EP1657356A1 - Method and device for mixing suspensions - Google Patents

Method and device for mixing suspensions Download PDF

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Publication number
EP1657356A1
EP1657356A1 EP05022328A EP05022328A EP1657356A1 EP 1657356 A1 EP1657356 A1 EP 1657356A1 EP 05022328 A EP05022328 A EP 05022328A EP 05022328 A EP05022328 A EP 05022328A EP 1657356 A1 EP1657356 A1 EP 1657356A1
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EP
European Patent Office
Prior art keywords
mixing device
mixing
suspension
pump
flow
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EP05022328A
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German (de)
French (fr)
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EP1657356B1 (en
Inventor
Elisabeth Bäatz
Erwin Binder
Günther Einetter
Axel Gommel
Reimund Rienecker
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Voith Patent GmbH
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Voith Patent GmbH
Voith Paper Patent GmbH
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D5/00Purification of the pulp suspension by mechanical means; Apparatus therefor
    • D21D5/02Straining or screening the pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • D21B1/342Mixing apparatus

Definitions

  • the invention relates to a method according to the preamble of claim 1 and a mixing device according to the preamble of claim 10.
  • Such a process is mainly used to reduce the consistency of pulp suspensions in the stock preparation of a paper mill.
  • a certain consistency of the treated pulp suspension is set, which is sensible for the sole reason that the optimum effect of the process steps can usually only be achieved with a defined consistency.
  • a thicker pulp suspension is treated with a diluent liquid, e.g. Return water, mixed. This is usually done in Eisenbütten or with the help of pumps in which the shares to be mixed are brought together.
  • a diluent liquid e.g. Return water
  • the degree of mixing depends on the respective process state, e.g. if different speeds of rotation of the pump have to be set because of different throughputs. As a result, the mixing result may be uneven. It is also clear that every additional pump has an additional energy requirement.
  • a mixing device for paper fiber suspensions is known, in particular for use in the feed line to the headbox. It is provided with an inner tube for one component and an outer tube for another component. In this case, the inner tube ends within the outer, so that the mixing can take place downstream. This is supported by elaborate wave-shaped installations.
  • the invention is based on the object to provide a method of the type mentioned, with which it is possible to achieve a homogeneous consistency in the stock preparation process regardless of production and volume fluctuations.
  • the process should also work reliably in the case of congestion-promoting rejects.
  • the claim 10 describes an advantageous mixing device for carrying out the method.
  • the dilution liquid used may preferably be formed from backwater, which is e.g. from thickeners in stock preparation or from the wire section of the paper machine. Such backwaters can be used directly or previously subjected to clarification (Entstoffung).
  • the process mixes the liquids so that neither moving, e.g. Rotary driven stirring or mixing elements, nor a pump impeller increases the mixing effect, so that therefore the mixing energy comes from the flow energy of the liquids to be mixed. In this way, not only the expenditure on equipment is reduced, but also the energy used for pumps or mixers.
  • the mixing device used to carry out the method may be a hydraulic mixer.
  • the dilution liquid is co-current, cross-flow, Counterflow or in a combination of these variants in the thicker pulp suspension entered.
  • a nozzle is to be used by which a relatively high differential speed between the main flow in the mixing device and the dilution liquid can be generated, for example in a range between 5 and 15 m / sec.
  • the dilution liquid may be supplied in the same direction as the main flow, that is, in a DC circuit.
  • a mixing device 4 here in the form of a mixing tube, carries as mainstream a pulp suspension 1 whose consistency is, for example, in a range between 2 and 6%.
  • the pulp suspension 1 is formed here from the reject of a pressure sorter 7, which serves in a conventional manner to excrete undesirable contaminants from a pulp suspension with the aid of a wet sieving process.
  • the reject that is enriched with impurities Fraction, forms the pulp suspension 1, which is to be diluted in the mixing device 4 and introduced into this as the main flow.
  • a dilution liquid 2 (arrow with hollow head) is injected into the mixing device 4 with the aid of a nozzle tube 5.
  • the diluted pulp suspension 3 is here introduced into a straight cylindrical pipe section 6, whose length L here corresponds to six times their diameter.
  • the diluted pulp suspension 3 then passes directly into the pressure sorter 8, ie without a further pump.
  • This is a closed apparatus whose internal pressure differs from the ambient pressure. As a rule, it is under overpressure of at least 1 bar.
  • a material pump 9 serves to pump the pulp suspension successively through both pressure screens 7 and 8 and the mixing device 4 located therebetween. It is understood that the dilution liquid 2 is added with an overpressure in the mixing device 4, to which a pump, not shown here can be used.
  • the two pressure graders 7 and 8 each form an accepts 10 and 11, respectively, which is to be used for paper production on the paper machine, not shown.
  • the reject 12 of the second pressure sorter 8 can either be guided into a reject system or supplied to a further sorting stage analogously to the circuit shown here.
  • FIG. 2 shows an example of the embodiment of the mixing device according to the invention.
  • a mixing device is usually also referred to as a mixing tube, since the merging of the liquids subsequent mixing section is located in a piece of pipe.
  • the thicker pulp suspension 1 is introduced via a 90 ° pipe bend 13 in a straight cylindrical pipe section 6.
  • a nozzle tube 5 is connected, which is arranged concentrically with the cylindrical pipe section 6.
  • the mouth 14 of the nozzle tube 5 is located within the pipe bend 13 and is set back by the amount 15, so that it does not protrude into the middle of the material flow. This retraction largely prevents disturbances of the main flow.
  • the added dilution liquid 2 is better distributed over the entire flow cross section in the pipe bend 13. In special cases, it is also conceivable to show the mouth 14 to the middle of the main flow.
  • the nozzle tube 5 may also be connected so that it is flush with the Inside the mixing device completes. It is divided by flanges and contains a nozzle insert 16 in the interior. According to FIG. 4, the nozzle insert 16 'is pulled forward as far as the mouth 14, where it terminates flush with the inner contour of the mixing device 4.
  • eccentricity E an eccentric introduction of the nozzle tube 5 is shown here (eccentricity E).
  • nozzle tube 5 and cylindrical tube piece 6 are coordinated so that sets a significant difference in speed between dilution liquid and to be diluted pulp suspension in the intended operation of the mixing device. It is also conceivable, instead of the nozzles shown (reduced cross sections) to work continuously with thinner pipes for the dilution liquid. But that would increase the pressure loss and thus the energy consumption.
  • Hydraulic mixture for carrying out the method according to the invention can also be produced by crossflows (FIG. 5) or counterflows (FIG. 6). In this case, energy consumption and mixing effect are to be coordinated.
  • Fig. 7 illustrates the application of the invention in a multi-stage sorters
  • Fig. 7 namely in a multi-stage cleaner system.
  • the goal is often to dilute the reject of one stage before introducing it to the next stage.
  • the e.g. from pulp stock arriving as a virgin material pulp suspension 18 is pumped by means of fuel pump 19 in a normal case of many parallel cleaners existing cleaner system 20.
  • this results in a good substance 21, which is largely purified by heavy parts, and a reject, which is enriched with heavy parts, which is here collected in a closed collecting device 22 and introduced into the mixing device 4.
  • the dilution with the dilution liquid 2 takes place in the manner already described.
  • the thus adjusted pulp suspension 3 passes into a cleaner unit 23, which in turn forms a reject 24 and an accept 25.
  • the accepts 25 can either be returned to the first cleaner 20 or mixed with the accepts 21 of this system.
  • the acceptor (s) then pass e.g. in a pressure sorter 26.

Abstract

A watery dilution fluid (2), e.g. recycled papermaking water, is mixed with thicker fibrous suspension (1) arising as reject material (12) from suspension preparation. A closed mixer (4) is used. This has no mechanically-driven components to assist mixing. Its mixing tube includes at least two inlets and at least one outlet. The thick suspension (1) feed, flows more slowly into the watery dilution fluid. The latter enters at a velocity which is at least 5 m/s, preferably at least 10 m/s greater than the main flow velocity. After mixing-in the dilution fluid, the flow enters a straight cylindrical pipe section (6) with a length 5 times its diameter. The dilution fluid is fed along the axis of the pipe as a central driving jet, into the flow of thicker suspension. No pump is used to transfer the mixture into the next processing stage, which takes place in closed apparatus. The diluted suspension is fed to a pressurized screen (7, 8) without using a further pump. The thicker fibrous suspension is supplied to a cleaning plant (e.g. cyclones removing heavy contaminants) using a pulp suspension pump (9). It is fed for dilution into the mixing unit and thence to a further cleaning plant. In neither of these cases is a further pump used. An independent claim is included for the corresponding mixing equipment.

Description

Die Erfindung betrifft ein Verfahren gemäß dem Oberbegriff des Anspruchs 1 sowie eine Mischvorrichtung gemäß dem Oberbegriff des Anspruchs 10.The invention relates to a method according to the preamble of claim 1 and a mixing device according to the preamble of claim 10.

Ein solches Verfahren wird zur Hauptsache angewendet, um in der Stoffaufbereitung einer Papierfabrik die Stoffdichte der Faserstoffsuspensionen zu reduzieren. Bekanntlich wird bei Durchführung der meisten Prozessschritte solcher Anlagen eine bestimmte Konsistenz der behandelten Faserstoffsuspension eingestellt, was schon allein deshalb sinnvoll ist, da die optimale Wirkung der Prozessschritte jeweils meist nur mit einer definierten Konsistenz erreichbar ist. In den Fällen, in denen eine Absenkung der Konsistenz durchgeführt werden soll, wird einer dickeren Faserstoffsuspension eine Verdünnungsflüssigkeit, z.B. Rückwasser, zugemischt. Dies geschieht üblicherweise in Zwischenbütten oder mit Hilfe von Pumpen, in denen die zu vermischenden Anteile zusammengeführt werden. Im Falle der Verwendung von Bütten wird in Kauf genommen, dass zusätzliche platzaufwändige Behälter und Pumpen installiert werden müssen. Die im geschlossenen System vorhandene Druckenergie geht beim Einlauf in die Bütte verloren. Bei der Verwendung von Mischpumpen kann es von Nachteil sein, dass der Grad der Durchmischung vom jeweiligen Prozesszustand abhängig ist, z.B. wenn wegen unterschiedlicher Durchsätze unterschiedliche Drehzahlen der Pumpe einzustellen sind. Als Folge davon kann das Mischergebnis uneinheitlich sein. Es ist auch klar, dass jede zusätzliche Pumpe einen zusätzlichen Energiebedarf hat.Such a process is mainly used to reduce the consistency of pulp suspensions in the stock preparation of a paper mill. As is well known, when carrying out most of the process steps of such systems, a certain consistency of the treated pulp suspension is set, which is sensible for the sole reason that the optimum effect of the process steps can usually only be achieved with a defined consistency. In cases where a reduction in consistency is to be carried out, a thicker pulp suspension is treated with a diluent liquid, e.g. Return water, mixed. This is usually done in Zwischenbütten or with the help of pumps in which the shares to be mixed are brought together. In the case of the use of laid paper is accepted that additional space-consuming containers and pumps must be installed. The pressure energy present in the closed system is lost when entering the chute. When using mixing pumps, it may be disadvantageous that the degree of mixing depends on the respective process state, e.g. if different speeds of rotation of the pump have to be set because of different throughputs. As a result, the mixing result may be uneven. It is also clear that every additional pump has an additional energy requirement.

Aus der US 2002/0166645 A1 ist eine Mischvorrichtung für Papierfasersuspensionen bekannt, insbesondere zur Verwendung in der Zuleitung zum Stoffauflauf. Sie ist versehen mit einem inneren Rohr für die eine Komponente und einem äußeren Rohr für eine andere Komponente. Dabei endet das innere Rohr innerhalb des äußeren, so dass stromabwärts die Vermischung erfolgen kann. Diese wird unterstützt durch aufwändige wellenförmige Einbauten.From US 2002/0166645 A1 a mixing device for paper fiber suspensions is known, in particular for use in the feed line to the headbox. It is provided with an inner tube for one component and an outer tube for another component. In this case, the inner tube ends within the outer, so that the mixing can take place downstream. This is supported by elaborate wave-shaped installations.

Die DE 699 15 737 T2 beschreibt ein Verfahren für den Konstanten Teil (approach flow), das zum Mischen von mehreren Suspensionen mit unterschiedlichen Eigenschaften dient und bei dem ein Mischrohr verwendet wird. In diesem Mischrohr wird als Hauptströmung ein großer Anteil des Siebwassers einer Papiermaschine geführt. Um eine für den Stoffauflauf dieser Papiermaschine geeigneten Faserstoff zu bilden, werden in das Mischrohr weitere Suspensionsströme eingemischt. Diese sind z.B. der aus der Stoffaufbereitung kommende Frischstoff, also eine homogene störstofffreie Faserstoffsuspension. In dieser Publikation wird empfohlen, die der Hauptströmung zugegebenen zusätzlichen Suspensionen in einem Geschwindigkeitsverhältnis zuzugeben, das einem Wert zwischen 3 und 15 entspricht. Bei diesem Stand der Technik werden also die Treibstrahlen mit Suspensionen von relativ hoher Konsistenz gebildet.DE 699 15 737 T2 describes a method for the constant part (approach flow), which is used for Mixing of several suspensions with different properties serves and in which a mixing tube is used. In this mixing tube, a large portion of the white water of a paper machine is guided as the main flow. In order to form a pulp suitable for the headbox of this paper machine, further suspension streams are mixed into the mixing tube. These are, for example, coming from the stock preparation fresh material, so a homogeneous contaminant-free pulp suspension. In this publication, it is recommended to add the additional suspensions added to the mainstream at a speed ratio equal to between 3 and 15. In this prior art, therefore, the propulsion jets are formed with suspensions of relatively high consistency.

Der Erfindung liegt die Aufgabe zu Grunde, ein Verfahren der eingangs genannten Art zu schaffen, mit dem es gelingt, eine homogene Stoffdichte im Stoffaufbereitungsprozess unabhängig von Produktions- und Mengenschwankungen zu erreichen. Das Verfahren soll auch bei verstopfungsfördernden Rejekten betriebssicher arbeiten.The invention is based on the object to provide a method of the type mentioned, with which it is possible to achieve a homogeneous consistency in the stock preparation process regardless of production and volume fluctuations. The process should also work reliably in the case of congestion-promoting rejects.

Diese Aufgabe wird durch die im Anspruch 1 genannten Merkmale gelöst.This object is achieved by the features mentioned in claim 1.

Der Anspruch 10 beschreibt eine vorteilhafte Mischvorrichtung zur Durchführung des Verfahrens.The claim 10 describes an advantageous mixing device for carrying out the method.

Mit Hilfe des erfindungsgemäßen Verfahrens ist es möglich, betriebssicher und auf besonders wirtschaftliche Weise eine Verdünnung der in der Stoffaufbereitung einer Papierfabrik geführten Faserstoffsuspension vorzunehmen. Die dabei verwendete Verdünnungsflüssigkeit kann vorzugsweise aus Rückwasser gebildet werden, welches z.B. aus Eindickern in der Stoffaufbereitung oder aus der Siebpartie der Papiermaschine stammt. Solche Rückwasser können direkt eingesetzt oder vorher einer Klärung (Entstoffung) unterzogen werden. Mit dem Verfahren werden die Flüssigkeiten so vermischt, dass weder bewegte, z.B. rotierend angetriebene Rühr- oder Mischorgane, noch ein Pumpenlaufrad die Mischwirkung erhöht, so dass also die Mischenergie aus der Strömungsenergie der zu mischenden Flüssigkeiten stammt. Auf diese Weise wird nicht nur der apparative Aufwand reduziert, sondern auch der Energieeinsatz für Pumpen oder Mischer.With the aid of the method according to the invention, it is possible to carry out a dilution of the pulp suspension guided in the stock preparation of a paper mill in a reliable manner and in a particularly economical manner. The dilution liquid used may preferably be formed from backwater, which is e.g. from thickeners in stock preparation or from the wire section of the paper machine. Such backwaters can be used directly or previously subjected to clarification (Entstoffung). The process mixes the liquids so that neither moving, e.g. Rotary driven stirring or mixing elements, nor a pump impeller increases the mixing effect, so that therefore the mixing energy comes from the flow energy of the liquids to be mixed. In this way, not only the expenditure on equipment is reduced, but also the energy used for pumps or mixers.

Die zur Durchführung des Verfahrens verwendete Mischvorrichtung kann ein hydraulischer Mischer sein. Beim hydraulischen Mischer wird die Verdünnungsflüssigkeit im Gleichstrom, Kreuzstrom, Gegenstrom oder in einer Kombination dieser Varianten in die dickere Faserstoffsuspension eingegeben. Vorzugsweise ist eine Düse zu verwenden, durch die eine relativ hohe Differenzgeschwindigkeit zwischen der Hauptströmung in der Mischvorrichtung und der Verdünnungsflüssigkeit erzeugt werden kann, z.B. in einem Bereich zwischen 5 und 15 m/sec. Die Verdünnungsflüssigkeit kann in derselben Richtung wie die Hauptströmung zugeführt werden, also in einer Gleichstromschaltung. Gegebenenfalls ist es aber auch sinnvoll, die Verdünnungsflüssigkeit seitlich (Kreuzstrom) oder gegen die Strömungsrichtung der Hauptströmung zuzugeben. Um eine ausreichende Vermischung zu erreichen, ist es in der Regel zweckmäßig, nach dem Zusammenführen der Flüssigkeiten eine gerade Rohrleitungsstrecke vorzusehen, deren Länge mindestens dem Zweifachen, vorzugsweise mindestens dem Fünffachen des Rohrinnendurchmessers entspricht. Wegen der im Rejekt vorhandenen verstopfungsfördernden Stoffe ist die Betriebssicherheit der verwendeten Mischvorrichtung besonders hoch, wenn sich in ihrem Inneren keine zusätzlichen Strömungseinbauten befinden, wie sie z.B. von statischen Mischern bekannt sind.The mixing device used to carry out the method may be a hydraulic mixer. In the hydraulic mixer, the dilution liquid is co-current, cross-flow, Counterflow or in a combination of these variants in the thicker pulp suspension entered. Preferably, a nozzle is to be used by which a relatively high differential speed between the main flow in the mixing device and the dilution liquid can be generated, for example in a range between 5 and 15 m / sec. The dilution liquid may be supplied in the same direction as the main flow, that is, in a DC circuit. Optionally, it is also useful to add the dilution liquid laterally (cross flow) or against the flow direction of the main flow. In order to achieve a sufficient mixing, it is generally expedient, after the merging of the liquids, to provide a straight pipeline section whose length corresponds to at least twice, preferably at least five times, the inner tube diameter. Because of the present in the reject clogging materials, the reliability of the mixing device used is particularly high when there are no additional flow internals in their interior, as they are known for example from static mixers.

Die Erfindung und ihre Vorteile werden erläutert an Hand von schematischen Zeichnungen. Dabei zeigen:

Fig. 1
ein Ausführungsbeispiel in einer mehrstufigen Sortiereranlage einer Papierfabrik;
Fig. 2
eine erfindungsgemäße Mischvorrichtung (Mischrohr);
Fig. 3 + 4
je eine variierte Form der Mischvorrichtung für das Gleichstromprinzip;
Fig. 5
ein Beispiel für das Querstromprinzip;
Fig. 6
ein Beispiel für das Gegenstromprinzip;
Fig. 7
ein Ausführungsbeispiel einer mehrstufigen Cleaneranlage einer Papierfabrik.
The invention and its advantages will be explained with reference to schematic drawings. Showing:
Fig. 1
an embodiment in a multi-stage sorter plant of a paper mill;
Fig. 2
a mixing device according to the invention (mixing tube);
Fig. 3 + 4
each a varied form of the mixing device for the DC principle;
Fig. 5
an example of the cross-flow principle;
Fig. 6
an example of the countercurrent principle;
Fig. 7
an embodiment of a multi-stage cleaner system of a paper mill.

Eine wichtige Anwendung des erfindungsgemäßen Verfahrens ist die Verdünnung von Stoffströmen in einer mehrstufigen Sortiereranlage einer Papierfabrik. Ein solcher Fall ist in Fig. 2 schematisch dargestellt. Eine Mischvorrichtung 4, hier in Form eines Mischrohres, führt als Hauptströmung eine Faserstoffsuspension 1, deren Konsistenz z.B. in einem Bereich zwischen 2 und 6 % liegt. Die Faserstoffsuspension 1 wird hier aus dem Rejekt eines Drucksortierers 7 gebildet, der in an sich bekannter Weise dazu dient, um mit Hilfe eines Nasssiebvorganges unerwünschte Störstoffe aus einer Faserstoffsuspension auszuscheiden. Der Rejekt, also die mit Störstoffen angereicherte Fraktion, bildet die Faserstoffsuspension 1, die in der Mischvorrichtung 4 verdünnt werden soll und in diese als Hauptströmung eingeführt wird. Dazu wird eine Verdünnungsflüssigkeit 2 (Pfeil mit Hohikopf) mit Hilfe eines Düsenrohres 5 in die Mischvorrichtung 4 eingedüst. Nach dem Zusammenführen der beiden Flüssigkeiten wird die verdünnte Faserstoffsuspension 3 hier in ein gerades zylindrisches Rohrstück 6 eingeführt, deren Länge L hier dem Sechsfachen ihres Durchmessers entspricht. Die verdünnte Faserstoffsuspension 3 gelangt dann direkt, also ohne weitere Pumpe, in den Drucksortierer 8. Dieser ist ein geschlossener Apparat, dessen Innendruck sich vom Umgebungsdruck unterscheidet. In der Regel steht er unter Überdruck von mindestens 1 bar.An important application of the method according to the invention is the dilution of streams in a multi-stage sorter plant of a paper mill. Such a case is shown schematically in FIG. A mixing device 4, here in the form of a mixing tube, carries as mainstream a pulp suspension 1 whose consistency is, for example, in a range between 2 and 6%. The pulp suspension 1 is formed here from the reject of a pressure sorter 7, which serves in a conventional manner to excrete undesirable contaminants from a pulp suspension with the aid of a wet sieving process. The reject, that is enriched with impurities Fraction, forms the pulp suspension 1, which is to be diluted in the mixing device 4 and introduced into this as the main flow. For this purpose, a dilution liquid 2 (arrow with hollow head) is injected into the mixing device 4 with the aid of a nozzle tube 5. After merging the two liquids, the diluted pulp suspension 3 is here introduced into a straight cylindrical pipe section 6, whose length L here corresponds to six times their diameter. The diluted pulp suspension 3 then passes directly into the pressure sorter 8, ie without a further pump. This is a closed apparatus whose internal pressure differs from the ambient pressure. As a rule, it is under overpressure of at least 1 bar.

Eine Stoffpumpe 9 dient dazu, die Faserstoffsuspension nacheinander durch beide Drucksortierer 7 und 8 und die dazwischen liegende Mischvorrichtung 4 zu pumpen. Es versteht sich, dass auch die Verdünnungsflüssigkeit 2 mit einem Überdruck in die Mischvorrichtung 4 zugegeben wird, wozu eine hier nicht gezeigte Pumpe verwendet werden kann. Die beiden Drucksortierer 7 und 8 bilden jeweils einen Gutstoff 10 bzw. 11, der zur Papiererzeugung auf der nicht dargestellten Papiermaschine verwendet werden soll. Der Rejekt 12 des zweiten Drucksortierers 8 kann entweder in ein Rejektsystem geführt oder analog der hier gezeigten Schaltung einer weiteren Sortierstufe zugeführt werden.A material pump 9 serves to pump the pulp suspension successively through both pressure screens 7 and 8 and the mixing device 4 located therebetween. It is understood that the dilution liquid 2 is added with an overpressure in the mixing device 4, to which a pump, not shown here can be used. The two pressure graders 7 and 8 each form an accepts 10 and 11, respectively, which is to be used for paper production on the paper machine, not shown. The reject 12 of the second pressure sorter 8 can either be guided into a reject system or supplied to a further sorting stage analogously to the circuit shown here.

In Fig. 2 ist ein Beispiel für die Ausgestaltung der erfindungsgemäßen Mischvorrichtung dargestellt. Eine solche Mischvorrichtung wird üblicherweise auch als Mischrohr bezeichnet, da die dem Zusammenführen der Flüssigkeiten nachfolgende Mischstrecke in einem Rohrstück liegt. Man erkennt auf dieser Darstellung, dass die dickere Faserstoffsuspension 1 über einen 90°-Rohrbogen 13 in ein gerades zylindrisches Rohrstück 6 eingeführt wird. An den Rohrbogen 13 ist ein Düsenrohr 5 angeschlossen, welches konzentrisch mit dem zylindrischen Rohrstück 6 angeordnet ist. Es ist aber auch eine exzentrische Lage denkbar. Die Mündung 14 des Düsenrohres 5 liegt innerhalb des Rohrbogens 13 und ist um das Maß 15 zurückversetzt, so dass sie nicht in die Mitte des Stoffstromes hineinragt. Durch dieses Zurückversetzen werden Störungen der Hauptströmung weitestgehend verhindert. Ferner wird die zugegebene Verdünnungsflüssigkeit 2 besser über den ganzen Strömungsquerschnitt im Rohrbogen 13 verteilt. In speziellen Fällen ist es aber auch denkbar, die Mündung 14 bis in die Mitte der Hauptströmung vorzuführen.FIG. 2 shows an example of the embodiment of the mixing device according to the invention. Such a mixing device is usually also referred to as a mixing tube, since the merging of the liquids subsequent mixing section is located in a piece of pipe. It can be seen on this diagram that the thicker pulp suspension 1 is introduced via a 90 ° pipe bend 13 in a straight cylindrical pipe section 6. To the pipe bend 13, a nozzle tube 5 is connected, which is arranged concentrically with the cylindrical pipe section 6. But it is also an eccentric situation conceivable. The mouth 14 of the nozzle tube 5 is located within the pipe bend 13 and is set back by the amount 15, so that it does not protrude into the middle of the material flow. This retraction largely prevents disturbances of the main flow. Furthermore, the added dilution liquid 2 is better distributed over the entire flow cross section in the pipe bend 13. In special cases, it is also conceivable to show the mouth 14 to the middle of the main flow.

Wie Fig. 3 zeigt, kann das Düsenrohr 5 auch so angeschlossen sein, dass es bündig mit dem Innern der Mischvorrichtung abschließt. Es ist durch Flansche geteilt und enthält im Innern einen Düseneinsatz 16. Gemäß Fig. 4 ist der Düseneinsatz 16' bis an die Mündung 14 vorgezogen und schließt dort bündig mit der Innenkontur der Mischvorrichtung 4 ab. Exemplarisch ist hier eine exzentrische Einführung des Düsenrohres 5 gezeigt (Exzentrizität E).As shown in FIG. 3, the nozzle tube 5 may also be connected so that it is flush with the Inside the mixing device completes. It is divided by flanges and contains a nozzle insert 16 in the interior. According to FIG. 4, the nozzle insert 16 'is pulled forward as far as the mouth 14, where it terminates flush with the inner contour of the mixing device 4. By way of example, an eccentric introduction of the nozzle tube 5 is shown here (eccentricity E).

Die Querschnitte von Düsenrohr 5 und zylindrischem Rohrstück 6 sind so aufeinander abgestimmt, dass sich im vorgesehenen Betrieb der Mischvorrichtung eine deutliche Geschwindigkeitsdifferenz zwischen Verdünnungsflüssigkeit und zu verdünnender Faserstoffsuspension einstellt. Es ist auch denkbar, statt der gezeigten Düsen (reduzierte Querschnitte) durchgehend mit dünneren Rohrleitungen für die Verdünnungsflüssigkeit zu arbeiten. Das würde aber den Druckverlust und damit den Energieverbrauch erhöhen.The cross sections of nozzle tube 5 and cylindrical tube piece 6 are coordinated so that sets a significant difference in speed between dilution liquid and to be diluted pulp suspension in the intended operation of the mixing device. It is also conceivable, instead of the nozzles shown (reduced cross sections) to work continuously with thinner pipes for the dilution liquid. But that would increase the pressure loss and thus the energy consumption.

Hydraulische Mischung zur Durchführung des erfindungsgemäßen Verfahrens kann auch durch Querströmungen (Fig. 5) oder Gegenströmungen (Fig. 6) erzeugt werden. Dabei sind Energieaufwand und Mischwirkung aufeinander abzustimmen.Hydraulic mixture for carrying out the method according to the invention can also be produced by crossflows (FIG. 5) or counterflows (FIG. 6). In this case, energy consumption and mixing effect are to be coordinated.

Ergänzend zu Fig. 1, die die Anwendung der Erfindung in einer mehrstufigen Sortiereranlage darstellt, wird in Fig. 7 eine weitere Möglichkeit gezeigt, nämlich in einer mehrstufigen Cleaneranlage. Auch hier wird oft angestrebt, den Rejekt einer Stufe vor der Einführung in die nächste Stufe zu verdünnen. Die z.B. aus der Stoffaufbereitung als Frischstoff ankommende Faserstoffsuspension 18 wird mittels Stoffpumpe 19 in eine im Normalfall aus vielen parallel betriebenen Cleanern bestehende Cleaneranlage 20 eingepumpt. In an sich bekannter Weise bildet sich dadurch ein von Schwerteilen weitgehend gereinigter Gutstoff 21 sowie ein mit Schwerteilen angereicherter Rejekt, der hier in einer geschlossenen Sammelvorrichtung 22 gesammelt und in die Mischvorrichtung 4 eingeführt wird. Darin erfolgt in der bereits beschriebenen Weise die Verdünnung mit der Verdünnungsflüssigkeit 2. Die so eingestellte Faserstoffsuspension 3 gelangt in eine Cleaneranlage 23, die wiederum ein Rejekt 24 und einen Gutstoff 25 bildet. Der Gutstoff 25 kann entweder vor die erste Cleaneranlage 20 zurückgeführt oder mit dem Gutstoff 21 dieser Anlage vermischt werden. Der oder die Gutstoffe gelangen anschließend z.B. in einen Drucksortierer 26. Es sind weitere konkrete Anwendungen des Verfahrens in der Stoffaufbereitung oder im Konstanten Teil einer Papierfabrik denkbar, und zwar dort, wo mit einfachen Mitteln eine prozessbedingte Reduzierung der Konsistenz der Faserstoffsuspension erzielt werden soll.In addition to Fig. 1, which illustrates the application of the invention in a multi-stage sorters, another possibility is shown in Fig. 7, namely in a multi-stage cleaner system. Again, the goal is often to dilute the reject of one stage before introducing it to the next stage. The e.g. from pulp stock arriving as a virgin material pulp suspension 18 is pumped by means of fuel pump 19 in a normal case of many parallel cleaners existing cleaner system 20. In a manner known per se, this results in a good substance 21, which is largely purified by heavy parts, and a reject, which is enriched with heavy parts, which is here collected in a closed collecting device 22 and introduced into the mixing device 4. Therein, the dilution with the dilution liquid 2 takes place in the manner already described. The thus adjusted pulp suspension 3 passes into a cleaner unit 23, which in turn forms a reject 24 and an accept 25. The accepts 25 can either be returned to the first cleaner 20 or mixed with the accepts 21 of this system. The acceptor (s) then pass e.g. in a pressure sorter 26. There are other concrete applications of the method in stock preparation or in the Constant part of a paper mill conceivable, and there where simple process means a process-related reduction of the consistency of the pulp suspension should be achieved.

Claims (18)

Verfahren zum Vermischen von unterschiedlich zusammengesetzten Suspensionen (1, 3) in der Stoffaufbereitung vor einer Papier- oder Kartonmaschine,
wobei eine wässrige Verdünnungsflüssigkeit (2) mit einer dickeren Faserstoffsuspension (1) vermischt wird, die in der Stoffaufbereitung als Rejekt (12) anfällt,
dadurch gekennzeichnet,
dass der Mischvorgang in einer geschlossenen Mischvorrichtung (4) ohne mechanisch angetriebene Bauteile, die den Mischvorgang unterstützen, durchgeführt wird und
dass als Mischvorrichtung (4) ein Mischrohr mit mindestens zwei Zuläufen und mindestens einem Auslauf verwendet wird.
Method for mixing differently composed suspensions (1, 3) in stock preparation in front of a paper or board machine,
wherein an aqueous dilution liquid (2) is mixed with a thicker pulp suspension (1) obtained in the stock preparation as reject (12),
characterized,
that the mixing operation is carried out in a closed mixing device (4) without mechanically driven components which assist the mixing process, and
in that a mixing tube having at least two inlets and at least one outlet is used as mixing device (4).
Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass in der Mischvorrichtung (4) die dickere Faserstoffsuspension (1) als langsamere Strömung geführt wird, in die die wässrige Verdünnungsflüssigkeit (2) mit einer Strömungsgeschwindigkeit zugeführt wird, die mindestens 5 m/sec., vorzugsweise mindestens 10 m/sec., höher ist als die Strömungsgeschwindigkeit der Hauptströmung.
Method according to claim 1,
characterized,
that in the mixing device (4) the thicker pulp suspension (1) is guided as a slower flow, into which the aqueous dilution liquid (2) is supplied at a flow rate of at least 5 m / sec, preferably at least 10 m / sec, higher is the flow velocity of the main flow.
Verfahren nach Anspruch 1 oder 2,
dadurch gekennzeichnet,
dass die Strömung nach dem Zumischen der Verdünnungsflüssigkeit (2) in ein gerades, vorzugsweise zylindrisches, Rohrstück (6) geführt wird und dass die Länge (L) dieses geraden Rohrstücks (6) mindestens dem Zweifachen, vorzugsweise mindestens dem Fünffachen seines Durchmessers entspricht.
Method according to claim 1 or 2,
characterized,
that the flow after admixing the dilution liquid (2) in a straight, preferably cylindrical, pipe section (6) is guided and that the length (L) of this straight pipe section (6) at least twice, preferably at least five times its diameter.
Verfahren nach Anspruch 3,
dadurch gekennzeichnet,
dass die Verdünnungsflüssigkeit (2) in einem zentralen Treibstrahl in die Strömung der dickeren Faserstoffsuspension (1) eingegeben wird, dessen Richtung der Längsachse des geraden Rohrstücks (6) entspricht.
Method according to claim 3,
characterized,
in that the dilution liquid (2) is introduced in a central propulsion jet into the flow of the thicker pulp suspension (1) whose direction corresponds to the longitudinal axis of the straight pipe section (6).
Verfahren nach einem der Ansprüche 2 bis 4,
dadurch gekennzeichnet,
dass die in der Mischvorrichtung (4) gebildete Suspension ohne eine Pumpe in die nächste Bearbeitungsvorrichtung geführt wird.
Method according to one of claims 2 to 4,
characterized,
that the suspension formed in the mixing device (4) is fed without a pump in the next processing device.
Verfahren nach Anspruch 5,
dadurch gekennzeichnet,
dass die nächste Bearbeitungsvorrichtung ein geschlossener Apparat ist.
Method according to claim 5,
characterized,
that the next processing device is a closed apparatus.
Verfahren nach einem der voran stehenden Ansprüche,
dadurch gekennzeichnet,
dass die dickere Faserstoffsuspension (1) der Rejekt (12) einer mit Hilfe einer Stoffpumpe (9) in einen Drucksortierer (7) zugeführten Faserstoffsuspension ist, dass sie ohne eine weitere Pumpe in die Mischvorrichtung (4) eingeführt wird, darin mit mindestens einer Verdünnungsflüssigkeit (2) vermischt und anschließend ohne eine weitere Pumpe einem weiteren geschlossenen Apparat zugeführt wird.
Method according to one of the preceding claims,
characterized,
in that the thicker pulp suspension (1) is the reject (12) of a pulp suspension fed into a pressure sorter (7) by means of a fuel pump (9) and introduced into the mixing device (4) without another pump, therein with at least one dilution liquid (2) is mixed and then fed without another pump to another closed apparatus.
Verfahren nach Anspruch 7,
dadurch gekennzeichnet,
dass die verdünnte Faserstoffsuspension ohne eine weitere Pumpe (9) einem Drucksortierer (7, 8) zugeführt wird.
Method according to claim 7,
characterized,
that the diluted pulp suspension without a further pump (9) is fed to a pressure sorter (7, 8).
Verfahren nach Anspruch 1 bis 4,
dadurch gekennzeichnet,
dass die dickere Faserstoffsuspension (1) der Rejekt einer mit Hilfe einer Stoffpumpe (9) in einer Cleaneranlage (20) zugeführten Faserstoffsuspension ist , dass sie ohne eine weitere Pumpe in die Mischvorrichtung (4) eingeführt wird, darin mit mindestens einer Verdünnungsflüssigkeit (2) vermischt und anschließend ohne eine weitere Pumpe einer weiteren Cleaneranlage (23) zugeführt wird.
Method according to claims 1 to 4,
characterized,
that the thicker fibrous suspension (1) of the reject by means of a fuel pump (9) in a cleaner system (20) supplied to the pulp suspension in that it is introduced without a further pump into the mixing device (4) therein with at least one dilution liquid (2) mixed and then without another pump to another cleaner system (23) is supplied.
Mischvorrichtung zur Durchführung des Verfahrens nach einem der voranstehenden Ansprüche, welche mindestens zwei Zuläufe und mindestens einen Auslauf aufweist und die zum Auslauf hin ein zylindrisches gerades Rohrstück (6) enthält, dessen Länge (L) mindestens dem Fünffachen seines Innendurchmessers entspricht,
dadurch gekennzeichnet,
dass ein Zulauf als an das Rohrstück (6) angeschlossener Rohrbogen (13) und ein anderer Zulauf als ein in derselben Richtung wie das Rohrstück (6) angeordnete Düsenrohr (5) ausgebildet ist.
Mixing device for carrying out the method according to one of the preceding claims, which has at least two inlets and at least one outlet and the to the outlet contains a cylindrical straight pipe section (6) whose length (L) corresponds to at least five times its inner diameter,
characterized,
that an inlet is formed as at the piece of pipe (6) connected pipe bend (13) and another inlet as a arranged in the same direction as the pipe piece (6) nozzle tube (5).
Mischvorrichtung nach Anspruch 10,
dadurch gekennzeichnet,
dass die Mündung (14) des Düsenrohres (5) innerhalb des Rohrbogens (13) angeordnet ist.
Mixing device according to claim 10,
characterized,
in that the mouth (14) of the nozzle tube (5) is arranged inside the tube bend (13).
Mischvorrichtung nach Anspruch 10 oder 11,
dadurch gekennzeichnet,
dass die Mündung (14) bündig mit der Innenwand des Rohrbogens (13) abschließt.
Mixing device according to claim 10 or 11,
characterized,
that the mouth (14) is flush with the inner wall of the pipe bend (13).
Mischvorrichtung nach Anspruch 10 oder 11,
dadurch gekennzeichnet,
dass das Maß (15), das den Abstand der Mündung (14) vom geraden Teil des Rohrstücks (6) beschreibt, 20 bis 50 % des Innendurchmessers des Rohrstücks (6) entspricht.
Mixing device according to claim 10 or 11,
characterized,
that the extent (15), which describes the distance of the mouth (14) from the straight part of the pipe section (6), 20 to 50% corresponds to the inner diameter of the tubular piece (6).
Mischvorrichtung nach einem der Ansprüche 10 bis 13,
dadurch gekennzeichnet,
dass der kleinste Strömungsquerschnitt des Düsenrohres (5) 20 bis 50 % des Querschnitts des Rohrstücks (6) hat.
Mixing device according to one of claims 10 to 13,
characterized,
that the smallest flow cross-section of the nozzle tube has (5) 20 to 50% of the cross section of the tubular piece (6).
Mischvorrichtung nach einem der Ansprüche 10 bis 14,
dadurch gekennzeichnet,
dass das Düsenrohr mit einem Düseneinsatz (16, 16') versehen ist.
Mixing device according to one of claims 10 to 14,
characterized,
that the nozzle pipe is provided with a nozzle insert (16, 16 ').
Mischvorrichtung nach einem der Ansprüche 10 bis 15,
dadurch gekennzeichnet,
dass der Innendurchmesser des Rohrbogens (13) gleich dem des Rohrstücks (6) ist. ,
Mixing device according to one of claims 10 to 15,
characterized,
that the inner diameter of the pipe bend (13) is equal to that of the pipe section (6). .
Mischvorrichtung nach einem der Ansprüche 10 bis 16,
dadurch gekennzeichnet,
dass der Rohrbogen (13) ein 90°-Rohrbogen ist.
Mixing device according to one of claims 10 to 16,
characterized,
that the pipe bend (13) is a 90 ° elbow.
Mischvorrichtung nach einem der Ansprüche 10 bis 17,
dadurch gekennzeichnet,
dass die Mischvorrichtung in ihrem Inneren frei ist von zusätzlichen Strömungseinbauten, insbesondere frei von statischen Mischelementen.
Mixing device according to one of claims 10 to 17,
characterized,
that the mixing device is free in its interior of additional flow installations, in particular free of static mixing elements.
EP05022328A 2004-11-10 2005-10-13 Method and device for mixing suspensions Not-in-force EP1657356B1 (en)

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CN107949670B (en) * 2015-09-11 2021-03-02 精工爱普生株式会社 Sheet manufacturing apparatus and sheet manufacturing method

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ATE407256T1 (en) 2008-09-15
EP1657356B1 (en) 2008-09-03
DE102004054236A1 (en) 2006-05-18
DE102004054236B4 (en) 2007-06-06
ES2314537T3 (en) 2009-03-16
DE502005005250D1 (en) 2008-10-16
CN1773012B (en) 2012-01-18
CN1773012A (en) 2006-05-17

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