EP1651788B2 - Procede de Trempe d'une piece Moulee - Google Patents
Procede de Trempe d'une piece Moulee Download PDFInfo
- Publication number
- EP1651788B2 EP1651788B2 EP04738672.7A EP04738672A EP1651788B2 EP 1651788 B2 EP1651788 B2 EP 1651788B2 EP 04738672 A EP04738672 A EP 04738672A EP 1651788 B2 EP1651788 B2 EP 1651788B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- quenching
- temperature
- hours
- solution heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000010791 quenching Methods 0.000 title claims description 18
- 230000000171 quenching effect Effects 0.000 title claims description 18
- 238000005266 casting Methods 0.000 claims description 35
- 230000032683 aging Effects 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005058 metal casting Methods 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 2
- -1 aluminium - silicon - magnesium Chemical compound 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 239000003570 air Substances 0.000 claims 1
- 239000012080 ambient air Substances 0.000 claims 1
- 238000000137 annealing Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 4
- 238000013016 damping Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000003878 thermal aging Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/613—Gases; Liquefied or solidified normally gaseous material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/34—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tyres; for rims
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
Definitions
- the invention relates to a method for heat treating a casting according to the preamble of claim 1.
- the invention has the features of claim 1.
- the quenching is performed by supplying room air of a predetermined flow rate, so that the production complexity can be kept relatively low.
- the inventive method enables improved mechanical properties of the casting as well as a delay minimization. This is achieved by optimally coordinating the process steps “solution annealing”, “quenching” and “heat aging”.
- the embodiment relates to the production of a wheel 1 according to FIG. 1 ,
- the wheel 1 is designed as a light metal wheel, preferably made of an aluminum alloy.
- the inventive method can also be used for the production of, for example, cylinder heads or crankcases.
- the light metal wheel 1 according to FIG. 1 and 2 It consists essentially of a rim 2, a hub portion 3 and a plurality of spokes 4 extending radially outward from the hub portion 3.
- a die-cast part made of an aluminum alloy (aluminum-silicon-magnesium alloy, AlSiMg) is cast in a casting mold (not shown).
- the casting 1 is made by die casting. It can be made using a sand casting process in a sand mold or by a chill casting.
- the casting may be X-rayed to identify any unwanted holes.
- a solution annealing of the casting 1, in which the casting 1 is held for six hours to a temperature of about 535 ° C is carried out.
- the solution annealing may be carried out at a solution annealing temperature between 500 ° C and 550 ° C depending on the shape of the casting 1.
- the solution annealing time may be in the range of four to eight hours.
- the quenching of the casting 1 by means of a gaseous quenching medium takes place.
- a gaseous quenching medium serves as a quenching medium, the room air, which is sucked by means of a blower 5 and passed at a predetermined flow rate in a receiving chamber 6, in which the casting 1 is arranged.
- the casting is positioned with a rear horn 7 of the rim 2 on a grid-shaped bottom 8.
- the bottom 8 has at a regular distance arranged passages 9 and slots through which the room air can flow according to the direction of arrow 10 in the receiving chamber 6.
- the flow rate of the room air can be in a range of 30 to 70 m / s.
- the casting 1 is cooled from 535 ° C to 150 ° C within a few minutes, for example within two to three minutes.
- the initial temperature of the casting 1 may be in a range of 490 ° C to 540 ° C.
- the wall thickness d 1 of the rim 2 is substantially smaller than the wall thickness d 2 of the hub portion 3 and the spokes 4.
- the casting 1 is due to its own weight on the grid-shaped bottom 8. Due to the arrangement is in a temperature range of 480 ° C to 550 ° C for a period of one to the rim 2, which extends substantially parallel to the air flow direction 10 and which is arranged on a side facing the passages 9 of the die-cast part 1, and the fact that the wall thickness d 1 of the rim 2 is substantially smaller than the wall thickness d 2 of the rest.
- the temperature t 1 in the region of the rim 2 is smaller during the quenching process than the temperature t 2 in the hub / spoke area 3, 4
- the rim 2 serves more or less as a cooling rib for the cooling of the hub / spoke area 3, 4 and thus favors a temperature compensation, wherein a sliding transition of the strength values from the rear horn 7 and from the rim base 2 in the direction of the Hub area 3 completes.
- the rim well may have a hardness value that is 10% to 20% higher than the hardness value in the region of the hub 3 of the casting 1. While a high strength value is formed in the region of the rim 2, the strength value in the region of the hub 3 is substantially lower so that in an advantageous manner, the damping properties of the light metal wheel 1 when used for example in a motor vehicle can be significantly improved. Dynamic mechanical stresses can be much better absorbed without damaging the wheel 1 occurs. Advantageously, there is an increase in the damping comfort. Axle damage can be avoided especially with rims large width.
- the cast part 1 is subjected to a heat aging, which may have a duration of 30 minutes to 10 hours.
- the heat aging time for the described casting 1 may be 5 hours while maintaining the temperature in a range between 155 ° C and 200 ° C.
- the casting 1 is then fed to a machining operation.
- the fan 5 is associated with a control device ST, which adjusts or regulates the flow velocity of the introduced through the fan 5 in the receiving chamber 6 room air flow.
- the control device ST has electronic control means, such that a fan of the blower 5, for example, at a room temperature of 20 ° C generates a flow velocity of 40 m / s.
- the control circuit 11 causes an increase in the rotational speed of the fan 5, so that, for example, a flow velocity of 50 m / s is achieved.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Claims (4)
- Procédé de traitement thermique d'une pièce moulée en métal, notamment en métal léger, la pièce moulée étant coulée, subissant un recuit de mise en solution, étant trempée au moyen d'un moyen de trempe contenant de l'air et étant alimentée en une précipitation à chaud, dans lequel- la pièce moulée (1) subit un recuit de mise en solution dans une période de quatre à huit heures à une température de recuit de mise en solution comprise entre 500° et 550°C,- la pièce moulée (1) est trempée de la température de recuit de mise en solution en l'espace de quelques minutes par écoulement de contournement de l'air ambiant à une vitesse d'écoulement comprise entre 30 m/s et 70 m/s et- la pièce moulée (1) est soumise pendant une période de 30 minutes à 10 heures à une température dans une plage comprise entre 155° et 200°C à la précipitation à chaud.
- Procédé selon la revendication 1, caractérisé en ce que la pièce moulée (1) est fabriquée par moulage sous pression.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la pièce moulée (1) est fabriquée en un alliage d'aluminium, notamment en un alliage d'aluminium, de silicium et de magnésium (AlSiMg).
- Utilisation du procédé selon l'une quelconque des revendications 1 à 3 de fabrication d'une roue (1) ou d'une culasse de cylindre ou d'un carter de vilebrequin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04738672T PL1651788T5 (pl) | 2003-07-04 | 2004-06-16 | Sposób hartowania odlewu |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10330400A DE10330400A1 (de) | 2003-07-04 | 2003-07-04 | Verfahren und Vorrichtung zum Abschrecken eines Gussteils |
PCT/DE2004/001220 WO2005007917A2 (fr) | 2003-07-04 | 2004-06-16 | Procede et dispositif de trempe d'une piece moulee |
Publications (4)
Publication Number | Publication Date |
---|---|
EP1651788A2 EP1651788A2 (fr) | 2006-05-03 |
EP1651788B1 EP1651788B1 (fr) | 2008-05-14 |
EP1651788B2 true EP1651788B2 (fr) | 2014-03-12 |
EP1651788B9 EP1651788B9 (fr) | 2014-06-11 |
Family
ID=33521369
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04738672.7A Expired - Lifetime EP1651788B9 (fr) | 2003-07-04 | 2004-06-16 | Procede de Trempe d'une piece Moulee |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1651788B9 (fr) |
AT (2) | ATE395443T1 (fr) |
DE (3) | DE10330400A1 (fr) |
PL (1) | PL1651788T5 (fr) |
WO (1) | WO2005007917A2 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008024524A1 (de) * | 2008-05-21 | 2009-11-26 | Bdw Technologies Gmbh | Verfahren und Anlage zur Herstellung eines Gussbauteils |
DE102011052514B4 (de) * | 2011-08-09 | 2018-04-19 | Ks Huayu Alutech Gmbh | Verfahren zur Vergütung eines durch Druckgießen hergestellten Zylinderkurbelgehäuses |
DE102012108590A1 (de) * | 2011-10-11 | 2013-04-11 | Ksm Castings Group Gmbh | Gussstück |
EP3725900A1 (fr) | 2019-04-17 | 2020-10-21 | Mubea Performance Wheels GmbH | Composant, procédé et dispositif permettant de tremper un composant |
DE102020100699A1 (de) * | 2020-01-14 | 2021-07-15 | Audi Aktiengesellschaft | Verfahren zum Herstellen einer Kraftwagenfelge aus Aluminium oder einer Aluminiumlegierung für ein Rad eines Kraftfahrzeugs sowie entsprechende Kraftwagenfelge |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4629517A (en) † | 1982-12-27 | 1986-12-16 | Aluminum Company Of America | High strength and corrosion resistant aluminum article and method |
EP1057900B1 (fr) † | 1999-06-04 | 2001-08-08 | VAW Aluminium AG | Culasse et bloc cylindre moulé |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD82952A (fr) * | ||||
DE3443226C1 (de) * | 1984-11-27 | 1986-03-13 | Årdal og Sunndal Verk A/S, Oslo | Verfahren und Vorrichtung zur Verbesserung der dynamischen Festigkeit von Radscheiben von Fahrzeugraedern aus aushaertbaren Aluminiumlegierungen |
DE3724928A1 (de) * | 1987-07-28 | 1989-02-16 | Bayerische Motoren Werke Ag | Herstell-verfahren fuer leichtmetallguss-bauteile, insbesondere leichtmetallguss-raeder fuer personenkraftwagen |
JPH0238545A (ja) * | 1988-07-27 | 1990-02-07 | Asahi Tec Corp | 車両用ホイールの熱処理法 |
DE69033755T2 (de) * | 1989-03-07 | 2002-05-29 | Aluminum Company Of America, Alcoa Center | Verfahren und Vorrichtung zum Vakuumdruckgiessen |
EP0425461A1 (fr) * | 1989-10-27 | 1991-05-02 | Sandvik Special Metals Corp. | Traitement thermique en continue de mise en solution des alliages durcissables par précipitation |
DE4305091C1 (de) * | 1993-02-19 | 1994-03-10 | Fuchs Otto Fa | Verfahren zur Herstellung eines einteiligen Leichtmetallrades aus einem Aluminium-Knetwerkstoff |
JPH071111A (ja) * | 1993-06-16 | 1995-01-06 | Kosei Aruminiyuumu Kogyo Kk | アルミニウム合金製車輪の製造装置 |
US5662750A (en) * | 1995-05-30 | 1997-09-02 | Kaiser Aluminum & Chemical Corporation | Method of manufacturing aluminum articles having improved bake hardenability |
US5810949A (en) * | 1995-06-07 | 1998-09-22 | Aluminum Company Of America | Method for treating an aluminum alloy product to improve formability and surface finish characteristics |
DE19524176C1 (de) * | 1995-07-03 | 1996-09-26 | Daimler Benz Ag | Verfahren zum Zwischenabschrecken von aus einem Lösungs-Glühofen kommenden Leichtmetall-Gußstücken |
US6074599A (en) * | 1998-07-20 | 2000-06-13 | Ghafari Associates, Inc. | Air quenching chamber |
EP1041165A1 (fr) * | 1999-04-02 | 2000-10-04 | Kabushiki Kaisha Kobe Seiko Sho | Matériau amortissant les chocs |
DE10043562C2 (de) * | 1999-09-16 | 2003-09-18 | Honsel Profilprodukte Gmbh | Verfahren zur Wärmebehandlung von Strangpreßprofilen |
DE10002021C2 (de) * | 1999-09-24 | 2002-10-17 | Honsel Guss Gmbh | Verfahren zur Wärmebehandlung von Strukturgußteilen aus einer dafür zu verwendenden Aluminiumlegierung |
ES2211617T3 (es) * | 1999-09-24 | 2004-07-16 | Honsel Guss Gmbh | Procedimiento para el tratamiento termico de piezas estructurales de fundicion de una aleacion de aluminio que debe ser utilizada para ello. |
GB2361710A (en) * | 2000-02-11 | 2001-10-31 | Ford Global Tech Inc | Precipitation hardening of aluminium castings |
DE10222098B4 (de) * | 2002-05-17 | 2011-01-13 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Wärmebehandlung von einem Bauteil aus einer härtbaren Leichtmetalllegierung |
DE10235529A1 (de) * | 2002-08-03 | 2004-02-12 | Daimlerchrysler Ag | Gussteil |
-
2003
- 2003-07-04 DE DE10330400A patent/DE10330400A1/de not_active Withdrawn
- 2003-07-04 DE DE20320840U patent/DE20320840U1/de not_active Expired - Lifetime
-
2004
- 2004-06-16 AT AT04738672T patent/ATE395443T1/de active
- 2004-06-16 DE DE502004007161T patent/DE502004007161D1/de not_active Expired - Lifetime
- 2004-06-16 EP EP04738672.7A patent/EP1651788B9/fr not_active Expired - Lifetime
- 2004-06-16 WO PCT/DE2004/001220 patent/WO2005007917A2/fr active IP Right Grant
- 2004-06-16 PL PL04738672T patent/PL1651788T5/pl unknown
- 2004-06-16 AT ATGM67/2011U patent/AT12609U1/de not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4629517A (en) † | 1982-12-27 | 1986-12-16 | Aluminum Company Of America | High strength and corrosion resistant aluminum article and method |
EP1057900B1 (fr) † | 1999-06-04 | 2001-08-08 | VAW Aluminium AG | Culasse et bloc cylindre moulé |
Also Published As
Publication number | Publication date |
---|---|
PL1651788T5 (pl) | 2014-06-30 |
WO2005007917A3 (fr) | 2005-03-24 |
EP1651788B9 (fr) | 2014-06-11 |
AT12609U1 (de) | 2012-08-15 |
DE20320840U1 (de) | 2005-03-31 |
PL1651788T3 (pl) | 2008-10-31 |
EP1651788A2 (fr) | 2006-05-03 |
EP1651788B1 (fr) | 2008-05-14 |
DE10330400A1 (de) | 2005-01-20 |
WO2005007917A2 (fr) | 2005-01-27 |
DE502004007161D1 (de) | 2008-06-26 |
ATE395443T1 (de) | 2008-05-15 |
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