EP1589134B1 - Method of making knit fabric including weft inserted yarn - Google Patents
Method of making knit fabric including weft inserted yarn Download PDFInfo
- Publication number
- EP1589134B1 EP1589134B1 EP20040009625 EP04009625A EP1589134B1 EP 1589134 B1 EP1589134 B1 EP 1589134B1 EP 20040009625 EP20040009625 EP 20040009625 EP 04009625 A EP04009625 A EP 04009625A EP 1589134 B1 EP1589134 B1 EP 1589134B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- needles
- weft thread
- weft
- needle
- thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title claims description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000009940 knitting Methods 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 24
- 238000003780 insertion Methods 0.000 claims description 13
- 230000037431 insertion Effects 0.000 claims description 13
- 239000011230 binding agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/16—Flat-bed knitting machines with independently-movable needles for producing fabrics consisting of, or incorporating, elastic threads
- D04B7/18—Flat-bed knitting machines with independently-movable needles for producing fabrics consisting of, or incorporating, elastic threads incorporated as weft or inlaid threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
- D04B1/123—Patterned fabrics or articles characterised by thread material with laid-in unlooped yarn, e.g. fleece fabrics
Definitions
- the elasticity properties of knitted fabrics can be influenced in a targeted manner by the insertion of weft threads. While knits usually have a high transverse elasticity, knitted fabrics can be made with at least partially lower transverse strain by the weft insert. This is utilized, for example, in medical knits such as bandages, compression stockings and the like.
- weft yarn guides are required for the weft insertion, which lay the weft thread leading to the center of the knitting loop on the course.
- Standard thread guides put the knitting thread against it ... follow the center of the knitting loop into the needle hooks. The introduction of movement thus takes place at a weft thread guide elsewhere than with a standard thread guide.
- the weft insert therefore requires special equipment of the flat knitting machine with such special thread guides in the prior art methods.
- the present invention has for its object to propose a method for producing a knitted fabric with weft insertion, in which the weft insert can be made even with einflambaigen crocheted without much additional time.
- the WO 02/086215 A1 discloses a method for knitting a knitted fabric with a knitting machine, the knitting machine having retaining elements for holding a weft thread on the needle bed. A weft thread is placed on the needle bed. Then the weft thread is fixed on one or more needles of the needle bed. The weft thread is held on the needle bed by the retaining elements.
- an endless flat belt is known as a drive belt or as a conveyor belt, which contains in the direction of a spirally laid, straight or slightly wavy tension element in the form of a thread or wire and by mesh and at least partially by a binder has a cross connection.
- the spirals of the tension element are inserted into a tubular knit in right-left binding in non-adjacent wales as a handle.
- the object is achieved by a method for producing a knitted fabric having the features of claim 1.
- the weft thread is not inserted on the course, but in the hooks of individual, selected needles in the inventive method.
- the fixing of the weft thread is done with each needle in the hook he is inserted, and with the adjacent mesh picture edges.
- the number of fixations across the width of the knitted fabric can be selected according to the knitting requirements of the knitted fabric to be produced.
- the insert of the weft thread can be done both in empty needles and in mesh-bearing needles.
- An empty needle that has picked up a weft thread can additionally pick up a stitch from the opposite needle bed.
- the selection of the fixing positions of the weft thread over the knit width is thereby very flexible. It can also be used by knitting row to knitting row repeatedly different needles for insertion of the weft.
- the method according to the invention has the advantage that it is not necessary to transfer stitches in front of the weft insert, neither for single-surface nor for double-sided knitted fabrics.
- the weft insert is therefore a process that takes little knitting time.
- the adjacent needles can be raised over the needle bottom at least so far that the needle bottoms can slide over the weft.
- This lifting of the adjacent to the needles with pickled weft needles on the needle bottom can be done for example by a knitting lock the flat knitting machine or via switchable cams or casseroles on the needle bottom. But even a lifting of the needles only by the fixed weft thread is possible.
- the weft thread can be pressed down so that the adjacent to the needles with pickled weft needles with their needle bottoms slide over the weft yarn and thus can easily form stitches.
- hold-down plates can be used for pressing down the weft thread. But even by applying appropriate knitting techniques for the production of the knitted fabric, the weft thread can be pushed so far down that the movement of the adjacent to the needles with pickled weft needles is not hindered by the weft.
- the weft insert can be performed by means of a standard thread guide.
- the insert of the weft thread takes place at the same point, that is trailing to the center of the knitting, as in the yarn guides with the knitting threads or the.
- the knitting lock representation off Fig. 1 illustrates the weft insert in the prior art methods of making weft insert wefts on a flat knitting machine.
- the knitting lock 10 moves in the direction of arrow X.
- the line SM marks the middle of the knitting loop. It is a weft guide SFF and a normal thread guide NFF provided.
- the weft yarn guide SFF places the weft yarn at a distance V leading to the middle of the knitting cam SM on the course not shown here. At this position, the sprouting of needles 30 by the knitting cam 10 is just starting.
- the weft yarn inserted in this position is covered by the underside of the spiked knitting needles and therefore can not be caught by a needle hook.
- Fig. 2 now illustrates the insertion of a weft thread 5 in the hook 31 of a needle 3.
- the needle 3 is in the needle bed 1 in the direction of arrow Y outwardly and inwardly movable.
- Fig. 2 shows the position of the needle 3 after the insertion of the weft thread 5 and retraction of the needle 3 until the weft thread 5 abuts a stitch pattern edge 21 of a stitch pattern 2 adjacent to the stitch 3. In this position, the weft 5 is fixed exactly.
- a stitchless needle 3 shows is in Fig. 3 illustrated that the needle 3 before the insertion of the weft thread 5 in her needle hook 31 can already wear a mesh 6 of the knitted fabric.
- the weft 5 is simply inserted in addition to the mesh 6 in the needle hook 31.
- Fig. 4 shows in the same view as the FIGS. 2 and 3 a needle 3, which has taken over the insertion of the weft thread 5 still a stitch 6 'from the opposite needle bed.
- the weft thread 5 is here behind the stitch 6 ', whereby the weft thread 5 is tied to the outside of the knitted fabric as soon as the stitch 6' is knitted.
- the weft thread tied to the fabric inside as soon as the stitch 6 is knitted, since here the weft 5 is in front of the stitch 6.
- Fig. 5 clarified in the view according to Fig. 2 in that a needle 3 ', which is arranged adjacent to the needle 3 with the weft thread 5 inserted in its needle hook 31, lifts off the needle base 11 of the needle bed 1 in order to be able to slide with its needle underside 32 over the weft thread 5.
- This lifting of the needle 3 ' can be done for example by the knitting lock 10 or via switchable cams or casseroles on the needle base 11.
- the lifting movement of the needle can also take place without targeted control of the needle in that its rounded needle hook 31 'runs on the fixed weft thread 5.
- Another way of enabling the needle 3 'to slide over the weft thread 5 is to press the weft thread 5 down the needle 3 laterally.
- hold-down boards can be used.
- by using appropriate knitting techniques, such a depression of the weft thread 5 is possible.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Description
Die Elastizitätseigenschaften von Gestricken können durch die Einlage von Schussfäden gezielt beeinflusst werden. Während Gestricke normalerweise eine hohe Querdehnungsfähigkeit aufweisen, können durch die Schussfadeneinlage Gestricke mit mindestens bereichsweise geringerer Querdehnung hergestellt werden. Dies wird beispielsweise bei medizinischen Gestricken wie Bandagen, Kompressionsstrümpfen und dergleichen ausgenutzt.The elasticity properties of knitted fabrics can be influenced in a targeted manner by the insertion of weft threads. While knits usually have a high transverse elasticity, knitted fabrics can be made with at least partially lower transverse strain by the weft insert. This is utilized, for example, in medical knits such as bandages, compression stockings and the like.
Bei allen bisher bekannten Verfahren zur Herstellung von Gestricken mit Schussfadeneinlage wird der Schussfaden auf die Maschenreihen des Gestricks aufgelegt. Bei doppelflächigen Gestricken ist dies ohne zusätzlichen Aufwand leicht möglich. Bei einflächigen Gestricken müssen dagegen vor jeder Schussfadeneinlage ausgewählte Maschen auf Nadeln des gegenüberliegenden Nadelbetts umgehängt werden, damit sich Auflagepositionen für den Schussfaden ergeben. Die umgehängten Maschen werden anschließend wieder zurückgehängt und binden damit den Schussfaden an das Gestrick an. Insbesondere bei einflächigen Gestricken ist somit das Einlegen von Schussfäden ein relativ zeitaufwändiger Vorgang.In all previously known methods for the production of knitted fabrics with weft insert the weft thread is placed on the courses of the knitted fabric. For double-sided knitted fabric this is easily possible without additional effort. In the case of monofilaments, on the other hand, before each weft insertion, selected stitches must be transferred to needles of the opposing needle bed so that support positions for the weft thread are obtained. The looped stitches are then hung back and thus bind the weft thread to the fabric. The insertion of weft threads is thus a relatively time-consuming process, especially with single-surface knitted fabrics.
Darüber hinaus werden für die Schussfadeneinlage Spezial-Schussfadenführer benötigt, die den Schussfaden vorlaufend zur Strickschlossmitte auf die Maschenreihe auflegen. Standard-Fadenführer legen den Strickfaden dagegen ... nachlaufend zur Strickschlossmitte in die Nadelhaken ein. Die Bewegungseinleitung erfolgt also bei einem Schussfadenführer an anderer Stelle als bei einem Standard-Fadenführer. Die Schussfadeneinlage macht daher bei den Verfahren nach dem Stand der Technik eine spezielle Ausrüstung der Flachstrickmaschine mit solchen Spezial-Fadenführern erforderlich.In addition, special weft yarn guides are required for the weft insertion, which lay the weft thread leading to the center of the knitting loop on the course. Standard thread guides put the knitting thread against it ... follow the center of the knitting loop into the needle hooks. The introduction of movement thus takes place at a weft thread guide elsewhere than with a standard thread guide. The weft insert therefore requires special equipment of the flat knitting machine with such special thread guides in the prior art methods.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren zur Herstellung eines Gestricks mit Schussfadeneinlage vorzuschlagen, bei dem die Schussfadeneinlage auch bei einflächigen Gestricken ohne großen zusätzlichen Zeitaufwand erfolgen kann.The present invention has for its object to propose a method for producing a knitted fabric with weft insertion, in which the weft insert can be made even with einflächigen crocheted without much additional time.
Die
Aus der
Aus der
Die Aufgabe wird mit einem Verfahren zur Herstellung eines Gestricks mit den Merkmalen des Anspruchs 1 gelöst.The object is achieved by a method for producing a knitted fabric having the features of
Im Gegensatz zu den bekannten Verfahren der Schussfadeneinlage wird beim erfindungsgemäßen Verfahren der Schussfaden nicht auf die Maschenreihe, sondern in die Haken einzelner, ausgewählter Nadeln eingelegt. Die Fixierung des Schussfadens erfolgt mit jeder Nadel, in deren Haken er eingelegt ist, und mit den benachbarten Maschenbilderkanten. Die Anzahl der Fixierungen über die Breite des Gestricks kann entsprechend den stricktechnischen Erfordernissen des herzustellenden Gestrickstücks gewählt werden.In contrast to the known methods of weft insert, the weft thread is not inserted on the course, but in the hooks of individual, selected needles in the inventive method. The fixing of the weft thread is done with each needle in the hook he is inserted, and with the adjacent mesh picture edges. The number of fixations across the width of the knitted fabric can be selected according to the knitting requirements of the knitted fabric to be produced.
Die Einlage des Schussfadens kann dabei sowohl in leere Nadeln als auch in Maschen tragende Nadeln erfolgen. Eine leere Nadel, die einen Schussfaden aufgenommen hat, kann zusätzlich eine Masche vom gegenüberliegenden Nadelbett aufnehmen. Die Auswahl der Fixierungspositionen des Schussfadens über die Gestrickbreite wird dadurch sehr flexibel. Es können auch von Strickreihe zu Strickreihe immer wieder andere Nadeln zur Einlage des Schussfadens eingesetzt werden.The insert of the weft thread can be done both in empty needles and in mesh-bearing needles. An empty needle that has picked up a weft thread can additionally pick up a stitch from the opposite needle bed. The selection of the fixing positions of the weft thread over the knit width is thereby very flexible. It can also be used by knitting row to knitting row repeatedly different needles for insertion of the weft.
Das erfindungsgemäße Verfahren hat den Vorteil, dass weder bei einflächigen noch bei doppelflächigen Gestricken ein Umhängen von Maschen vor der Schussfadeneinlage erforderlich ist. Die Schussfadeneinlage ist daher ein Vorgang, der nur wenig Strickzeit in Anspruch nimmt.The method according to the invention has the advantage that it is not necessary to transfer stitches in front of the weft insert, neither for single-surface nor for double-sided knitted fabrics. The weft insert is therefore a process that takes little knitting time.
Zur Bewegung der zu den Nadeln mit eingelegtem Schussfaden benachbarten Nadeln über den Schussfaden hinweg gibt es verschiedene Möglichkeiten. So können die benachbarten Nadeln über den Nadelgrund mindestens so weit angehoben werden, dass die Nadelunterseiten über den Schussfaden gleiten können. Dieses Anheben der zu den Nadeln mit eingelegtem Schussfaden benachbarten Nadeln über den Nadelgrund kann beispielsweise durch ein Strickschloss der Flachstrickmaschine oder über schaltbare Nocken oder Aufläufe am Nadelgrund erfolgen. Aber auch ein Anheben der Nadeln nur durch den fixierten Schussfaden ist möglich.There are various possibilities for moving the needles adjacent to the needles with inserted weft thread over the weft thread. Thus, the adjacent needles can be raised over the needle bottom at least so far that the needle bottoms can slide over the weft. This lifting of the adjacent to the needles with pickled weft needles on the needle bottom can be done for example by a knitting lock the flat knitting machine or via switchable cams or casseroles on the needle bottom. But even a lifting of the needles only by the fixed weft thread is possible.
Zusätzlich zu dieser Maßnahme kann auch der Schussfaden nach unten gedrückt werden, sodass die zu den Nadeln mit eingelegtem Schussfaden benachbarten Nadeln mit ihren Nadelunterseiten über den Schussfaden gleiten und somit problemlos Maschen bilden können. Zum Herunterdrücken des Schussfadens können beispielsweise Niederhalteplatinen eingesetzt werden. Aber auch durch die Anwendung entsprechender Stricktechniken zur Herstellung des Gestricks kann der Schussfaden so weit nach unten gedrückt werden, dass die Bewegung der zu den Nadeln mit eingelegtem Schussfaden benachbarten Nadeln durch den Schussfaden nicht behindert wird.In addition to this measure, the weft thread can be pressed down so that the adjacent to the needles with pickled weft needles with their needle bottoms slide over the weft yarn and thus can easily form stitches. For pressing down the weft thread, for example, hold-down plates can be used. But even by applying appropriate knitting techniques for the production of the knitted fabric, the weft thread can be pushed so far down that the movement of the adjacent to the needles with pickled weft needles is not hindered by the weft.
Ein weiterer Vorteil des erfindungsgemäßen Verfahrens besteht darin, dass die Schussfadeneinlage mittels eines Standard-Fadenführers durchgeführt werden kann. Die Einlage des Schussfadens erfolgt an der selben Stelle, das heißt nachlaufend zur Strickschlossmitte, wie bei den Fadenführern mit dem oder den Strickfäden.Another advantage of the method according to the invention is that the weft insert can be performed by means of a standard thread guide. The insert of the weft thread takes place at the same point, that is trailing to the center of the knitting, as in the yarn guides with the knitting threads or the.
Nachfolgend werden anhand der Zeichnung mögliche Varianten des erfindungsgemäßen Verfahrens im Vergleich zum Verfahren nach dem Stand der Technik näher beschrieben.Hereinafter, possible variants of the method according to the invention in comparison with the method according to the prior art will be described in more detail with reference to the drawing.
Es zeigen:
- Fig. 1
- eine schematische Darstellung eines Strickschlosses mit einem Schussfadenführer zur Durchführung eines Verfahrens zur Schussfadeneinlage nach dem Stand der Technik;
- Fig. 2
- eine schematische Darstellung eines Querschnitts durch ein Nadelbett einer Flachstrickmaschine mit einer Nadel mit eingelegtem Schussfaden;
- Fig. 3
- eine der
Fig. 2 entsprechende Darstellung mit einer Nadel mit eingelegtem Schussfaden und einer Masche; - Fig. 4
- eine der
Fig. 2 entsprechende Darstellung mit einer Nadel mit eingelegtem Schussfaden und anschließend übernommener Masche vom gegenüberliegenden Nadelbett; - Fig. 5
- eine der
Fig. 2 entsprechende Darstellung mit einer Nadel mit eingelegtem Schussfaden und einer zweiten, über den Schussfaden bewegten Nadel.
- Fig. 1
- a schematic representation of a knitting castle with a weft yarn guide for performing a method of weft insertion according to the prior art;
- Fig. 2
- a schematic representation of a cross section through a needle bed of a flat knitting machine with a needle with pickled weft thread;
- Fig. 3
- one of the
Fig. 2 corresponding representation with a needle with inserted weft thread and a stitch; - Fig. 4
- one of the
Fig. 2 corresponding representation with a needle with pickled weft and then taken over stitch from the opposite needle bed; - Fig. 5
- one of the
Fig. 2 corresponding representation with a needle with inserted weft and a second, moving over the weft needle.
Die Strickschlossdarstellung aus
Mit den Normalfadenführer NFF wird hingegen in einem Abstand N nacheilend zur Strickschlossmitte SM ein Strickfaden in die Nadelhaken eingelegt. Diese Position des Normalfadenführers NFF entspricht der Position des Schussfadenführers bei der Durchführung eines erfindungsgemäßen Verfahrens.With the normal yarn guide NFF, however, a knitting thread is inserted into the needle hooks at a distance N trailing to the center of the knitting cam SM. This position of the normal yarn guide NFF corresponds to the position of the weft yarn guide when carrying out a method according to the invention.
Während
Eine weitere Möglichkeit, der Nadel 3' das Gleiten über den Schussfaden 5 zu ermöglichen, besteht darin, den Schussfaden 5 seitlich der Nadel 3 nach unten zu drücken. Dazu können beispielsweise Niederhalteplatinen eingesetzt werden. Auch durch Anwendung entsprechender Stricktechniken ist ein solches Niederdrücken des Schussfadens 5 möglich.Another way of enabling the needle 3 'to slide over the
Claims (8)
- Method of manufacturing a knitted fabric with weft thread insertion on a flat knitting machine, characterised by the steps:a) needles (3), in whose hooks (31) a weft thread (5) is to be inserted, are extended,b) the weft thread (5) is inserted into the hooks (31) of the extended needles (3),c) the needles (3) are retracted until the weft thread (5) located in the needle hooks (31) rests on one of the stitch forming edges (21) adjacent to the needle (3) in question,d) stitches are formed for the knitted fabric with at least one knitting thread, whereby the needles (3') adjacent to the needles (3) with an inserted weft thread (5) are moved back over the weft threads (5),
characterised in that the needles (3') adjacent to the needles (3) with an inserted weft thread (5) are raised over the needle base (11) at least sufficiently for the undersides (32) of the needles to slide over the weft thread (5). - Method according to claim 1, characterised in that the needles (3') are raised over the needle base (11) by a knitting cam (10) on the flat knitting machine or by switchable cams or ramps at the needle base (11).
- Method according to claim 1, characterised in that the needles (3') are raised over the needle base (11) by means of the secured weft thread (5).
- Method according to one of claims 1 to 3, characterised in that the weft thread (5) is pressed downwards so that the undersides (32) of needles (3') adjacent to the needles (3) with an inserted weft thread (5) can slide over the weft thread (5).
- Method according to claim 4, characterised in that the weft thread (5) is pressed downwards by pressure plates.
- Method according to claim 4, characterised in that the weft thread is pressed downwards by using appropriate knitting techniques to manufacture the knitted fabric.
- Method according to one of claims 1 to 6, characterised in that the weft thread insertion is performed by means of a Standard Thread Guide (NFF).
- Method according to one of claims 1 to 7, characterised in that the weft thread (5) is inserted into the hooks (31) by empty needles (3) and / or by needles (3) carrying stitches.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20040009625 EP1589134B1 (en) | 2004-04-23 | 2004-04-23 | Method of making knit fabric including weft inserted yarn |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20040009625 EP1589134B1 (en) | 2004-04-23 | 2004-04-23 | Method of making knit fabric including weft inserted yarn |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1589134A1 EP1589134A1 (en) | 2005-10-26 |
EP1589134B1 true EP1589134B1 (en) | 2012-07-25 |
Family
ID=34924701
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040009625 Expired - Lifetime EP1589134B1 (en) | 2004-04-23 | 2004-04-23 | Method of making knit fabric including weft inserted yarn |
Country Status (1)
Country | Link |
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EP (1) | EP1589134B1 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB393394A (en) * | 1932-04-02 | 1933-06-08 | Charles Clutsom | Improvements in or relating to knitted fabrics |
DE1284734B (en) | 1963-05-24 | 1968-12-05 | Max Schlatterer Maschinenbandw | Endless flat belt as a drive belt or as a conveyor belt or the like. |
US5615562A (en) | 1992-07-08 | 1997-04-01 | Tecnit-Technische Textilien Und Systeme Gmbh | Apparatus for production of weave-knit material |
FR2823771B1 (en) | 2001-04-23 | 2003-06-13 | Terrot | METHOD FOR KNITTING AN ARTICLE HAVING AT LEAST LOCALLY A WEFT STRUCTURE AND A KNITTED ARTICLE |
-
2004
- 2004-04-23 EP EP20040009625 patent/EP1589134B1/en not_active Expired - Lifetime
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Publication number | Publication date |
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EP1589134A1 (en) | 2005-10-26 |
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