EP1552082A1 - Assembling module for floor or wall coverings - Google Patents

Assembling module for floor or wall coverings

Info

Publication number
EP1552082A1
EP1552082A1 EP03808751A EP03808751A EP1552082A1 EP 1552082 A1 EP1552082 A1 EP 1552082A1 EP 03808751 A EP03808751 A EP 03808751A EP 03808751 A EP03808751 A EP 03808751A EP 1552082 A1 EP1552082 A1 EP 1552082A1
Authority
EP
European Patent Office
Prior art keywords
module
layer
module according
modules
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03808751A
Other languages
German (de)
French (fr)
Inventor
Olivier Ceysson
Olivier Thill
Freddy Bosc
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gerflor SAS
Original Assignee
Gerflor SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gerflor SAS filed Critical Gerflor SAS
Publication of EP1552082A1 publication Critical patent/EP1552082A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials

Definitions

  • the subject of the invention is an assembly module made of synthetic material having a tiled appearance for the covering of floors and / or walls.
  • the invention relates to the technical sector of covering floors and walls, using prefabricated modules which can be of the tiling, ceramic, terracotta, parquet type, but also in woven or non-woven materials of the carpet type, or synthetic materials.
  • modules in the form of ceramic tiles, terracotta, and similar materials have the disadvantage of the weight, the crumbling of the borders and the risks of deterioration in the event of impact. Furthermore, their thermal and / or acoustic insulation properties and capacities remain very limited. In addition, their installation necessarily leads to the prior production of a screed having a smooth appearance. This requires a certain dexterity.
  • the use of modules in the form of tiles made from woven or non-woven textiles of the carpet type is also known. In addition to the very high deformability of this type of slabs, there are the classic drawbacks, dust collector, and dust mites, difficulty in cleaning.
  • Modules are also known in the form of tiles made of synthetic material having a tiling appearance. These are those described in the EP patent
  • EP 625170 also discloses synthetic material tiles having a multilayer ceramic appearance.
  • the slabs thus produced in particular in patents EP 203042 and 625170 are arranged edge to edge during their assembly and binders, glues or the like are used to firstly adhesive on the corresponding support surface and secondly the to make solidarity with each other.
  • said binder is inserted into the jointing space of the slabs at their rounded edge as shown for example in the MONDO patent.
  • Another sought-after goal was to get rid of the classic effects of square positioning of slabs by a new design of the module.
  • the assembly module for covering floors and / or walls is of the type comprising a structure with at least two associated bi-layers; a first layer being a polymer sublayer highly charged with mineral fillers contributing to the rigidity of the module, and a second layer established from a printed polymer film defining the decoration of the module, and the protection of the decoration, said module is remarkable in that the external face of the stiffening underlayer is arranged to constitute a spacer means in the form of a plate of dimensions substantially greater than the format of the module on all or part of it, to constitute, after the modules have been brought to an end and / or the edges of the plate are joined end to end, a zone for receiving a joint of the binder, mastic and similar type of bond.
  • the module is established according to a configuration of various shapes and dimensions with the spacer means corresponding to the shapes and dimensions and outline of the module, the final covering having an assembly of identical or different modules according to the chosen decoration; each module consisting of a drawing.
  • the module is designed to represent itself an assembly of several modules with the presence of the appearance of bonding and joining zones.
  • the module comprises a third layer in the form of a transparent polymer film.
  • the module comprises a fourth layer superimposed on the third layer and being defined by a protective polymer varnish.
  • Figure 1 is a perspective view in exploded view of the module according to the invention in two-layer structure, with the spacer means.
  • FIG. 2 is a perspective view and exploded view of the module according to the invention in 4 layers, with the spacer means.
  • FIG. 3 is a profile view of the module according to FIG. 2.
  • - Figure 4 is a view of a set of prepositioned modules according to the invention in the implementation according to Figures 1 and 2.
  • FIG. 5 is a cross-sectional view along line A-A of Figure 4.
  • FIG. 6 and 7 are schematic views illustrating the module according to the invention with different positioning of the printing films.
  • Figure 8 is an overview of two modules of different configurations intended to be assembled according to a specific drawing.
  • Figure 9 is a view according to Figure 8, the assembly being carried out.
  • FIG. 10 is a flat view of a single module according to the invention itself presenting a decoration of several modules together with representation of joining areas.
  • FIG. 11 is a variant view of a module according to the invention with an internal representation in the form of a disc.
  • Figures 12 and 13 are flat views of modules according to two modes of assembly together.
  • the assembly module for wall and floor covering according to the invention is referenced as a whole by (1). It can be established in the form of a square configuration slab, in the form of a rectangular configuration blade or in other forms. It is a thick and rigid slab, shown in a first nonlimiting example, in a square format, of variable dimensions which can be for example, and without limitation of the order of 300 to 500 millimeters on a side.
  • the module is produced in the form of a multilayer structure with at least two layers (Cl) (C2).
  • the first layer is the lower sub-layer intended to be in contact with the floor and / or wall, and is made of polymer while being heavily loaded with mineral fillers.
  • This first layer is associated with its upper face with a second layer (C2) defined by a printed polymer film, contributing to the decoration of the module, and the protection of the decoration.
  • Said layers are possibly capable of receiving a third layer (C3) constituted by a transparent polymer film as well as a fourth layer (C4) in the form of polymer varnish of the polyurethane or other type.
  • This varnish may contain specific agents for obtaining a structured, rough surface.
  • the module is produced in a multi-layer structure and has a thickness which can be of the order of approximately 4 to 8 millimeters, the undercoat (Cl) being predominant in this thickness. Referring to Figures 6 and 7, the print can be arranged in the lower part of the second layer, or be arranged on an upper part thereof, with a third protective layer.
  • said thickness can be of the order of 6 millimeters.
  • the surface mass is from 8 kg per m 2 to 16 kg per m 2 , and preferably around 12 kg per m 2 .
  • the peripheral upper border (1.1) of the module can be rounded, chamfered, bevelled or of any other profile, on each of its edges to ensure a double function, namely on the one hand protecting the surface film, namely either the film printed, either transparent film, or both to avoid tearing effects related to use.
  • this rounded border gives a ceramic effect to the module.
  • the printed polymer film constituting the second layer is established with the desired decoration.
  • the bonding of the layers together is obtained by various manufacturing techniques which may be those of calendering, of hot pressing, without limitation.
  • the module according to the invention is designed and arranged under the lower layer (Cl) with a specific spacer means (2).
  • the spacer means is made of any suitable material with a certain rigidity, and has the characteristic of being of dimensions substantially larger than the dimensions of the module of so as to extend over all or part of it, along a peripheral periphery (2a).
  • the spacer means has rectilinear edges (2b) so that it is possible in the context of a decor to arrange a set of modules as shown in FIG. 4.
  • the junction of edges of spacers two by two makes it possible to define a flat receiving area (3) lower than the height of the module defining a channel for positioning a connecting joint (4). This implementation is even closer to the known presentations of tiling and installation thereof.
  • the spacer means is advantageously produced directly with the stiffening under layer, thus being made of the same material, the assembly then being obtained in one go, by pressing, or by machining or other techniques.
  • the module thus presents this characteristic aspect as shown in the figures of the drawings with this lower part formed by the spacer.
  • the spacer can be made of a material different from the sublayer, which can either be added to the latter or be adhesive-coated by any appropriate means, or obtained during manufacture.
  • the overflow of the spacer can only be carried out partially in relation to the format of the slab. For example, this overflow can be carried out only on two adjacent sides of the module, if the latter is square. All other arrangements can be made to help create sets.
  • the spacer also allows to have very regular dimensions. According to the embodiments, it is possible to have different spacing joint widths from the arrangement of several modules to give various aesthetic effects. This original arrangement of the invention is particularly advantageous insofar as it considerably widens the possibility of creating decorations, on floor or receiving wall surfaces.
  • Figures 8 and 9 show an embodiment of two modules of different shapes, a first square shape truncated at an angle and a second smaller square shape; the assembly of these forms being partially represented in FIG. 9.
  • the module by its spacer part remains of square section for example, but an interior drawing represents in a new and original way a ceramic in the form of disc.
  • the module according to the invention is produced with a single bottom including the lower part forming a spacer.
  • the module itself is made up of a decoration representing an arrangement of modules of smaller size.
  • the joining areas between the small format modules are also shown.
  • overflow spacer means is arranged on its periphery with male female assembly means allowing the connection of several modules.
  • this spacer means of the module shown by way of example in the form of a square slab has two adjacent sides or the projecting part comprises a plurality of projections (2a) in corresponding number, they - even overflowing from the area (2b) overflowing from the spacer.
  • the two other sides have on said zone (2b) notches (2c) of profile corresponding and complementary to said projections (2a) to allow their engagement.
  • it ensures on the one hand the connection of the modules to each other, but also facilitates the positioning and location of the modules with respect to each other.
  • the spacer is shaped with a plurality of projections (2d) of dovetail profile, being arranged along the sides of the module with respective offset positions and spaces (2e) complementary, between two consecutive projections to allow bonding and nesting.
  • the advantages according to the invention reside in the fact that the modules thus formed are both rigid and light and are, by virtue of the almost non-deformable under layer, the spacer part allowing their relative positioning. Furthermore, the implementation of this invention makes it possible to obtain modules offering better sound insulation, better thermal insulation, better impact resistance. Another advantage lies in the fact that the modules can be cut by any means. In addition, it is also possible to consider manufacturing module plates with the identification of break and shear zones by cutter, jigsaw or other, for the formats considered. The modules are lighter than tiling, and installation is simplified.
  • the module thus designed according to the invention is positioned on the floor or wall covering, and is maintained using an adhesive which can either be directly attached to the module during manufacture, then removing the protection from the layer adhesive, or it is the flat support which is arranged and directly receives the adhesive.
  • an adhesive binder can be used, dispensed from a dispensing means such as, without limitation, an adhesive gun. Glue deposition points are distributed with respect to each module, according to a partial bonding, according to a varied arrangement, and the applicator, after joining the modules together, can fill the spaces in the junction parts of the spacer. Thus the installation is very fast and presents no particular difficulty.
  • the thickness of each module makes it possible to absorb apparent roughness without difficulty on the surface of the floor or wall to be covered.

Abstract

The invention concerns a module characterized in that it comprises at least an associated two-layer structure, one first layer (C1) being a polymer base layer highly loaded with mineral fillers contributing to the rigidity of the module, and a second layer (C2) made from a printed polymer film defining the decorative part of the module, and the protection of the decorative part, said module being further characterized in that the outer surface of the rigidifying base layer is designed to form a spacer means (2) in the form of a plate of dimensions substantially greater than the format of the module, over all or part thereof, to constitute after abutment of the modules and/or edge jointing of the plate edges, a zone for receiving a sealant such as a binder, putty and like bonding.

Description

MODULE D'ASSEMBLAGE POUR REVETEMENTS DE SOLS OU ASSEMBLY MODULE FOR FLOOR COVERINGS OR
MURS.WALLS.
L'invention a pour objet un module d'assemblage en matériau synthétique ayant un aspect de carrelage pour le revêtement de sol et/ou de murs. L'invention se rattache au secteur technique du recouvrement des sols et des murs, à l'aide de modules préfabriqués pouvant être du type carrelage, céramique, terre cuite, parquets, mais aussi dans des matériaux tissés ou non tissés du type moquette, ou des matériaux synthétiques.The subject of the invention is an assembly module made of synthetic material having a tiled appearance for the covering of floors and / or walls. The invention relates to the technical sector of covering floors and walls, using prefabricated modules which can be of the tiling, ceramic, terracotta, parquet type, but also in woven or non-woven materials of the carpet type, or synthetic materials.
L'utilisation de modules de format carré est bien connue en soi et son développement est du à ses aspects pratiques de pose et de changement en cas de détériorations. En outre, il y a possibilité d'aménager des modules dans des configurations personnalisées de décors et cela présente un avantage indéniable.The use of square format modules is well known in itself and its development is due to its practical aspects of installation and change in the event of deterioration. In addition, there is the possibility of arranging modules in personalized decor configurations and this has an undeniable advantage.
Les modules sous forme de carrelage céramique, terre cuite, et matériaux similaires ont l'inconvénient du poids, de l'effritement des bordures et des risques de détériorations en cas de choc. Par ailleurs, leurs propriétés et capacités d'isolation thermique et/ou acoustique restent très limitées. De plus, leur pose conduit nécessairement à la réalisation préalable d'une chape ayant un aspect lisse. Cela requiert une certaine dextérité. On connaît aussi l'utilisation de modules sous forme de dalles fabriquées à partir de textiles tissés ou non tissés du type moquette. Outre la très grande déformabilité de ce type de dalles, on en retrouve les inconvénients classiques, collecteur de poussières, et d'acariens, difficulté de nettoyage.The modules in the form of ceramic tiles, terracotta, and similar materials have the disadvantage of the weight, the crumbling of the borders and the risks of deterioration in the event of impact. Furthermore, their thermal and / or acoustic insulation properties and capacities remain very limited. In addition, their installation necessarily leads to the prior production of a screed having a smooth appearance. This requires a certain dexterity. The use of modules in the form of tiles made from woven or non-woven textiles of the carpet type is also known. In addition to the very high deformability of this type of slabs, there are the classic drawbacks, dust collector, and dust mites, difficulty in cleaning.
On connaît aussi des modules sous forme de dalles réalisés en matériau synthétique présentant un aspect carrelage. Ce sont ceux décrits dans le brevet EPModules are also known in the form of tiles made of synthetic material having a tiling appearance. These are those described in the EP patent
203042 MONDO, comprenant une structure stratifiée avec une partie d'épaisseur formant âme et deux couches en matière flexible synthétique et sensiblement inextensible entre lesquelles est interposée une couche séparatrice intermédiaire. Le revêtement ainsi réalisé sous forme de dalles est délimité le long de ses côtés par des bords périphériques convergents qui constituent des bords arrondis sur la surface supérieure. On connaît aussi par le brevet EP 625170 des dalles en matériau synthétique présentant un aspect céramique multicouches.203042 MONDO, comprising a laminated structure with a thick part forming a core and two layers of flexible synthetic material and substantially inextensible between which is interposed an intermediate separating layer. The covering thus produced in the form of slabs is delimited along its sides by converging peripheral edges which constitute rounded edges on the upper surface. EP 625170 also discloses synthetic material tiles having a multilayer ceramic appearance.
Les dalles ainsi réalisées en particulier dans les brevets EP 203042 et 625170 sont disposées bord à bord lors de leur assemblage et des liants, colles ou similaires sont utilisés pour d'une part adhésiver sur le plan d'appui correspondant et d'autre part les rendre solidaires les unes des autres. Dans ce cas, ledit liant est inséré dans l'espace de jointement des dalles au niveau de leur bordure arrondie comme représenté par exemple dans le brevet MONDO.The slabs thus produced in particular in patents EP 203042 and 625170 are arranged edge to edge during their assembly and binders, glues or the like are used to firstly adhesive on the corresponding support surface and secondly the to make solidarity with each other. In this case, said binder is inserted into the jointing space of the slabs at their rounded edge as shown for example in the MONDO patent.
Les différentes réalisations précitées bien qu'intéressantes, ne laissent pas de place à la variation des décors, les dalles étant de configuration carrée essentiellement.The various aforementioned achievements, although interesting, do not leave room for the variation of the decorations, the tiles being essentially square in configuration.
Par ailleurs, leur positionnement en assemblage, bord à bord, fait que la partie liant ou colle vient généralement arraser leur plan supérieur et l'effet recherché d'imitation de la céramique n'est pas obtenu. La démarche du demandeur a été de s'intéresser à la recherche d'un nouveau concept de module d'assemblage pour revêtements de sols et/ou de murs qui puisse optimiser l'ensemble des connaissances et utilisations actuelles avec leurs propriétés.Furthermore, their positioning in assembly, edge to edge, means that the binder or glue part generally level their upper plane and the desired imitation effect of the ceramic is not obtained. The applicant's approach was to take an interest in the search for a new concept of assembly module for floor and / or wall coverings which could optimize all of the current knowledge and uses with their properties.
La démarche du demandeur a donc été de rechercher une optimisation dans la conception de ce type de modules en matériau synthétique qui permette d'obtenir une meilleure reproduction des effets de dalles céramiques.The applicant's approach was therefore to seek optimization in the design of this type of synthetic material module which allows better reproduction of the effects of ceramic tiles.
Un autre but recherché était de s'affranchir des effets classiques de positionnement en carrés des dalles par une nouvelle conception du module.Another sought-after goal was to get rid of the classic effects of square positioning of slabs by a new design of the module.
Ces buts et d'autres encore ressortiront bien de la suite de la description. Selon une première caractéristique de l'invention, le module d'assemblage pour revêtement de sols et/ou de murs est du type comprenant une structure au moins bi-couches associées ; une première couche étant une sous-couche en polymère fortement chargée en charges minérales contribuant à la rigidité du module, et une seconde couche établie à partir d'un film polymère imprimé définissant le décor du module, et la protection du décor, ledit module est remarquable en ce que la face externe de la sous-couche de rigidifîcation est agencée pour constituer un moyen espaceur sous forme d'une plaque de dimensions sensiblement supérieures au format du module sur tout ou partie de celui-ci, pour constituer après mise à bout des modules et/ou jointement bout à bout des chants de la plaque, une zone de réception d'un jointement du type liant, mastic et similaires de liaison.These goals and others will become apparent from the following description. According to a first characteristic of the invention, the assembly module for covering floors and / or walls is of the type comprising a structure with at least two associated bi-layers; a first layer being a polymer sublayer highly charged with mineral fillers contributing to the rigidity of the module, and a second layer established from a printed polymer film defining the decoration of the module, and the protection of the decoration, said module is remarkable in that the external face of the stiffening underlayer is arranged to constitute a spacer means in the form of a plate of dimensions substantially greater than the format of the module on all or part of it, to constitute, after the modules have been brought to an end and / or the edges of the plate are joined end to end, a zone for receiving a joint of the binder, mastic and similar type of bond.
Selon une autre caractéristique, le module est établi selon une configuration de formes et de dimensions variées avec le moyen espaceur correspondant aux formes et dimensions et contour du module, le revêtement final présentant un assemblage de modules identiques ou différents selon le décor choisi ; chaque module étant constitué d'un dessin.According to another characteristic, the module is established according to a configuration of various shapes and dimensions with the spacer means corresponding to the shapes and dimensions and outline of the module, the final covering having an assembly of identical or different modules according to the chosen decoration; each module consisting of a drawing.
Selon une autre caractéristique, le module est conçu pour représenter lui- même un assemblage de plusieurs modules avec présence de l'apparence de zones de liaison et de jointement.According to another characteristic, the module is designed to represent itself an assembly of several modules with the presence of the appearance of bonding and joining zones.
Selon une autre caractéristique, le module comprend une troisième couche sous la forme d'un film polymère transparent.According to another characteristic, the module comprises a third layer in the form of a transparent polymer film.
Selon une autre caractéristique, le module comprend une quatrième couche en superposition de la troisième couche et étant définie par un vernis polymère de protection.According to another characteristic, the module comprises a fourth layer superimposed on the third layer and being defined by a protective polymer varnish.
Ces caractéristiques et d'autres encore ressortiront bien de la suite de la description. la figure 1 est une vue en perspective en vue éclatée du module selon l'invention en structure bi-couches, avec le moyen espaceur.These characteristics and others will emerge clearly from the following description. Figure 1 is a perspective view in exploded view of the module according to the invention in two-layer structure, with the spacer means.
La figure 2 est une vue en perspective et en vue éclatée du module selon l'invention en 4 couches, avec le moyen espaceur La figure 3 est une vue en profil du module selon la figure 2. - La figure 4 est une vue d'un ensemble de modules prépositionnés selon l'invention dans la mise en œuvre selon les figures 1 et 2.FIG. 2 is a perspective view and exploded view of the module according to the invention in 4 layers, with the spacer means. FIG. 3 is a profile view of the module according to FIG. 2. - Figure 4 is a view of a set of prepositioned modules according to the invention in the implementation according to Figures 1 and 2.
- La figure 5 est une vue en coupe transversale selon la ligne A-A de la figure 4. - Les figures 6 et 7 sont des vues à caractère schématique illustrant le module selon l'invention avec positionnement différent des films d'impression.- Figure 5 is a cross-sectional view along line A-A of Figure 4. - Figures 6 and 7 are schematic views illustrating the module according to the invention with different positioning of the printing films.
La figure 8 est une vue d'ensemble de deux modules de configurations différentes destinées à être assemblées selon un dessin spécifique. - La figure 9 est une vue selon la figure 8, l'assemblage étant réalisé.Figure 8 is an overview of two modules of different configurations intended to be assembled according to a specific drawing. - Figure 9 is a view according to Figure 8, the assembly being carried out.
- La figure 10 est une vue à plat d'un module unique selon l'invention présentant lui-même un décor de plusieurs modules ensemble avec représentation de zones de jointement.- Figure 10 is a flat view of a single module according to the invention itself presenting a decoration of several modules together with representation of joining areas.
La figure 11 est une vue en variante d'un module selon l'invention avec une représentation intérieure selon une forme d'un disque.FIG. 11 is a variant view of a module according to the invention with an internal representation in the form of a disc.
Les figures 12 et 13 sont des vues à plat de modules selon deux modes d'assemblage entre eux.Figures 12 and 13 are flat views of modules according to two modes of assembly together.
Afin de rendre plus concret l'objet de l'invention, on le décrit maintenant de manière non limitative aux figures des dessins.In order to make the object of the invention more concrete, it is now described in a nonlimiting manner in the figures of the drawings.
Le module d'assemblage pour revêtement de mur et de sol selon l'invention est référencée dans son ensemble par (1). Il peut être établi sous forme de dalle de configuration carrée, sous forme de lame de configuration rectangulaire ou être d'autres formes. Il s'agit d'une dalle épaisse et rigide, représentée dans un premier exemple non limitatif, dans un format carré, de dimensions variables pouvant être par exemple, et non limitativement de l'ordre de 300 à 500 millimètres de côté. Le module est réalisé sous forme d'une structure multicouches avec au moins deux couches (Cl) (C2). La première couche est la sous couche inférieure destinée à être en contact avec la paroi de sol et/ou de mur, et est réalisée en polymère en étant fortement chargée en charges minérales. Cette première couche est associée à sa face supérieure avec une seconde couche (C2) définie par un film polymère imprimé, contribuant à réaliser le décor du module, et la protection du décor. Lesdites couches sont susceptibles éventuellement de recevoir une troisième couche (C3) constituée par un film polymère transparent ainsi qu'une quatrième couche (C4) sous forme de vernis polymère du type polyuréthanne ou autre. Ce vernis peut contenir des agents particuliers pour l'obtention d'une surface structurée, rugueuse Le module est réalisé en structure multi -couches et présente une épaisseur pouvant être de l'ordre 4 à 8 millimètres environ, la sous-couche (Cl) étant prépondérante dans cette épaisseur. En se référant aux figures 6 et 7, l'impression peut être disposée en partie inférieure de la second couche, ou être disposée sur une partie supérieure de celle- ci, avec une troisième couche de protection.The assembly module for wall and floor covering according to the invention is referenced as a whole by (1). It can be established in the form of a square configuration slab, in the form of a rectangular configuration blade or in other forms. It is a thick and rigid slab, shown in a first nonlimiting example, in a square format, of variable dimensions which can be for example, and without limitation of the order of 300 to 500 millimeters on a side. The module is produced in the form of a multilayer structure with at least two layers (Cl) (C2). The first layer is the lower sub-layer intended to be in contact with the floor and / or wall, and is made of polymer while being heavily loaded with mineral fillers. This first layer is associated with its upper face with a second layer (C2) defined by a printed polymer film, contributing to the decoration of the module, and the protection of the decoration. Said layers are possibly capable of receiving a third layer (C3) constituted by a transparent polymer film as well as a fourth layer (C4) in the form of polymer varnish of the polyurethane or other type. This varnish may contain specific agents for obtaining a structured, rough surface. The module is produced in a multi-layer structure and has a thickness which can be of the order of approximately 4 to 8 millimeters, the undercoat (Cl) being predominant in this thickness. Referring to Figures 6 and 7, the print can be arranged in the lower part of the second layer, or be arranged on an upper part thereof, with a third protective layer.
D'une manière préférée, ladite épaisseur peut être de l'ordre de 6 millimètres. La masse surfacique est de 8 kg par m2 à 16 kg par m2, et de préférence vers 12 kg par m2.Preferably, said thickness can be of the order of 6 millimeters. The surface mass is from 8 kg per m 2 to 16 kg per m 2 , and preferably around 12 kg per m 2 .
La bordure supérieure (1.1) périphérique du module peut être arrondie, chanfreinée, biseautée ou de tout autre profil, sur chacune de ses arêtes pour assurer une double fonction, à savoir d'une part protéger le film de surface, à savoir soit le film imprimé, soit le film transparent, ou les deux pour éviter des effets d'arrachement liés à l'usage. Par ailleurs, cette bordure arrondie donne un effet céramique au module. Le film polymère imprimé constituant la seconde couche est établi avec le décor souhaité. La liaison des couches entre elles est obtenue par différentes techniques de fabrication qui peuvent être celles du calandrage , du pressage à chaud, non limitativement.The peripheral upper border (1.1) of the module can be rounded, chamfered, bevelled or of any other profile, on each of its edges to ensure a double function, namely on the one hand protecting the surface film, namely either the film printed, either transparent film, or both to avoid tearing effects related to use. In addition, this rounded border gives a ceramic effect to the module. The printed polymer film constituting the second layer is established with the desired decoration. The bonding of the layers together is obtained by various manufacturing techniques which may be those of calendering, of hot pressing, without limitation.
Le module selon l'invention est conçu et aménagé sous la couche (Cl) inférieure avec un moyen espaceur (2) spécifique. Le moyen espaceur est réalisé en tout matériau approprié avec une certaine rigidité, et a pour caractéristique d'être de dimensions sensiblement plus larges que les dimensions du module de sorte à déborder sur tout ou partie de celui-ci, selon un pourtour périphérique (2a). Le moyen espaceur présente des bords rectilignes (2b) de sorte qu'il est possible dans le cadre d'un décor d'agencer un ensemble de modules comme représenté figure 4. La jonction de bordures d'espaceurs deux à deux permet de définir une zone de réception (3) plate inférieure à la hauteur du module définissant un canal pour le positionnement d'un joint de liaison (4). Cette mise en œuvre se rapproche encore plus des présentations connues de carrelage et de pose de ceux-ci.The module according to the invention is designed and arranged under the lower layer (Cl) with a specific spacer means (2). The spacer means is made of any suitable material with a certain rigidity, and has the characteristic of being of dimensions substantially larger than the dimensions of the module of so as to extend over all or part of it, along a peripheral periphery (2a). The spacer means has rectilinear edges (2b) so that it is possible in the context of a decor to arrange a set of modules as shown in FIG. 4. The junction of edges of spacers two by two makes it possible to define a flat receiving area (3) lower than the height of the module defining a channel for positioning a connecting joint (4). This implementation is even closer to the known presentations of tiling and installation thereof.
Le moyen espaceur est avantageusement réalisé directement avec la sous couche de rigidifîcation, en étant ainsi dans la même matière, l'ensemble étant alors obtenu en une seule fois, par pressage, ou par usinage ou autres techniques.The spacer means is advantageously produced directly with the stiffening under layer, thus being made of the same material, the assembly then being obtained in one go, by pressing, or by machining or other techniques.
Le module présente ainsi cet aspect caractéristique comme représenté aux figures des dessins avec cette partie inférieure constituée par l'espaceur.The module thus presents this characteristic aspect as shown in the figures of the drawings with this lower part formed by the spacer.
En variante, l'espaceur peut être réalisé en une matière différente de la sous couche en pouvant être soit rapporté à celle-ci soit adhésivé par tous moyens appropriés, soit obtenue lors de la fabrication. Le débordement de l'espaceur ne peut être effectué que partiellement par rapport au format de la dalle. Par exemple, ce débordement peut être réalisé seulement sur deux côtés adjacents du module, si celui-ci est carré. Toutes autres dispositions peuvent être prévues pour contribuer à réaliser des décors.As a variant, the spacer can be made of a material different from the sublayer, which can either be added to the latter or be adhesive-coated by any appropriate means, or obtained during manufacture. The overflow of the spacer can only be carried out partially in relation to the format of the slab. For example, this overflow can be carried out only on two adjacent sides of the module, if the latter is square. All other arrangements can be made to help create sets.
L'espaceur permet aussi, d'avoir des dimensions très régulières. On peut selon les modes de réalisation avoir des largeurs de joints d'espacement différents à partir de l'agencement de plusieurs modules pour donner des effets esthétiques variés. Cette disposition originale de l'invention est particulièrement intéressante dans la mesure où elle élargit de manière considérable la possibilité de création de décors, sur des surfaces au sol ou au mur réceptrices.The spacer also allows to have very regular dimensions. According to the embodiments, it is possible to have different spacing joint widths from the arrangement of several modules to give various aesthetic effects. This original arrangement of the invention is particularly advantageous insofar as it considerably widens the possibility of creating decorations, on floor or receiving wall surfaces.
On a représenté aux figures 8 et 9 une réalisation de deux modules de formes différentes, une première forme en carré tronqué en angle et une seconde forme en carrée de plus petite dimension ; l'assemblage de ces formes étant représenté partiellement figure 9.Figures 8 and 9 show an embodiment of two modules of different shapes, a first square shape truncated at an angle and a second smaller square shape; the assembly of these forms being partially represented in FIG. 9.
Selon la figure 11, le module par sa partie espaceur reste de section carrée par exemple, mais un dessin intérieur représente de manière nouvelle et originale une céramique sous forme de disque.According to FIG. 11, the module by its spacer part remains of square section for example, but an interior drawing represents in a new and original way a ceramic in the form of disc.
Sur la figure 10, le module selon l'invention est réalisé avec un fond unique incluant la partie inférieure formant espaceur. Selon cette solution, le module est lui-même constitué d'un décor représentant un agencement de modules de format plus réduit. Dans cette mise en œuvre, les zones de jointement entre les modules de petit format sont également représentées.In FIG. 10, the module according to the invention is produced with a single bottom including the lower part forming a spacer. According to this solution, the module itself is made up of a decoration representing an arrangement of modules of smaller size. In this implementation, the joining areas between the small format modules are also shown.
On obtient ainsi selon l'invention, des jeux de modules avec de multiples effets décoratifs.According to the invention, sets of modules are thus obtained with multiple decorative effects.
On a par ailleurs représentés aux figures 12 et 13 deux variantes illustrant l'assemblage de modules. De manière générale, le moyen espaceur en débordement est agencé sur sa périphérie avec des moyens mâles femelles d'assemblage permettant la liaison de plusieurs modules.There are also shown in Figures 12 and 13 two variants illustrating the assembly of modules. In general, the overflow spacer means is arranged on its periphery with male female assembly means allowing the connection of several modules.
Selon la mise en œuvre de la figure 12, ce moyen espaceur du module représenté à titre d'exemple sous forme d'une dalle carrée présente deux côtés adjacents ou la partie en débordement comprend une pluralité de saillies (2a) en nombre correspondant, elles-mêmes en débordement de la zone (2b) débordante de l'espaceur.According to the implementation of FIG. 12, this spacer means of the module shown by way of example in the form of a square slab has two adjacent sides or the projecting part comprises a plurality of projections (2a) in corresponding number, they - even overflowing from the area (2b) overflowing from the spacer.
Les deux autres côtés présentent sur ladite zone (2b) des échancrures (2c) de profil correspondant et complémentaire auxdites saillies (2a) pour permettre leur engagement. Ainsi dans cette mise en œuvre, on assure d'une part la liaison des modules entre eux, mais aussi on facilite le positionnement et le repérage des modules les uns par rapport aux autres.The two other sides have on said zone (2b) notches (2c) of profile corresponding and complementary to said projections (2a) to allow their engagement. Thus in this implementation, it ensures on the one hand the connection of the modules to each other, but also facilitates the positioning and location of the modules with respect to each other.
Dans la variante, figure 13, l'espaceur est conformé avec une pluralité de saillies (2d) de profil en queue d'arronde, en étant disposées selon les côtés du module avec des positions respectives décalées et des espaces (2e) complémentaires, entre deux saillies consécutives pour permettre la liaison et l'imbrication.In the variant, FIG. 13, the spacer is shaped with a plurality of projections (2d) of dovetail profile, being arranged along the sides of the module with respective offset positions and spaces (2e) complementary, between two consecutive projections to allow bonding and nesting.
Les avantages selon l'invention résident dans le fait que les modules ainsi constitués sont à la fois rigides et légers et sont de par la sous couche quasiment indéformables, la partie espaceur permettant leur positionnement relatif. Par ailleurs, la mise en œuvre de cette invention permet d'obtenir des modules offrant une meilleure isolation acoustique, une meilleure isolation thermique, une meilleure résistance aux chocs. Un autre avantage réside dans le fait que les modules peuvent être découpés par tous moyens. De plus, il est possible aussi d'envisager de fabriquer des plaques de modules avec l'identification de zones de rupture et cisaillage par cutter, scie sauteuse ou autre, pour les formats considérés. Les modules sont plus légers que le carrelage, et la pose est simplifiée. Le module ainsi conçu selon l'invention est positionné sur le revêtement de sol ou de mur, et est maintenu à l'aide d'un adhésif qui peut être soit directement solidarisé au module lors de la fabrication en enlevant ensuite la protection de la couche adhésive, soit c'est le support plan qui est aménagé et reçoit directement l'adhésif. Dans une mise en œuvre avantageuse, un liant colle peut être utilisé, distribué à partir d'un moyen distributeur tel que non limitativement un pistolet de colle. Des points de dépôt de colle sont répartis par rapport à chaque module, selon un collage partiel, selon une disposition variée, et l'applicateur, après jointement des modules entre eux peut remplir les espaces dans les parties de jonction de l'espaceur. Ainsi la pose est très rapide et ne présente aucune difficulté particulière. L'épaisseur de chaque module permet d'absorber sans difficultés les aspérités apparentes sur la surface du sol ou du mur à recouvrir. The advantages according to the invention reside in the fact that the modules thus formed are both rigid and light and are, by virtue of the almost non-deformable under layer, the spacer part allowing their relative positioning. Furthermore, the implementation of this invention makes it possible to obtain modules offering better sound insulation, better thermal insulation, better impact resistance. Another advantage lies in the fact that the modules can be cut by any means. In addition, it is also possible to consider manufacturing module plates with the identification of break and shear zones by cutter, jigsaw or other, for the formats considered. The modules are lighter than tiling, and installation is simplified. The module thus designed according to the invention is positioned on the floor or wall covering, and is maintained using an adhesive which can either be directly attached to the module during manufacture, then removing the protection from the layer adhesive, or it is the flat support which is arranged and directly receives the adhesive. In an advantageous implementation, an adhesive binder can be used, dispensed from a dispensing means such as, without limitation, an adhesive gun. Glue deposition points are distributed with respect to each module, according to a partial bonding, according to a varied arrangement, and the applicator, after joining the modules together, can fill the spaces in the junction parts of the spacer. Thus the installation is very fast and presents no particular difficulty. The thickness of each module makes it possible to absorb apparent roughness without difficulty on the surface of the floor or wall to be covered.

Claims

REVENDICATIONS
-1- Module d'assemblage pour revêtement de sols ou murs caractérisé en ce qu'il comprend une structure au moins bi-couches associées ; une première couche (Cl) étant une sous-couche en polymère fortement chargée en charges minérales contribuant à la rigidité du module, et une second couche (C2) établie à partir d'un film polymère imprimé définissant le décor du module, et la protection du décor, ledit module étant caractérisé en ce que la face externe de la sous-couche de rigidifîcation est agencée pour constituer un moyen espaceur (2) sous forme d'une plaque de dimensions sensiblement supérieures au format du module, sur tout ou partie de celui-ci, pour constituer après mise à bout des modules et/ou jointement bout à bout des chants de la plaque, une zone de réception d'un jointement du type liant, mastic et similaires de liaison.-1- Assembly module for covering floors or walls, characterized in that it comprises an at least two-layer associated structure; a first layer (Cl) being a polymer underlay highly loaded with mineral fillers contributing to the rigidity of the module, and a second layer (C2) established from a printed polymer film defining the decoration of the module, and the protection decoration, said module being characterized in that the external face of the stiffening underlayer is arranged to constitute a spacer means (2) in the form of a plate of dimensions substantially greater than the format of the module, over all or part of the latter, to constitute, after the modules have been brought to an end and / or the edges of the plate are joined end to end, a zone for receiving a joint of the binder, mastic and similar type of bond.
-2- Module selon la revendication 1 caractérisé, en ce que le revêtement final présente un assemblage de modules identiques ou différents selon le décor choisi ; chaque module étant constitué d'un dessin.-2- Module according to claim 1 characterized in that the final coating has an assembly of identical or different modules depending on the chosen decoration; each module consisting of a drawing.
-3- Module selon l'une quelconque des revendications 1 et 2, caractérisé en ce que chaque module est conçu pour représenter lui-même un assemblage de plusieurs modules avec représentation de l'apparence de zones de liaison et de jointement.-3- Module according to any one of claims 1 and 2, characterized in that each module is designed to represent itself an assembly of several modules with representation of the appearance of connecting and joining areas.
-4- Module selon l'une quelconque des revendications 1, 2 et 3, caractérisé en ce que le moyen espaceur est établi en débordement sur aux moins deux côtés adjacents. -5- Module selon la revendication 4, caractérisé en ce que le moyen espaceur en débordement est agencé sur sa périphérie avec des moyens mâles femelles d'assemblage, permettant la liaison de plusieurs modules.-4- Module according to any one of claims 1, 2 and 3, characterized in that the spacer means is established in overflow on at least two adjacent sides. -5- Module according to claim 4, characterized in that the overflow spacer means is arranged on its periphery with male female means of assembly, allowing the connection of several modules.
-6- Module selon la revendication 5, caractérisé en ce que le moyen espaceur comprend sur deux côtés adjacents une pluralité de saillies (2e) en débordement de la zone (2b) de l'espaceur, et les deux autres côtés présentant des échancrures (2c) en nombre correspondant pour permettre leur assemblage.-6- Module according to claim 5, characterized in that the spacer means comprises on two adjacent sides a plurality of projections (2e) projecting from the area (2b) of the spacer, and the other two sides having notches ( 2c) in corresponding number to allow their assembly.
-7- Module selon la revendication 5, caractérisé en ce que l'espaceur est conformé avec une pluralité de saillies (2d) en profil de queue d'arronde avec espaces (2e) complémentaires entre deux saillies, lesdites saillies étant décalées pour permettre l'assemblage.-7- Module according to claim 5, characterized in that the spacer is shaped with a plurality of projections (2d) in dovetail profile with spaces (2e) complementary between two projections, said projections being offset to allow the 'assembly.
-8- Module selon la revendication 1, caractérisé en ce qu'il comprend une troisième couche sous la forme d'un film polymère transparent.-8- Module according to claim 1, characterized in that it comprises a third layer in the form of a transparent polymer film.
-9- Module selon la revendication 8, caractérisé en ce qu'il comprend une quatrième couche en superposition de la troisième couche et étant définie par un vernis polymère de protection.-9- Module according to claim 8, characterized in that it comprises a fourth layer superimposed on the third layer and being defined by a protective polymer varnish.
-10- Module selon la revendication 1 caractérisé en ce qu'il est réalisé en structure multi-couches et présente une épaisseur de l'ordre de 4 à 8 millimètres et la masse surfacique entre 8 et 16 kg par m2.-10- Module according to claim 1 characterized in that it is made in multi-layer structure and has a thickness of the order of 4 to 8 millimeters and the surface mass between 8 and 16 kg per m 2 .
-11- Module selon la revendication 10, caractérisé en ce que l'épaisseur est de-11- Module according to claim 10, characterized in that the thickness is
•*) l'ordre de 6 millimètres et la masse surfacique de l'ordre de 12 kg par m . -12- Procédé de pose de module selon l'une quelconque des revendications 1 à 11 caractérisé en ce que l'on utilise un moyen distributeur de colle permettant de déposer des points de colle sous la face de dessous du module, et des volumes de colle dans la zone de réception (3) formée par les bordures adjacentes d'espaceurs des modules consécutifs et adjacents. • *) on the order of 6 millimeters and the surface mass on the order of 12 kg per m. -12- Module installation method according to any one of claims 1 to 11 characterized in that one uses an adhesive dispensing means for depositing glue dots under the underside of the module, and volumes of glue in the receiving area (3) formed by the adjacent edges of spacers of the consecutive and adjacent modules.
EP03808751A 2002-10-14 2003-10-08 Assembling module for floor or wall coverings Withdrawn EP1552082A1 (en)

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FR0213025A FR2845714B1 (en) 2002-10-14 2002-10-14 ASSEMBLY MODULE FOR FLOOR OR WALL COVERINGS
FR0213025 2002-10-14
PCT/FR2003/002952 WO2004035960A1 (en) 2002-10-14 2003-10-08 Assembling module for floor or wall coverings

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EP (1) EP1552082A1 (en)
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CN1685122A (en) 2005-10-19
PL369762A1 (en) 2005-05-02
US20040231284A1 (en) 2004-11-25
PL202827B1 (en) 2009-07-31
CA2472152A1 (en) 2004-04-29
FR2845714A1 (en) 2004-04-16
FR2845714B1 (en) 2005-03-18
CN100350120C (en) 2007-11-21

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