EP3891349B1 - Vertically assembled panel for the realisation of a covering - Google Patents

Vertically assembled panel for the realisation of a covering Download PDF

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Publication number
EP3891349B1
EP3891349B1 EP19839641.8A EP19839641A EP3891349B1 EP 3891349 B1 EP3891349 B1 EP 3891349B1 EP 19839641 A EP19839641 A EP 19839641A EP 3891349 B1 EP3891349 B1 EP 3891349B1
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EP
European Patent Office
Prior art keywords
female
male
panel
tenon
coupling means
Prior art date
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Application number
EP19839641.8A
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German (de)
French (fr)
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EP3891349A1 (en
EP3891349C0 (en
Inventor
Fabien Carpentier
Michel WENGRYN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gerflor SAS
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Gerflor SAS
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Publication of EP3891349A1 publication Critical patent/EP3891349A1/en
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Publication of EP3891349B1 publication Critical patent/EP3891349B1/en
Publication of EP3891349C0 publication Critical patent/EP3891349C0/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0138Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/04Other details of tongues or grooves
    • E04F2201/042Other details of tongues or grooves with grooves positioned on the rear-side of the panel
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/04Other details of tongues or grooves
    • E04F2201/043Other details of tongues or grooves with tongues and grooves being formed by projecting or recessed parts of the panel layers

Definitions

  • the present invention relates to the field of floor or wall coverings, and more particularly relates to a polyvinyl chloride panel having the shape of a blade or slab for the production of such coverings.
  • this type of panel comprises two pairs of opposite sides defining four edges, of which two edges comprise male coupling means, and two edges comprise complementary female coupling means, with a view to assembly of two adjacent panels according to a vertical kinematics.
  • the flexible distal tab of the male coupling means has a proximal wall inclined at a first angle by relative to a vertical plane downward and outward
  • the flexible distal tongue of the female coupling means has a proximal wall inclined at a second angle relative to a vertical plane upward and outward
  • the distal tongue of at least one of the male or female coupling panels has a distal wall comprising a lug or a notch capable of cooperating with a notch or a lug made on a proximal wall that the groove has. of the corresponding female or male coupling means of an adjacent panel, to form a stopper, preventing vertical displacement of the panel relative to the adjacent panel.
  • the flexible distal tongue of the female coupling means comprises a chamfered part intended to form an angle of between 2° and 20° with respect to the main plane of the panel, making it possible to create a deformation of the tongue flexible distal so that it is easier to assemble two adjacent panels together.
  • the panel disclosed in this prior art has good resistances to vertical disassembly, but can be greatly improved in terms of resistance to horizontal disassembly.
  • the solution implemented to overcome this drawback, and thus resist the passage of heavy loads, such as the passage of forklifts, is to glue the panel to the surface to be coated. This solution is not appropriate because the installation becomes long and complex.
  • EP1350904 which describes a panel for producing a covering comprising male-female coupling means, the male coupling means being made up of two tenons cooperating with two grooves. One of the tenons has a lug cooperating with a notch.
  • the tenon of the male coupling means arranged on the interior side of the panel has a shape making it possible to avoid horizontal disassembly, in particular a frustoconical shape.
  • complementary dovetail coupling means are slow, since it is made by cutting with a punch. Furthermore, the complementary coupling means are visible on the surface of the panel, which is detrimental to the general aesthetics of the floor covering.
  • One of the aims of the invention is therefore to remedy the aforementioned drawbacks by proposing a panel with vertical assembly for the production of a covering, which has an optimal resistance to horizontal disassembly, in particular to resist the passage of heavy loads, while while presenting a good clipping effect, as well as satisfactory aesthetics.
  • a panel has been developed according to claim 1, having the shape of a blade or a slab, preferably made of a plastic material for the production of a floor covering, a wall covering or possibly a ceiling.
  • the panel includes two pairs of opposing sides defining four edges, two edges of which include male coupling means, and two edges including complementary female coupling means.
  • the assembly kinematics of two adjacent panels is vertical.
  • the presence of the two tenons at the level of the male and female coupling means significantly improves the force required for the horizontal disassembly of two adjacent assembled panels. Furthermore, the two pairs of lugs/notches make it possible to maintain good resistance to vertical disassembly.
  • the male and female grooves have outer walls intended to be in contact two by two after assembly of two adjacent panels to improve the resistance to horizontal disassembly of the two panels.
  • the female outer tenon has a chamfered part at the underside of the panel and forming an angle of between 2° and 20° with respect to the underside of the panel.
  • the chamfered part allows the lowering of the female outer tenon when assembling two adjacent panels to come, by deformation, into contact with the ground and thus provide a reduction in the assembly effort.
  • the external male and female tenons have thicknesses less than or equal to the thicknesses of the internal male and female tenons.
  • the greater thickness of the internal tenons makes it possible to balance the two sides of the assembly means to avoid disassembly.
  • the male and female tenons are inclined towards the outside of the panel in order to simplify the machining of the means male and female mating.
  • this characteristic facilitates the assembly of two panels together because the grooves open more easily when the tenons are inserted.
  • the male and/or female studs are inclined at the same angle, in order to facilitate machining, and are inclined, for example, at an angle of between 1° and 45°, and preferably of between 5° and 15° .
  • the lugs or notches are formed on an outer wall of the male and/or female outer tenon, and in a complementary manner on an inner wall of the female and/or male inner groove.
  • the lugs or notches are formed on an outer wall of the internal male tenon, and in a complementary manner the notches or lugs are formed on an outer wall of the internal female tenon.
  • the invention relates to a panel (1) for producing a covering, for example of a floor, a wall or possibly a ceiling.
  • the panel (1) according to the invention is used to produce floor coverings and is advantageous in that it has an optimum resistance to horizontal disassembly, that is to say for example greater than 660N /10cm, allowing it in particular to resist the passage of heavy loads, such as the passage of forklifts.
  • the floor panel (1) according to the invention is preferably made of a plastic material, such as polyvinyl chloride, for example plasticized, and optionally comprising a mineral filler.
  • a plastic material such as polyvinyl chloride, for example plasticized, and optionally comprising a mineral filler.
  • the panel (1) according to the invention can be obtained in any suitable plastic material.
  • the panel according to the invention is resilient, for example made from plasticized or rigid polyvinyl chloride.
  • the panel has a core bonded to a decorative layer consisting of a decorative film bonded to a transparent surface layer.
  • the core can be monolayer or multilayer, and made for example from plastic material such as polyvinyl chloride, polypropylene, polyurethane, thermoplastic polyurethane, polyethylene, polyethylene terephthalate, or any other suitable plastic material, and comprising possibly fillers in the form of fibres, shavings, dust or sawdust and/or mineral fillers, for example chalk, lime, talc, and one or more plasticizers in order to define the rigidity of the core.
  • plastic material such as polyvinyl chloride, polypropylene, polyurethane, thermoplastic polyurethane, polyethylene, polyethylene terephthalate, or any other suitable plastic material, and comprising possibly fillers in the form of fibres, shavings, dust or sawdust and/or mineral fillers, for example chalk, lime, talc, and one or more plasticizers in order to define the rigidity of the core.
  • the core may optionally be based on urea formalin or melamine formalin and wood, for example layers of medium density fiberboard (MDF) or fiberglass. High Density (HDF).
  • MDF medium density fiberboard
  • HDF High Density
  • Each layer can also be a layer of laminated wood, wood composite (WPC “wood plastic composite” in English).
  • Each layer can be compact or foamed.
  • the core can be made with a foamed layer of rigid polyvinyl chloride sandwiched between two layers of compact rigid polyvinyl chloride.
  • the panel (1) comprises a rectangular or square shape and comprises two pairs of opposite sides defining four edges. Two edges of the panel (1), adjacent ( Fig. 1 ) or opposite ( Fig. 2 ), comprise male coupling means (2), while the other two edges comprise complementary female coupling means (3).
  • the male (2) and female (3) coupling means make it possible to assemble, according to a vertical kinematics, two panels (1) adjacent to each other with a view to producing the coating. After assembly, the upper and facing edges of two panels (1) are preferably in contact for optimal aesthetics.
  • the male coupling means (2) comprise two parallel grooves extending along the edge and opening onto an underside of the panel (1), so as to define an internal male groove (2a), an external male groove ( 2b), a male internal tenon (2c), and an external male tenon (2d).
  • internal is meant the side of the body of the panel (1), inwards, and by “external” is meant the side of the exterior of the panel (1).
  • the female coupling means (3) are complementary and also comprise two parallel grooves extending along the edge and opening onto an upper face of the panel (1), so as to define a female inner groove (3a), a female outer groove (3b), a female inner stud (3c), and a female outer stud (3d).
  • the male (2c, 2d) and female (3c, 3d) tenons comprise substantially rectangular cross-sections, and are flexible and elastically deformable to allow their engagement in the corresponding female (3a, 3b) and male (2a, 2b) grooves.
  • horizontal disassembly is meant the exercise of a tensile force at the level of each of the panels (1), parallel to the plane defined by the panels (1), with a view to separating them from each other.
  • a tensile force is exerted for example, for a floor covering, when heavy loads circulate on two adjacent panels (1), at the level of the border between said two panels (1), for example during the passage of a forklift, and for a wall covering, this force is exerted in particular by gravity.
  • the male (2a, 2b) and female (3a, 3b) grooves each have external walls, that is to say positioned, not on the side of the body of the panel (1), but on the outside side of the panel (1), intended to be in contact two by two, after assembly of the two panels (1).
  • the grooves and studs have appropriate widths and/or inclinations.
  • the tenons and grooves have widths of the order of 2 mm, and are inclined by 10° with respect to the vertical and towards the outside of the panel.
  • the panel illustrated in figure 4 has a female outer stud (3d) with a width of 2.02 mm, a female inner stud (3c) with a width of 1.95 mm, a groove internal male groove (2a) with a width of 2 mm, and an external male groove (2b) with a width of 1.98 mm.
  • Pairwise contact means that the outer walls of the male grooves (2a, 2b) are in contact with the outer walls of the female grooves (3a, 3b). In practice, after assembly these walls in contact are parallel to each other. After assembly, and preferably, at least one male stud (2c, 2d) is in contact with the bottom of the corresponding female groove (3b, 3a) in order to have vertical support. Furthermore, after assembly, there preferably remains a clearance of a few tenths of a millimeter between the external vertical wall of the female external tenon (3d), located under the notch (5), with the vertical wall facing the internal male groove (2a), located under the lug (4). This feature facilitates assembly.
  • the external and internal vertical walls of the female internal tenon (3c) as well as the internal vertical wall of the external vertical tenon (3d) are inclined towards the outside of the panel while the external vertical wall of the external vertical tenon (3d) is inclined towards the inside of the panel, for example between 1 and 5°, preferably 3°.
  • This combination of inclinations makes it easier to assemble the female outer tenon (3d) and the male inner groove (2a).
  • the assembly will be all the more simple as the angles of inclination of the vertical walls internal tenon (3c) as well as the internal vertical wall of the external tenon (3d) will be close to the vertical, to the detriment of the resistance to vertical unclipping. More preferably, these three walls are parallel to each other in order to limit the deformation of the grooves during assembly. Preferably, the walls of the corresponding grooves have the same angle of inclination.
  • the external and internal vertical walls of the female internal tenon (3c) as well as the internal vertical wall of the external vertical tenon (3d) can thus be parallel and inclined by 3° to 10°, preferably by 5° towards the outside of the panel .
  • the male coupling means (2) comprise two lugs (4) and/or notches (5)
  • the female coupling means (3) comprise, in a complementary manner, two complementary notches (5) and/or lugs (4) forming, after assembly of the two panels (1), the stops stop.
  • the male coupling means (2) comprise either two lugs (4), or two notches (5), or a lug (4) and a notch (5), adapted to cooperate with, in a complementary manner, either two notches (5), or two lugs (4), or a notch (5) and a lug (4), provided on the female coupling means (3).
  • the lugs (4) or notches (5) are made on an outer wall of the male (2d) and/or female (3d) outer tenon, and in a complementary manner on an inner wall of the female inner groove (3a) and/or male (2a).
  • the lugs (4) or notches (5) are, for example, formed on an outer wall of the internal male tenon (2c), and in a complementary manner the notches (5) or lugs (4) are formed on an outer wall of the internal female tenon (3c).
  • the male coupling means (2) comprise a lug (4) formed on the external wall of the internal male tenon (2c), and a lug (4) formed on the external wall of the male external tenon (2d) and, in a complementary manner, the female coupling means (3) comprise a notch (5) provided on an outer wall of the internal female tenon (3c), and a notch (5) provided on an internal wall of the internal female groove (3a) .
  • the male coupling means (2) comprise a lug (4) made on the outer wall of the male outer tenon (2d), and a lug (4) made on the inner wall of the male inner groove (2a) and, in a complementary manner, the female coupling means (3) comprise a notch (5) formed on an internal wall of the internal female groove (3a), and a notch (5) formed on an external wall of the external female stud (3d).
  • the female external tenon (3d) comprises a chamfered part (6) at the level of the lower face of the panel (1) and forming an angle comprised between 2° and 20° with respect to the face bottom of the panel (1).
  • the chamfered part (6) allows the lowering of the female outer tenon (3d) to come, by deformation, into contact with the ground, and thus provide a reduction in assembly effort.
  • the chamfered part (6) can extend under the female outer tenon (3d), or even under the female outer groove (3b), or even up to the female inner groove (3a), and this in order to facilitate assembly by making the whole thing more flexible.
  • the upper face of the panel (1) may also have chamfers at the level of the external male tenon (2) and of the internal female groove (3a) in order to participate in the general aesthetics of the panels (1), after assembly .
  • Each chamfer forms an angle of between 2° and 20° with respect to the upper face of the panel (1).
  • the interface between the two assembled panels thus forms a V-shaped groove, see figure 5 .
  • the male tenons (2c, 2d) and females (3c, 3d) are inclined towards the outside of the panel (1). This characteristic also makes it possible to facilitate the manufacture, and in particular the machining of the male (2) and female (3) coupling means.
  • the male studs (2c, 2d) are inclined at the same angle, for example between 1 and 45°, and preferably between 5 and 15°.
  • the female studs (3c, 3d) are inclined at the same angle, for example also between 1 and 45°, and preferably between 5 and 15°.
  • the male studs (2c, 2d) are inclined at the same angle as the female studs (3c, 3d).
  • the inclination of the male (2c, 2d) and female (3c, 3d) tenons is 10°.
  • the external male (2d) and female (3d) studs have thicknesses less than or equal to the thicknesses of the male (2c) and female (3c) internal tenons.
  • the inner studs (2c, 3c) are thicker than the outer studs (2d, 3d).
  • thickness is meant the height, or the distance between the lower face and the upper face of the panel (1), at the level of said tenons.
  • Another way of characterizing the thickness or the height of the tenons consists in characterizing the thickness of the panel (1) between the upper face of the panel (1) and the bottom of the male grooves (2a, 2b) for the coupling means males (2), and the thickness between the underside of the panel (1) and the bottom of the female grooves (3a, 3b) for the female coupling means (3).
  • the thickness between the lower face of the panel (1) and the bottom of the female external groove (3b) is less than the thickness between the lower face of the panel (1 ) and the bottom of the internal female groove (3a).
  • the thickness between the upper face of the panel (1) and the bottom of the external male groove (2b) is less than the thickness between the upper face of the panel (1) and the bottom of the internal male groove (2a).
  • the invention applies preferably to a panel (1) having a thickness greater than 4 mm, and preferably between 5 and 10 mm, or even greater.
  • the shortest distance or thickness between the bottom of the male (2a, 2b) or female (3a, 3b) grooves and the upper or lower corresponding face of the panel (1) is between 20% and 60% the thickness of the panel (1).
  • the thickness at the bottom of the external grooves (2b, 3b) is between 20% and 45% of the thickness of the panel (1), and the thickness at the bottom of the internal grooves ( 2a, 3a) is between 20 and 60% of the thickness of the panel (1).
  • the thickness at the bottom of the female outer groove (3b) is 1.85 mm, while the thickness at the bottom of the female inner groove (3a) is 3.08 mm.
  • the thickness at the bottom of the male outer groove (2b) is 1.4mm, while the thickness at the bottom of the male inner groove (2a) is 3.08mm.
  • the thickness at the bottom of the female outer groove (3b) is 2.37 mm, while the thickness at the bottom of the female inner groove (3a) is 3.11 mm.
  • the thickness at the bottom of the male outer groove (2b) is 2.34mm, while the thickness at the bottom of the male inner groove (2a) is 2.66mm.
  • the thicknesses of the male coupling means (2) at the level of the bottoms of the male grooves (2a, 2b) are equal to the thicknesses of the female coupling means (3) at the level of the bottoms of the female grooves (3a, 3b).
  • the invention indeed provides a panel (1) with vertical assembly for the production of a covering, which has an optimum resistance to horizontal disassembly, in particular to resist the passage of heavy loads, while having a good clipping effect, as well as satisfying aesthetics.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Floor Finish (AREA)

Description

DOMAINE TECHNIQUETECHNICAL AREA

La présente invention se rapporte au domaine des revêtements de sol ou de mur, et concerne plus particulièrement un panneau en polychlorure de vinyle ayant une forme de lame ou de dalle pour la réalisation de tels revêtements.The present invention relates to the field of floor or wall coverings, and more particularly relates to a polyvinyl chloride panel having the shape of a blade or slab for the production of such coverings.

D'une manière générale, ce type de panneau comprend deux paires de côtés opposés définissant quatre bords, dont deux bords comprennent des moyens d'accouplement mâles, et deux bords comprennent des moyens d'accouplement femelles complémentaires, en vue d'un assemblage de deux panneaux adjacents selon une cinématique verticale.In general, this type of panel comprises two pairs of opposite sides defining four edges, of which two edges comprise male coupling means, and two edges comprise complementary female coupling means, with a view to assembly of two adjacent panels according to a vertical kinematics.

ART ANTERIEURPRIOR ART

Dans le domaine des revêtements de sol ou de mur, il est bien connu d'utiliser des panneaux comprenant des moyens d'accouplement mâles et femelles complémentaires.In the field of floor or wall coverings, it is well known to use panels comprising complementary male and female coupling means.

Il est par exemple connu du document WO2016/030627 , au nom du demandeur, un panneau de sol pour la réalisation d'un revêtement comprenant :

  • des moyens d'accouplement mâles constitués d'une rainure dite proximale destinée à déboucher sur une face inférieure du panneau, et d'une languette distale flexible destinée à s'étendre à une extrémité d'un bord du panneau vers la face inférieure de celui-ci ;
  • des moyens d'accouplement femelles constitués d'une rainure proximale destinée à déboucher sur une face supérieure du panneau et d'une languette flexible distale destinée à s'étendre à une extrémité d'un bord opposé du panneau, vers la face supérieure dudit panneau.
It is for example known from the document WO2016/030627 , on behalf of the applicant, a floor panel for the production of a coating comprising:
  • male coupling means consisting of a so-called proximal groove intended to open onto a lower face of the panel, and of a flexible distal tongue intended to extend at one end of an edge of the panel towards the lower face of that -this ;
  • female coupling means consisting of a proximal groove intended to open onto an upper face of the panel and of a distal flexible tongue intended to extend at one end of an opposite edge of the panel, towards the upper face of said panel .

Selon cet état de la technique, la languette distale flexible des moyens d'accouplement mâles présente une paroi proximale inclinée suivant un premier angle par rapport à un plan vertical vers le bas et vers l'extérieur, et la languette distale flexible des moyens d'accouplement femelles présente une paroi proximale inclinée suivant un second angle par rapport à un plan vertical vers le haut et vers l'extérieur.According to this state of the art, the flexible distal tab of the male coupling means has a proximal wall inclined at a first angle by relative to a vertical plane downward and outward, and the flexible distal tongue of the female coupling means has a proximal wall inclined at a second angle relative to a vertical plane upward and outward.

Selon une autre caractéristique, la languette distale de l'un au moins des panneaux d'accouplement mâles ou femelles présente une paroi distale comportant un ergot ou une encoche apte à coopérer avec une encoche ou un ergot pratiqué sur une paroi proximale que présente la rainure proximale des moyens d'accouplement femelles ou mâles correspondant d'un panneau adjacent, pour former une butée d'arrêt, évitant un déplacement vertical du panneau par rapport au panneau adjacent.According to another characteristic, the distal tongue of at least one of the male or female coupling panels has a distal wall comprising a lug or a notch capable of cooperating with a notch or a lug made on a proximal wall that the groove has. of the corresponding female or male coupling means of an adjacent panel, to form a stopper, preventing vertical displacement of the panel relative to the adjacent panel.

Pour réduire l'effort de clippage, la languette distale flexible des moyens d'accouplement femelles comporte une partie chanfreinée destinée à former un angle compris entre 2° et 20° par rapport au plan principal du panneau, permettant de créer une déformation de la languette distale flexible de sorte qu'il est plus aisé d'assembler deux panneaux adjacents entre eux.To reduce the clipping force, the flexible distal tongue of the female coupling means comprises a chamfered part intended to form an angle of between 2° and 20° with respect to the main plane of the panel, making it possible to create a deformation of the tongue flexible distal so that it is easier to assemble two adjacent panels together.

Le panneau divulgué dans cet art antérieur présente de bonnes résistances au désassemblage vertical, mais peut largement être amélioré en termes de résistance au désassemblage horizontal. La solution mise en oeuvre pour pallier cet inconvénient, et résister ainsi au passage de charges lourdes, tel qu'au passage de chariots élévateurs, est de coller le panneau sur la surface à revêtir. Cette solution n'est pas appropriée car la pose en devient longue et complexe.The panel disclosed in this prior art has good resistances to vertical disassembly, but can be greatly improved in terms of resistance to horizontal disassembly. The solution implemented to overcome this drawback, and thus resist the passage of heavy loads, such as the passage of forklifts, is to glue the panel to the surface to be coated. This solution is not appropriate because the installation becomes long and complex.

Il est également connu de l'art antérieur le document EP1350904 , qui décrit un panneau pour la réalisation d'un revêtement comprenant des moyens d'accouplement mâles femelles, les moyens d'accouplement mâles étant constitués de deux tenons coopérant avec deux gorges. L'un des tenons présente un ergot coopérant avec une encoche. Le tenon des moyens d'accouplement mâles disposé du côté intérieur au panneau présente une forme permettant d'éviter un désassemblage horizontal, notamment une forme tronconique.It is also known from the prior art the document EP1350904 , which describes a panel for producing a covering comprising male-female coupling means, the male coupling means being made up of two tenons cooperating with two grooves. One of the tenons has a lug cooperating with a notch. The tenon of the male coupling means arranged on the interior side of the panel has a shape making it possible to avoid horizontal disassembly, in particular a frustoconical shape.

Outre la complexité du profil des moyens d'accouplement mâles, qui fragilise le tenon externe, l'effet de clippage dudit tenon externe peut largement être amélioré.Besides the complexity of the profile of the male coupling means, which weakens the outer tenon, the clipping effect of said outer tenon can be greatly improved.

Il est également connu un assemblage entre deux panneaux adjacents par l'intermédiaire de formes complémentaires en queue d'aronde, ce qui permet de maximiser les surfaces d'appui entre les moyens d'accouplement complémentaires et donc la résistance au désassemblage horizontal.An assembly between two adjacent panels by means of complementary dovetail shapes is also known, which makes it possible to maximize the bearing surfaces between the complementary coupling means and therefore the resistance to horizontal disassembly.

Cependant, le procédé de fabrication des moyens d'accouplement complémentaires en queue d'aronde est lent, car réalisé par découpage à l'emporte-pièce. Par ailleurs, les moyens d'accouplement complémentaires sont visibles en surface du panneau, ce qui nuit à l'esthétique générale du revêtement de sol.However, the manufacturing process of complementary dovetail coupling means is slow, since it is made by cutting with a punch. Furthermore, the complementary coupling means are visible on the surface of the panel, which is detrimental to the general aesthetics of the floor covering.

Il est également connu le document WO2012136021 .It is also known the document WO2012136021 .

EXPOSE DE L'INVENTIONDISCLOSURE OF THE INVENTION

L'un des buts de l'invention est donc de remédier aux inconvénients précités en proposant un panneau à assemblage vertical pour la réalisation d'un revêtement, qui présente une résistance au désassemblage horizontal optimale, notamment pour résister aux passages de charges lourdes, tout en présentant un bon effet de clippage, ainsi qu'une esthétique satisfaisante.One of the aims of the invention is therefore to remedy the aforementioned drawbacks by proposing a panel with vertical assembly for the production of a covering, which has an optimal resistance to horizontal disassembly, in particular to resist the passage of heavy loads, while while presenting a good clipping effect, as well as satisfactory aesthetics.

À cet effet, il a été mis au point un panneau selon la revendication 1, ayant une forme de lame ou de dalle, réalisé, de préférence, dans une matière plastique pour la réalisation d'un revêtement de sol, de mur ou éventuellement de plafond. Le panneau comprend deux paires de côtés opposés définissant quatre bords, dont deux bords comprennent des moyens d'accouplement mâles, et deux bords comprenant des moyens d'accouplement femelles complémentaires. La cinématique d'assemblage de deux panneaux adjacents est verticale.To this end, a panel has been developed according to claim 1, having the shape of a blade or a slab, preferably made of a plastic material for the production of a floor covering, a wall covering or possibly a ceiling. The panel includes two pairs of opposing sides defining four edges, two edges of which include male coupling means, and two edges including complementary female coupling means. The assembly kinematics of two adjacent panels is vertical.

Selon l'invention :

  • les moyens d'accouplement mâles comprennent deux rainures parallèles s'étendant le long du bord et débouchant sur une face inférieure du panneau, de manière à définir une rainure interne mâle, une rainure externe mâle, un tenon interne mâle, et un tenon externe mâle ;
  • les moyens d'accouplement femelles comprennent deux rainures parallèles s'étendant le long du bord et débouchant sur une face supérieure du panneau, de manière à définir une rainure interne femelle, une rainure externe femelle, un tenon interne femelle, et un tenon externe femelle ;
  • les moyens d'accouplement mâles comprennent deux ergots et/ou encoches et les moyens d'accouplement femelles comprennent deux encoches et/ou ergots complémentaires formant, après assemblage de deux panneaux adjacents, des butées d'arrêt à l'encontre d'un déplacement vertical entre deux panneaux adjacents assemblés ;
  • les tenons mâles et femelles sont inclinés vers l'extérieur du panneau.
According to the invention:
  • the male coupling means comprise two parallel grooves extending along the edge and opening on an underside of the panel, so as to define an internal male groove, an external male groove, an internal male tenon, and an external male tenon ;
  • the female coupling means comprise two parallel grooves extending along the edge and opening onto an upper face of the panel, so as to define an internal female groove, an external female groove, an internal female tenon, and an external female tenon ;
  • the male coupling means comprise two lugs and/or notches and the female coupling means comprise two complementary notches and/or lugs forming, after assembly of two adjacent panels, stops against movement vertical between two adjacent assembled panels;
  • the male and female studs are angled outward from the panel.

Ainsi, la présence des deux tenons au niveau des moyens d'accouplement mâles et femelles améliorent significativement l'effort nécessaire pour le désassemblage horizontal de deux panneaux adjacents assemblés. Par ailleurs, les deux paires d'ergots/encoches permettent de conserver de bonnes résistances au désassemblage vertical.Thus, the presence of the two tenons at the level of the male and female coupling means significantly improves the force required for the horizontal disassembly of two adjacent assembled panels. Furthermore, the two pairs of lugs/notches make it possible to maintain good resistance to vertical disassembly.

Par ailleurs, les rainures mâles et femelles présentent des parois externes destinées à être en contact deux à deux après assemblage de deux panneaux adjacents pour améliorer la résistance au désassemblage horizontal des deux panneaux.Furthermore, the male and female grooves have outer walls intended to be in contact two by two after assembly of two adjacent panels to improve the resistance to horizontal disassembly of the two panels.

De préférence, le tenon externe femelle comporte une partie chanfreinée au niveau de la face inférieure du panneau et formant un angle compris entre 2° et 20° par rapport à la face inférieure du panneau. La partie chanfreinée autorise l'abaissement du tenon externe femelle lors de l'assemblage de deux panneaux adjacents pour venir, par déformation, en contact avec le sol et procurer ainsi une réduction de l'effort d'assemblage.Preferably, the female outer tenon has a chamfered part at the underside of the panel and forming an angle of between 2° and 20° with respect to the underside of the panel. The chamfered part allows the lowering of the female outer tenon when assembling two adjacent panels to come, by deformation, into contact with the ground and thus provide a reduction in the assembly effort.

Afin d'équilibrer les contraintes dans l'épaisseur du panneau pendant un effort de désassemblage horizontal, les tenons externes mâles et femelles présentent des épaisseurs inférieures ou égales aux épaisseurs des tenons internes mâles et femelles. En particulier, l'épaisseur plus importante des tenons internes permet d'équilibrer les deux côtés des moyens d'assemblage pour éviter le désassemblage.In order to balance the stresses in the thickness of the panel during a horizontal disassembly force, the external male and female tenons have thicknesses less than or equal to the thicknesses of the internal male and female tenons. In particular, the greater thickness of the internal tenons makes it possible to balance the two sides of the assembly means to avoid disassembly.

Les tenons mâles et femelles sont inclinés vers l'extérieur du panneau afin de simplifier l'usinage des moyens d'accouplement mâles et femelles.The male and female tenons are inclined towards the outside of the panel in order to simplify the machining of the means male and female mating.

Par ailleurs, cette caractéristique permet de faciliter l'assemblage de deux panneaux entre eux car les rainures s'ouvrent plus facilement à l'insertion des tenons.Furthermore, this characteristic facilitates the assembly of two panels together because the grooves open more easily when the tenons are inserted.

De préférence, les tenons mâles et/ou femelles sont inclinés selon un même angle, afin de faciliter l'usinage, et sont inclinés par exemple selon un angle compris entre 1° et 45°, et de préférence comprise entre 5° et 15°.Preferably, the male and/or female studs are inclined at the same angle, in order to facilitate machining, and are inclined, for example, at an angle of between 1° and 45°, and preferably of between 5° and 15° .

Selon des formes de réalisation différentes, les ergots ou encoches sont ménagés sur une paroi externe du tenon externe mâle et/ou femelle, et de manière complémentaire sur une paroi interne de la rainure interne femelle et/ou mâle.According to different embodiments, the lugs or notches are formed on an outer wall of the male and/or female outer tenon, and in a complementary manner on an inner wall of the female and/or male inner groove.

Alternativement ou en combinaison, les ergots ou encoches sont ménagés sur une paroi externe du tenon interne mâle, et de manière complémentaire les encoches ou ergots sont ménagés sur une paroi externe du tenon interne femelle.Alternatively or in combination, the lugs or notches are formed on an outer wall of the internal male tenon, and in a complementary manner the notches or lugs are formed on an outer wall of the internal female tenon.

DESCRIPTION SOMMAIRE DES FIGURESBRIEF DESCRIPTION OF FIGURES

D'autres avantages et caractéristiques ressortiront mieux de la description qui va suivre, de plusieurs variantes d'exécution, données à titre d'exemples non limitatifs, du panneau selon l'invention, à partir des dessins annexés dans lesquels :

  • [Fig 1] : -la figure 1 est une représentation schématique de deux panneaux selon l'invention, avec des moyens d'accouplement mâles sur deux côtés adjacents, et des moyens d'accouplement femelles sur deux côtés adjacents opposés ;
  • [Fig 2] : - la figure 2 est une représentation schématique de deux panneaux selon l'invention, avec des moyens d'accouplement mâles sur deux côtés opposés, et des moyens d'accouplement femelles sur deux côtés adjacents opposés adjacents ;
  • [Fig.3] : - la figure 3 est une vue partielle en coupe transversale d'une première forme de réalisation des moyens d'accouplement mâles et femelles d'un même panneau ;
  • [Fig 4] : -la figure 4 est une vue partielle en coupe transversale d'une seconde forme de réalisation des moyens d'accouplement mâles et femelles d'un même panneau ;
  • [Fig 5] : -la figure 5 est une vue partielle en coupe transversale de deux panneaux selon la seconde forme de réalisation des moyens d'accouplement mâles et femelles illustrée à la figure 4, les deux panneaux étant assemblés.
Other advantages and characteristics will emerge better from the description which follows, of several variant embodiments, given by way of non-limiting examples, of the panel according to the invention, from the appended drawings in which:
  • [ Fig 1 ] : -there figure 1 is a schematic representation of two panels according to the invention, with male coupling means on two adjacent sides, and female coupling means on two opposite adjacent sides;
  • [ Fig 2 ] : - there picture 2 is a schematic representation of two panels according to the invention, with male coupling means on two opposite sides, and female coupling means on two adjacent opposite sides;
  • [ Fig.3 ] : - there picture 3 is a partial cross-sectional view of a first embodiment of the male and female coupling means of the same panel;
  • [ Fig 4 ] : -there figure 4 is a partial cross-sectional view of a second embodiment of the male and female coupling means of the same panel;
  • [ Fig.5 ] : -there figure 5 is a partial cross-sectional view of two panels according to the second embodiment of the male and female coupling means illustrated in figure 4 , the two panels being assembled.

DESCRIPTION DETAILLEE DE L'INVENTIONDETAILED DESCRIPTION OF THE INVENTION

En référence aux figures 1 à 5, l'invention concerne un panneau (1) pour la réalisation d'un revêtement, par exemple de sol, de mur ou éventuellement de plafond.With reference to figures 1 to 5 , the invention relates to a panel (1) for producing a covering, for example of a floor, a wall or possibly a ceiling.

Dans une application particulière, le panneau (1) selon l'invention est utilisé pour réaliser des revêtements de sol et est avantageux en ce qu'il présente une résistance au désassemblage horizontal optimale, c'est-à-dire par exemple supérieure à 660N/10cm, lui permettant notamment de résister au passage de charges lourdes, tels qu'aux passages de chariots élévateurs.In a particular application, the panel (1) according to the invention is used to produce floor coverings and is advantageous in that it has an optimum resistance to horizontal disassembly, that is to say for example greater than 660N /10cm, allowing it in particular to resist the passage of heavy loads, such as the passage of forklifts.

Le panneau (1) de sol selon l'invention est réalisé, de préférence, dans une matière plastique, tel que du polychlorure de vinyle, par exemple plastifié, et comportant éventuellement une charge minérale. Toutefois, il est bien évident que le panneau (1) selon l'invention peut être obtenu dans toute matière plastique appropriée.The floor panel (1) according to the invention is preferably made of a plastic material, such as polyvinyl chloride, for example plasticized, and optionally comprising a mineral filler. However, it is obvious that the panel (1) according to the invention can be obtained in any suitable plastic material.

Selon une forme de réalisation particulière, le panneau selon l'invention est résilient, par exemple réalisé à partir de polychlorure de vinyle plastifié ou rigide.According to a particular embodiment, the panel according to the invention is resilient, for example made from plasticized or rigid polyvinyl chloride.

De préférence, le panneau présente un noyau lié à une couche décorative constituée d'un film décor lié à une couche de surface transparente.Preferably, the panel has a core bonded to a decorative layer consisting of a decorative film bonded to a transparent surface layer.

Le noyau peut être monocouche ou multicouche, et réalisé par exemple à partir de matière plastique telle que du polychlorure de vinyle, du polypropylène, du polyuréthane, du polyuréthane thermoplastique, du polyéthylène, du polyéthylène téréphtalate, ou tout autre matière plastique appropriée, et comprenant éventuellement des charges sous forme de fibres, copeaux, poussières ou sciure de bois et/ou des charges minérales, par exemple craie, chaux, talc, et un ou plusieurs plastifiants afin de définir la rigidité du noyau.The core can be monolayer or multilayer, and made for example from plastic material such as polyvinyl chloride, polypropylene, polyurethane, thermoplastic polyurethane, polyethylene, polyethylene terephthalate, or any other suitable plastic material, and comprising possibly fillers in the form of fibres, shavings, dust or sawdust and/or mineral fillers, for example chalk, lime, talc, and one or more plasticizers in order to define the rigidity of the core.

Le noyau, ou une couche du noyau dans le cas d'un noyau multicouche, peut éventuellement être à base d'urée formol ou de mélamine formol et de bois, par exemple des couches de fibres de densité moyenne (MDF) ou de fibres de densité Haute (HDF). Chaque couche peut également être une couche de bois stratifié, de bois composite (WPC « wood plastic composite » en langue anglaise).The core, or a layer of the core in the case of a multi-layered core, may optionally be based on urea formalin or melamine formalin and wood, for example layers of medium density fiberboard (MDF) or fiberglass. High Density (HDF). Each layer can also be a layer of laminated wood, wood composite (WPC “wood plastic composite” in English).

Chaque couche peut être compacte ou moussée. A titre d'exemple, le noyau peut être réalisé avec une couche moussée en polychlorure de vinyle rigide intercalée entre deux couches de polychlorure de vinyle rigide compactes.Each layer can be compact or foamed. By way of example, the core can be made with a foamed layer of rigid polyvinyl chloride sandwiched between two layers of compact rigid polyvinyl chloride.

D'une manière connue, et en référence aux figures 1 et 2, le panneau (1) comprend une forme rectangulaire ou carrée et comprend deux paires de côtés opposés définissant quatre bords. Deux bords du panneau (1), adjacents (Fig. 1) ou opposés (Fig. 2), comprennent des moyens d'accouplement mâles (2), tandis que les deux autres bords comprennent des moyens d'accouplement femelles (3) complémentaires.In a known manner, and with reference to figure 1 And 2 , the panel (1) comprises a rectangular or square shape and comprises two pairs of opposite sides defining four edges. Two edges of the panel (1), adjacent ( Fig. 1 ) or opposite ( Fig. 2 ), comprise male coupling means (2), while the other two edges comprise complementary female coupling means (3).

En référence à la figure 5, les moyens d'accouplement mâles (2) et femelles (3) permettent d'assembler, selon une cinématique verticale, deux panneaux (1) adjacents entre eux en vue de la réalisation du revêtement. Après assemblage, les arêtes supérieures et en regard de deux panneaux (1) sont de préférence en contact pour une esthétique optimale.With reference to the figure 5 , the male (2) and female (3) coupling means make it possible to assemble, according to a vertical kinematics, two panels (1) adjacent to each other with a view to producing the coating. After assembly, the upper and facing edges of two panels (1) are preferably in contact for optimal aesthetics.

Selon l'invention et en référence aux figures 3 à 5, les moyens d'accouplement mâles (2) comprennent deux rainures parallèles s'étendant le long du bord et débouchant sur une face inférieure du panneau (1), de manière à définir une rainure interne mâle (2a), une rainure externe mâle (2b), un tenon interne mâle (2c), et un tenon externe mâle (2d). Par « interne », on entend du côté du corps du panneau (1), vers l'intérieur, et par « externe » on entend du côté de l'extérieur du panneau (1).According to the invention and with reference to figures 3 to 5 , the male coupling means (2) comprise two parallel grooves extending along the edge and opening onto an underside of the panel (1), so as to define an internal male groove (2a), an external male groove ( 2b), a male internal tenon (2c), and an external male tenon (2d). By “internal” is meant the side of the body of the panel (1), inwards, and by “external” is meant the side of the exterior of the panel (1).

De la même manière, les moyens d'accouplement femelles (3) sont complémentaires et comprennent également deux rainures parallèles s'étendant le long du bord et débouchant sur une face supérieure du panneau (1), de manière à définir une rainure interne femelle (3a), une rainure externe femelle (3b), un tenon interne femelle (3c), et un tenon externe femelle (3d).In the same way, the female coupling means (3) are complementary and also comprise two parallel grooves extending along the edge and opening onto an upper face of the panel (1), so as to define a female inner groove (3a), a female outer groove (3b), a female inner stud (3c), and a female outer stud (3d).

Les tenons mâles (2c, 2d) et femelles (3c, 3d) comprennent des sections transversales sensiblement rectangulaires, et sont souples et déformables élastiquement pour permettre leur engagement dans les rainures femelles (3a, 3b) et mâles (2a, 2b) correspondantes.The male (2c, 2d) and female (3c, 3d) tenons comprise substantially rectangular cross-sections, and are flexible and elastically deformable to allow their engagement in the corresponding female (3a, 3b) and male (2a, 2b) grooves.

De ce qui précède et en référence à la figure 5, lors de l'assemblage de deux panneaux (1) entre eux, les moyens d'accouplement mâles (2) d'un premier panneau (1) sont destinés à venir en engagement avec les moyens d'accouplement femelles (3) d'un second panneau (1), notamment selon une cinématique verticale.From the foregoing and with reference to the figure 5 , when two panels (1) are assembled together, the male coupling means (2) of a first panel (1) are intended to come into engagement with the female coupling means (3) of a second panel (1), in particular according to a vertical kinematics.

La présence des deux tenons au niveau des moyens d'accouplement mâles (2) et femelles (3) permet d'améliorer significativement l'effort nécessaire pour le désassemblage horizontal de deux panneaux (1). Par désassemblage horizontal, on entend l'exercice d'une force de traction au niveau de chacun des panneaux (1), parallèle au plan défini par les panneaux (1), en vue de les écarter l'un de l'autre. Une telle force de traction est exercée par exemple, pour un revêtement de sol, lorsque des charges lourdes circulent sur deux panneaux (1) adjacents, au niveau de la frontière entre lesdits deux panneaux (1), par exemple lors du passage d'un chariot élévateur, et pour un revêtement mural, cette force est exercée notamment par gravité.The presence of the two tenons at the level of the male (2) and female (3) coupling means makes it possible to significantly improve the force required for the horizontal disassembly of two panels (1). By horizontal disassembly is meant the exercise of a tensile force at the level of each of the panels (1), parallel to the plane defined by the panels (1), with a view to separating them from each other. Such a tensile force is exerted for example, for a floor covering, when heavy loads circulate on two adjacent panels (1), at the level of the border between said two panels (1), for example during the passage of a forklift, and for a wall covering, this force is exerted in particular by gravity.

Afin d'améliorer davantage la résistance au désassemblage horizontal de deux panneaux (1) et en référence à la figure 5, les rainures mâles (2a, 2b) et femelles (3a, 3b) présentent chacune des parois externes, c'est-à-dire positionnées, non pas du côté du corps du panneau (1), mais du côté de l'extérieur du panneau (1), destinées à être en contact deux à deux, après assemblage des deux panneaux (1). Pour obtenir le contact deux à deux, les rainures et tenons présentent des largeurs et/ou inclinaisons appropriées. A titre d'exemple, les tenons et rainures présentent des largeurs de l'ordre de 2 mm, et sont inclinés de 10° par rapport à la verticale et vers l'extérieur du panneau. Plus précisément, le panneau illustré à la figure 4 présente un tenon externe femelle (3d) d'une largeur de 2,02 mm, un tenon interne femelle (3c) d'une largeur de 1,95 mm, une rainure interne mâle (2a) d'une largeur de 2 mm, et une rainure externe mâle (2b) d'une largeur de 1,98 mm.In order to further improve the resistance to horizontal disassembly of two panels (1) and with reference to the figure 5 , the male (2a, 2b) and female (3a, 3b) grooves each have external walls, that is to say positioned, not on the side of the body of the panel (1), but on the outside side of the panel (1), intended to be in contact two by two, after assembly of the two panels (1). To obtain contact two by two, the grooves and studs have appropriate widths and/or inclinations. By way of example, the tenons and grooves have widths of the order of 2 mm, and are inclined by 10° with respect to the vertical and towards the outside of the panel. More specifically, the panel illustrated in figure 4 has a female outer stud (3d) with a width of 2.02 mm, a female inner stud (3c) with a width of 1.95 mm, a groove internal male groove (2a) with a width of 2 mm, and an external male groove (2b) with a width of 1.98 mm.

Le contact deux à deux signifie que les parois externes des rainures mâles (2a, 2b) sont en contact avec les parois externes des rainures femelles (3a, 3b). En pratique, après assemblage ces parois en contact sont parallèles entre elles. Après assemblage, et de façon préférentielle, au moins un tenon mâle (2c, 2d) est en contact avec le fond de la rainure femelle (3b, 3a) correspondante afin d'avoir un appui vertical. Par ailleurs, après assemblage, il subsiste de préférence un jeu de quelques dixièmes de millimètres entre la paroi verticale externe du tenon externe femelle (3d), située sous l'encoche (5), avec la paroi verticale en regard de la rainure interne mâle (2a), située sous l'ergot (4). Cette caractéristique permet de faciliter l'assemblage.Pairwise contact means that the outer walls of the male grooves (2a, 2b) are in contact with the outer walls of the female grooves (3a, 3b). In practice, after assembly these walls in contact are parallel to each other. After assembly, and preferably, at least one male stud (2c, 2d) is in contact with the bottom of the corresponding female groove (3b, 3a) in order to have vertical support. Furthermore, after assembly, there preferably remains a clearance of a few tenths of a millimeter between the external vertical wall of the female external tenon (3d), located under the notch (5), with the vertical wall facing the internal male groove (2a), located under the lug (4). This feature facilitates assembly.

Toujours selon la figure 4, les parois verticale externe et interne du tenon interne femelle (3c) ainsi que la paroi verticale interne du tenon vertical externe (3d) sont inclinées vers l'extérieur du panneau alors que la paroi verticale externe du tenon vertical externe (3d) est inclinée vers l'intérieur du panneau, par exemple entre 1 et 5°, préférentiellement de 3°. Cette combinaison d'inclinaisons permet de faciliter l'assemblage du tenon externe femelle (3d) et de la rainure interne mâle (2a).Always according to figure 4 , the external and internal vertical walls of the female internal tenon (3c) as well as the internal vertical wall of the external vertical tenon (3d) are inclined towards the outside of the panel while the external vertical wall of the external vertical tenon (3d) is inclined towards the inside of the panel, for example between 1 and 5°, preferably 3°. This combination of inclinations makes it easier to assemble the female outer tenon (3d) and the male inner groove (2a).

L'assemblage sera d'autant plus simple que les angles d'inclinaisons des parois verticales tenon interne (3c) ainsi que les paroi verticale interne du tenon externe (3d) seront proches de la verticale, au détriment de la résistance au déclipsage vertical. De façon plus préférentielle, ces trois parois sont parallèles entre elles afin de limiter la déformation des rainures lors de l'assemblage. De façon préférentielle, les parois des rainures correspondantes présentent le même angle d'inclinaison.The assembly will be all the more simple as the angles of inclination of the vertical walls internal tenon (3c) as well as the internal vertical wall of the external tenon (3d) will be close to the vertical, to the detriment of the resistance to vertical unclipping. More preferably, these three walls are parallel to each other in order to limit the deformation of the grooves during assembly. Preferably, the walls of the corresponding grooves have the same angle of inclination.

Dans la configuration représentée selon la figure 4, les parois verticale externe et interne du tenon interne femelle (3c) ainsi que la paroi verticale interne du tenon vertical externe (3d) peuvent ainsi être parallèles et inclinée de 3° à 10°, préférentiellement de 5° vers l'extérieur du panneau. Ceci est particulièrement avantageux si le matériau utilisé pour la réalisation du noyau du panneau n'est pas suffisamment flexible pour que les rainures et tenons se déforment de manière élastique lors de l'assemblage des panneaux.In the configuration shown according to figure 4 , the external and internal vertical walls of the female internal tenon (3c) as well as the internal vertical wall of the external vertical tenon (3d) can thus be parallel and inclined by 3° to 10°, preferably by 5° towards the outside of the panel . This is particularly advantageous if the material used for making the core of the panel is not flexible enough for the grooves and tenons to deform elastically when assembling the panels.

Afin de former des butées d'arrêt à l'encontre d'un déplacement vertical entre deux panneaux (1) assemblés, et de participer à la résistance au désassemblage vertical, les moyens d'accouplement mâles (2) comprennent deux ergots (4) et/ou encoches (5), et les moyens d'accouplement femelles (3) comprennent, de manière complémentaire, deux encoches (5) et/ou ergots (4) complémentaires formant, après assemblage des deux panneaux (1), les butées d'arrêt.In order to form stops against a vertical displacement between two panels (1) assembled, and to participate in the resistance to vertical disassembly, the male coupling means (2) comprise two lugs (4) and/or notches (5), and the female coupling means (3) comprise, in a complementary manner, two complementary notches (5) and/or lugs (4) forming, after assembly of the two panels (1), the stops stop.

Ainsi, plusieurs formes de réalisation sont envisageables. Par exemple, les moyens d'accouplement mâles (2) comprennent soient deux ergots (4), soit deux encoches (5), soit un ergot (4) et une encoche (5), adaptés pour coopérer avec, de manière complémentaire, soit deux encoches (5), soit deux ergots (4), soit une encoche (5) et un ergot (4), ménagés sur les moyens d'accouplement femelles (3).Thus, several embodiments are possible. For example, the male coupling means (2) comprise either two lugs (4), or two notches (5), or a lug (4) and a notch (5), adapted to cooperate with, in a complementary manner, either two notches (5), or two lugs (4), or a notch (5) and a lug (4), provided on the female coupling means (3).

Par exemple, les ergots (4) ou encoches (5) sont ménagés sur une paroi externe du tenon externe mâle (2d) et/ou femelle (3d), et de manière complémentaire sur une paroi interne de la rainure interne femelle (3a) et/ou mâle (2a).For example, the lugs (4) or notches (5) are made on an outer wall of the male (2d) and/or female (3d) outer tenon, and in a complementary manner on an inner wall of the female inner groove (3a) and/or male (2a).

Par ailleurs, en combinaison, les ergots (4) ou encoches (5) sont, par exemple, ménagés sur une paroi externe du tenon interne mâle (2c), et de manière complémentaire les encoches (5) ou ergots (4) sont ménagés sur une paroi externe du tenon interne femelle (3c).Furthermore, in combination, the lugs (4) or notches (5) are, for example, formed on an outer wall of the internal male tenon (2c), and in a complementary manner the notches (5) or lugs (4) are formed on an outer wall of the internal female tenon (3c).

Ainsi, selon une première forme de réalisation illustrée à la figure 3, les moyens d'accouplement mâles (2) comprennent un ergot (4) ménagé sur la paroi externe du tenon interne mâle (2c), et un ergot (4) ménagé sur la paroi externe du tenon externe mâle (2d) et, de manière complémentaire, les moyens d'accouplement femelles (3) comprennent une encoche (5) ménagée sur une paroi externe du tenon interne femelle (3c), et une encoche (5) ménagée sur une paroi interne de la rainure interne femelle (3a).Thus, according to a first embodiment illustrated in picture 3 , the male coupling means (2) comprise a lug (4) formed on the external wall of the internal male tenon (2c), and a lug (4) formed on the external wall of the male external tenon (2d) and, in a complementary manner, the female coupling means (3) comprise a notch (5) provided on an outer wall of the internal female tenon (3c), and a notch (5) provided on an internal wall of the internal female groove (3a) .

Selon une seconde forme de réalisation illustrée à la figure 4, les moyens d'accouplement mâles (2) comprennent un ergot (4) ménagé sur la paroi externe du tenon externe mâle (2d), et un ergot (4) ménagé sur la paroi interne de la rainure interne mâle (2a) et, de manière complémentaire, les moyens d'accouplement femelles (3) comprennent une encoche (5) ménagée sur une paroi interne de la rainure interne femelle (3a), et une encoche (5) ménagée sur une paroi externe du tenon externe femelle (3d).According to a second embodiment illustrated in figure 4 , the male coupling means (2) comprise a lug (4) made on the outer wall of the male outer tenon (2d), and a lug (4) made on the inner wall of the male inner groove (2a) and, in a complementary manner, the female coupling means (3) comprise a notch (5) formed on an internal wall of the internal female groove (3a), and a notch (5) formed on an external wall of the external female stud (3d).

Bien entendu, d'autres formes de réalisation peuvent être envisagées avec différentes combinaison d'encoches (5)/ergots (4), sans sortir du cadre de 1 invention selon les revendications jointes.Of course, other embodiments can be envisaged with different combinations of notches (5)/lugs (4), without departing from the scope of the invention according to the appended claims.

Selon une autre caractéristique de l'invention, le tenon externe femelle (3d) comporte une partie chanfreinée (6) au niveau de la face inférieure du panneau (1) et formant un angle compris entre 2° et 20° par rapport à la face inférieure du panneau (1). Ainsi, lors de l'assemblage des deux panneaux (1) adjacents, la partie chanfreinée (6) autorise l'abaissement du tenon externe femelle (3d) pour venir, par déformation, en contact avec le sol, et procurer ainsi une réduction de l'effort d'assemblage. La partie chanfreinée (6) peut s'étendre sous le tenon externe femelle (3d), voire sous la rainure externe femelle (3b), voire jusqu'à la rainure interne femelle (3a), et ceci afin de faciliter l'assemblage en flexibilisant l'ensemble.According to another characteristic of the invention, the female external tenon (3d) comprises a chamfered part (6) at the level of the lower face of the panel (1) and forming an angle comprised between 2° and 20° with respect to the face bottom of the panel (1). Thus, when assembling the two adjacent panels (1), the chamfered part (6) allows the lowering of the female outer tenon (3d) to come, by deformation, into contact with the ground, and thus provide a reduction in assembly effort. The chamfered part (6) can extend under the female outer tenon (3d), or even under the female outer groove (3b), or even up to the female inner groove (3a), and this in order to facilitate assembly by making the whole thing more flexible.

Par ailleurs, la face supérieure du panneau (1) peut également présenter des chanfreins au niveau du tenon externe mâle (2) et de la rainure interne femelle (3a) afin de participer à l'esthétique générale des panneaux (1), après assemblage. Chaque chanfrein forme un angle compris entre 2° et 20° par rapport à la face supérieure du panneau (1). L'interface entre les deux panneaux assemblés forme ainsi une rainure en forme de V, voir figure 5.Furthermore, the upper face of the panel (1) may also have chamfers at the level of the external male tenon (2) and of the internal female groove (3a) in order to participate in the general aesthetics of the panels (1), after assembly . Each chamfer forms an angle of between 2° and 20° with respect to the upper face of the panel (1). The interface between the two assembled panels thus forms a V-shaped groove, see figure 5 .

Dans un but de faciliter l'assemblage de deux panneaux (1) adjacents, et notamment l'engagement des moyens d'accouplement mâles (2) à l'intérieur des moyens d'accouplement femelles (3), les tenons mâles (2c, 2d) et femelles (3c, 3d) sont inclinés vers l'extérieur du panneau (1). Cette caractéristique permet également de faciliter la fabrication, et en particulier l'usinage des moyens d'accouplement mâles (2) et femelles (3).In order to facilitate the assembly of two adjacent panels (1), and in particular the engagement of the male coupling means (2) inside the female coupling means (3), the male tenons (2c, 2d) and females (3c, 3d) are inclined towards the outside of the panel (1). This characteristic also makes it possible to facilitate the manufacture, and in particular the machining of the male (2) and female (3) coupling means.

Selon des formes de réalisation différentes, les tenons mâles (2c, 2d) sont inclinés selon un même angle, par exemple compris entre 1 et 45°, et de préférence compris entre 5 et 15°. De la même manière, et selon une forme de réalisation particulière, les tenons femelles (3c, 3d) sont inclinés selon un même angle, par exemple également compris entre un 1 et 45°, et de préférence compris entre 5 et 15°. Enfin, selon une forme de réalisation particulière, les tenons mâles (2c, 2d) sont inclinés selon un même angle que les tenons femelles (3c, 3d). Sur les figures 3 et 4, l'inclinaison des tenons mâles (2c, 2d) et femelles (3c, 3d) est de 10°.According to different embodiments, the male studs (2c, 2d) are inclined at the same angle, for example between 1 and 45°, and preferably between 5 and 15°. In the same way, and according to a particular embodiment, the female studs (3c, 3d) are inclined at the same angle, for example also between 1 and 45°, and preferably between 5 and 15°. Finally, according to a particular embodiment, the male studs (2c, 2d) are inclined at the same angle as the female studs (3c, 3d). On the figure 3 And 4 , the inclination of the male (2c, 2d) and female (3c, 3d) tenons is 10°.

Toujours dans le but de participer à la résistance au désassemblage horizontal, et pour équilibrer également les contraintes dans l'épaisseur du panneau (1) lors d'un tel effort de désassemblage, les tenons externes mâles (2d) et femelles (3d) présentent des épaisseurs inférieures ou égales aux épaisseurs des tenons internes mâles (2c) et femelles (3c). En d'autres termes, les tenons internes (2c, 3c) sont plus épais que les tenons externes (2d, 3d). Par épaisseur, on entend la hauteur, ou la distance comprise entre la face inférieure et la face supérieure du panneau (1), au niveau desdits tenons.Always with the aim of participating in the resistance to horizontal disassembly, and also to balance the stresses in the thickness of the panel (1) during such a disassembly effort, the external male (2d) and female (3d) studs have thicknesses less than or equal to the thicknesses of the male (2c) and female (3c) internal tenons. In other words, the inner studs (2c, 3c) are thicker than the outer studs (2d, 3d). By thickness is meant the height, or the distance between the lower face and the upper face of the panel (1), at the level of said tenons.

Une autre manière de caractériser l'épaisseur ou la hauteur des tenons consiste à caractériser l'épaisseur du panneau (1) entre la face supérieure du panneau (1) et le fond des rainures mâles (2a, 2b) pour les moyens d'accouplement mâles (2), et l'épaisseur entre la face inférieure du panneau (1) et le fond des rainures femelles (3a, 3b) pour les moyens d'accouplement femelles (3). Ainsi, pour les moyens d'accouplement femelles (3), l'épaisseur entre la face inférieure du panneau (1) et le fond de la rainure externe femelle (3b) est inférieure à l'épaisseur entre la face inférieure du panneau (1) et le fond de la rainure interne femelle (3a). De la même manière, pour les moyens d'accouplement mâles (2), l'épaisseur entre la face supérieure du panneau (1) et le fond de la rainure externe mâle (2b) est inférieure à l'épaisseur entre la face supérieure du panneau (1) et le fond de la rainure interne mâle (2a).Another way of characterizing the thickness or the height of the tenons consists in characterizing the thickness of the panel (1) between the upper face of the panel (1) and the bottom of the male grooves (2a, 2b) for the coupling means males (2), and the thickness between the underside of the panel (1) and the bottom of the female grooves (3a, 3b) for the female coupling means (3). Thus, for the female coupling means (3), the thickness between the lower face of the panel (1) and the bottom of the female external groove (3b) is less than the thickness between the lower face of the panel (1 ) and the bottom of the internal female groove (3a). In the same way, for the male coupling means (2), the thickness between the upper face of the panel (1) and the bottom of the external male groove (2b) is less than the thickness between the upper face of the panel (1) and the bottom of the internal male groove (2a).

L'invention s'applique de manière préférée à un panneau (1) présentant une épaisseur supérieure à 4 mm, et de préférence comprise entre 5 et 10 mm, voire supérieure.The invention applies preferably to a panel (1) having a thickness greater than 4 mm, and preferably between 5 and 10 mm, or even greater.

D'une manière générale, la plus courte distance ou épaisseur entre le fond des rainures mâles (2a, 2b) ou femelle (3a, 3b) et la face correspondante supérieure ou inférieure du panneau (1) est comprise entre 20% et 60 % de l'épaisseur du panneau (1). Selon un exemple particulier, l'épaisseur au niveau du fond des rainures externes (2b, 3b) est comprise entre 20% et 45% de l'épaisseur du panneau (1), et l'épaisseur au niveau du fond des rainures internes (2a, 3a) est comprise entre 20 et 60% de l'épaisseur du panneau (1).In general, the shortest distance or thickness between the bottom of the male (2a, 2b) or female (3a, 3b) grooves and the upper or lower corresponding face of the panel (1) is between 20% and 60% the thickness of the panel (1). According to a particular example, the thickness at the bottom of the external grooves (2b, 3b) is between 20% and 45% of the thickness of the panel (1), and the thickness at the bottom of the internal grooves ( 2a, 3a) is between 20 and 60% of the thickness of the panel (1).

À titre d'exemple, pour un panneau (1) comprenant une épaisseur de 6 mm et des moyens d'accouplement tels que représentés à la figure 3, l'épaisseur au niveau du fond de la rainure externe femelle (3b) est de 1,85 mm, tandis que l'épaisseur au niveau du fond de la rainure interne femelle (3a) est de 3,08 mm. L'épaisseur au niveau du fond de la rainure externe mâle (2b) est de 1,4 mm, tandis que l'épaisseur au niveau du fond de la rainure interne mâle (2a) est de 3,08 mm.By way of example, for a panel (1) comprising a thickness of 6 mm and coupling means as shown in picture 3 , the thickness at the bottom of the female outer groove (3b) is 1.85 mm, while the thickness at the bottom of the female inner groove (3a) is 3.08 mm. The thickness at the bottom of the male outer groove (2b) is 1.4mm, while the thickness at the bottom of the male inner groove (2a) is 3.08mm.

Toujours à titre d'exemple, pour un panneau (1) comprenant une épaisseur de 6 mm et des moyens d'accouplement tels que représentés à la figure 4, l'épaisseur au niveau du fond de la rainure externe femelle (3b) de 2,37 mm, tandis que l'épaisseur au niveau du fond de la rainure interne femelle (3a) est de 3,11 mm. L'épaisseur au niveau du fond de la rainure externe mâle (2b) est de 2,34 mm, tandis que l'épaisseur au niveau du fond de la rainure interne mâle (2a) est de 2,66 mm.Still by way of example, for a panel (1) comprising a thickness of 6 mm and coupling means as shown in figure 4 , the thickness at the bottom of the female outer groove (3b) is 2.37 mm, while the thickness at the bottom of the female inner groove (3a) is 3.11 mm. The thickness at the bottom of the male outer groove (2b) is 2.34mm, while the thickness at the bottom of the male inner groove (2a) is 2.66mm.

Selon une forme de réalisation particulière, les épaisseurs des moyens d'accouplement mâles (2) au niveau des fonds des rainures mâles (2a, 2b) sont égales aux épaisseurs des moyens d'accouplement femelles (3) au niveau des fonds des rainures femelles (3a, 3b).According to a particular embodiment, the thicknesses of the male coupling means (2) at the level of the bottoms of the male grooves (2a, 2b) are equal to the thicknesses of the female coupling means (3) at the level of the bottoms of the female grooves (3a, 3b).

Des tests de tenue ont été réalisés avec des moyens d'accouplement mâles (2) et femelles (3) comprenant des épaisseurs de 1,4 mm au niveau des fonds des rainures externes (2b, 3b), et des épaisseurs de 2,8 mm au niveau des fonds des rainures internes (2a, 3a). Une résistance au désassemblage verticale de 1000N/10cm, et une résistance au désassemblage horizontal de 670N/10cm, ont été mesurées. Les propriétés mécaniques de désassemblage horizontal et vertical sont déterminées selon la norme ISO24344 sur un banc de traction type Shimadzu Autograph AGS-X, sur des échantillons de 10 cm par 10 cm, à une vitesse de 10 mm/min.Strength tests were carried out with male (2) and female (3) coupling means comprising thicknesses of 1.4 mm at the bottoms of the external grooves (2b, 3b), and thicknesses of 2.8 mm at the bottoms of the internal grooves (2a, 3a). A vertical disassembly strength of 1000N/10cm, and a horizontal disassembly strength of 670N/10cm, were measured. The mechanical properties of horizontal and vertical disassembly are determined according to the ISO24344 standard on a Shimadzu Autograph AGS-X type tensile bench, on samples of 10 cm by 10 cm, at a speed of 10 mm/min.

Pour mesurer la force de désassemblage vertical, la contrainte est appliquée perpendiculairement au plan formé par le revêtement de sol assemblé. La force retenue est celle observée lors du désassemblage complet des moyens d'assemblage.To measure the vertical disassembly force, the stress is applied perpendicular to the plane formed by the assembled flooring. The force retained is that observed during the complete disassembly of the assembly means.

Pour mesurer la force de désassemblage horizontal, la contrainte est appliquée selon le plan formé par le revêtement de sol assemblé. La force retenue est celle observée lors du désassemblage complet des moyens d'assemblage.To measure the horizontal disassembly force, the stress is applied along the plane formed by the assembled flooring. The force retained is that observed during the complete disassembly of the assembly means.

Il ressort de ce qui précède que l'invention fournit bien panneau (1) à assemblage vertical pour la réalisation d'un revêtement, qui présente une résistance au désassemblage horizontal optimale, notamment pour résister aux passages de charges lourdes, tout en présentant un bon effet de clippage, ainsi qu'une esthétique satisfaisante.It emerges from the foregoing that the invention indeed provides a panel (1) with vertical assembly for the production of a covering, which has an optimum resistance to horizontal disassembly, in particular to resist the passage of heavy loads, while having a good clipping effect, as well as satisfying aesthetics.

Claims (8)

  1. - Panel (1) having a blade or slab shape for the realization of a floor or wall covering, said panel (1) comprising two pairs of opposite sides defining four edges, with two edges comprising male coupling means (2), and two edges comprising complementary female coupling means (3), the assembly kinematics of two adjacent panels (1) being vertical,
    - the male coupling means (2) comprise two parallel grooves extending along the edge and opening onto a lower face of the panel (1), so as to define an inner male groove (2a), an outer male groove (2b), an inner male tenon (2c), and an outer male tenon (2d);
    - the female coupling means (3) comprise two parallel grooves extending along the edge and opening onto an upper face of the panel (1), so as to define an inner female groove (3a), an outer female groove (3b), an inner female tenon (3c), and an outer female tenon (3d);
    - the male coupling means (2) comprise two protrusions (4) and/or notches (5), and the female coupling means (3) comprise two complementary notches (5) and/or protrusions (4), forming, after assembly of two adjacent panels (1), stoppers against vertical displacement between two assembled adjacent panels (1); characterized in that the male tenons (2c, 2d) and female tenons (3c, 3d) are inclined outward from the panel (1).
  2. Panel (1) according to claim 1, wherein the outer female tenon (3d) has a chamfered portion (6) at the level of the lower face of the panel (1) and forming an angle ranging from 2° to 20° with respect to the lower face of the panel (1), the chamfered portion (6) allows the lowering of the outer female tenon (3d) during the assembly of two adjacent panels (1) to come, by deformation, into contact with the floor.
  3. Panel (1) according to any preceding claim, wherein the male external tenons (2d) and female external tenons (3d) have thicknesses less than or equal to the thicknesses of the male internal tenons (2c) and female internal tenons (3c).
  4. Panel (1) according to claim 1, wherein the male tenons (2c, 2d) and/or female tenons (3c, 3d) are inclined at the same angle.
  5. Panel (1) according to claim 4, wherein the male tenons (2c, 2d) and/or female tenons (3c, 3d) are inclined at an angle ranging from 1 to 45°, and preferably ranging from 5° to 15°.
  6. Panel (1) according to any preceding claim, wherein the protrusions (4) or notches (5) are formed on an outer wall of the outer male tenon (2d) and/or female tenon (3d), and complementarily on an inner wall of the inner female groove (3a) and/or male groove (2a).
  7. Panel (1) according to any preceding claim, wherein the protrusions (4) or notches (5) are formed on an outer wall of the inner male tenon (2c), and complementarily the notches (5) or protrusions (4) are formed on an outer wall of the inner female tenon (3c).
  8. Panel (1) according to any preceding claim, wherein the male grooves (2a, 2b) and female grooves (3a, 3b) have outer walls intended to come into contact with each other after assembly of two adjacent panels (1).
EP19839641.8A 2018-12-07 2019-12-02 Vertically assembled panel for the realisation of a covering Active EP3891349B1 (en)

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FR1872489A FR3089534B1 (en) 2018-12-07 2018-12-07 PANEL WITH VERTICAL ASSEMBLY FOR THE REALIZATION OF A CLADDING
PCT/FR2019/052893 WO2020115415A1 (en) 2018-12-07 2019-12-02 Panel with vertical assembly for producing a covering

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AU2018386751A1 (en) 2017-12-22 2020-08-06 Cfs Concrete Forming Systems Inc. Snap-together standoffs for restoring, repairing, reinforcing, protecting, insulating and/or cladding structures
EP3921493A4 (en) 2019-02-08 2022-11-09 CFS Concrete Forming Systems Inc. Retainers for restoring, repairing, reinforcing, protecting, insulating and/or cladding structures
FR3105280B1 (en) * 2019-12-23 2021-11-26 Gerflor Panel for the realization of a free-standing floor covering

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US11828072B2 (en) 2023-11-28
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WO2020115415A1 (en) 2020-06-11
FR3089534B1 (en) 2023-03-03
EP3891349C0 (en) 2023-08-02
US20220025656A1 (en) 2022-01-27
FR3089534A1 (en) 2020-06-12

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