EP1585852B1 - Fabric with a base of non-woven fabric strips - Google Patents

Fabric with a base of non-woven fabric strips Download PDF

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Publication number
EP1585852B1
EP1585852B1 EP20030782261 EP03782261A EP1585852B1 EP 1585852 B1 EP1585852 B1 EP 1585852B1 EP 20030782261 EP20030782261 EP 20030782261 EP 03782261 A EP03782261 A EP 03782261A EP 1585852 B1 EP1585852 B1 EP 1585852B1
Authority
EP
European Patent Office
Prior art keywords
woven fabric
strips
textile product
woven
weft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20030782261
Other languages
German (de)
French (fr)
Other versions
EP1585852A1 (en
Inventor
Vittorio Orlandi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Orlandi SpA
Original Assignee
Orlandi SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Orlandi SpA filed Critical Orlandi SpA
Publication of EP1585852A1 publication Critical patent/EP1585852A1/en
Application granted granted Critical
Publication of EP1585852B1 publication Critical patent/EP1585852B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D03D1/0023—Mobs or wipes
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D03D1/0029—Doormats
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/44—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific cross-section or surface shape
    • D03D15/46—Flat yarns, e.g. tapes or films
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24—Viscose
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/02—Wool
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/04—Silk
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/063—Load-responsive characteristics high strength
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/08—Upholstery, mattresses
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065—Including strand which is of specific structural definition

Definitions

  • the present invention concerns the field of articles in non-woven fabric, with particular application in the field of cleaning and/or protection of surfaces in the home.
  • EP 277 668 generically refers of fibrous web materials; in one embodiment, a fabric composed of weft and warp is shown, wherein the composing strips are made of needled fibrous material.
  • the present invention allows to increase the economic yield of the recycling of waste from the processing of non-woven fabric. This result has been obtained by applying the techniques of weaving to non-woven fabrics, that is those materials which on account of their nature do not require any weaving.
  • the object of the present invention is a textile product composed of a weft and a warp, in which the weft and the warp are composed of strips of non-woven fabric.
  • strips of non-woven fabric such as those obtained from production trimmings, can be used in the same way as textile products on a loom and interwoven in the form of a weft and warp, thus obtaining a fabric with a base of non-woven fibres.
  • the resulting textile product has proved to be a high-strength product with considerable versatility of application: in particular the best application of the fabric is in the field of cleaning or protection of various surfaces. It can therefore be used in the manufacture of cloths for cleaning floors, of cloths for cleaning small surfaces in the home (e.g. bathroom, kitchen, etc.), tablecloths, napkins, matting, mats, bedspreads, couch covers, cushion covers, car seat covers, doormats.
  • the strips of non-woven fabric used in the present invention are composed of hydroentangled fibres.
  • materials that constitute non-woven fibres are: viscose, polyethylene, polypropylene, polyamide, cellulose pulp.
  • the non-woven fabric used has a weight/surface ratio between 10 g/m 2 and 200 g/m 2 , preferably between 50 g/m 2 and 65 g/m 2 .
  • both the weft and the warp of the textile product concerned are composed of strips of non-woven fabric: this process results in products with considerable uniformity.
  • the strips of which the present textile product are made have a width generally between 1 and 10 cm, preferably between 4 and 7 cm.
  • the non-woven strips may be a sub-product obtained from processing waste, typically represented by strips of trimmings of non-woven fabric unwound from bobbins or reels. This method is therefore excellent for recycling these materials, obtaining a material with high added value and thus fully recovering the value of the material discarded during the processes for the production of articles in non-woven fabric.
  • this invention is advantageously suitable for the recovery of processing trimmings, it is nevertheless not to be understood as limited to the use of that raw material. It is in fact also possible, and is part of the present invention, to realise made-do-measure strips having the desired shape, dimensions and weight, and to interweave them together in the form of a weft and warp, in order to obtain products with particular characteristics. It is clear that in this case, thanks to the constant and controlled dimensions of the strips used, the product will present greater uniformity and constancy of characteristics in comparison with a product obtained from recycling strips, which are generally more variable in shape, dimensions and weight.
  • selvedges (trimmings) of 4-5 cm were used, with a weight of 50-55 g/cm 2 ; the selvedges were fed into a loom for weaving special products (with high teething), at the speed of 1 m/h, obtaining a web with a height of 160 cm and a roll with a diameter of 50 cm; cloths were made with dimensions 40 cm X 50 cm with absorbent capacities equivalent to those of products (polyester viscose) used on the market.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Nonwoven Fabrics (AREA)
  • Decoration Of Textiles (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

A textile product is described which is composed of a weft and a warp, in which the weft and/or the warp are composed of strips of non-woven fabric. This product is applied in the production of cloths for cleaning floors, dusters, napkins, bedspreads, couch covers, cushion covers, car seat covers, doormats, etc. The strips of non-woven fabric are preferably composed of hydroentangled or thermobonded fibres, and with a base of materials such as viscose, polyethylene, polypropylene, polyamide, cellulose pulp. The invention also includes mixed textile products, in which non-woven products are combined with materials other than non-woven such as wool, silk, synthetic fibres, etc. This method is advantageously, though not exclusively, suited for recycling even waste materials derived from the processing of non-woven fabric.

Description

    FIELD OF THE INVENTION
  • The present invention concerns the field of articles in non-woven fabric, with particular application in the field of cleaning and/or protection of surfaces in the home.
    • PRIOR ART
  • Materials with a non-woven base are widely applied in various sectors. In the procedures for producing articles with a non-woven base, this product is normally unwound from bobbins which hold it and processed by means of the treatments required by the article concerned (for example stitching, rolling, incision of patterns in relief, moulding, cutting into the final shape, etc.); collateral with these procedures it the production of high quantities of waste non-woven fabric, composed of the trimmings left over from cutting the fabric into the desired dimensions and shape. Most of these trimmings are in the form of strips of various length, derived from lengthwise cutting of the peripheral portions of non-woven fabric unwound from the bobbin.
  • These materials are normally discarded or recycled in the production of low-value products. The products of recycling thus obtained do not cover the value of the original material lost in the waste: it is therefore desirable to reduce the waste of material in these procedures, or to increase the economic yield of the recycling of waste, so as to reduce the overall cost of the procedures for producing articles in non-woven fabric.
  • EP 277 668 generically refers of fibrous web materials; in one embodiment, a fabric composed of weft and warp is shown, wherein the composing strips are made of needled fibrous material.
    • SUMMARY
  • The present invention allows to increase the economic yield of the recycling of waste from the processing of non-woven fabric. This result has been obtained by applying the techniques of weaving to non-woven fabrics, that is those materials which on account of their nature do not require any weaving.
  • Using this method it has been possible to obtain textile products composed of strips of non-woven fabric interwoven like weft and warp. The products thus obtained, intended for the cleaning and protection of various surfaces, for example in the home, have performances equal to or superior to those of traditional products with a base of textile fibres.
    • DETAILED DESCRIPTION OF THE INVENTION
  • The object of the present invention is a textile product composed of a weft and a warp, in which the weft and the warp are composed of strips of non-woven fabric.
  • It has in fact been observed that strips of non-woven fabric, such as those obtained from production trimmings, can be used in the same way as textile products on a loom and interwoven in the form of a weft and warp, thus obtaining a fabric with a base of non-woven fibres.
  • The resulting textile product has proved to be a high-strength product with considerable versatility of application: in particular the best application of the fabric is in the field of cleaning or protection of various surfaces. It can therefore be used in the manufacture of cloths for cleaning floors, of cloths for cleaning small surfaces in the home (e.g. bathroom, kitchen, etc.), tablecloths, napkins, matting, mats, bedspreads, couch covers, cushion covers, car seat covers, doormats.
  • All the manufactures obtained with the textile product concerned are also part of the present invention.
  • The strips of non-woven fabric used in the present invention are composed of hydroentangled fibres. Examples of materials that constitute non-woven fibres are: viscose, polyethylene, polypropylene, polyamide, cellulose pulp.
  • For the above applications in the field of cleaning and protecting surfaces, the non-woven fabric used has a weight/surface ratio between 10 g/m2 and 200 g/m2, preferably between 50 g/m2 and 65 g/m2.
  • In the invention, both the weft and the warp of the textile product concerned are composed of strips of non-woven fabric: this process results in products with considerable uniformity.
  • The strips of which the present textile product are made have a width generally between 1 and 10 cm, preferably between 4 and 7 cm.
  • As indicated above, the non-woven strips may be a sub-product obtained from processing waste, typically represented by strips of trimmings of non-woven fabric unwound from bobbins or reels. This method is therefore excellent for recycling these materials, obtaining a material with high added value and thus fully recovering the value of the material discarded during the processes for the production of articles in non-woven fabric.
  • Although this invention is advantageously suitable for the recovery of processing trimmings, it is nevertheless not to be understood as limited to the use of that raw material. It is in fact also possible, and is part of the present invention, to realise made-do-measure strips having the desired shape, dimensions and weight, and to interweave them together in the form of a weft and warp, in order to obtain products with particular characteristics. It is clear that in this case, thanks to the constant and controlled dimensions of the strips used, the product will present greater uniformity and constancy of characteristics in comparison with a product obtained from recycling strips, which are generally more variable in shape, dimensions and weight.
  • In a non limiting example of an embodiment of the present invention, selvedges (trimmings) of 4-5 cm were used, with a weight of 50-55 g/cm2; the selvedges were fed into a loom for weaving special products (with high teething), at the speed of 1 m/h, obtaining a web with a height of 160 cm and a roll with a diameter of 50 cm; cloths were made with dimensions 40 cm X 50 cm with absorbent capacities equivalent to those of products (polyester viscose) used on the market.
  • The strength in both CD (cross direction) and MD (machine direction) was considerably increased (about 3 times that of standard products). The cloth presented considerable duration and resistance in time after being used to clean floors.

Claims (9)

  1. Textile product composed of a weft and a warp, in which the weft and the warp are composed of strips of non-woven fabric, characterised in that the non-woven fabric is composed of hydroentangled fibres.
  2. Textile product according to claim 1, wherein the non-woven fabric is composed of a material chosen from viscose, polyethylene, polypropylene, polyamide, cellulose pulp.
  3. Textile product according to claims 1-2, wherein the non-woven fabric has a weight/surface ratio between 10 g/m2 and 200 g/m2.
  4. Textile product according to claim 3, wherein the non-woven fabric has a weight/surface ratio of between 50 g/m2 and 65 g/m2.
  5. Textile product according to claims 1-4, wherein said strips of non-woven fabric have a width between 1 and 10 cm.
  6. Textile product according to claim 5, wherein said strips of non-woven fabric have a width between 4 cm and 7 cm.
  7. Textile product according to claims 1-6, wherein said strips of non-woven fabric are obtained from processing waste.
  8. Procedure for the preparation of the textile product described in claims 1-7, characterised in that the strips of non-woven fabric are subjected to weaving, realising a fabric in which the weft and the warp are composed of said strips of non-woven fabric.
  9. Manufacture realised with the textile product described in claims 1-7.
EP20030782261 2002-12-06 2003-12-01 Fabric with a base of non-woven fabric strips Expired - Lifetime EP1585852B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITMI20022595 2002-12-06
ITMI20022595 ITMI20022595A1 (en) 2002-12-06 2002-12-06 NON-FABRIC STRIP-BASED FABRIC.
PCT/EP2003/013503 WO2004053216A1 (en) 2002-12-06 2003-12-01 Fabric with a base of non-woven fabric strips

Publications (2)

Publication Number Publication Date
EP1585852A1 EP1585852A1 (en) 2005-10-19
EP1585852B1 true EP1585852B1 (en) 2009-02-04

Family

ID=32500557

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20030782261 Expired - Lifetime EP1585852B1 (en) 2002-12-06 2003-12-01 Fabric with a base of non-woven fabric strips

Country Status (10)

Country Link
US (1) US20060035551A1 (en)
EP (1) EP1585852B1 (en)
AT (1) ATE422220T1 (en)
AU (1) AU2003289922A1 (en)
BR (1) BR0317065A (en)
DE (1) DE60326085D1 (en)
ES (1) ES2322051T3 (en)
HK (1) HK1083526A1 (en)
IT (1) ITMI20022595A1 (en)
WO (1) WO2004053216A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556400A (en) * 2013-10-28 2014-02-05 深圳市中纺滤材无纺布有限公司 Screened anti-radiation composite non-woven fabric manufacturing method

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT503625B1 (en) 2006-04-28 2013-10-15 Chemiefaser Lenzing Ag WATER-IRRADIZED PRODUCT CONTAINING CELLULASIC FIBERS
AT505621B1 (en) 2007-11-07 2009-03-15 Chemiefaser Lenzing Ag METHODS FOR PRODUCING A WATER-IRRADIZED PRODUCT CONTAINING CELLULOSIC FIBERS
CN102899777A (en) * 2012-11-01 2013-01-30 绍兴文理学院元培学院 Method for processing linen-imitating fabric based on spun-bonded non-woven fabric
KR101977486B1 (en) * 2017-10-31 2019-05-13 주식회사 다운울슐레트 Nonwoven fabric having a woven structure and method for manufacturing the same

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1829299A (en) * 1929-10-25 1931-10-27 Rosenstein Bros & Hook Woven fabric
US2106457A (en) * 1934-09-26 1938-01-25 Hy Sil Mfg Company Woven fabric
US2961011A (en) * 1956-06-27 1960-11-22 Congoleum Nairn Inc Fiber rug
DD220631A1 (en) * 1983-10-10 1985-04-03 Wtz Tech Textilien Dresden TAILORED GEAR, ESPECIALLY SACK
NL8700045A (en) * 1987-01-12 1988-08-01 Lente En Visscher B V Van METHOD AND APPARATUS FOR MANUFACTURING FIBERIC OR PLATE-ARTICLES OF FIBROUS MATERIAL, IN PARTICULAR FIBROUS FIBERS AND ARTICLE PREPARED USING THE METHOD
US5645933A (en) * 1994-04-22 1997-07-08 Nippon Petrochemicals Company, Limited Polypropylene monoaxially oriented material, woven or non-woven fabric, laminated product and preparation method
SE521839C2 (en) * 1997-04-14 2003-12-09 Tape Weaving Sweden Ab Woven material consisting of warp and weft and aids to manufacture the same
US6875315B2 (en) * 2002-12-19 2005-04-05 Kimberly-Clark Worldwide, Inc. Non-woven through air dryer and transfer fabrics for tissue making

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556400A (en) * 2013-10-28 2014-02-05 深圳市中纺滤材无纺布有限公司 Screened anti-radiation composite non-woven fabric manufacturing method
CN103556400B (en) * 2013-10-28 2016-06-08 深圳市中纺科技有限公司 A kind of manufacture method of shield type anti-radiation composite non-woven fabric

Also Published As

Publication number Publication date
EP1585852A1 (en) 2005-10-19
WO2004053216A8 (en) 2004-12-29
ITMI20022595A1 (en) 2004-06-07
DE60326085D1 (en) 2009-03-19
AU2003289922A1 (en) 2004-06-30
AU2003289922A8 (en) 2004-06-30
BR0317065A (en) 2005-10-25
ATE422220T1 (en) 2009-02-15
US20060035551A1 (en) 2006-02-16
HK1083526A1 (en) 2006-07-07
WO2004053216A1 (en) 2004-06-24
ES2322051T3 (en) 2009-06-16

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