EP1638709B1 - Wickelanlage für walzgut - Google Patents

Wickelanlage für walzgut Download PDF

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Publication number
EP1638709B1
EP1638709B1 EP04735651A EP04735651A EP1638709B1 EP 1638709 B1 EP1638709 B1 EP 1638709B1 EP 04735651 A EP04735651 A EP 04735651A EP 04735651 A EP04735651 A EP 04735651A EP 1638709 B1 EP1638709 B1 EP 1638709B1
Authority
EP
European Patent Office
Prior art keywords
reel
coil
winding
rolled
sectors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04735651A
Other languages
English (en)
French (fr)
Other versions
EP1638709A1 (de
Inventor
Federico Castellani
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SIMAC SpA
Original Assignee
SIMAC SpA
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Filing date
Publication date
Application filed by SIMAC SpA filed Critical SIMAC SpA
Publication of EP1638709A1 publication Critical patent/EP1638709A1/de
Application granted granted Critical
Publication of EP1638709B1 publication Critical patent/EP1638709B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • B65H54/58—Swifts or reels adapted solely for the formation of hanks or skeins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02—Winding-up or coiling
    • B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
    • B21C47/06—Winding-up or coiling on or in reels or drums, without using a moving guide with loaded rollers, bolts, or equivalent means holding the material on the reel or drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • B21C47/245—Devices for the replacement of full reels by empty reels or vice versa, without considerable loss of time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/28—Drums or other coil-holders
    • B21C47/30—Drums or other coil-holders expansible or contractible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus

Definitions

  • This invention relates to a winding plant according to the pre-characterizing part of the main claim 1.
  • This plant is particularly intended, if not exclusively, to be placed downstream of a wire, band or strip rolling-mill plant, in which instead of fly-cutting the rolled-stock, the latter is wound in coils
  • Arranging rollers 54a,54b, prescribing the posture and shape of the molded product B are provided to the loading end of a guide arm 42 in close vicinity to the bobbins 5,6 in order to be moved in the lateral direction and radius direction of the bobbins (reels).
  • Each reel having an exterior flange realized with radial arms (27) hinged to the mandrel reel (26) to be rotate externally close to axial direction to allow extraction of the coil.
  • the known solutions have operating speed limits and moreover are structurally complex and expensive.
  • the winding process can involve stops due to tangling and due to the fact that handling arrangements and storage of the coil are impractical and quite slow.
  • the solution EP1126933 is very complex and inefficient particularly with the limited speed of the system for opening and closing the reel that takes place with the system in the form of a flag-opening cap, with all the resultant drawbacks.
  • the complexity of the latter solution derives furthermore from the of pick-up and movement system of the pulled coil by means of ground guide-rails, trolleys and the like. All these embodiments make the system very complex, cumbersome and difficult to access and maintain. In conclusion, it is unreliable.
  • the operating speed is further limited by the complex structure of systems for wire entry guidance and control of the coil after formation for pick-up.
  • the aim of the present invention is to avoid the aforementioned drawbacks and improve the performance of the plant, to improve the quality and/or to reduce the cost of the treated material.
  • the winding plant according to the present invention is concretized according to the characteristics of the main claim 1.
  • the characteristics of the sub-daims refer to particularly advantageous solutions.
  • the winding plant includes a split system or splitting of the known type with a flying shear, schematized with (1) that deviates the wire on two lines, alternatively on one or on the other (2) towards one or the other of two respectively adjacent winding-machines (4), with the aid of suitable wire-guide means of the known type (3) for the coil-winding (B).
  • the coil transfer (5' ..., 521)Fig.1,521)Fig.1,1A is of the portal type, namely with a column (51), with a rotary flag-type arm (S2-510), whose end (521) carries an opening clamping device with a couple of clamps or cross-opposite jaws (522) for the pick-up and axial extraction of the coil (B) from the winding-machine (AV) of the respective winding device (4, 4a) to transfer it (Fg2) from the stopped winding-machine to a tie/binding back-station by means of two known art opposite binding machines or tie-machines (6) Fig.2A, being provided furthermore with the transfer of the coil to the respective storage of tied coils (B1).
  • the mullion-transfer is therefore of the portal type and its rotating arm (52) can be raised and lowered by means of a dynamic-fluid piston (520) for the pick-up and deposition action, while rotation is guaranteed by respective motor/ratiomotor (510) at the base of the column on respective thrust-bearing (5101).
  • the pick-up of the coils is facilitated by the clamping device with four clamps that self-centre on the coil (B), opening and closing by means of respective opening and closing fluid operated cylinders (5220).
  • Winding Groups (4, 4A, 48, AC, Fig.4. 4A, 5, 6, 6A)
  • the two winding groups are identical and adjacent with a wire-winding reel (F) having a reel that can be opened (AV) with a vertical axis.
  • Each group includes in addition to the central winder (AV-41) two opposite coil-compacting apparatus (4b) in couples of rolls (422) and two auto-introducing wire-guide jaws to automatically guide the wire at the beginning of winding (4C).
  • They include two respective articulated devices (42), placed on one side and one on the other of the winding reel (AV) with respect to the advancing line wire that fits sideways into the reel (AB).
  • the rolls are mounted on an articulated arm (421) hinged to the base structure (420) and operated in rotation from a spaced position (Fig.4) to a position against the coil (B) Fig.6.
  • the movement occurs by means of a base dynamic-fluid cylinder (4212) on a reacting arm (4210).
  • Said rolls (422, see Fig.6A) being a pair mounted on a parallelogram (4222) in couples of opposite arms mounted on support rolls (4220) and moved elastically under pressure by respective means with dynamic-fluid cylinder (4221).
  • the wire-guide group includes two guide opposite jaws entrance semicircular wire (431) hinged sideways horizontally (430) and controlled by a fast-moving dynamic-fluid cylinder (4311) at the end of the movement arm jaw (4310) hinged sideways to the base machine (4301) and rotated in sending-away and approach by means of a resending arm (43101) operated by fluid-operated base-cylinder (43102).
  • the above allows a very high speed and good performance to be achieved, without danger of tangling or the need to reduce the advancing speed of the wire or use of adapting wire-loops speed.
  • the reel mandrel (AV) is composed of four sectors, namely four nippers (410), hinged to the base (4121) of a flange rest-coil lower reel (412).
  • reel-mandrel movable sectors (410) are articulated (4112) to said axially movable sleeve (413).
  • the sectors or nippers of the semicircular shaped reel mandrel (410) are internally holed with channels (4102).
  • the channels convey on a connecting duct (41020) with a duct inside a double coaxial channel (41021, 41022).
  • the reel (AV) rotates coaxially to the central axis by means of motorization of the type known with connection to bevel-type drive (40, 401-402).
  • the start of coil-winding occurs by means of said device with movable semicircular opposite jaws (431) in association with the wire-introduction system (AB) for first adherent turns to the base side or flange of the reel (AV) of the winding-machine.
  • This device receives the wire (F) from the dispenser (2-3) while it is closely fitted to the reel mandrel (AV) and subsequent to the priming of the first turn, it must quickly free the coil forming area. To do this with maximum efficiency, the fast movement of rapid displacement (short rotation 4310, Fig.5) is used.
  • the closed coil is also loosened internally and it can be easily removed upwards with the lifting of the arm (52) of the mullion-transfer (5) and it can be rotated rearward for the deposition into the binding-machine with two opposite binding groups (6).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Metal Rolling (AREA)
  • Coiling Of Filamentary Materials In General (AREA)
  • Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Claims (3)

  1. Wickler für Walzgut mit, einer Walzwerkanlage nachgeschaltet:
    - fliegender Schere für Walzgut (1) und Querschneider (2);
    - Spulenwicklungs-Drahtführungsmittel (3);
    - mindestens zwei Wickelmaschinen (4) zur Bildung von Spulen (B), wobei jede Wickelmaschine eine Haspel (AV) mit einem zu öffnenen Außenseitenflansch umfasst, um die Extraktion der Spule (B) zu gestatten, nach der Vervollständigung, wobei die ganze Montage mit beweglichen Drahtbewegungs-Einführungsmitteln (43) verbunden ist, um zwecks Spulenbildung mit dem Wickeln zu beginnen (B), wobei der Dorn der Haspel (AV) mit beweglichen separaten Längssektoren (410) ausgestattet ist, um sich von einer zylindrischen in eine konische Form zu bewegen, um die Extraktion der Spule zu erleichtern;
    - Spulentransfermittel (5), die die Spule (b) von der Haspel (AV) zu entfernen, um sie anderswohin zu bringen;
    wobei:
    - der Außenseitenflansch der Haspel (AV) aus Flanschsektoren (411) besteht, die mit besagter Dorn-Haspel mittels Hebelmechanismus (4111) gelenkig verbunden sind, um wie Blütenblätter gedreht zu werden:
    - von einer offene-Blume-Position, und zwar im wesentlichen radial rechtwinklig zur Rotationsachse der Haspel (AV), um im wesentlichen eine geschlossene Haspel zum Wickeln des Walzguts zu bilden, um besagte Spule zu bilden (b),
    - in eine geschlossene-Blume-Position, und zwar nach außen gedreht innerhalb eines Durchmessers, der kleiner als der Innendurchmesser der Spule (b) ist, um die Extraktion zu gestatten;
    gekennzeichnet dadurch, dass:
    - die Rotationsachse des Dornes senkrecht ist;
    - die Bewegung der Flanschsektoren (411) und der separaten Längssektoren (410) durch eine innere axiale Bewegungsvorrichtung (413) erfolgt, die eine axiale Welle (4131) eines axialen Zylinders mit dynamischer Flüssigkeit (4132) umfasst und rotierend (4111-4112) zu besagten Flanschsektoren (411) artikuliert
    und zu den separaten Längssektoren (410); der Flüssigkeitsumlauf, um besagte Welle (4131) zu bewegen, erfolgt mittels eines Schaltkreises mit dynamischer Flüssigkeit (4133) mit Übertragung zu einer Basishaspel (41330) auf einer nicht-rotierenden koaxialen Achse in bezug auf die rotierende Haspel (AV);
    - besagte separate Längssektoren (410) sind innen (4102) für den Kühlflüssigkeitsumlauf kanalisiert und haben eine äußere gewellte Oberfläche mit Längsverwicklung (4101); der Kühlflüssigkeitsumlauf erfolgt mittels einer koaxialen Übertragung (41021, 41022), auf eine nicht rotierende zentrale Achse in bezug auf die rotierende Haspel (AV).
  2. Wickler für Walzgut nach dem vorherigen Anspruch,
    gekennzeichnet dadurch, dass:
    - besagte bewegliche Drahtbewegungs-Einführungsmittel (43) sind auf zwei voneinander abhängige Bewegungen montiert:
    - eine erste zur Rotationsarmexkursion (4301, 4310, 43101, 43102) zu oder ganz weg von der Haspel (AV);
    - eine zweite für eine beschränkte und schnelle Exkursion zu und weg von der Drahtführungsposition zur Bildung der ersten Spulenwindung in einer Position angrenzend an die Haspel (4311) durch Drehen des Armendes der ersten Bewegung (4310).
  3. Wickler für Walzgut nach einem beliebigen der vorherigen Patentansprüche,
    gekennzeichnet dadurch, dass:
    - besagte Spulentransfermittel (b) eine Säule (5) mit einem flaggenähnlichen Arm (52) nach Art eines drehbaren Portals (510-5101) aufweisen, wobei der Dreharm mit Mitteln für seine Hebung und Senkung (520, 5200-5201) ausgestattet ist und am Ende des Armes (521) Eingriffsmittel zum Klemmen mit Klammern oder Backen im wesentlichen gegenüberliegend mit Kreuz-Klammern (522) aufweist, die sich öffnen, um die Spule (B) zu ergreifen, sie aus einer Wickelhaspel (AV) der Wickelmaschinen herauszuziehen und sie nach der Rotation außerhalb in einer Zone zur Weiterverarbeitung (B1-6) ablegen.
EP04735651A 2003-06-09 2004-06-01 Wickelanlage für walzgut Expired - Lifetime EP1638709B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000123A ITUD20030123A1 (it) 2003-06-09 2003-06-09 Impianto di bobinatura per laminato.
PCT/IT2004/000339 WO2004108317A1 (en) 2003-06-09 2004-06-01 Winding plant for rolled-stock

Publications (2)

Publication Number Publication Date
EP1638709A1 EP1638709A1 (de) 2006-03-29
EP1638709B1 true EP1638709B1 (de) 2007-07-18

Family

ID=33495882

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04735651A Expired - Lifetime EP1638709B1 (de) 2003-06-09 2004-06-01 Wickelanlage für walzgut

Country Status (9)

Country Link
EP (1) EP1638709B1 (de)
CN (1) CN100384557C (de)
AT (1) ATE367222T1 (de)
BR (1) BRPI0409020B1 (de)
DE (1) DE602004007660T2 (de)
ES (1) ES2289520T3 (de)
IT (1) ITUD20030123A1 (de)
RU (1) RU2005141413A (de)
WO (1) WO2004108317A1 (de)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1326908B1 (it) 2004-01-19 2005-02-22 Danieli Off Mecc Dispositivo e procedimento di bobinatura di
ITUD20040166A1 (it) * 2004-08-06 2004-11-06 Simac Spa Impianto di avvolgimento filo metallico in
ITUD20050085A1 (it) * 2005-05-25 2006-11-26 Simac Spa Bobinatore per filo e barre metalliche
IT1390843B1 (it) 2008-07-29 2011-10-19 Siemens Vai Metals Tech S R L Macchina per avvolgimento in matassa di un filo metallico proveniente da un laminatoio con mezzi perfezionati di bloccaggio coda filo e di contenimento della matassa formata
CN102180381B (zh) * 2011-04-15 2013-02-20 马鞍山鼎泰稀土新材料股份有限公司 放线架
RU2505371C1 (ru) * 2012-07-05 2014-01-27 Открытое акционерное общество "Завод им. В.А. Дегтярева" Устройство для намотки гибкого длинномерного материала
EP2910508A1 (de) * 2014-02-21 2015-08-26 Primetals Technologies Austria GmbH Wickelmaschine zum Umwickeln mehrerer Wicklungen von Walzgut auf eine Rolle
US9816334B2 (en) * 2014-11-06 2017-11-14 Clifton E. Wolf Process and apparatus for forming a coil of scrap tubing
SE539421C2 (sv) * 2015-10-15 2017-09-19 Morgårdshammar Ab A coiling system and a method for forming a hot rolled product into an annular coil
CN115849087B (zh) * 2023-03-03 2023-05-23 中铁二十二局集团电气化工程有限公司 一种半自动光缆布放装置

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL8005571A (nl) * 1980-10-08 1982-05-03 Wavin Bv Wikkelmachine.
JP3412032B2 (ja) * 1992-09-08 2003-06-03 株式会社三ツ星 軟質の異形押出成形品の巻取装置
US5409179A (en) * 1993-07-07 1995-04-25 Recherche Et Developpement (Jl) Inc. Collapsible reel
IT1302795B1 (it) * 1998-11-04 2000-09-29 Danieli & C Ohg Sp Linea di rocchettatura per prodotti laminati
DE10141567A1 (de) * 2001-08-24 2003-03-06 Sms Demag Ag Haspelvorrichtung für Metallbänder, insbesondere für Stahlbänder

Also Published As

Publication number Publication date
RU2005141413A (ru) 2006-06-10
EP1638709A1 (de) 2006-03-29
ES2289520T3 (es) 2008-02-01
CN1832819A (zh) 2006-09-13
BRPI0409020A (pt) 2006-03-28
ITUD20030123A1 (it) 2004-12-10
ATE367222T1 (de) 2007-08-15
DE602004007660D1 (de) 2007-08-30
DE602004007660T2 (de) 2008-04-10
CN100384557C (zh) 2008-04-30
WO2004108317A1 (en) 2004-12-16
BRPI0409020B1 (pt) 2016-08-23

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