EP1587968A2 - Coating method - Google Patents
Coating methodInfo
- Publication number
- EP1587968A2 EP1587968A2 EP04705386A EP04705386A EP1587968A2 EP 1587968 A2 EP1587968 A2 EP 1587968A2 EP 04705386 A EP04705386 A EP 04705386A EP 04705386 A EP04705386 A EP 04705386A EP 1587968 A2 EP1587968 A2 EP 1587968A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- nickel
- base body
- treated
- copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 265
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 160
- 229910052802 copper Inorganic materials 0.000 claims abstract description 68
- 239000010949 copper Substances 0.000 claims abstract description 68
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 61
- MOWMLACGTDMJRV-UHFFFAOYSA-N nickel tungsten Chemical compound [Ni].[W] MOWMLACGTDMJRV-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000004381 surface treatment Methods 0.000 claims abstract description 16
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 12
- 239000000956 alloy Substances 0.000 claims abstract description 12
- 229910000570 Cupronickel Inorganic materials 0.000 claims abstract description 10
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000001680 brushing effect Effects 0.000 claims abstract description 9
- 238000005422 blasting Methods 0.000 claims abstract description 7
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 239000004033 plastic Substances 0.000 claims description 63
- 229920003023 plastic Polymers 0.000 claims description 63
- 229910052751 metal Inorganic materials 0.000 claims description 55
- 239000002184 metal Substances 0.000 claims description 55
- 239000010935 stainless steel Substances 0.000 claims description 48
- 229910001220 stainless steel Inorganic materials 0.000 claims description 48
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 claims description 32
- 239000003792 electrolyte Substances 0.000 claims description 23
- -1 polysiloxane Polymers 0.000 claims description 23
- 229920001296 polysiloxane Polymers 0.000 claims description 22
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 16
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- 150000002815 nickel Chemical class 0.000 claims description 12
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 10
- 229910001369 Brass Inorganic materials 0.000 claims description 9
- 239000010951 brass Substances 0.000 claims description 9
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 8
- 230000008021 deposition Effects 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 150000001879 copper Chemical class 0.000 claims description 7
- 235000019270 ammonium chloride Nutrition 0.000 claims description 5
- 239000008139 complexing agent Substances 0.000 claims description 5
- RRIWRJBSCGCBID-UHFFFAOYSA-L nickel sulfate hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-]S([O-])(=O)=O RRIWRJBSCGCBID-UHFFFAOYSA-L 0.000 claims description 5
- 229940116202 nickel sulfate hexahydrate Drugs 0.000 claims description 5
- QWMFKVNJIYNWII-UHFFFAOYSA-N 5-bromo-2-(2,5-dimethylpyrrol-1-yl)pyridine Chemical compound CC1=CC=C(C)N1C1=CC=C(Br)C=N1 QWMFKVNJIYNWII-UHFFFAOYSA-N 0.000 claims description 4
- YASYEJJMZJALEJ-UHFFFAOYSA-N Citric acid monohydrate Chemical compound O.OC(=O)CC(O)(C(O)=O)CC(O)=O YASYEJJMZJALEJ-UHFFFAOYSA-N 0.000 claims description 4
- 229960004106 citric acid Drugs 0.000 claims description 4
- 229960002303 citric acid monohydrate Drugs 0.000 claims description 4
- 238000005488 sandblasting Methods 0.000 claims description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000010937 tungsten Substances 0.000 claims description 4
- 238000004070 electrodeposition Methods 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 2
- 238000009428 plumbing Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 236
- 238000005260 corrosion Methods 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 10
- 150000002739 metals Chemical class 0.000 description 8
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 6
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 6
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 238000005238 degreasing Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910001229 Pot metal Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- BSIDXUHWUKTRQL-UHFFFAOYSA-N nickel palladium Chemical compound [Ni].[Pd] BSIDXUHWUKTRQL-UHFFFAOYSA-N 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/54—Electroplating of non-metallic surfaces
- C25D5/56—Electroplating of non-metallic surfaces of plastics
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
Definitions
- the invention relates to a method for coating objects, in particular sanitary objects such as sanitary fittings, sanitary showers and the like, and to the objects which can be produced using this method.
- a wide variety of objects have been coated with inorganic or organic substances for a variety of reasons for a long time.
- the reason for these coatings are on the one hand functional requirements, e.g. B. corrosion protection, or for other decorative requirements, eg. B. the visual appearance.
- Objects are often coated for both functional and decorative reasons.
- Coatings are of particular importance for all types of sanitary objects, in particular for sanitary fittings.
- these must meet functional requirements, ie they must be highly corrosion-resistant, easy to clean, scratch-resistant, to name just a few of these requirements.
- they have to meet high decorative requirements, that is to say, for example, glossy or matt surfaces with a certain “appearance” have to be provided
- a well-known example is the application of chrome, whereby shiny surfaces with high corrosion resistance are obtained.
- certain metals can either not be used at all or can only be used in coated form due to their properties or for reasons of cost.
- plastics have a very low heat capacity. Mechanical surface treatment of metallized plastic parts is therefore only possible to a limited extent, since otherwise the (particularly galvanically applied) metal layers can detach from the plastic surfaces again due to the heat input resulting from the mechanical treatment into the plastic part. This can lead to high reject rates in industrial production.
- the coated metal part or the metal-coated plastic part should also have the visual impression of a stainless steel surface, in particular a brushed stainless steel surface, if this part is not made of stainless steel or is coated with stainless steel.
- sanitary fittings are made in particular of brass, die-cast zinc or other metals and then coated, in particular with metals.
- Sanitary fittings, sanitary showers or at least the parts belonging to such fittings such as connecting parts, ptosettes or connecting parts are also often made of plastic and then coated (with metals). All these parts should then have the "stainless steel look" mentioned.
- the desired surface is often imitated by a painting process.
- the paint contains, for example, aluminum pigments, which are colored accordingly by the addition of dyes.
- the surfaces obtained are often unsatisfactory in terms of their optical appearance and functional properties such as scratch resistance.
- stainless steel or a layer similar to stainless steel can also be applied to matt chrome-plated plastic parts in a vacuum (PVD process).
- PVD process a vacuum
- the resulting surface then has the color of stainless steel, but not the typical surface structure of brushed stainless steel.
- Another disadvantage is that the application of metal layers in the PVD process is very expensive.
- the invention therefore has the object, inter alia, of providing a coating method for objects, in particular sanitary objects, in which a specific optical appearance of the coated object can be achieved in a targeted manner.
- the invention is intended to provide a method for providing a coated object with the optical appearance of brushed stainless steel.
- the coated object with this look should meet the functional requirements placed on it, particularly in sanitary engineering.
- This object is achieved by the method with the features of claim 1 and by the subject matter with the features of claim 12.
- Preferred embodiments of this method or subject matter are shown in the dependent claims 2 to 11 and 13 to 41. The wording of all claims is hereby incorporated by reference into the content of this description.
- the method mentioned at the outset is characterized in that at least one layer of copper, nickel or a copper-nickel alloy is optionally applied to the object.
- the object and / or at least the uppermost layer applied is mechanically surface-treated.
- at least one nickel-tungsten layer and / or at least one palladium-nickel layer is applied over the surface-treated layer.
- the surface treatment mentioned above is preferably carried out by brushing and / or blasting. It is further preferred if the surface treatment is carried out at least partially by brushing in any case. Polishing can also be mentioned as the preferred surface treatment.
- brushes are understood to mean a mechanical surface treatment in which the surface is processed with a brush or a processing agent of equivalent effect, having sufficient strength and hardness, with partial removal of the metal layer.
- the characteristic structures such as grooves, depressions and the like are worked into the surface, as are characteristic of such processing with brushes known to the person skilled in the art.
- the brushed metal layer in question may of course not be completely removed.
- blasting to mean a mechanical surface treatment in which, for example, (quartz) sand or glass beads as blasting media (diameter usually 0.5 to 1.5 mm) are hurled onto the corresponding surface with the aid of compressed air blowers. This creates the surface structures that are characteristic of blasting.
- brushing and blasting can be used alternatively or in combination in the invention. At least a part of the surface to be treated is preferably brushed, in which case the parts of the surface that are difficult to reach and process with the brush / brush disc are then blasted.
- the applied layers of copper, nickel or copper-nickel alloys are preferably made comparatively “soft” so that a simple mechanical surface treatment, in particular by brushing, is made possible.
- Copper layers, in particular galvanically deposited copper layers are usually sufficiently soft
- the so-called (known to the person skilled in the art) sulfamate nickel which is deposited as a soft matt nickel from a sulfamate-based nickel bath (without organic additives), is to be emphasized as nickel layers.
- the method according to the invention is preferably designed in such a way that a copper layer is first applied to the object and then a nickel layer. This nickel layer is then mechanically surface-treated, preferably brushed and / or blasted.
- the nickel layers are, in particular, so-called sulfamate nickel layers, ie soft matt nickel layers as are known to the person skilled in the art.
- At least one further layer of copper, nickel or a copper-nickel alloy is applied to the surface-treated object / base body or to the surface-treated layer before the nickel-tungsten layer or palladium-nickel layer is applied is applied.
- the further layer is preferably a nickel layer, in particular a so-called sulfamate nickel layer.
- the layers of the metals mentioned are preferably at least partially according to the invention by electrodeposition, ie. H. obtained by deposition from an electrolyte under current flow. All metal layers applied to the object are preferably electrodeposited.
- a plastic object which is not conductive per se is made conductive by methods known to the person skilled in the art. For example, the plastic surface is activated with palladium and metallized with nickel. A so-called Vomickel layer can optionally be applied to the thin nickel layer thus obtained by deposition under current flow. The basic structure thus obtained is then further treated according to the invention.
- siloxanes / polysiloxanes are obtained from organosilanes, for example by thermal treatment.
- sol-gel method which leads to the polysiloxane layers also known in the literature under the keyword “sol-gel coatings”, is particularly suitable for this purpose.
- top layer effects an additional sealing of the surface and can change its physical and chemical properties (eg with respect to abrasion resistance, corrosion resistance, water repellant effect for liquids, etc.)
- cover layer will generally be a transparent polysiloxane layer.
- the object to be coated can be subjected to a customary pretreatment before the method according to the invention is carried out.
- Such pretreatment steps are known to the person skilled in the art.
- the usual chemical and / or physical methods are to be mentioned here, which can be cited under the keywords anodic degreasing, cathodic degreasing, hot degreasing, ultrasound degreasing and the like.
- Such known pretreatment and activation steps can of course also be used between the individual process steps, for example before the application of further metal layers.
- the object according to the invention ie preferably the sanitary object according to the invention such as a sanitary fitting, sanitary shower and the like, according to the invention consists of a basic body. At least one layer of copper, nickel or a copper-nickel alloy is optionally located on this base body. The base body and / or optionally the top layer is mechanically surface-treated. At least one is then located above the surface-treated base body or the uppermost (surface-treated) layer Nickel-tungsten layer and / or at least one palladium-nickel layer. Depending on the version, the base body is made of metal or has metal surfaces (no stainless steel) or it is made of plastic or has plastic surfaces.
- the base body or the uppermost layer on which the nickel-tungsten layer and / or palladium-nickel layer is located is in particular brushed and / or blasted.
- polishing is also possible.
- this Base body is mechanically surface-treated, preferably brushed, and a nickel layer, preferably sulfamate nickel layer, on the surface-treated base body, and a palladium located on the nickel layer
- Object with a base body made of metal or a base body with metallic surfaces a copper layer on the base body, a nickel layer on the copper layer, this nickel layer being mechanically surface-treated, preferably brushed, and a nickel-tungsten Layer and / or a palladium-nickel layer on the surface-treated nickel layer.
- a further nickel layer can preferably be located between the surface-treated nickel layer and the nickel-tungsten layer or palladium-nickel layer.
- the surface-treated nickel layer can preferably be a so-called sulfamate nickel layer.
- Such nickel layers are known to the person skilled in the art as soft matt nickel layers.
- the copper layers mentioned under 3. and 4. are preferably matt copper layers.
- a further nickel layer can preferably be located between the surface-treated nickel layer and the nickel-tungsten / palladium-nickel layer.
- the surface-treated nickel layer can preferably be a so-called sulfamate nickel layer.
- Such nickel layers are Known to those skilled in the art as soft matt nickel layers.
- the copper layers mentioned under 5 to 8 are preferably matt copper layers.
- nickel layers between the surface-treated base body or surface-treated layer and the nickel-tungsten layer or palladium-nickel layer, these are preferably also so-called sulfamate nickel layers.
- a copper layer on the base body a nickel layer on the copper layer, preferably sulfamate nickel layer, which has been mechanically surface-treated, preferably brushed, a further nickel layer, preferably sulfamate nickel layer, on the surface-treated nickel layer, - a further nickel layer on this located nickel-tungsten layer and / or palladium-nickel layer, and a polysiloxane top layer located on the nickel-tungsten layer and / or palladium-nickel layer.
- Another particularly preferred object according to the invention is defined by the following structure: a base body made of plastic or a base body with plastic surfaces, a copper layer on the base body, a nickel layer on the copper layer, preferably sulfamate nickel layer that has been mechanically surface-treated, preferably brushed, another nickel layer on the surface-treated nickel layer, preferably sulfamate nickel layer, - A nickel-tungsten layer located on this further nickel layer, and a polysiloxane cover layer located on the nickel-tungsten layer.
- Yet another particularly preferred object according to the invention is defined by the following structure:
- a base body made of plastic or a base body with plastic surfaces, - a copper layer on the base body, a nickel layer on the copper layer, preferably sulfamate nickel layer, which is mechanically surface-treated, preferably brushed, another nickel layer on the surface-treated nickel layer, preferably sulfamate nickel layer, a palladium-nickel layer located on this further nickel layer, and a polysiloxane cover layer located on the palladium-nickel layer.
- nickel-tungsten layers of any alloy composition can be used in the invention. However, the proportion of tungsten is preferably between 25 and 45 atomic percent, in particular between 30 and 40 atomic percent.
- palladium-nickel layers of any alloy composition can be used in the invention.
- the palladium content is preferably at least 50 atomic percent, in particular at least 70 atomic percent.
- a palladium content of approximately 80 atom percent is further preferred. Due to the high palladium content, the layers obtained have a particularly good corrosion resistance, which can even be higher than that of stainless steel.
- the layer thicknesses of the coatings applied to the object are not critical. However, in order to be able to perform their function particularly well, there are preferred ranges for these corresponding layer thicknesses.
- the layer thickness of the first metal layer on the object is between 10 ⁇ m and 60 ⁇ m, preferably between 20 ⁇ m and 50 ⁇ m. Within this latter range, layer thicknesses between 30 ⁇ m and 40 ⁇ m are further preferred.
- the layer thickness of the nickel layers is preferably between 5 ⁇ m and 25 ⁇ m, preferably between 5 ⁇ m and 15 ⁇ m. Within the latter range, layer thicknesses between 6 ⁇ m and 10 ⁇ m are particularly noteworthy.
- the layer thicknesses of the nickel-tungsten layer (s) or palladium-nickel layer (s) are likewise not critical, but are chosen to be as small as possible (for example less than 20 ⁇ m). So are layer thicknesses between 0.1 ⁇ m and 5 ⁇ m. Within this range, layer thicknesses between 0.2 ⁇ m and 2 ⁇ m, in particular between 0.5 ⁇ m and 1 ⁇ m, are further preferred.
- the layer thickness of the siloxane / polysiloxane layer (s) is preferably less than 5 ⁇ m, in particular less than 1 ⁇ m.
- all known and, in particular, usually industrially used metals can in principle be coated.
- the object can either itself consist of the corresponding metal, or the metal can form at least part of the surface of this object.
- Base bodies made of metals such as are used in sanitary engineering are preferably used in the invention. To be emphasized here are base bodies made of aluminum, zinc (die-casting) and especially brass.
- all known and in particular usually industrially used (galvanizable) plastics can be coated.
- the object can either itself consist of the corresponding plastic material or the plastic material can form at least part of the surface of this object.
- Base bodies made of plastics, as are used in sanitary engineering, are preferably used in the invention.
- the plastic is ABS (acrylonitrile-butadiene-styrene copolymer).
- PA polyamide
- ABS / PC ABS copolymer with polycarbonate
- the object according to the invention preferably has a so-called stainless steel look, ie a stainless steel appearance for the viewer. In front- this stainless steel look is preferably that of "brushed stainless steel".
- the method according to the invention and the object according to the invention provide a solution to the problem explained at the beginning.
- the object according to the invention especially when it is a sanitary object, fulfills both the functional requirements and the decorative requirements imposed on it.
- the object is on the one hand u. a. corrosion-resistant, abrasion-resistant, allows liquids to roll off well and has firmly adhering surface layers.
- it conveys the desired optics, in particular stainless steel optics, to the buyer / user, so that objects coated in this way do not stand out optically from objects made of the solid stainless steel material or from objects actually coated with stainless steel.
- the invention further comprises an electrolyte for the galvanic deposition of nickel-tungsten surfaces, in particular on sanitary objects such as sanitary fittings.
- this electrolyte contains
- Sodium tungstate dihydrate Na 2 WO 4 ' 2 H 2 0
- nickel sulfate hexahydrate NiS0 4 ⁇ 6 H 2 0
- at least one complexing agent containing citric acid preferably trisodium citrate dihydrate and / or citric acid monohydrate, ammonium chloride (NH 4 CI), and optionally other additives.
- the additives mentioned above can be all the usual additives, such as those used in the electrodeposition in the corresponding baths or electrolytes. in this connection, it can be gloss additives, wetting agents, surface-active substances and the like. Such additives can be used in different amounts, depending on the intended use.
- the sodium tungstate dihydrate in the electrolyte is preferably contained in amounts between 80 g / l to 140 g / l, in particular 80 g / l to 100 g / l.
- the nickel sulfate hexahydrate is preferably present in the electrolyte according to the invention in amounts between 25 g / l to 50 g / l, in particular 25 g / l to 35 g / l.
- citric acid-containing complexing agent amounts between 90 g / l to 150 g / l, in particular 100 g / l to 120 g / l (preferably as citric acid monohydrate), and for the ammonium chloride also acting as complexing agent, amounts between 15 g / l to 30 g / l, in particular 15 g / l to 20 g / l.
- Any gloss additives present are preferably present in amounts between 0 and 20 g / l.
- Preferred wetting agents are quantitative ranges between 0 and 1 g / l, in particular between 0.1 and 0.3 g / l, and for surface-active substances from 0 to 2 g / l.
- the electrolyte according to the invention preferably has a pH between 7.5 and 8.5, with pH values between 7.6 and 8.2 being preferred.
- the invention comprises a method for the galvanic deposition of nickel-tungsten surfaces, in particular on sanitary objects such as sanitary showers.
- the nickel-tungsten layers are deposited from an electrolyte, and preferably from the electrolyte according to the invention described above.
- Current densities between 0.5 and 3 A / dm 2 and temperatures> 40 ° C, in particular between 50 ° C and 60 ° C, are indicated. applies.
- the objects to be coated can preferably be moved to improve the deposition behavior during the deposition process in the electrolyte, wherein movements between 0 and 1 m / s can be used in particular.
- Base bodies of a fitting made of brass are provided for coating sanitary objects.
- Brass base body directly subjected to a mechanical surface treatment, namely brushed and sandblasted. Then a nickel-tungsten layer is applied directly to the base body treated in this way.
- the brass body (which is in a polished state) is also directly brushed and sandblasted.
- a sulfamate nickel layer is then first applied to the surface-treated base body and then a palladium-nickel
- a copper layer and then a sulfamate nickel layer are first applied to the brass base body (which is present in the polished state).
- the nickel surface thus obtained is then brushed and sandblasted.
- a further layer of sulfamate nickel is electroplated onto the brushed / sandblasted surface. Either a nickel-tungsten layer or a palladium-nickel layer is then applied to this nickel layer.
- a commercially available brush disk is used for brushing, which is suitable for applying a brush structure typical of stainless steel parts with the corresponding grooves, depressions and the like.
- Those parts of the brass base body that cannot be processed well with the brush disk, such as. B. narrow transitions are processed by sandblasting.
- the nickel-tungsten layers obtained in the first and third cases are electrodeposited from a corresponding electrolyte.
- the thickness of the nickel-tungsten layers is approx. 1 ⁇ m.
- the tungsten content of these layers is 40 atomic percent.
- the two and three applied sulfamate nickel layers are galvanically deposited with a layer thickness of approx. 10 ⁇ m from a corresponding electrolyte.
- the copper layers applied first in the third case are likewise obtained galvanically from a corresponding electrolyte with layer thicknesses of approximately 40 ⁇ m.
- the palladium-nickel layers applied in the third case are likewise electroplated in a layer thickness of approximately 1 ⁇ m from a corresponding electrolyte. The palladium content of these layers is 80 atom percent.
- the above-mentioned metal-coated parts are sealed with a polysiloxane layer (layer thickness approx. 0.5 ⁇ m).
- the layer structure obtained is on the one hand identical in color to that of stainless steel, and on the other hand the (mechanically treated) surface structure obtained corresponds to that of brushed stainless steel.
- the parts coated according to the invention are optically indistinguishable from parts made of solid stainless steel or parts coated with stainless steel itself.
- this final cover layer does not influence the visual appearance and the feel of the objects according to the invention.
- excellent repellency or dirt-repellent properties are achieved with this top layer.
- the polysiloxane cover layer is particularly easy to apply to the objects according to the invention due to the brushed / sandblasted surface structure and also adheres particularly well to these metal-coated objects.
- the base body of a shower made of the plastic material ABS (acrylonitrile-butadiene-styrene-gopolymer) is provided for coating a sanitary object.
- This plastic part is galvanically coated with copper in the usual way (layer thickness approx. 40 ⁇ m).
- a so-called sulfamate nickel layer (matt nickel) is galvanically deposited on this copper layer (layer thickness approx. 10 ⁇ m).
- the nickel surface thus obtained is then brushed and sandblasted.
- a commercially available brush disk is used, which is suitable for applying a brush structure typical of stainless steel parts with the corresponding grooves, depressions and the like.
- Those places of the plastic part that can not be processed well with the brush, such. B. narrow transitions are processed by sandblasting. After these mechanical surface treatments, a matt, well-structured metal-coated plastic part is obtained.
- this layer has a thickness of approximately 8 ⁇ m.
- the electrolyte used according to the invention contains the following components:
- the layer structure obtained is identical on the one hand to that of stainless steel and on the other hand the (mechanically treated) surface structure obtained corresponds to that of brushed stainless steel.
- the plastic parts coated according to the invention are optically indistinguishable from parts made of solid stainless steel or plastic parts coated with stainless steel.
- the metal-coated plastic part is sealed with a polysiloxane layer (layer thickness approx. 0.5 ⁇ m).
- This final cover layer does not influence the visual appearance and the feel of the object according to the invention. However, excellent repellency or dirt-repellent properties are achieved with this top layer.
- the polysiloxane cover layer is particularly easy to apply to the metal-coated object due to the brushed / sandblasted surface structure and also adheres particularly well to this metal-coated object.
- the base body of a shower is made of the plastic material ABS (acrylonitrile
- butadiene-styrene copolymer is provided.
- This plastic part is galvanically coated with copper in the usual way (layer thickness approx. 40 ⁇ m).
- a so-called sulfamate nickel layer (matt nickel) is galvanically deposited on this copper layer (layer thickness approx. 10 ⁇ m).
- the nickel surface thus obtained is then brushed and sandblasted.
- a commercially available brush disk is used, which is suitable for applying a brush structure typical of stainless steel parts with the corresponding grooves, depressions and the like.
- Those places of the plastic part that can not be processed well with the brush, such. B. narrow transitions are processed by sandblasting. After these mechanical surface treatments, a matt, well-structured metal-coated plastic part is obtained.
- a so-called sulfamate nickel layer is electroplated onto the brushed / sandblasted surface.
- this layer has a thickness of approximately 8 ⁇ m.
- An approximately 1 ⁇ m thick palladium-nickel layer is then electroplated onto this nickel layer.
- the proportion of palladium in this layer is 80 atomic percent, so that excellent corrosion properties are achieved.
- the corrosion resistance is even better than that of stainless steel.
- the layer structure obtained is, on the one hand, identical in color to that of stainless steel and, on the other hand, the (mechanically treated) surface structure obtained corresponds to that of brushed stainless steel.
- the plastic parts coated according to the invention are optically indistinguishable from parts made of solid stainless steel or plastic parts coated with stainless steel.
- the metal-coated plastic part is sealed with a polysiloxane layer (layer thickness approx. 0.5 ⁇ m).
- This final cover layer does not influence the visual appearance and the feel of the object according to the invention.
- this top layer gives excellent repellency or dirt-repellent properties reached.
- the polysiloxane cover layer is particularly easy to apply to the metal-coated object due to the brushed / sandblasted surface structure and also adheres particularly well to this metal-coated object.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Laminated Bodies (AREA)
- Electroplating Methods And Accessories (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Glass Compositions (AREA)
Abstract
Description
Claims
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10303649A DE10303649A1 (en) | 2003-01-27 | 2003-01-27 | Coating of objects such as plastic sprays comprises application of a layer of copper, nickel or a copper-nickel alloy, mechanical surface treatment of at least the outer applied layer and application of a nickel-tungsten layer |
DE10303648 | 2003-01-27 | ||
DE10303649 | 2003-01-27 | ||
DE10303650A DE10303650A1 (en) | 2003-01-27 | 2003-01-27 | Coating of objects such as plastic sprays comprises application of a layer of copper, nickel or a copper-nickel alloy, mechanical surface treatment of at least the outer applied layer and application of a palladium-nickel layer |
DE10303648A DE10303648A1 (en) | 2003-01-27 | 2003-01-27 | Surface coating of the metal surfaces of sanitary fittings, for protection against corrosion, uses an initial layer of copper/nickel which is brushed/sand blasted, for a further layer of nickel-tungsten or palladium-nickel |
DE10303650 | 2003-01-27 | ||
PCT/EP2004/000656 WO2004067804A2 (en) | 2003-01-27 | 2004-01-27 | Coating method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1587968A2 true EP1587968A2 (en) | 2005-10-26 |
EP1587968B1 EP1587968B1 (en) | 2011-01-26 |
Family
ID=32830169
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04705386A Expired - Lifetime EP1587968B1 (en) | 2003-01-27 | 2004-01-27 | Coating method |
Country Status (5)
Country | Link |
---|---|
US (1) | US20060210813A1 (en) |
EP (1) | EP1587968B1 (en) |
AT (1) | ATE497031T1 (en) |
DE (1) | DE502004012147D1 (en) |
WO (1) | WO2004067804A2 (en) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10356944A1 (en) * | 2003-12-06 | 2005-07-07 | Deutsche Titan Gmbh | Coating process for coating a substrate with metal |
EP1871824B1 (en) | 2005-03-24 | 2017-03-01 | Bridgestone Corporation | Compounding silica-reinforced rubber with low volatile organic compound (voc) emission |
DE102005030272A1 (en) * | 2005-06-21 | 2007-01-04 | Hansgrohe Ag | Method for producing decorative surface structures |
DE102005054463B4 (en) * | 2005-11-08 | 2016-10-27 | Hansgrohe Se | Coated article, coating method and target for a PVD process |
EP1813699A1 (en) * | 2006-01-31 | 2007-08-01 | HDO -Druckguss- und Oberflächentechnik GmbH | Process of coating a workpiece and workpiece thereof |
US7915368B2 (en) | 2007-05-23 | 2011-03-29 | Bridgestone Corporation | Method for making alkoxy-modified silsesquioxanes |
US8501895B2 (en) | 2007-05-23 | 2013-08-06 | Bridgestone Corporation | Method for making alkoxy-modified silsesquioxanes and amino alkoxy-modified silsesquioxanes |
US8962746B2 (en) | 2007-12-27 | 2015-02-24 | Bridgestone Corporation | Methods of making blocked-mercapto alkoxy-modified silsesquioxane compounds |
US8513371B2 (en) | 2007-12-31 | 2013-08-20 | Bridgestone Corporation | Amino alkoxy-modified silsesquioxanes and method of preparation |
US8794282B2 (en) | 2007-12-31 | 2014-08-05 | Bridgestone Corporation | Amino alkoxy-modified silsesquioxane adhesives for improved metal adhesion and metal adhesion retention to cured rubber |
CN101555612A (en) * | 2008-04-11 | 2009-10-14 | 深圳富泰宏精密工业有限公司 | Method for processing surface of shell |
US8236190B2 (en) * | 2008-06-13 | 2012-08-07 | United Technologies Corporation | Recast removal method |
DE102008043125A1 (en) * | 2008-10-23 | 2010-04-29 | BSH Bosch und Siemens Hausgeräte GmbH | Operating element for a household appliance |
ES2338627B1 (en) | 2009-08-28 | 2011-06-08 | Zanini Auto Grup S.A. | TREATMENT OF PARTS WITH METALIZED FINISHING ZONES OF DIFFERENTIATED ASPECT. |
EP2309037B1 (en) * | 2009-10-09 | 2012-12-12 | HDO -Druckguss- und Oberflächentechnik GmbH | Component with a component core and method for manufacturing the component |
US8642691B2 (en) * | 2009-12-28 | 2014-02-04 | Bridgestone Corporation | Amino alkoxy-modified silsesquioxane adhesives for improved metal adhesion and metal adhesion retention to cured rubber |
WO2012083996A1 (en) * | 2010-12-23 | 2012-06-28 | Dot Gmbh | Fitting having an antibacterial coating and method for producing said fitting |
ES2668274T3 (en) * | 2012-06-04 | 2018-05-17 | BSH Hausgeräte GmbH | Procedure for manufacturing a home appliance device and home appliance device |
CN114016318A (en) | 2014-12-31 | 2022-02-08 | 株式会社普利司通 | Amino alkoxy modified silsesquioxane adhesives for adhering steel alloys to rubber |
EP3604623A1 (en) * | 2015-11-23 | 2020-02-05 | Franz GmbH | Method for producing a metal surface |
EP3498883A1 (en) * | 2017-12-13 | 2019-06-19 | HEC High End Coating GmbH | Coated substrates and method for the production of coated substrates and their use |
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USRE18908E (en) * | 1933-08-01 | Film forming element | ||
US2432893A (en) * | 1943-07-13 | 1947-12-16 | Mallory & Co Inc P R | Electrodeposition of nickeltungsten alloys |
US2879211A (en) * | 1956-11-16 | 1959-03-24 | Hanson Van Winkle Munning Co | Electroplating duplex nickel coatings |
US3080842A (en) * | 1958-11-17 | 1963-03-12 | Surface Alloys Engineering Com | Plated soldering iron tip and method of plating the same |
US3457323A (en) * | 1966-11-21 | 1969-07-22 | Owens Illinois Inc | Polyamide-modified organopolysiloxane composition |
US4395313A (en) * | 1982-07-29 | 1983-07-26 | General Motors Corporation | Vacuum pretreatment process for durable electroplated coatings on ABS and PPO plastics |
JPH0359972A (en) * | 1989-07-27 | 1991-03-14 | Yazaki Corp | Electrical contact |
DE69216218T2 (en) * | 1991-10-14 | 1997-06-19 | Commissariat Energie Atomique | Erosion-resistant and abrasion-resistant multi-layer material |
US5639564A (en) * | 1993-02-05 | 1997-06-17 | Baldwin Hardware Corporation | Multi-layer coated article |
US5482788A (en) * | 1994-11-30 | 1996-01-09 | Baldwin Hardware Corporation | Article having a protective coating simulating brass |
US5976344A (en) * | 1996-05-10 | 1999-11-02 | Lucent Technologies Inc. | Composition for electroplating palladium alloys and electroplating process using that composition |
US5952111A (en) * | 1997-04-30 | 1999-09-14 | Masco Corporation | Article having a coating thereon |
DE19813709A1 (en) * | 1998-03-27 | 1999-09-30 | Inst Neue Mat Gemein Gmbh | Process for protecting a metallic substrate from corrosion |
DE10103795A1 (en) * | 2000-02-07 | 2001-08-09 | Luk Lamellen & Kupplungsbau | Metal part used in vehicles has a bearing surface with a phosphate layer and a silicate layer |
-
2004
- 2004-01-27 EP EP04705386A patent/EP1587968B1/en not_active Expired - Lifetime
- 2004-01-27 WO PCT/EP2004/000656 patent/WO2004067804A2/en active Application Filing
- 2004-01-27 US US10/543,338 patent/US20060210813A1/en not_active Abandoned
- 2004-01-27 AT AT04705386T patent/ATE497031T1/en not_active IP Right Cessation
- 2004-01-27 DE DE200450012147 patent/DE502004012147D1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2004067804A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2004067804A2 (en) | 2004-08-12 |
WO2004067804A3 (en) | 2009-04-23 |
ATE497031T1 (en) | 2011-02-15 |
EP1587968B1 (en) | 2011-01-26 |
DE502004012147D1 (en) | 2011-03-10 |
US20060210813A1 (en) | 2006-09-21 |
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