressed, molded parts 20 are formed on the underside of the cover, which, when the cover 10 is locked, press the cables 5 more firmly into the strain relief 21. As can be seen in Fig. 2 (b), the lower flap 11 of the housing 6 latches by locking shoulders 22 which are integrally formed on the side walls of the lower flap 11 and which are formed in corresponding grooves 23 on the side walls of the housing 6. The lower flap 11 can also be pivoted about a pivot axis 13 by thinning the material.
Eine alternative Halte-Klemmvorrichtung für die untere Klappe 11 zeigen Fig. 3(a) und 3(b). Hier sind auf der Oberseite der Klappe 11 sich gegenüberliegende Klammern 26 angeordnet, die im aufgeklapptenAn alternative holding and clamping device for the lower flap 11 is shown in FIGS. 3 (a) and 3 (b). Here, on the upper side of the flap 11, opposing clamps 26 are arranged, which are in the opened position
Zustand hinter Rippen 30 greifen, die entlang einer Kante eines in Steckrichtung verlaufenden Profils angeordnet sind. Dadurch wird eine sichere Offenhaltung der unteren Klappe 11 während z. B. eines Krümmungsvorgangs gewährleistet. Fig. 3(b) zeigt die verschlossene Klappe 11.Grip condition behind ribs 30, which are arranged along an edge of a profile extending in the direction of insertion. This ensures that the lower flap 11 is kept open during z. B. guaranteed a curvature. 3 (b) shows the closed door 11.
Fig. 4(a) und 4(b) zeigen ein weiteres alternatives Halteelement für die untere und die obere Klappe. Hier werden beim Spritzgießen bei jeweils um etwa 90° geöffneten Klappen 10, 11 Halterippen 28a, 28b zwischen dem Gehäuse bzw. dem Deckel und der jeweils zugehörigen Klappe 10 bzw. 11 angegossen, die an Sollbruchstellen 29a bzw. 29b aufbrechen, sobald man versucht, die Klappen mit Kraft zu schließen. Damit sind dann die Klappen freigegeben. Nach erfolgter Verkrimpung der Kabelenden mit den Anschlussenden 4 der Kontakte 2 werden die Klappen 10 und 11 verschlossen und verrastet. Der Steckverbinder kann so unmittelbar an seinem Einsatzort verwendet werden, wobei Bügel 18 der Sekundärverriegelung 19 in einer Vormontagestellung verrastet ist und am Anwendungsort durch weiteres Eindrücken in seine Endraststellung überführt werden kann, wodurch den Steckerbinder endgültig verriegelt ist. Fig. 5 zeigt im Schnitt eine weitere Ausführungsform der Erfindung schematisch, wobei gleiche Bezugszeichen wie vorher gleiche Merkmale der Erfindung bezeichnen. Die Ausführungsform der Fig. 5 unterscheidet sich von den bisherigen Ausführungsformen dadurch, dass nicht getrennt Gehäuse 6 und Deckel 9 vorgesehen sind, sondern eine Aufnahme 40, die die Anschlussenden 4 der Kontakte und vorzugsweise auch die vorneliegenden (links in Fig. 5) Stecker- bzw. Buchsenenden 3 der Kontakte 2 umgibt und die in gleicher Weise wie die Kombination aus Gehäuse 6 und Deckel 9 zwei Öffnungen beidseits der Anschlussenden 4 der Kontakte 2 aufweisen. Mindestens eine der Öffnungen, vorzugsweise beide, sind durch Klappen 10 und 11 verschließbar. Deren Aufbau, Funktion und Einsatzweise ist die gleiche wie oben zu den Figuren 1 bis 4 beschrieben. Auch die Verriegelungen der Klappen und die sonstigen Merkmale des Steckverbinders können wie vorher beschrieben ausgebildet sein. Die Aufnahme 40 kann einstückig ausgebildet sein.4 (a) and 4 (b) show a further alternative holding element for the lower and the upper flap. Here, during injection molding with flaps 10, 11 each opened by approximately 90 °, retaining ribs 28a, 28b are cast between the housing or the cover and the associated flap 10 or 11, which break open at predetermined breaking points 29a or 29b as soon as one tries to to close the flaps with force. The flaps are then released. After crimping the cable ends to the connection ends 4 of the contacts 2, the flaps 10 and 11 are closed and locked. The connector can thus be used directly at its place of use, the bracket 18 of the secondary locking device 19 being locked in a preassembly position and being able to be brought into its final locking position at the application site by further pressing in, as a result of which the connector is finally locked. 5 schematically shows a section of a further embodiment of the invention, the same reference numerals as previously denoting the same features of the invention. The embodiment of FIG. 5 differs from the previous embodiments in that the housing 6 and cover 9 are not provided separately, but rather a receptacle 40 which connects the connecting ends 4 of the contacts and preferably also the front (left in FIG. 5) connector. or socket ends 3 of the contacts 2 and which, in the same way as the combination of housing 6 and cover 9, have two openings on both sides of the connection ends 4 of the contacts 2. At least one of the openings, preferably both, can be closed by flaps 10 and 11. The structure, function and mode of use is the same as described above for FIGS. 1 to 4. The latches of the flaps and the other features of the connector can also be designed as previously described. The receptacle 40 can be formed in one piece.
Die Skizze in Fig. 5 unten erläutert die Winkellagen derThe sketch in Fig. 5 below explains the angular positions of the
Wirkrichtungen von Stecker- bzw. Buchsenenden 3 und Anschlussenden 4 der Kontakte 2. Die Stecker- bzw.Direction of action of plug or socket ends 3 and connection ends 4 of contacts 2. The plug or
Buchsenenden 3 der Kontakte 2 können in der Ausführungsform der Fig. 5 in einer Richtung 41 verlaufen, die um einen Winkel α kleiner als 90° gegenüber der Verlängerung 42 der Richtung 43 der Anschlussenden 4 abgewinkelt sind, insbesondere weniger als 60°, vorzugsweise weniger als 20°. In der Fig. 5 liegt die Richtung des Stecker- bzw. Buchsenendes 3 in der Verlängerung der Richtung 43 des Anschlussendes 4 und bildet also mit ihm einen 180°-Winkel (α = 0°). In den Ausführungsformen der Figuren 1 bis 4 beträgt α vorzugsweise 70 bis 110°, weiter vorzugsweise 90°. Bei der Montage werden zunächst die Kontakte 2 in die Aufnahme 40 eingelegt. Dies kann durch Einschieben der Kontakte in Längsrichtung der Fig. 5 geschehen, also dort entweder von links oder vorzugsweise von rechts. Wenn es die geometrischen Verhältnisse erlauben oder sie durch Abwinkelung des linken Bereichs gegenüber dem rechten so gestaltet sind, kann das Einschieben auch durch eines der durch die Klappen 10, 11 verschließbaren Fenster erfolgen. Es erfolgt dann das Befestigen der Kabelenden 5 an den Anschlussenden 4 der Kontakte 2 durch Krimpen oder Löten und dann das Schließen der Klappen 10, 11.Socket ends 3 of the contacts 2 can in the embodiment 5 run in a direction 41 which are angled by an angle α less than 90 ° with respect to the extension 42 of the direction 43 of the connection ends 4, in particular less than 60 °, preferably less than 20 °. 5, the direction of the plug or socket end 3 lies in the extension of the direction 43 of the connection end 4 and thus forms a 180 ° angle (α = 0 °) with it. In the embodiments of FIGS. 1 to 4, α is preferably 70 to 110 °, more preferably 90 °. During assembly, the contacts 2 are first inserted into the receptacle 40. This can be done by inserting the contacts in the longitudinal direction of FIG. 5, ie there either from the left or preferably from the right. If the geometric conditions allow it or if they are designed in this way by angling the left area from the right area, the insertion can also take place through one of the windows which can be closed by the flaps 10, 11. The cable ends 5 are then attached to the connection ends 4 of the contacts 2 by crimping or soldering and then the flaps 10, 11 are closed.
Es kann - wie in Fig.5 gezeigt - allgemein eine Befestigungsvorrichtung vorgesehen sein, um einen Kontakt an Gehäuse 6 und/ oder Deckel 9 oder ggf. der Aufnahme 40 gegen Verschiebung nach seiner Montage zu sichern bzw. um ihn zu befestigen.. Eine Befestigungseinrichtung kann eine nach vorne innen abstehende Zunge 61 des Gehäuses 6 oder Deckels 9 oder der Aufnahme 40 vorgesehen sein, die sich beim Einschieben des Kontakts 2 in das Gehäuse 6 und/ oder Deckel 9 oder ggf. Aufnahme 40 hinter einem Vorsprung oder einer Kante 62 des Kontakts 2, beispielsweise der Kante einer eingestanzten Öffnung 63, verhakt und so das Rückwärtsschieben des bei der Montage einmal eingeschobenen Kontakts 2 verhindert. Nach vorne kann ein Anschlag für den einzuschiebenden Kontakt bzw. für eine daran ausgebildete Fläche oder Kante vorgesehen sein.A fastening device can generally be provided, as shown in FIG. 5, in order to secure contact on the housing 6 and / or cover 9 or, if appropriate, the receptacle 40 against displacement after its assembly or to fasten it. A fastening device A tongue 61 of the housing 6 or cover 9 or the receptacle 40 protruding toward the inside can be provided which, when the contact 2 is inserted into the housing 6 and / or cover 9 or possibly receptacle 40 behind a projection or an edge 62 of the Contact 2, for example the edge of a stamped opening 63, hooked and thus prevents the contact 2, which was inserted once during assembly, from being pushed backwards. To the front, a stop can be provided for the contact to be inserted or for a surface or edge formed thereon.
Allgemein können eine oder mehrere der Klappen 10, 11 eine Rasteinrichtung 26,30 aufweisen, mit der die Klappen 10, 11 in der geöffneten Stellung arretierbar sind, so dass sie beim Verbinden des Kontakts 2 mit dem Kabel 5 in einer definierten, geöffneten Stellung gehalten werden, so dass die Klappen den Montagevorgang nicht stören. Mit der Rasteinrichtung kann eine Klappe 10, 11 an einem geeignet gestalteten Bereich des Gehäuses 6 und/ oder des Deckels 9 oder der Aufnahme 40 in der geöffneten Stellung lösbar verrastet werden. Die Rasteinrichtung kann einen Haken oder eine Klemmeinrichtung aufweisen.In general, one or more of the flaps 10, 11 can have a latching device 26, 30 with which the flaps 10, 11 can be locked in the open position, so that they are held in a defined, open position when the contact 2 is connected to the cable 5 so that the flaps do not interfere with the assembly process. With the latching device, a flap 10, 11 can be releasably latched to a suitably designed area of the housing 6 and / or the cover 9 or the receptacle 40 in the open position. The latching device can have a hook or a clamping device.
Die vorstehende Beschreibung eines Ausführungsbeispiels der vorliegenden Erfindung ist nicht einschränkend zu verstehen sondern dient lediglich zur Illustration der in den Ansprüchen definierten Erfindung. Verschiedene alternative Techniken zur Befestigung der Kabelenden an den Anschlussenden der Kontakte sind beispielsweise möglich, ohne die Erfindung damit zu verlassen. So ist es beispielsweise auch möglich, eine Verbindung anstatt durch Krimpen durch Verlöten herzustellen. The above description of an exemplary embodiment of the present invention is not to be understood as restrictive, but merely serves to illustrate the invention defined in the claims. Various alternative techniques for fastening the cable ends to the connection ends of the contacts are possible, for example, without departing from the invention. For example, it is also possible to make a connection by soldering instead of crimping.

Claims

Ansprüche Expectations
1. Steckverbinder (1), mit -Kontakten (2) mit je einem Anschlussende (4) für ein Kabel (5), -einem Gehäuse (6), und -einem Deckel (9), dadurch gekennzeichnet, dass das Gehäuse (6) und der Deckel (9) auf der Höhe des Anschlussendes (4) der Kontakte (2) jeweils eine Klappe (10, 11) aufweisen, in deren Offenstellung die Anschlussenden (4) der Kontakte (2) zum Befestigen der Kabel (5) frei zugänglich sind.1. Connector (1), with contacts (2), each with a connection end (4) for a cable (5), a housing (6), and a cover (9), characterized in that the housing (6 ) and the cover (9) at the level of the connection end (4) of the contacts (2) each have a flap (10, 11), in the open position of which the connection ends (4) of the contacts (2) for fastening the cables (5) are freely accessible.
2. Steckerbinder nach Anspruch 1, dadurch gekennzeichnet, dass das Gehäuse (6) und der Deckel (9) aus Kunststoff sind, und die Klappen (10, 11) durch materialverdünnte Scharniere (12, 13) an diesen jeweils angelenkt sind.2. A connector according to claim 1, characterized in that the housing (6) and the cover (9) are made of plastic, and the flaps (10, 11) are hinged to them by means of hinges (12, 13) thinned with material.
3. Steckverbinder nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Klappe (10) am Deckel (9) seitlich beidseitige Rastlaschen (14) aufweist, die mit entsprechenden Rastnasen (15) an den Seitenwänden des Gehäuses (6) in Schließstellung der Klappe (10) verrasten.3. Connector according to claim 1 or 2, characterized in that the flap (10) on the cover (9) laterally on both sides locking tabs (14) with corresponding locking lugs (15) on the side walls of the housing (6) in the closed position of the flap (10) click into place.
4. Steckverbinder nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die obere Klappe (10) am Deckel (9) auf ihrer Oberseite Rastelemente (16) aufweist, die in Offenstellung der Klappe (10) mit komplementären Rastelementen verrastbar sind. 4. Connector according to one of the preceding claims, characterized in that the upper flap (10) on the cover (9) on its top has locking elements (16) which can be locked with complementary locking elements in the open position of the flap (10).
5. Steckverbinder nach Anspruch 4, dadurch gekennzeichnet, dass die obere Klappe (10) am Deckel (9) auf ihrer Oberseite Rastelemente (16) aufweist, die in Offenstellung der Klappe (10) mit komplementären Rastelementen (17) an einem Bügel (18) einer Sekundärverriegelung (19) in Offenstellung der Klappe (10) und in Montagestellung des Bügels (18) verrastbar sind.5. Connector according to claim 4, characterized in that the upper flap (10) on the cover (9) on its top has locking elements (16), which in the open position of the flap (10) with complementary locking elements (17) on a bracket (18 ) a secondary locking (19) in the open position of the flap (10) and in the mounting position of the bracket (18) can be locked.
6. Steckverbinder nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Klappe (10) am Deckel (9) Formteile (20) aufweist, die die am hinteren Ende des Gehäuses (6) in Zugentlastung (21) gelagerten Kabelenden in diese bei verrastetem Deckel (9) hineinpressen.6. Connector according to one of the preceding claims, characterized in that the flap (10) on the cover (9) has molded parts (20) which the cable ends mounted at the rear end of the housing (6) in strain relief (21) in this when locked Press in the cover (9).
7. Steckverbinder nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Klappe (11) am Gehäuse (6) an ihren senkrecht zur Schwenkachse (13) verlaufenden Seitenrändern Rastschultern (22) aufweisen, die in entsprechende Nuten (23) im Gehäuse (6) verrasten.7. Connector according to one of the preceding claims, characterized in that the flap (11) on the housing (6) on their perpendicular to the pivot axis (13) extending side edges have locking shoulders (22) which in corresponding grooves (23) in the housing (6 ) lock.
8. Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die abisolierten Kabelenden mit den Kontakten (2) durch Krimpen verbunden werden, wobei das Krimpen bei fertig montiertem Steckverbinder (1) und geöffneten Klappen (10, 11) erfolgt.8. Connector according to one of the preceding claims, characterized in that the stripped cable ends are connected to the contacts (2) by crimping, the crimping being carried out when the connector (1) is fully assembled and the flaps (10, 11) are open.
9. Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Deckel (9) und das Gehäuse (6) über seitliche Rastschultern (24) / Rastarme (25) aneinander oder an einem Teil des Deckels (9) befestigt sind. 9. Connector according to one of the preceding claims, characterized in that the cover (9) and the housing (6) via lateral locking shoulders (24) / locking arms (25) are attached to one another or to a part of the cover (9).
10. Steckverbinder nach Anspruch 1, dadurch gekennzeichnet, dass die Arretierung der Klappen (10, 11) in Offenstellung durch Halterippen (28a, 28b) mit Sollbruchstellen (29a, 29b) an der Verbindungskante zwischen Gehäuse (6) bzw. Deckel (9) und der offen stehenden Klappe (10, 1 1) erfolgt.10. Connector according to claim 1, characterized in that the locking of the flaps (10, 11) in the open position by holding ribs (28a, 28b) with predetermined breaking points (29a, 29b) on the connecting edge between the housing (6) or cover (9) and the open flap (10, 1 1).
11. Steckverbinder nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass die Arretierung der unteren Klappe (11) am Gehäuse (6) in Offenstellung über eine lösbare Verrastung zwischen Rastelementen an der Klappe (11) und komplementären Rastelementen am Gehäuse erfolgt.11. Connector according to one of claims 1 or 2, characterized in that the locking of the lower flap (11) on the housing (6) in the open position via a releasable locking between locking elements on the flap (11) and complementary locking elements on the housing.
12. Verfahren zur Vormontage eines Steckverbinders nach einem der vorstehenden Ansprüche, gekennzeichnet durch die Kombination der Schritte a) Einlegen der Kontakte (2) in das Gehäuse (6); b) Befestigen des Deckels (9) am Gehäuse mit jeweils geöffneten Klappen (10, 11); c) Befestigen der Kabelenden (5) an den Anschlussenden (4) der Kontakte (2) durch Krimpen oder Löten; und d) Schließen der Klappen (10, 11).12. A method for preassembling a connector according to one of the preceding claims, characterized by the combination of steps a) inserting the contacts (2) into the housing (6); b) attaching the cover (9) to the housing with the flaps (10, 11) open; c) fastening the cable ends (5) to the connection ends (4) of the contacts (2) by crimping or soldering; and d) closing the flaps (10, 11).
13. Steckverbinder (1), mit -Kontakten (2) mit je einem Anschlussende (4) für ein Kabel (5), -einer Aufnahme (40), die die Anschlussenden (4) der Kontakte (2) umgibt, dadurch gekennzeichnet, dass die Aufnahme (40) auf der Höhe des Anschlussendes (4) der Kontakte (2) zwei Öffnungen beidseits der Anschlussenden (4) aufweist, von denen mindestens eine durch eine Klappe (10, 11) verschließbar ist, in deren Offenstellung die Anschlussenden (4) zum Befestigen der Kabel (5) frei zugänglich sind.13. Connector (1), with contacts (2), each with a connection end (4) for a cable (5), a receptacle (40) which surrounds the connection ends (4) of the contacts (2), characterized in that that the receptacle (40) at the level of the connection end (4) of the contacts (2) has two openings on both sides of the connection ends (4), at least one of which can be closed by a flap (10, 11), in the open position of which the connection ends (4 ) are freely accessible for attaching the cables (5).
14. Steckverbinder nach Anspruch 13, dadurch gekennzeichnet, daß die Aufnahme (40) einstückig ausgebildet ist.14. Connector according to claim 13, characterized in that the receptacle (40) is integrally formed.
15. Steckverbinder nach Anspruch 13 oder 14, dadurch gekennzeichnet, daß die Aufnahme (40) auch die Steckerbzw. Buchsenenden (3) der Kontakte (2) umgibt.15. Connector according to claim 13 or 14, characterized in that the receptacle (40) also the Steckerbzw. Surrounds socket ends (3) of the contacts (2).
16. Steckverbinder nach einem oder mehreren der Ansprüche 13 bis 15, dadurch gekennzeichnet, daß die Aufnahme zwei Klappen zum Verschließen beider Öffnungen aufweist.16. Connector according to one or more of claims 13 to 15, characterized in that the receptacle has two flaps for closing both openings.
17. Steckverbinder nach einem oder mehreren der Ansprüche 1 bis 11 oder 13 bis 16, gekennzeichnet durch eine Rasteinrichtung (16,26,30) zum lösbaren Halten einer Klappe (9, 10) im geöffneten Zustand. 17. Connector according to one or more of claims 1 to 11 or 13 to 16, characterized by a latching device (16,26,30) for releasably holding a flap (9, 10) in the open state.
EP05744985A 2004-05-12 2005-05-12 Plug connector and method for the preassembly thereof Active EP1747603B1 (en)

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DE102004023446A DE102004023446B3 (en) 2004-05-12 2004-05-12 Connector and method of its pre-assembly
PCT/EP2005/005170 WO2005112201A1 (en) 2004-05-12 2005-05-12 Plug connector and method for the preassembly thereof

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JP (1) JP4864882B2 (en)
CN (1) CN1969431B (en)
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US20070105442A1 (en) 2007-05-10
US7458852B2 (en) 2008-12-02
ES2319128T3 (en) 2009-05-04
WO2005112201A1 (en) 2005-11-24
JP2007537566A (en) 2007-12-20
CN1969431A (en) 2007-05-23
CN1969431B (en) 2010-05-05
DE102004023446B3 (en) 2005-12-29
JP4864882B2 (en) 2012-02-01
DE502005006330D1 (en) 2009-02-05
EP1747603B1 (en) 2008-12-24
ATE418805T1 (en) 2009-01-15

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