EP1608851B1 - Device for the variable actuation of the gas exchange valves of internal combustion engines, and method for operating one such device - Google Patents

Device for the variable actuation of the gas exchange valves of internal combustion engines, and method for operating one such device Download PDF

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Publication number
EP1608851B1
EP1608851B1 EP04721181A EP04721181A EP1608851B1 EP 1608851 B1 EP1608851 B1 EP 1608851B1 EP 04721181 A EP04721181 A EP 04721181A EP 04721181 A EP04721181 A EP 04721181A EP 1608851 B1 EP1608851 B1 EP 1608851B1
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EP
European Patent Office
Prior art keywords
cam
several
bolt
housing
valves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP04721181A
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German (de)
French (fr)
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EP1608851A1 (en
Inventor
Helmut Schön
Kai-Uwe Keller
Peter Kuhn
Gordon KÖHNE
Frank Obrist
Christian Busch
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Thyssenkrupp Dynamic Components Teccenter AG
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ThyssenKrupp Presta TecCenter AG
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0063Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque by modification of cam contact point by displacing an intermediate lever or wedge-shaped intermediate element, e.g. Tourtelot
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0005Deactivating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0063Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque by modification of cam contact point by displacing an intermediate lever or wedge-shaped intermediate element, e.g. Tourtelot
    • F01L2013/0068Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque by modification of cam contact point by displacing an intermediate lever or wedge-shaped intermediate element, e.g. Tourtelot with an oscillating cam acting on the valve of the "BMW-Valvetronic" type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2303/00Manufacturing of components used in valve arrangements
    • F01L2303/01Tools for producing, mounting or adjusting, e.g. some part of the distribution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2305/00Valve arrangements comprising rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2800/00Methods of operation using a variable valve timing mechanism
    • F01L2800/06Timing or lift different for valves of same cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2800/00Methods of operation using a variable valve timing mechanism
    • F01L2800/13Throttleless
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2820/00Details on specific features characterising valve gear arrangements
    • F01L2820/03Auxiliary actuators
    • F01L2820/032Electric motors

Definitions

  • the invention relates to a device for the variable actuation of the gas exchange valves of internal combustion engines according to the preamble of claim 1.
  • Such devices serve to make the control of gas exchange valves so that it is possible to operate reciprocating engines without the usual throttle.
  • Such a device is for example from the DE 101 23 186 A1 known.
  • a rotating cam first drives an intermediate member, which performs an oscillating, pure rotary motion and carries a control cam, which is composed of a latching area and a stroke area.
  • the control cam transmits the necessary for actuation of the valve lift curve on the role of a drag lever-like output member, which in turn actuates the valve.
  • the desired different Ventilhubkurven be generated by the fact that the center of rotation of the intermediate member is displaced on a circular arc-shaped path which is concentric with the role of the driven member in its position with the valve closed.
  • the center of rotation is formed by a roller provided on the intermediate member, which is non-positively supported on a circular arc-shaped track in the housing, which is also concentric with the role of the output member, ie forms an equidistant to the orbit of the center of rotation and which is referred to as a backdrop.
  • the roller mounted on the intermediate member is supported on a cam whose angular position determines the position of the center of rotation on its arcuate path.
  • the mounted on the intermediate member role in the scenery only if the gas and inertial forces of the valve train are directed accordingly and the role actually supported on the backdrop. If this is not the case, which can happen at overspeed, for example, the traction is lost and there is a lifting, which can lead to noises and even damage when re-putting on.
  • there is the relatively difficult processing of the scenes as segments of an inner cylinder which can not be processed consistently and the insufficient hardness of common housing materials for the role-backdrop contact.
  • the assembly there is a disadvantage in that the control housing can not be completely pre-mounted on the cylinder head.
  • the DE 101 23 186 A1 is a valve drive device for variable stroke adjustment of a gas exchange valve of an internal combustion engine disclosed.
  • the pivot lever for adjusting the valve lift is adjusted by a cam of an adjusting device along a circular slide track.
  • a device for controlling the valve lift in internal combustion engines known.
  • an angle lever is adjusted via a formed on the angle lever circular toothing, which is in engagement with a likewise having a toothing control shaft. This solution is due to the working with gear adjustment manufacturing costly.
  • the object underlying the present invention is to develop a device for variable actuation of gas exchange valves for internal combustion engines according to the preamble of claim 1 such that a safe adjustment takes place along a Verstellkurve that comes close to a circular arc shape.
  • the centers of rotation of the intermediate links driven by the cam are guided according to the invention by positive guides, thus in a form-locking manner on the adjustment cam.
  • This ensures that the center of rotation of an intermediate link can not leave the Verstellkurve, so noises and damage that would be due to a leaving avoided.
  • This feature is preferably realized structurally in that one or more intermediate links are mounted on a cylindrical bolt, on whose axis the centers of rotation lie, and that the axis of the bolt is guided on the Verstellkurve inevitably. If the active surface on the output member, to which the control cam of the intermediate member transmits its movement, is circular cylindrical, thus e.g. is formed by a roller, is assumed to be a circular arc-shaped Verstellkurve whose center coincides with the center of the circular cylindrical active surface or the roller.
  • Such a Verstellkurve is realized by a presently not claimed proposal by pendulum supports, which are connected via their respective first joint with the cylinder head and the control housing and with their respective second joint with the bolt.
  • the axis common to the cylinder head side axis coincides with the axis of said, cylindrical active surfaces on the output member, the bolt-side joints with the Pin axis.
  • the bolt or its axis according to the invention will also be forcibly guided on the adjustment curve with four-bar linkages formed from pendulum supports.
  • the adjustment curve that can be realized in this way comes close to the circular arc shape and fulfills it exactly at the design point when the system lines meet at the center of the circular arc.
  • the deviations outside the design point are absorbed by hydraulic lash adjusters, which are to be provided on the drag lever-like or even straight driven members.
  • the claimed solution has the advantage that it can be used if between the output members of adjacent valves, be it designed like a drag lever or straight, not enough space for the above-mentioned, unclaimed solution is available.
  • the leadership of the bolt is provided by a linearly adjustable in the control housing slide.
  • a linearly adjustable in the control housing slide With this embodiment, further, special space requirements can be met. There are relatively large contact surfaces between slide and control housing to realize so that the strength properties of the housing material sufficient in any case.
  • the adjustment curve is a straight line whose deviations from the circular arc shape are also absorbed by the clearance compensation elements.
  • the position of the bolt or its axis on the respective Verstellkurve is preferably determined by the direct or indirect contact with one or more cams, which are rotatably mounted on one or more adjustment shafts.
  • the cams are mounted on an axially displaceable adjustment axis.
  • the adjustment or the adjustment can in turn be rotated or displaced by a suitable gear or a connecting element of an adjusting means, such as an adjusting motor.
  • the adjustment can also be done by hydraulic elements.
  • the adjustment of the adjusting motor can also be done directly via a spindle provided with movement thread.
  • a particularly advantageous in terms of space and variety of parts variant of the three embodiments is to simultaneously form the bolt on which the intermediate members are mounted as adjusting by provided with cams, rotatably mounted in the pendulum supports, the four-bar linkage or the slide and an adjusting means ,
  • an adjusting motor for example, an adjusting motor, according to the desired Ventilhubkurve is rotated.
  • sliders must be provided for the cams made of a material of increased strength in the control housing. Since the adjusting motor will usually be arranged fixed to the housing, but the bolt or the control shaft but displaced parallel to itself during the adjustment, must be arranged between the two a connecting element, which allows this shift.
  • This can be a PTO shaft, a Schmidt clutch, an Oldham clutch or even a gear or chain transmission depending on space requirements. With hydraulic actuation also offers a lever mechanism.
  • the device according to the invention can be provided separately for each valve of an engine, including an adjusting motor or an adjusting device, so that any desired combinations of valve lifts or opening angles the individual valves of an engine are possible, including the shutdown of individual cylinders.
  • two intake valves can be actuated by a cam via an intermediate member, which has a control cam for each valve. Since only one link and only one bolt is present, both valves are adjusted together and similar.
  • two different cams can be provided on the common intermediate member with the result of different lifting curves on both valves despite common adjustment.
  • This variant opens up the possibility of opening only one of the two valves, especially in the lowest load range.
  • the particular advantage of this option is that very small cross-sections have to be released in the lowest load range and can be adhered to more precisely if they are only released by a valve.
  • the possibilities of generating different valve lift curves for two intake or exhaust valves of a cylinder are inventively extended by the fact that two different cams and two intermediate links are used with different cams. Nevertheless, both valves can be adjusted together, since the two intermediate links can be mounted on a common bolt.
  • an adjustment is provided according to the invention essentially during the common rest periods of all valves to be adjusted together. These are derived from the signal of the crankshaft and the camshaft and are getting shorter, the more valves are adjusted together. Their number is therefore limited.
  • the common adjustment of the inlet and outlet valves of only one cylinder give long, easy adjustment rest periods. But it also allows an individual load control of the individual cylinders with an adjustment strategy according to the invention such that the torques of the individual cylinders are controlled for each load condition of the entire engine. This is essential, especially in the lower load range, for smooth engine operation, since the valve lifts normally do not match sufficiently due to tolerances.
  • the signals required for this adjustment strategy are also supplied by the rotary encoder of the crankshaft and assigned to the individual cylinders by the rotary encoder of the camshaft.
  • the largely independent adjustment of the inlet and outlet valves offers the possibility to switch off selected valves by means of a continuous adjusting shaft, that is to say no longer open or at least to set a smaller valve lift.
  • portions of the cams described the adjusting shaft are formed in the non-shutdown valves as a catch.
  • the latching area is a contour, which is formed from a concentric to the center of rotation of the adjusting circular arc.
  • the inventive solution was advantageous found an exact, low-wear adjustment for gas exchange valves, which also works with great accuracy.
  • Fig. 1 shows a camshaft 1, which carries a cam 2. This moves the roller 3 in the end region of the intermediate member 4.
  • the intermediate member 4 has a control cam 5, which is composed of a latching region 5a and a lifting portion 5b.
  • the intermediate member 4 is mounted on a pin 6, the axis 7 is guided on a circular arc-shaped Verstellkurve 8.
  • the center of the arcuate Verstellkurve 8 lies on the axis 9 of the roller 10 of the output member 11, which is supported via a hinge 12 in the housing, not shown, and the valve 13 is actuated. It is clear that an adjustment of the axis 7 on the Verstellkurve 8 in the direction of arrow 14 has a reduction of the opening angle and stroke of the valve 13 result.
  • Fig. 2 shows an unclaimed solution in which the bolt 6 and its axis 7 is guided by a pendulum support 15 positively on the circular arc-shaped Verstellkurve 8.
  • the cylinder-head-side joint 16 of the pendulum support 15 or its axis coincides with the axis 9 of the roller 10 of the output member 11 together.
  • the adjusting shaft 17 carries cams 18 which determine the position of the bolt 6 and its axis 7 on the Verstellkurve 8 via plunger 18 a.
  • An adjustment of the axis 7 on the Verstellkurve 8, as shown by the directional arrow 14, is caused by a rotation of the cam 18 and the adjusting shaft 17 corresponding to the direction arrow 14a.
  • the adjusting movement described has a reduction of stroke and opening angle of the valve 13 result.
  • Fig. 3 shows a perspective view of the unclaimed solution similar Fig. 2 with pendulum support 15 for intake valve 19 and exhaust valve 20 of a cylinder, picked out from a number of cylinders or valves.
  • pendulum support 15 for intake valve 19 and exhaust valve 20 of a cylinder, picked out from a number of cylinders or valves.
  • the cylinder head side hinge 16 of the pendulum support 15 whose axis coincides with the axis 9 of the rollers 10 of the output members 11, so that the pin 6 is forcibly guided on a circular arc-shaped adjustment curve.
  • Bolt 6 Unlike the embodiment according to Fig. 2 takes over here Bolt 6 at the same time the function of the adjusting shaft. He wears the cams 18, which are supported on mounted in the housing, hardened sliders 21 and is rotatable in the pendulum support.
  • a connecting element of the bolt 6 is connected to the housing-fixed adjusting motor 23.
  • a propeller shaft 22 serves as a connecting element.
  • This embodiment offers considerable advantages in terms of variety of parts, but also space in the area of the actual valve control.
  • other connecting elements such as Schmitt couplings, Oldham couplings, toothed and chain drive come into question, a certain flexibility for the accommodation of the adjusting motor 23 is given.
  • Fig. 4 shows an embodiment of the invention for a valve or cylinder arrangement as in Fig. 3 in cross section.
  • the pin 6 is positively guided by four-bar linkages (24, 25, 26, 27) on a Verstellkurve 28, which comes close to a circular arc shape.
  • the bolt 6 could take over the function of an adjusting, as in Fig. 3 shown. But it can also, as shown, a separate adjusting 17 are used with cams 18.
  • the embodiment shown is particularly suitable for pre-assembly of valves including springs, levers and clearance compensation elements in the cylinder head as a lower housing part and a complete pre-assembly of all other parts in the control housing as the upper part.
  • the bearing blocks 32 for the joints 24 and 26 can be screwed in the same plane as the cover 33 of the camshaft bearing.
  • Fig. 5 shows a perspective view of the device according to the invention Fig. 4 , It can be better seen inlet valve 19 and exhaust valve 20 of the cylinder picked out, as well as the direct actuation of the bolt 6 by the cams 18. It can be clearly seen that not only the bolt 6 and the camshaft 1 in the upper housing part, the control housing can be pre-assembled, but also the adjusting shaft 17th
  • Fig. 6 shows a cross section through an unclaimed solution using a slide 34, which can be used separately for each valve or valve pair. Due to the separate application, the longest possible resting periods or common resting phases result, so that an adjustment is easily possible only during the rest periods. For the control of the individual cylinders, the separate arrangement is even necessary.
  • the bolt 6 is guided in this embodiment by the slide 34 positively in the housing, so that its axis 7 along the Verstellkurve 35, a straight line, is performed. This straight line approximates a circular arc about the axis 9 of the roller 10 of the stationary output member 11 only more or less well. In the Fig. 6 the deviation is exaggerated.
  • Fig. 7 schematically shows the interaction of accelerator pedal 40, adjusting motors 23, rotation angle sensor 42 on the flywheel and rotation angle sensor 43 on the camshaft with the engine management 44.
  • the engine management system 44 evaluates the signals of the high-resolution rotation angle sensor 42 on the flywheel. These will with the help of the low-resolution rotation angle sensor 43 on the camshaft or at another, running at half crankshaft speed shaft, the individual cylinders.
  • signals are sent to the individual servomotors 23 for leveling the torque peaks or the crankshaft speed, in which the valve strokes of the cylinders are corrected upwards with smaller torques and those of the cylinders with larger torques downwards.
  • an adjustment takes place, with or without compensation, during the common rest phases of the valves operated by an adjusting motor. Its phase position takes the engine management 44 the sensor 43 on the camshaft by the way.

Abstract

The invention relates to a device for the variable actuation of gas exchange valves for internal combustion engines, wherein at least one cam ( 2 ) pertaining to a camshaft ( 1 ) mounted in a housing rotates according to the engine speed. The cam ( 2 ) first drives an intermediate member ( 4 ) which performs a clear oscillating, rotary movement and has a rotational axis ( 7 ) that can be displaced in the housing parallel to itself along a curve of displacement ( 8 ), said intermediate member comprising a control cam ( 5 ) having a lifting region ( 5 b) and actuating an output member ( 11 ) that, in turn, actuates at least one valve ( 13 ). The aim of the invention is to enable one such device to be reliably controlled. To this end, the control cam ( 5 ) has a catch region ( 5 a), and the intermediate member ( 4 ) is mounted on a bearing having an axis which corresponds to the rotational axis ( 7 ), said bearing being arranged in such a way that it is guided in a forced manner and can be displaced parallel to the curve of displacement ( 8, 28, 35 ), by means of an articulation ( 16, 24, 26 ) connected to the cylinder head or the housing or by a slide ( 34 ) that is guided in the housing in a positively locking manner. The invention also relates to a method for operating an internal combustion engine comprising a plurality of cylinders using at least one of the inventive devices.

Description

Die Erfindung betrifft eine Vorrichtung zur variablen Betätigung der Gaswechselventile von Verbrennungsmotoren entsprechend dem Oberbegriff des Anspruchs 1.The invention relates to a device for the variable actuation of the gas exchange valves of internal combustion engines according to the preamble of claim 1.

Derartige Vorrichtungen dienen dazu, die Steuerung von Gaswechselventilen so zu gestalten, dass es möglich wird, Hubkolbenmotoren ohne die sonst übliche Drosselklappe zu betreiben.Such devices serve to make the control of gas exchange valves so that it is possible to operate reciprocating engines without the usual throttle.

Eine derartige Vorrichtung ist beispielsweise aus der DE 101 23 186 A1 bekannt. Bei dieser Vorrichtung treibt ein umlaufender Nocken zunächst ein Zwischenglied an, welches eine oszillierende, reine Drehbewegung ausführt und eine Steuerkurve trägt, die aus einem Rastbereich und einem Hubbereich zusammengesetzt ist. Die Steuerkurve überträgt die zur Betätigung des Ventils notwendige Hubkurve auf die Rolle eines schlepphebelartigen Abtriebsgliedes, welches seinerseits das Ventil betätigt. Die gewünschten unterschiedlichen Ventilhubkurven werden dadurch erzeugt, dass das Drehzentrum des Zwischengliedes auf einer kreisbogenförmigen Bahn verschoben wird, die zur Rolle des Abtriebsgliedes in deren Lage bei geschlossenem Ventil konzentrisch ist. Das Drehzentrum wird durch eine am Zwischenglied vorgesehene Rolle gebildet, die sich auf eine kreisbogenförmige Laufbahn im Gehäuse kraftschlüssig abstützt, die ebenfalls zur Rolle des Abtriebsgliedes konzentrisch liegt, also eine Äquidistante zur Bahn des Drehzentrums bildet und die als Kulisse bezeichnet wird. Zusätzlich stützt sich die am Zwischenglied angebrachte Rolle an einer Kurvenscheibe ab, deren Winkelstellung die Lage des Drehzentrums auf seiner kreisbogenförmigen Bahn festlegt. Der Vorrichtung nach dem Stand der Technik haften allerdings noch einige Nachteile an.Such a device is for example from the DE 101 23 186 A1 known. In this device, a rotating cam first drives an intermediate member, which performs an oscillating, pure rotary motion and carries a control cam, which is composed of a latching area and a stroke area. The control cam transmits the necessary for actuation of the valve lift curve on the role of a drag lever-like output member, which in turn actuates the valve. The desired different Ventilhubkurven be generated by the fact that the center of rotation of the intermediate member is displaced on a circular arc-shaped path which is concentric with the role of the driven member in its position with the valve closed. The center of rotation is formed by a roller provided on the intermediate member, which is non-positively supported on a circular arc-shaped track in the housing, which is also concentric with the role of the output member, ie forms an equidistant to the orbit of the center of rotation and which is referred to as a backdrop. In addition, the roller mounted on the intermediate member is supported on a cam whose angular position determines the position of the center of rotation on its arcuate path. The device according to the prior art, however, still adhere to some disadvantages.

Zunächst liegt die am Zwischenglied angebrachte Rolle an der Kulisse nur dann an, wenn die Gas- und Massenkräfte des Ventiltriebs entsprechend gerichtet sind und sich die Rolle an der Kulisse tatsächlich abstützt. Ist dies nicht der Fall, was etwa bei Überdrehzahl geschehen kann, so geht der Kraftschluss verloren und es tritt ein Abheben ein, was beim erneuten Aufsetzen zu Geräuschen und sogar zu Schäden führen kann. Hinzu kommt die verhältnismäßig schwierige Bearbeitung der Kulissen als Segmente eines Innenzylinders, die nicht durchgängig bearbeitet werden können und die ungenügende Härte gängiger Gehäusewerkstoffe für den Rolle-Kulisse-Kontakt. Bezüglich der Montage besteht ein Nachteil darin, dass das Steuergehäuse nicht komplett vormontiert auf den Zylinderkopf aufgesetzt werden kann.First, the mounted on the intermediate member role in the scenery only if the gas and inertial forces of the valve train are directed accordingly and the role actually supported on the backdrop. If this is not the case, which can happen at overspeed, for example, the traction is lost and there is a lifting, which can lead to noises and even damage when re-putting on. In addition, there is the relatively difficult processing of the scenes as segments of an inner cylinder, which can not be processed consistently and the insufficient hardness of common housing materials for the role-backdrop contact. With regard to the assembly, there is a disadvantage in that the control housing can not be completely pre-mounted on the cylinder head.

Es sind weitere Vorrichtungen der gattungsgemäßen Art bekannt geworden, bei welchen der Drehmittelpunkt der vom Nocken angetriebenen Zwischenglieder auf einer Kreisbahn verstellt werden soll ( OS 195 32 334 A1 ; EP 0717 174 A1 ; DE 101 64 493 A1 ). Die Vorveröffentlichungen enthalten jedoch keine Lehre zur konstruktiven Realisierung einer derartigen Verstellung.There are other devices of the generic type become known, in which the center of rotation of the intermediate elements driven by the cam is to be adjusted on a circular path ( OS 195 32 334 A1 ; EP 0717 174 A1 ; DE 101 64 493 A1 ). However, the prior publications contain no teaching for constructive realization of such an adjustment.

Allen bekannten Vorrichtungen ist der Nachteil gemeinsam, dass toleranzbedingt die Ventilhübe für die einzelnen Zylinder relativ immer unterschiedlicher ausfallen, je weiter diese zum Zwecke einer Laststeuerung herabgesetzt werden.All known devices have the common drawback that, due to tolerances, the valve strokes for the individual cylinders are becoming relatively more variable, the farther they are reduced for the purpose of load control.

Aus der EP 1 255 027 A1 ist eine mechanisch regelbare Ventilhubverstelleinrichtung für eine Brennkraftmaschine bekannt. Diese bekannte Ventilhubverstelleinrichtung weist ein Mittel in Form einer angetriebenen Leiste auf, die in dem Gehäuse der Brennkraftmaschine verschieblich gelagert ist. Mit dieser verschieblich gelagerten, angetriebenen Leiste wird ein Hubhebel entlang einer Kulissenführung verschoben und dadurch wird der Ventilhub eingestellt.From the EP 1 255 027 A1 is a mechanically controllable Ventilhubverstelleinrichtung known for an internal combustion engine. This known Ventilhubverstelleinrichtung has a means in the form of a driven bar, which is slidably mounted in the housing of the internal combustion engine. With this slidably mounted, driven bar a lifting lever is moved along a slotted guide and thereby the valve lift is adjusted.

In der DE 101 23 186 A1 ist eine Ventiltrieb-Vorrichtung zur variablen Hubverstellung eines Gaswechselventils einer Brennkraftmaschine offenbart. Bei dieser Vorrichtung wird der Schwenkhebel zur Verstellung des Ventilhubes durch eine Kurvenscheibe einer Verstelleinrichtung entlang einer kreisförmigen Kulissenbahn verstellt. Ebenso ist aus der DE 101 36 612 A1 eine Vorrichtung zur Steuerung des Ventilhubes bei Verbrennungsmotoren bekannt. Zur Verstellung des Ventilhubes wird hier ein Winkelhebel über eine an dem Winkelhebel ausgebildete kreisförmige Verzahnung verstellt, die mit einer ebenfalls eine Verzahnung aufweisenden Steuerwelle im Eingriff steht. Diese Lösung ist auf Grund der mit Verzahnungen arbeitenden Verstelleinrichtung fertigungstechnisch aufwendig.In the DE 101 23 186 A1 is a valve drive device for variable stroke adjustment of a gas exchange valve of an internal combustion engine disclosed. In this device, the pivot lever for adjusting the valve lift is adjusted by a cam of an adjusting device along a circular slide track. Likewise is from the DE 101 36 612 A1 a device for controlling the valve lift in internal combustion engines known. To adjust the valve lift here an angle lever is adjusted via a formed on the angle lever circular toothing, which is in engagement with a likewise having a toothing control shaft. This solution is due to the working with gear adjustment manufacturing costly.

Schließlich ist aus der US 3,261,338 eine Einrichtung zur Veränderung des Ventilhubes bei Verbrennungskraftmaschinen bekannt, bei dem ein als Rechteckrahmen ausgebildetes Gelenkviereck als Verstellmechanismus verwendet wird. Eine Verstellbewegung der Lagerachse 14 des Verstellelementes 13 auf einer kreisbogenförmigen oder nahezu kreisbogenförmigen Verstellkurve ist mit diesem bekannten rechteckigen Gelenkviereck nicht zu erreichen.Finally, out of the US 3,261,338 a device for changing the valve lift in internal combustion engines, in which a rectangular frame designed as a four-bar linkage is used as adjusting mechanism. An adjustment of the bearing axis 14 of the adjusting element 13 on a circular arc or nearly circular arc-shaped Verstellkurve can not be achieved with this known rectangular four-bar linkage.

Die der vorliegenden Erfindung zugrunde liegende Aufgabe besteht darin, eine Vorrichtung zur variablen Betätigung von Gaswechselventilen für Verbrennungsmotoren gemäß dem Oberbegriff des Patentanspruchs 1 derart weiterzubilden, dass eine sichere Verstellbewegung entlang einer Verstellkurve erfolgt, die einer Kreisbogenform nahe kommt.The object underlying the present invention is to develop a device for variable actuation of gas exchange valves for internal combustion engines according to the preamble of claim 1 such that a safe adjustment takes place along a Verstellkurve that comes close to a circular arc shape.

Diese Aufgabe wird mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Aus-und Weiterbildungen sind in den Ansprüchen 2 bis 15 und 19 beschrieben. Ein Verfahren um Betreiben einer Brennkraftmaschine mit mehreren Zylindern unter Verwendung einer oder mehrerer erfindungsgemäßer Vorrichtungen wird in den Ansprüchen 16 bis 18 aufgezeigt.This object is achieved with the features of claim 1. Advantageous embodiments and further developments are described in claims 2 to 15 and 19. A method for operating a multi-cylinder internal combustion engine using one or more devices according to the invention is set forth in claims 16 to 18.

Die Drehmittelpunkte der vom Nocken angetriebenen Zwischenglieder sind erfindungsgemäß durch Zwangsführungen, also formschlüssig auf der Verstellkurve geführt. Damit wird sichergestellt, dass der Drehmittelpunkt eines Zwischengliedes die Verstellkurve nicht verlassen kann, sodass Geräusche und Schäden, die auf ein Verlassen zurückzuführen wären, vermieden werden. Dieses Merkmal wird konstruktiv vorzugsweise dadurch realisiert, dass ein oder mehrere Zwischenglieder auf einem zylindrischen Bolzen, auf dessen Achse die Drehmittelpunkte liegen, gelagert sind und dass die Achse des Bolzens zwangsläufig auf der Verstellkurve geführt ist. Sofern die Wirkfläche am Abtriebsglied, auf welche die Steuerkurve des Zwischengliedes dessen Bewegung überträgt, kreiszylindrisch ist, also z.B. durch eine Rolle gebildet wird, ist von einer kreisbogenförmigen Verstellkurve auszugehen, deren Mittelpunkt mit dem Mittelpunkt der kreiszylindrischen Wirkfläche bzw. der Rolle zusammenfällt.The centers of rotation of the intermediate links driven by the cam are guided according to the invention by positive guides, thus in a form-locking manner on the adjustment cam. This ensures that the center of rotation of an intermediate link can not leave the Verstellkurve, so noises and damage that would be due to a leaving avoided. This feature is preferably realized structurally in that one or more intermediate links are mounted on a cylindrical bolt, on whose axis the centers of rotation lie, and that the axis of the bolt is guided on the Verstellkurve inevitably. If the active surface on the output member, to which the control cam of the intermediate member transmits its movement, is circular cylindrical, thus e.g. is formed by a roller, is assumed to be a circular arc-shaped Verstellkurve whose center coincides with the center of the circular cylindrical active surface or the roller.

Eine solche Verstellkurve wird nach einem vorliegend nicht beanspruchten Vorschlag durch Pendelstützen realisiert, die über ihr jeweils erstes Gelenk mit dem Zylinderkopf bzw. dem Steuergehäuse verbunden sind und mit ihrem jeweils zweiten Gelenk mit dem Bolzen. Dabei fällt die den zylinderkopfseitigen Gelenken gemeinsame Achse mit der Achse der genannten, zylindrischen Wirkflächen am Abtriebsglied zusammen, die der bolzenseitigen Gelenke mit der Bolzenachse. Auf diese Weise wird erreicht, dass der Kraftfluss ausschließlich über flächige Berührstellen auf kürzestem Wege vom Bolzen zum Zylinderkopf bzw. zum Steuergehäuse verläuft. Insbesondere werden keine Kräfte über Hertzsche Pressung auf Zylinderkopf bzw. Steuergehäuse übertragen.Such a Verstellkurve is realized by a presently not claimed proposal by pendulum supports, which are connected via their respective first joint with the cylinder head and the control housing and with their respective second joint with the bolt. In this case, the axis common to the cylinder head side axis coincides with the axis of said, cylindrical active surfaces on the output member, the bolt-side joints with the Pin axis. In this way, it is achieved that the power flow extends exclusively over two-dimensional contact points on the shortest path from the bolt to the cylinder head and the control housing. In particular, no forces are transmitted via Hertzian pressure on the cylinder head or control housing.

Gemäß der beanspruchten erfindungsgemäßen Lösung wird der Bolzen bzw. seine Achse erfindungsgemäß auch mit aus Pendelstützen gebildeten Gelenkvierecken auf der Verstellkurve zwangsgeführt werden. Die auf diese Weise realisierbare Verstellkurve kommt der Kreisbogenform nahe und erfüllt diese im Auslegungspunkt exakt, wenn die Systemlinien sich im Mittelpunkt des Kreisbogens treffen. Die Abweichungen außerhalb des Auslegungspunktes werden durch hydraulische Spielausgleichselemente aufgenommen, die an den schlepphebelartigen oder auch geradegeführten Abtriebsgliedern vorzusehen sind. Die beanspruchte Lösung bietet den Vorteil, dass sie eingesetzt werden kann, falls zwischen den Abtriebsgliedern benachbarter Ventile, seien diese schlepphebelartig ausgebildet oder gerade geführt, nicht genügend Bauraum für die vorstehend genannte, nicht beanspruchte Lösung zur Verfügung steht.According to the claimed solution according to the invention, the bolt or its axis according to the invention will also be forcibly guided on the adjustment curve with four-bar linkages formed from pendulum supports. The adjustment curve that can be realized in this way comes close to the circular arc shape and fulfills it exactly at the design point when the system lines meet at the center of the circular arc. The deviations outside the design point are absorbed by hydraulic lash adjusters, which are to be provided on the drag lever-like or even straight driven members. The claimed solution has the advantage that it can be used if between the output members of adjacent valves, be it designed like a drag lever or straight, not enough space for the above-mentioned, unclaimed solution is available.

Gemäß einer dritten, nicht beanspruchten Ausführungsform der Vorrichtung ist die Führung des Bolzens durch einen im Steuergehäuse linear verstellbaren Schieber vorgesehen. Mit dieser Ausführungsform können weitere, spezielle Bauraumanforderungen erfüllt werden. Es sind verhältnismäßig große Berührflächen zwischen Schieber und Steuergehäuse zu realisieren, sodass die Festigkeitseigenschaften des Gehäusematerials auf jeden Fall ausreichen. Als Verstellkurve ergibt sich eine Gerade, deren Abweichungen von der Kreisbogenform ebenfalls durch die Spielausgleichselemente aufgenommen werden.According to a third, not claimed embodiment of the device, the leadership of the bolt is provided by a linearly adjustable in the control housing slide. With this embodiment, further, special space requirements can be met. There are relatively large contact surfaces between slide and control housing to realize so that the strength properties of the housing material sufficient in any case. The adjustment curve is a straight line whose deviations from the circular arc shape are also absorbed by the clearance compensation elements.

Bei allen drei Ausführungsformen wird die Lage des Bolzens bzw. seiner Achse auf der jeweiligen Verstellkurve vorzugsweise durch die direkte oder indirekte Anlage an einer oder mehreren Kurvenscheiben festgelegt, die drehfest verbunden auf einer oder mehreren Verstellwellen angebracht sind. In einer weiteren Ausführungsform sind die Kurvenscheiben an einer axial verschiebbaren Verstellachse angebracht. Die Verstellwelle bzw. die Verstellachse kann ihrerseits über ein geeignetes Getriebe bzw, ein Verbindungselement von einem Verstellmittel, beispielsweise einem Verstellmotor, verdreht bzw. verschoben werden. Selbstverständlich kann die Verstellung auch durch Hydraulikelemente erfolgen. Im Falle der Führung des Bolzens durch einen linear verstellbaren Schieber kann die Verstellung vom Verstellmotor aus auch direkt über eine mit Bewegungsgewinde versehene Spindel erfolgen.In all three embodiments, the position of the bolt or its axis on the respective Verstellkurve is preferably determined by the direct or indirect contact with one or more cams, which are rotatably mounted on one or more adjustment shafts. In a further embodiment, the cams are mounted on an axially displaceable adjustment axis. The adjustment or the adjustment can in turn be rotated or displaced by a suitable gear or a connecting element of an adjusting means, such as an adjusting motor. Of course, the adjustment can also be done by hydraulic elements. In the case of the leadership of the bolt by a linearly adjustable slide, the adjustment of the adjusting motor can also be done directly via a spindle provided with movement thread.

Ferner ist allen Ausführungsformen gemeinsam, dass die Zwischenglieder bzw. deren Nockenrollen durch besondere Federn mit den Nocken in Kontakt gehalten werden müssen. Dies wird anhand der Situation bei Nullhub, die bei Zylinderabschaltung vorliegt, unmittelbar einsichtig.Furthermore, all embodiments have in common that the intermediate links or their cam rollers must be held by special springs with the cam in contact. This is immediately apparent from the zero stroke situation that occurs with cylinder deactivation.

Eine hinsichtlich Bauraum und Teilevielfalt besonders vorteilhafte Variante der drei Ausführungsformen besteht darin, den Bolzen, auf dem die Zwischenglieder gelagert sind, gleichzeitig als Verstellwelle auszubilden, indem er mit Kurvenscheiben versehen, drehbar in den Pendelstützen, dem Gelenkviereck oder dem Schieber gelagert und von einem Verstellmittel, beispielsweise einem Verstellmotor, entsprechend der gewünschten Ventilhubkurve verdreht wird. Bei dieser Variante müssen im Steuergehäuse Gleitstücke für die Kurvenscheiben aus einem Material erhöhter Festigkeit vorgesehen werden. Da der Verstellmotor in der Regel gehäusefest angeordnet sein wird, der Bolzen bzw. die Steuerwelle sich aber bei der Verstellbewegung parallel zu sich selbst verlagert, muss zwischen beiden ein Verbindungselement angeordnet werden, welches diese Verlagerung zulässt. Dieses kann je nach Bauraumbedingungen eine Gelenkwelle, eine Schmidt-Kupplung, eine Oldham-Kupplung oder auch ein Zahnrad- oder Kettengetriebe sein. Bei hydraulischer Betätigung bietet sich auch ein Hebelmechanismus an.A particularly advantageous in terms of space and variety of parts variant of the three embodiments is to simultaneously form the bolt on which the intermediate members are mounted as adjusting by provided with cams, rotatably mounted in the pendulum supports, the four-bar linkage or the slide and an adjusting means , For example, an adjusting motor, according to the desired Ventilhubkurve is rotated. In this variant, sliders must be provided for the cams made of a material of increased strength in the control housing. Since the adjusting motor will usually be arranged fixed to the housing, but the bolt or the control shaft but displaced parallel to itself during the adjustment, must be arranged between the two a connecting element, which allows this shift. This can be a PTO shaft, a Schmidt clutch, an Oldham clutch or even a gear or chain transmission depending on space requirements. With hydraulic actuation also offers a lever mechanism.

Die erfindungsgemäße Vorrichtung kann einschließlich eines Verstellmotors bzw. einer Verstellvorrichtung für jedes Ventil eines Motors separat vorgesehen werden, sodass beliebige Kombinationen von Ventilhüben bzw. Öffnungswinkeln der einzelnen Ventile eines Motors möglich sind, einschließlich der Abschaltung einzelner Zylinder. In der Regel wird man aber eine gemeinsame Verstellung mehrerer Ventile vorsehen. Dies gilt insbesondere bei mehrventiligen Motoren für die Ein- und Auslassventile eines Zylinders. Beispielsweise können zwei Einlassventile von einem Nocken über ein Zwischenglied betätigt werden, welches für jedes Ventil eine Steuerkurve aufweist. Da nur ein Zwischenglied und nur ein Bolzen vorhanden ist, werden beide Ventile gemeinsam und gleichartig verstellt. Erfindungsgemäß können an dem gemeinsamen Zwischenglied aber auch zwei unterschiedliche Steuerkurven vorgesehen werden mit dem Ergebnis unterschiedlicher Hubkurven an beiden Ventilen trotz gemeinsamer Verstellung. Diese Variante eröffnet insbesondere im untersten Lastbereich die Möglichkeit der Öffnung nur noch eines der beiden Ventile. Der besondere Vorteil dieser Möglichkeit liegt darin, dass im untersten Lastbereich sehr kleine Querschnitte freigegeben werden müssen und sich diese genauer einhalten lassen, wenn sie nur durch ein Ventil freigegeben werden. Zusätzlich besteht die Möglichkeit, durch die Öffnung nur eines der Einlassventile einen Drall der Zylinderladung zu erzeugen. Die Möglichkeiten der Erzeugung unterschiedlicher Ventilhubkurven für zwei Ein- oder auch Auslassventile eines Zylinders werden erfindungsgemäß dadurch erweitert, dass zwei unterschiedliche Nocken und zwei Zwischenglieder mit unterschiedlichen Steuerkurven verwendet werden. Dennoch können beide Ventile gemeinsam verstellt werden, da die beiden Zwischenglieder auf einem gemeinsamen Bolzen gelagert sein können.The device according to the invention can be provided separately for each valve of an engine, including an adjusting motor or an adjusting device, so that any desired combinations of valve lifts or opening angles the individual valves of an engine are possible, including the shutdown of individual cylinders. In general, however, you will provide a common adjustment of several valves. This applies in particular to multi-valve engines for the intake and exhaust valves of a cylinder. For example, two intake valves can be actuated by a cam via an intermediate member, which has a control cam for each valve. Since only one link and only one bolt is present, both valves are adjusted together and similar. According to the invention, however, two different cams can be provided on the common intermediate member with the result of different lifting curves on both valves despite common adjustment. This variant opens up the possibility of opening only one of the two valves, especially in the lowest load range. The particular advantage of this option is that very small cross-sections have to be released in the lowest load range and can be adhered to more precisely if they are only released by a valve. In addition, it is possible to generate a twist of the cylinder charge through the opening of only one of the intake valves. The possibilities of generating different valve lift curves for two intake or exhaust valves of a cylinder are inventively extended by the fact that two different cams and two intermediate links are used with different cams. Nevertheless, both valves can be adjusted together, since the two intermediate links can be mounted on a common bolt.

Es ist weiter möglich, die Zwischenglieder einer größeren Zahl parallel liegender Ventile gemeinsam durch einen Verstellmotor bzw. Mechanismus zu verstellen, insbesondere dann, wenn diese auf einen gemeinsamen Bolzen gelagert sind.It is also possible to adjust the intermediate links of a larger number of parallel valves together by an adjusting motor or mechanism, in particular when they are mounted on a common bolt.

Da es für die Akzeptanz einer variablen Ventilsteuerung, also auch der erfindungsgemäßen Vorrichtung von großer Bedeutung ist, die Verstellleistung gering zu halten und weil diese im belasteten Zustand der Vorrichtung bzw. deren Gleitfugen und Gelenke höher ist als im kraftfreien Zustand, der bei geschlossenem Ventil weitgehend vorliegt, ist erfindungsgemäß eine Verstellung im Wesentlichen während der gemeinsamen Ruhephasen aller gemeinsam zu verstellender Ventile vorgesehen. Diese werden vom Signal der Kurbelwelle und der Nockenwelle abgeleitet und werden immer kürzer, je mehr Ventile gemeinsam verstellt werden. Deren Zahl ist also begrenzt.Since it is for the acceptance of a variable valve timing, including the device according to the invention is of great importance to keep the adjustment low and because it is higher in the loaded state of the device or their joints and joints than in the power-free state at closed valve is largely present, an adjustment is provided according to the invention essentially during the common rest periods of all valves to be adjusted together. These are derived from the signal of the crankshaft and the camshaft and are getting shorter, the more valves are adjusted together. Their number is therefore limited.

Die gemeinsame Verstellung der Ein- bzw. Auslassventile jeweils nur eines Zylinders ergeben lange, verstellfreundliche Ruhephasen. Sie ermöglicht aber auch eine individuelle Laststeuerung der einzelnen Zylinder mit einer erfindungsgemäßen Verstellstrategie derart, dass für jeden Lastzustand des Gesamtmotors die Drehmomente der einzelnen Zylinder geregelt werden. Dies ist insbesondere im unteren Lastbereich für einen ruhigen Motorlauf wesentlich, da toleranzbedingt die Ventilhübe normalerweise nicht genügend übereinstimmen. Die für diese Verstellstrategie erforderlichen Signale werden ebenfalls vom Drehwinkelgeber der Kurbelwelle geliefert und vom Drehwinkelgeber der Nockenwelle den einzelnen Zylindern zugeordnet.The common adjustment of the inlet and outlet valves of only one cylinder give long, easy adjustment rest periods. But it also allows an individual load control of the individual cylinders with an adjustment strategy according to the invention such that the torques of the individual cylinders are controlled for each load condition of the entire engine. This is essential, especially in the lower load range, for smooth engine operation, since the valve lifts normally do not match sufficiently due to tolerances. The signals required for this adjustment strategy are also supplied by the rotary encoder of the crankshaft and assigned to the individual cylinders by the rotary encoder of the camshaft.

Die weitgehend unabhängige Verstellung der Ein- bzw. Auslassventile bietet die Möglichkeit mittels einer durchgehenden Verstellwelle ausgewählte Ventile abzuschalten, also nicht mehr zu öffnen oder zumindest einen kleineren Ventilhub einzustellen. Hierzu werden Abschnitte der beschriebenen Kurvenscheiben der Verstellwelle bei den nicht abzuschaltenden Ventilen als Rast ausgebildet. Der Rastbereich ist eine Kontur, welche aus einem zur Drehmitte der Verstellwelle konzentrischen Kreisbogen gebildet wird. Bei Verdrehung der Verstellwelle wird der Ventilhub der von den Kurvenscheiben mit Rast gesteuerten Einheiten innerhalb des Wirkungsbereiches der Rast nicht verändert, während der Ventilhub der von den Kurvenscheiben ohne Rast gesteuerten Einheiten verändert wird. Diese Veränderung kann bis zum vollständigen Geschlossenhalten des Ventils ausgeführt werden. Werden alle Einlassventile oder/und Auslassventile des gleichen Zylinders auf diese Weise angesteuert, wird der Ladungswechsel für ausgewählte Zylinder ausgesetzt. Selbstverständlich wird durch Verwendung eines gerade geführten Ziehkeils mit entsprechender Nockenkontur die gleiche Funktion erreicht. Der Rastbereich ist dann eine Kontur, welche aus einem zur Schieberichtung des Ziehkeils Parallelen gebildet wird.The largely independent adjustment of the inlet and outlet valves offers the possibility to switch off selected valves by means of a continuous adjusting shaft, that is to say no longer open or at least to set a smaller valve lift. For this purpose, portions of the cams described the adjusting shaft are formed in the non-shutdown valves as a catch. The latching area is a contour, which is formed from a concentric to the center of rotation of the adjusting circular arc. Upon rotation of the adjusting the valve lift of the cams with locking controlled units within the range of action of the detent is not changed, while the valve lift of the cams controlled without rest units is changed. This change can be carried out until the valve is completely closed. If all intake valves and / or exhaust valves of the same cylinder are activated in this way, the charge cycle for selected cylinders is suspended. Of course it will achieved by using a straight guided wedge with corresponding cam contour, the same function. The latching area is then a contour which is formed from a direction parallel to the sliding direction of the drawing wedge.

Durch die erfindungsgemäße Lösung wurde vorteilhaft eine exakte, verschleißarme Verstelleinrichtung für Gaswechselventile gefunden, die darüber hinaus mit großer Genauigkeit arbeitet.The inventive solution was advantageous found an exact, low-wear adjustment for gas exchange valves, which also works with great accuracy.

Die Erfindung wird anhand von Zeichnungen näher erläutert. Es zeigt

Fig. 1
die in den Kraftfluss von der Nockenwelle zum Ventil eingeschalteten, beweglichen Teile einer nicht beanspruchten Vorrichtung
Fig. 2
einen Querschnitt unter Verwendung der in Fig.1 dargestellten Teile mit Pendelstütze und Verstellwelle
Fig. 3
eine perspektivische Darstellung der nicht beanspruchten Vorrichtung nach Fig. 2 mit Pendelstütze und dem Bolzen als Verstellwelle
Fig. 4
einen Querschnitt durch die erfindungsgemäße Vorrichtung mit Gelenkviereck und Verstellwelle
Fig. 5
eine perspektivische Darstellung der erfindungsgemäßen Vorrichtung nach Fig. 4
Fig. 6
einen Querschnitt durch eine nicht beanspruchte Vorrichtung mit Schieber, Verstellwelle und Verstellmotor
Fig. 7
schematisch das Zusammenwirken von Motormanagement, Gaspedal, Drehwinkelgeber, Verstellmotoren und Batterie.
The invention will be explained in more detail with reference to drawings. It shows
Fig. 1
the switched in the power flow from the camshaft to the valve, moving parts of an unclaimed device
Fig. 2
a cross section using the in Fig.1 Parts shown with pendulum support and adjusting shaft
Fig. 3
a perspective view of the unclaimed device according to Fig. 2 with pendulum support and the bolt as adjusting shaft
Fig. 4
a cross section through the device according to the invention with four-bar linkage and adjusting shaft
Fig. 5
a perspective view of the device according to the invention Fig. 4
Fig. 6
a cross section through an unclaimed device with slide, adjusting and adjusting motor
Fig. 7
schematically the interaction of engine management, accelerator pedal, rotary encoder, adjusting motors and battery.

Fig. 1 zeigt eine Nockenwelle 1, die einen Nocken 2 trägt. Dieser bewegt die Rolle 3 im Endbereich des Zwischengliedes 4. Das Zwischenglied 4 weist eine Steuerkurve 5 auf, die aus einem Rastbereich 5a und einem Hubbereich 5b zusammengesetzt ist. Das Zwischenglied 4 ist auf einem Bolzen 6 gelagert, dessen Achse 7 auf einer kreisbogenförmigen Verstellkurve 8 geführt ist. Der Mittelpunkt der kreisbogenförmigen Verstellkurve 8 liegt auf der Achse 9 der Rolle 10 des Abtriebsgliedes 11, welches sich über ein Gelenk 12 im nicht dargestellten Gehäuse abstützt und das Ventil 13 betätigt. Es ist klar ersichtlich, dass eine Verstellung der Achse 7 auf der Verstellkurve 8 in Richtung des Pfeils 14 eine Verringerung von Öffnungswinkel und Hub des Ventils 13 zur Folge hat. Fig. 1 shows a camshaft 1, which carries a cam 2. This moves the roller 3 in the end region of the intermediate member 4. The intermediate member 4 has a control cam 5, which is composed of a latching region 5a and a lifting portion 5b. The intermediate member 4 is mounted on a pin 6, the axis 7 is guided on a circular arc-shaped Verstellkurve 8. The center of the arcuate Verstellkurve 8 lies on the axis 9 of the roller 10 of the output member 11, which is supported via a hinge 12 in the housing, not shown, and the valve 13 is actuated. It is clear that an adjustment of the axis 7 on the Verstellkurve 8 in the direction of arrow 14 has a reduction of the opening angle and stroke of the valve 13 result.

Fig. 2 zeigt eine nicht beanspruchte Lösung, bei der der Bolzen 6 bzw. dessen Achse 7 durch eine Pendelstütze 15 formschlüssig auf der kreisbogenförmigen Verstellkurve 8 geführt ist. Das zylinderkopfseitige Gelenk 16 der Pendelstütze 15 bzw. dessen Achse fällt mit der Achse 9 der Rolle 10 des Abtriebsgliedes 11 zusammen. Die Verstellwelle 17 trägt Kurvenscheiben 18, die über Stößel 18a die Lage des Bolzens 6 bzw. seiner Achse 7 auf der Verstellkurve 8 festlegen. Eine Verstellung der Achse 7 auf der Verstellkurve 8, wie durch den Richtungspfeil 14 dargestellt, wird durch eine Verdrehung der Kurvenscheibe18 bzw. der Verstellwelle 17 entsprechend dem Richtungspfeil 14a hervorgerufen. Die beschriebene Verstellbewegung hat eine Verringerung von Hub und Öffnungswinkel des Ventils 13 zur Folge. Fig. 2 shows an unclaimed solution in which the bolt 6 and its axis 7 is guided by a pendulum support 15 positively on the circular arc-shaped Verstellkurve 8. The cylinder-head-side joint 16 of the pendulum support 15 or its axis coincides with the axis 9 of the roller 10 of the output member 11 together. The adjusting shaft 17 carries cams 18 which determine the position of the bolt 6 and its axis 7 on the Verstellkurve 8 via plunger 18 a. An adjustment of the axis 7 on the Verstellkurve 8, as shown by the directional arrow 14, is caused by a rotation of the cam 18 and the adjusting shaft 17 corresponding to the direction arrow 14a. The adjusting movement described has a reduction of stroke and opening angle of the valve 13 result.

Fig. 3 zeigt eine perspektivische Darstellung der nicht beanspruchten Lösung ähnlich Fig. 2 mit Pendelstütze 15 für Einlassventil 19 und Auslassventil 20 eines Zylinders, herausgegriffen aus einer Reihe von Zylindern bzw. Ventilen. Gut zu erkennen ist das zylinderkopfseitige Gelenk 16 der Pendelstütze 15, dessen Achse mit der Achse 9 der Rollen 10 der Abtriebsglieder 11 zusammenfällt, sodass der Bolzen 6 auf einer kreisbogenförmigen Verstellkurve zwangsgeführt ist. Im Unterschied zu der Ausführungsform nach Fig. 2 übernimmt hier der Bolzen 6 gleichzeitig die Funktion der Verstellwelle. Er trägt die Kurvenscheiben 18, die sich auf im Gehäuse angebrachte, gehärtete Gleitstücke 21 abstützen und ist in der Pendelstütze drehbar. Über ein geeignetes Verbindungselement ist der Bolzen 6 mit dem gehäusefesten Verstellmotor 23 verbunden. Im vorliegenden Beispiel dient eine Gelenkwelle 22 als Verbindungselement. Diese Ausführungsform bietet erhebliche Vorteile bezüglich Teilevielfalt, aber auch Bauraum im Bereich der eigentlichen Ventilsteuerung. Da außer Gelenkwellen auch andere Verbindungselemente, wie Schmitt-Kupplungen, Oldham-Kupplungen, Zahn- und Kettgetriebe in Frage kommen, ist eine gewisse Flexibilität für die Unterbringung des Verstellmotors 23 gegeben. Fig. 3 shows a perspective view of the unclaimed solution similar Fig. 2 with pendulum support 15 for intake valve 19 and exhaust valve 20 of a cylinder, picked out from a number of cylinders or valves. Good to see is the cylinder head side hinge 16 of the pendulum support 15, whose axis coincides with the axis 9 of the rollers 10 of the output members 11, so that the pin 6 is forcibly guided on a circular arc-shaped adjustment curve. Unlike the embodiment according to Fig. 2 takes over here Bolt 6 at the same time the function of the adjusting shaft. He wears the cams 18, which are supported on mounted in the housing, hardened sliders 21 and is rotatable in the pendulum support. About a suitable connecting element of the bolt 6 is connected to the housing-fixed adjusting motor 23. In the present example, a propeller shaft 22 serves as a connecting element. This embodiment offers considerable advantages in terms of variety of parts, but also space in the area of the actual valve control. As well as drive shafts, other connecting elements, such as Schmitt couplings, Oldham couplings, toothed and chain drive come into question, a certain flexibility for the accommodation of the adjusting motor 23 is given.

Fig. 4 zeigt eine erfindungsgemäße Ausführungsform für eine Ventil- bzw. Zylinderanordnung wie in Fig. 3 im Querschnitt. Hier wird der Bolzen 6 durch Gelenkvierecke (24, 25, 26, 27) auf einer Verstellkurve 28 zwangsgeführt, die einer Kreisbogenform nahe kommt. Treffen sich die Systemlinien 29 und 30 auf der Achse 9 der Rolle 10 des Abtriebsgliedes 11, so liegt der Momentandrehpol des Bolzens sogar genau dort. Die Abweichungen im übrigen Bereich müssen vom Spielausgleichselement 31 aufgenommen werden. Auch hier könnte der Bolzen 6 die Funktion einer Verstellwelle übernehmen, wie in Fig. 3 gezeigt. Es kann aber auch, wie gezeigt, eine separate Verstellwelle 17 mit Kurvenscheiben 18 angewendet werden. Die gezeigte Ausführungsform ist besonders geeignet für eine Vormontage von Ventilen samt Federn, Hebeln und Spielausgleichselementen im Zylinderkopf als Gehäuseunterteil und eine komplette Vormontage aller übrigen Teile im Steuergehäuse als Oberteil. In dieser Hinsicht ist es vorteilhaft, dass die Lagerböcke 32 für die Gelenke 24 und 26 in der gleichen Ebene verschraubt werden können wie der Deckel 33 des Nockenwellenlagers. Fig. 4 shows an embodiment of the invention for a valve or cylinder arrangement as in Fig. 3 in cross section. Here, the pin 6 is positively guided by four-bar linkages (24, 25, 26, 27) on a Verstellkurve 28, which comes close to a circular arc shape. Meet the system lines 29 and 30 on the axis 9 of the roller 10 of the output member 11, the instantaneous pole of the bolt is even there. The deviations in the remaining area must be absorbed by the clearance compensation element 31. Again, the bolt 6 could take over the function of an adjusting, as in Fig. 3 shown. But it can also, as shown, a separate adjusting 17 are used with cams 18. The embodiment shown is particularly suitable for pre-assembly of valves including springs, levers and clearance compensation elements in the cylinder head as a lower housing part and a complete pre-assembly of all other parts in the control housing as the upper part. In this regard, it is advantageous that the bearing blocks 32 for the joints 24 and 26 can be screwed in the same plane as the cover 33 of the camshaft bearing.

Fig. 5 zeigt eine perspektivische Darstellung der erfindungsgemäßen Vorrichtung nach Fig. 4. Es sind Einlassventil 19 und Auslassventil 20 des herausgegriffenen Zylinders besser zu erkennen, sowie die direkte Betätigung des Bolzens 6 durch die Kurvenscheiben 18. Deutlich zu erkennen ist, dass nicht nur der Bolzen 6 und die Nockenwelle 1 im Gehäuseoberteil, dem Steuergehäuse vormontiert werden können, sondern auch die Verstellwelle 17. Fig. 5 shows a perspective view of the device according to the invention Fig. 4 , It can be better seen inlet valve 19 and exhaust valve 20 of the cylinder picked out, as well as the direct actuation of the bolt 6 by the cams 18. It can be clearly seen that not only the bolt 6 and the camshaft 1 in the upper housing part, the control housing can be pre-assembled, but also the adjusting shaft 17th

Fig. 6 zeigt einen Querschnitt durch eine nicht beanspruchte Lösung unter Benutzung eines Schiebers 34, die separat für jedes Ventil oder jedes Ventilpaar eingesetzt werden kann. Auf Grund der separaten Anwendung ergeben sich die längstmöglichen Ruhephasen bzw. gemeinsamen Ruhephasen, sodass eine Verstellung nur während der Ruhephasen leicht möglich ist. Für die Regelung der einzelnen Zylinder ist die separate Anordnung sogar notwendig. Der Bolzen 6 wird bei dieser Ausführungsform durch den Schieber 34 formschlüssig im Gehäuse geführt, sodass seine Achse 7 entlang der Verstellkurve 35, einer Geraden, geführt wird. Diese Gerade nähert einen Kreisbogen um die Achse 9 der Rolle 10 des ruhenden Abtriebsgliedes 11 nur mehr oder weniger gut an. In der Fig. 6 ist die Abweichung übertrieben dargestellt. Dreht sich nun die vom Verstellmotor 23 angetriebene Gewindespindel 36 und verschiebt die Zahnstange 37 um den durch den Pfeil 38a dargestellten Betrag, so dreht sich die Verstellwelle 17 und die Kurvenscheibe 18 entsprechend dem Pfeil 38b und Schieber 34 samt Bolzen 6 in Richtung 38c. Auf Grund der Abweichung der Geraden 35 von der Kreisbogenform muss das Spielausgleichselement 31 um einen bestimmten Betrag einsinken, der durch den Pfeil 38d dargestellt ist. Fig. 6 shows a cross section through an unclaimed solution using a slide 34, which can be used separately for each valve or valve pair. Due to the separate application, the longest possible resting periods or common resting phases result, so that an adjustment is easily possible only during the rest periods. For the control of the individual cylinders, the separate arrangement is even necessary. The bolt 6 is guided in this embodiment by the slide 34 positively in the housing, so that its axis 7 along the Verstellkurve 35, a straight line, is performed. This straight line approximates a circular arc about the axis 9 of the roller 10 of the stationary output member 11 only more or less well. In the Fig. 6 the deviation is exaggerated. Turns now driven by the adjusting motor 23 threaded spindle 36 and moves the rack 37 by the amount shown by the arrow 38a, the adjusting shaft 17 and the cam 18 rotates according to the arrow 38b and slide 34 together with bolt 6 in the direction 38c. Due to the deviation of the line 35 from the circular arc shape, the clearance compensation element 31 must sink by a certain amount, which is represented by the arrow 38 d.

Fig. 7 zeigt schematisch das Zusammenwirken von Fahrpedal 40, Verstellmotoren 23, Drehwinkelsensor 42 am Schwungrad und Drehwinkelsensor 43 an der Nockenwelle mit dem Motormanagement 44. Ein vom Fahrpedal 40 bzw. einem Sensor für dessen Stellung ausgehendes Signal wird vom Motormanagement 44 in ein Signal an die Verstellmotoren 23 zur Erhöhung oder Erniedrigung der Ventilhübe gewandelt. Nach Erreichen des gewünschten Lastzustandes für den Gesamtmotor wertet das Motormanagement 44 die Signale des hochauflösenden Drehwinkelsensors 42 am Schwungrad aus. Diese werden mit Hilfe des niedrig auflösenden Drehwinkelsensors 43 an der Nockenwelle oder an einer anderen, mit halber Kurbelwellendrehzahl laufenden Welle, den einzelnen Zylindern zugeordnet. Mit diesen Informationen gehen Signale an die einzelnen Verstellmotoren 23 zur Nivellierung der Drehmomentspitzen oder der Kurbelwellendrehzahl, in dem die Ventilhübe der Zylinder mit kleineren Drehmomenten nach oben korrigiert werden und diejenigen der Zylinder mit größeren Drehmomenten nach unten. Erfindungsgemäß findet eine Verstellung, ob mit oder ohne Ausgleich, während der gemeinsamen Ruhephasen der von einem Verstellmotor bedienten Ventile statt. Deren Phasenlage entnimmt das Motormanagement 44 dem Sensor 43 an der Nockenwelle nebenbei. Fig. 7 schematically shows the interaction of accelerator pedal 40, adjusting motors 23, rotation angle sensor 42 on the flywheel and rotation angle sensor 43 on the camshaft with the engine management 44. A signal from the accelerator pedal 40 and a sensor for its position signal from the engine management 44 in a signal to the adjustment 23rd converted to increase or decrease the valve lifts. After reaching the desired load condition for the entire engine, the engine management system 44 evaluates the signals of the high-resolution rotation angle sensor 42 on the flywheel. These will with the help of the low-resolution rotation angle sensor 43 on the camshaft or at another, running at half crankshaft speed shaft, the individual cylinders. With this information, signals are sent to the individual servomotors 23 for leveling the torque peaks or the crankshaft speed, in which the valve strokes of the cylinders are corrected upwards with smaller torques and those of the cylinders with larger torques downwards. According to the invention, an adjustment takes place, with or without compensation, during the common rest phases of the valves operated by an adjusting motor. Its phase position takes the engine management 44 the sensor 43 on the camshaft by the way.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Nockenwellecamshaft
22
Nockencam
33
Rollerole
44
Zwischengliedintermediary
55
Steuerkurvecam
5a5a
RastbereichRest area
5b5b
HubbereichStroke range
66
Bolzenbolt
77
Achseaxis
88th
Verstellkurveadjustment curve
99
Achseaxis
1010
Rollerole
1111
Abtriebsglieddriven member
1212
Gelenkjoint
1313
VentilValve
1414
Pfeilarrow
14a14a
Richtungspfeilarrow
1515
PendelstützeStabilizer
1616
Gelenkjoint
1717
Verstellwelleadjusting
1818
Kurvenscheibecam
18a18a
Stößeltappet
1919
Einlassventilintake valve
2020
Auslassventiloutlet valve
2121
Gleitstückslide
2222
Gelenkwellepropeller shaft
2323
Verstellmotoradjusting
2424
Gelenkviereckbar linkage
2525
Gelenkviereckbar linkage
2626
Gelenkviereckbar linkage
2727
Gelenkviereckbar linkage
2828
Verstellkurveadjustment curve
2929
Systemliniesystem line
3030
Systemliniesystem line
3131
SpielausgleichselementLash adjuster
3232
Lagerbockbearing block
3333
Deckelcover
3434
Schieberpusher
3535
Verstellkurveadjustment curve
3636
Gewindespindelscrew
3737
Zahnstangerack
38a38a
Pfeilarrow
38b38b
Pfeilarrow
38c38c
Richtungdirection
38d38d
Pfeilarrow
4040
Fahrpedalaccelerator
4242
DrehwinkelsensorRotation angle sensor
4343
DrehwinkelsensorRotation angle sensor
4444
Motormanagementengine management

Claims (19)

  1. Device for the variable actuation of gas exchange valves for internal combustion engines, including the following features:
    a) one or several cams (2) of a camshaft (1) mounted in a housing rotates/rotate in dependence upon the engine rotational speed,
    b) the cam (2) drives a connecting link (4) which is mounted on a bolt (6) having an axis (7) and performs an oscillating, purely rotational movement about the axis (7),
    c) the bolt (6) of the connecting link (4) is forcibly guided in the housing and can be displaced in parallel with itself along an adjustment curve (28),
    d) the connecting link (4) comprises a radial cam (5) with a stop region (5a) and a lift region (5b) and actuates, via this radial cam (5), a driven member (11) which for its part actuates at least one valve (13),
    characterised in that
    an articulation square is provided for the purpose of the forced guidance of the bolt (6), which square is connected to the cylinder head or to the housing and comprises first (24, 26) and second (25, 27) articulation points and in which the two first articulation points (24, 26) are disposed in a stationary manner at a first spaced disposition with respect to each other and each of the two second articulation points (25, 27) is disposed so as to be able to pivot about one of the first articulation points (24, 26), wherein the spaced disposition between the second articulation points (25, 27) is smaller than the first spaced disposition between the two first articulation points (24, 26) so that the bolt (6) is guided on an approximately circular arc-like adjustment curve (28).
  2. Device as claimed in Claim 1, characterised in that a hydraulic clearance-compensation element (31) is disposed on the driven member (11).
  3. Device as claimed in Claim 1 or 2, characterised in that the position of the bolt (6) or its axis (7) is directly or indirectly adjusted on the adjustment curve (8, 28, 35) by means of at least one cam disc (18) or a cam, and the bolt (6) or its axis (7) is supported in relation to the adjustment curve (8, 28, 35) substantially in the tangential direction with respect to the housing.
  4. Device as claimed in Claim 1 or 2, characterised in that a hydraulic unit directly or indirectly provides the bolt (6) or its axis (7) with the position on the adjustment curve (8, 28, 35) which is required in each case and supports it in relation to the adjustment curve (8, 28, 35) in the tangential direction with respect to the housing.
  5. Device as claimed in Claim 3, characterised in that the cam discs (18) to be rotated are disposed on an adjusting shaft (17) which is adjusted via an adjusting motor (23) and, if necessary, a gear system.
  6. Internal combustion engine including several devices as claimed in any one or several of Claims 1 to 5, wherein one of the devices is separately allocated to each engine valve.
  7. Internal combustion engine including at least one device as claimed in any one or several of Claims 1 to 5, wherein one device is separately allocated to every two adjacent, parallel valves of a cylinder.
  8. Device as claimed in Claim 7, characterised by a common connecting link (4) having two different radial cams for the two valves.
  9. Device as claimed in Claim 7, characterised by two different cams (2) and two connecting links (4) having different radial cams for the two valves.
  10. Device as claimed in any one or several of Claims 1 to 9, characterised in that the gear system members are designed such that there is at least one adjustment position for the displaceable connecting link (4), in which position at least one valve (13) remains closed during rotation of the cam (2).
  11. Device as claimed in any one or several of Claims 1 to 10, characterised by the common, combined actuation of the valves of several cylinders and a common, through-going bolt (6) for all the connecting links (4) of these valves.
  12. Device as claimed in any one or several of Claims 3 to 11, characterised in that the bolt (6) is freely rotatable on the side of its guide, in that it supports one or several of the cam discs (18) in a rotationally-fixed manner, and in that it can be rotated by an adjusting motor (23) via a suitable connecting element and the cam discs (18) are supported with respect to the housing.
  13. Device as claimed in Claim 12, characterised in that the cam discs (18) are supported on sliding blocks (21) which are provided in the housing and consist of a material having an increased hardness.
  14. Internal combustion engine including several devices as claimed in any one or several of Claims 1 to 5 or 8 to 13, characterised by a common adjusting shaft (17) which comprises at least one cam disc (18) per device and the cam disc (18) for at least one device comprises a section in which the position of this device does not change during rotation of the adjusting shaft (17) and the cam disc (18) in at least one other device effects a change in the position of this other device during this rotation of the adjusting shaft (17).
  15. Internal combustion engine including several devices as claimed in any one or several of Claims 1 to 5 or 8 to 13, characterised by a common adjusting shaft (17) which comprises at least one cam per device and the cam contour for at least one device comprises a section in which the position of this device does not change during displacement of the adjusting shaft (17) and the cam contour in at least one other device effects a change in the position of this other device during this displacement of the adjusting shaft (17).
  16. Method for operating an internal combustion engine having several cylinders using one or several devices as claimed in any one or several of Claims I to 5 or 8 to 13, characterised in that after a desired load state for the entire engine has been achieved
    a) rotational angle signals from the crankshaft are received by means of a first rotational angle sensor (42) on the flywheel and are evaluated by an engine management system (44) in order to detect rotational irregularities in the crankshaft and/or torque peaks,
    b) these are allocated to the individual cylinders using a second rotational angle sensor (43) disposed on the camshaft or on another shaft running at half the crankshaft rotational speed, and
    c) signals are produced using this information which are fed to individual drives for equalising the torque peaks and/or the crankshaft rotational speed, wherein equalisation is achieved in that the valve strokes of the cylinders with the lower torques are corrected upwards and the valve strokes of the cylinders with the higher torques are corrected downwards.
  17. Method for operating an internal combustion engine having several cylinders using one or several devices as claimed in any one or several of Claims 1 to 5 or 8 to 13, characterised in that
    a) a separate device and a drive for actuating the device are allocated to each cylinder,
    b) the phase position of the rest phases of the individual valves operated by a drive is determined, and
    c) the adjustment movements of the respective devices are performed during the common rest phases of the valves operated by the respective drive.
  18. Method as claimed in Claim 17, characterised in that the phase position of the rest phases of the individual valves operated by a drive is determined by an engine management system (44) using the signal from a rotational angle sensor (43) disposed on the camshaft.
  19. Device as claimed in Claim 1, characterised in that the articulation points (24, 25, 26, 27) are disposed with respect to each other such that in the design point the straight lines (29, 30) as system lines, which connect two articulation points (24, 25; 26, 27) to each other in each case, intersect each other in the centre point of a roller (10) provided on the driven member (11).
EP04721181A 2003-03-24 2004-03-17 Device for the variable actuation of the gas exchange valves of internal combustion engines, and method for operating one such device Expired - Lifetime EP1608851B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10312959 2003-03-24
DE10312959A DE10312959B4 (en) 2003-03-24 2003-03-24 Device for the variable actuation of gas exchange valves of internal combustion engines
PCT/EP2004/002743 WO2004085804A1 (en) 2003-03-24 2004-03-17 Device for the variable actuation of the gas exchange valves of internal combustion engines, and method for operating one such device

Publications (2)

Publication Number Publication Date
EP1608851A1 EP1608851A1 (en) 2005-12-28
EP1608851B1 true EP1608851B1 (en) 2008-10-01

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US (1) US7296546B2 (en)
EP (1) EP1608851B1 (en)
AT (1) ATE409801T1 (en)
DE (2) DE10312959B4 (en)
WO (1) WO2004085804A1 (en)

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Publication number Publication date
ATE409801T1 (en) 2008-10-15
US20060260574A1 (en) 2006-11-23
EP1608851A1 (en) 2005-12-28
US7296546B2 (en) 2007-11-20
DE10312959B4 (en) 2006-10-05
DE502004008152D1 (en) 2008-11-13
WO2004085804A1 (en) 2004-10-07
DE10312959A1 (en) 2004-11-18

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