EP1528172B1 - Bodenplatten aus Styropor und deren Herstellungsverfahren - Google Patents

Bodenplatten aus Styropor und deren Herstellungsverfahren Download PDF

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Publication number
EP1528172B1
EP1528172B1 EP04300749A EP04300749A EP1528172B1 EP 1528172 B1 EP1528172 B1 EP 1528172B1 EP 04300749 A EP04300749 A EP 04300749A EP 04300749 A EP04300749 A EP 04300749A EP 1528172 B1 EP1528172 B1 EP 1528172B1
Authority
EP
European Patent Office
Prior art keywords
sides
polystyrene block
sheet
metallised
flooring slab
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04300749A
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English (en)
French (fr)
Other versions
EP1528172A1 (de
Inventor
Bruno Callou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Financiere les Terres Noires
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Financiere les Terres Noires
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Publication date
Application filed by Financiere les Terres Noires filed Critical Financiere les Terres Noires
Publication of EP1528172A1 publication Critical patent/EP1528172A1/de
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Publication of EP1528172B1 publication Critical patent/EP1528172B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/26Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
    • E04B5/261Monolithic filling members
    • E04B5/263Monolithic filling members with a flat lower surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/26Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
    • E04B5/261Monolithic filling members
    • E04B5/265Monolithic filling members with one or more hollow cores
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/26Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
    • E04B5/266Filling members covering the undersurface of the beams

Definitions

  • the present invention relates to the general field of the building. It relates more particularly expanded hexadis (or interjoists), traditionally used in the manufacture of crawl space floors or high basement. The invention also relates to the method of manufacturing this particular slab.
  • the floors of crawl spaces or basements may comprise expanded polystyrene slabs, obtained by molding or cutting, which are interposed between prefabricated beams arranged parallel to each other. These beams are generally made of prestressed concrete or wire mesh.
  • the slabs in question, suitably juxtaposed, ensure the formwork and the insulation of the slab of compression of the floor; they are intended to remain at home after the pouring of the slab.
  • the underside of these expanded polystyrene slabs is covered with an attached under-face layer which is made in a material to prevent the degradation of polystyrene by rodents, and also to improve the insulation characteristics (thermal and sound) of the floor.
  • the corresponding sub-faces consist of fibers mixed with a cementitious binder.
  • the present invention aims to overcome these disadvantages by providing a slab whose underside has a reduced thickness and mass, while providing interesting insulation characteristics; the sub-faces in question are very easy to bond with the associated polystyrene block and they provide effective protection against rodent attacks.
  • the slab structure according to the invention consists of a block of polystyrene which is delimited by a lower face, an upper face, two end sides and two lateral sides each provided with an upper longitudinal lug ensuring the positioning on receiving beams; and this hourdis is characterized in that it comprises an underside comprising at least one outer layer of metallized material, whose thickness is between 5 and 100 microns.
  • this outer layer of metallized material rises at least partially on both lateral sides of the polystyrene block, and also advantageously on both end sides of this block, so as to cover at least the lower part of said sides.
  • This layer of metallized material reinforces the insulation of the polystyrene block; in particular, it forms a "vapor barrier" structure.
  • This metallized layer is also particularly effective in the context of its anti-rodent function, particularly because of the partial overlap of the lower portions of the lateral sides and ends of the polystyrene block. This layer, very light, does not significantly increase the weight of the slab and it can easily be secured by gluing against the corresponding polystyrene faces.
  • the underside comprises at least one layer of insulating material interposed at least between the lower face of the polystyrene block and the outer layer of metallized material.
  • said metal sheet is advantageously entirely coated on its inner face with at least one layer of insulating material.
  • the layer (s) of insulating material used advantageously consist of polyethylene bubble film structures.
  • the outer layer of metallized material is preferably made of aluminum (metal foil and possibly side adhesive strips).
  • the slab structure according to the invention is of the type lacking a finishing tongue, and this structure comprises an underside which rises over substantially half the height under the ears of the lateral sides.
  • one of the lateral sides of the slab structure is provided with a finishing tongue delimited by a free longitudinal edge shaped to match the opposite lateral side of a slab disposed in vis-à-vis, and this slab structure has an underside that rises at least partially on the longitudinal edge of said finishing tongue.
  • the underside advantageously rises on said longitudinal edge, slightly beyond the angle of the dihedron.
  • FIG. 1 schematically shows a polystyrene slab 1, of type without a finishing tongue, suitably positioned between two beams 2, here simply sketched (in a conventional manner, the section of the beams is often in the shape of a tee upside down ).
  • the corresponding beams 2 are generally made of prestressed concrete or wire mesh. They are arranged parallel to each other, with a spacing adapted for the positioning of the different slabs juxtaposed, to receive a concrete bed to form including a floor of crawl space or high basement.
  • This slab 1 has a conventional general conformation; it consists of a block 1 'of expanded polystyrene, the particular contour is obtained by cutting or directly by molding.
  • the polystyrene block 1 ' is delimited by a lower face 3, an upper face 4, two lateral sides 5 each intended to come opposite a beam 2, and two end sides 6 intended to come into contact with the same slabs. juxtaposed.
  • the two lateral sides 5 each comprise a longitudinal lug 7 arranged in their upper part; these ears 7 form a shoulder 8 adapted to rest on the heels of the beams 2 receiving.
  • the lower face 3 of the slab 1 comprises an attached underside 9, of an original nature, constituted here of a complex formed of an outer sheet 10 of metallized material associated with an insulation layer 11, and - two adhesive strips 12.
  • the outer sheet 10 is preferably an aluminum sheet, whose thickness is between 5 and 100 microns.
  • the insulating layer 11 consists of a polyethylene bubble film. This insulating layer 11 may have a thickness of between 2 and 60 mm; it is made from a polyethylene sheet of 20 to 300 microns thick.
  • the protective complex 10, 11 of the underside 9 may advantageously be prepared in advance by joining the aluminum foil 10 with the bubble film 11; it may be packaged in roll for transport or storage.
  • the protective complex 10, 11 is cut into suitable dimensions to completely cover the lower face 3 of the polystyrene block 1 '.
  • the complex 10, 11 is cut in a rectangle whose width corresponds to the distance between the two end sides 6 of the block 1 ', as can be seen in Figure 3.
  • This complex 10 , 11 is further cut so that its length is greater than the distance between the two lateral sides 5 of the polystyrene block (FIG. 2), so that said complex rises about half of the height under the ear 7 of said sides 5. returns 15 of the complex thus formed, as shown in detail in Figure 2, each face a side face of beam 2, and thus mask all the part of the lateral side 5 may be degraded by rodents.
  • the lower protection of the polystyrene block 1 ' is finalized by the laying of the metallized adhesive strips 12, attached to the angles formed by the lower face 3 of the polystyrene block 1' and the end sides 6, as shown in the figures 1 and 3.
  • the metallized strips 12 are fixed so as to extend partly on the end sides 6 and partly on the outer face of the metallized sheet 10. It can still be seen in FIG. 1 that the two ends 16 of the adhesive strips 12 extend at the two lateral sides 5, in order to optimize the masking of the lower part of the polystyrene block 1 '. These adhesive strips 12 thus constitute the return of the underside 9 for the two end sides 6.
  • the adhesive strips 12 are advantageously made of aluminum and their thickness is between 5 and 100 microns.
  • the use of the metallized outer sheet 10 and metallized adhesive strips 12 forms a protective layer which covers the bottom face 3 of the polystyrene block, and also the lower portions of the lateral sides 5 and ends 6.
  • This outer layer of material metallized 10, 12 prevents rodents from degrading the polystyrene block; it also provides enhanced thermal insulation, in particular because of its thermoreflection and vapor barrier properties.
  • the combination of the insulation layer 11 with the metallized sheet 10 increases the strength of this metallized sheet 10, and also improves the thermal insulation characteristics of the slabs equipped.
  • the bubble film 11 also makes it possible to absorb the pressures or shocks subjected to the metallized sheet 10, in particular when it is necessary to use underlying shoring structures for pouring the concrete bed.
  • the protective underside 9 negligibly modifies the thickness and the weight of the equipped slab. These slab structures are therefore easy to manipulate and, in the end, substantially limit the dead weight of the floor.
  • the various constituent elements of the underside 9 can further easily be secured to the underside and sides of the polystyrene block, by their nature and their flexibility characteristics.
  • FIGS. 4 and 5 show a variant of expanded polystyrene slab 20, according to the invention, here of the type with conventional finishing tongue, that is to say comprising a lateral tongue 21 intended to be positioned under the beams. in order to achieve aesthetic continuity and significantly improve the thermal and sound insulation.
  • FIGS. 4 and 5 show a conventional slab structure consisting of an expanded polystyrene block 20 'delimited by a bottom face 3, a top face 4, two end faces 6 and two lateral sides 5. These two lateral sides 5 are provided with longitudinal lugs 7, and one of them comprises the finishing tongue 21, mentioned above, in its lower part.
  • the polystyrene block 20 ' is also provided with conventional relief recesses 25.
  • finishing tongue 21 has a free longitudinal edge 22 which is shaped dihedral, with an angle or marked edge 23 ( Figure 5).
  • This longitudinal edge 22 is structured to match the opposite lateral side 5 of an identical slab positioned opposite.
  • the protective complex 10, 11 is here cut so that its length is sufficient to form a return 15 at the free longitudinal edge 22 of the tongue 21, and also on the opposite lateral side 5. More precisely, the return 15 provided at the tongue 21 has a length sufficient to rise at least slightly beyond the edge 23 of the longitudinal edge 22 dihedral.
  • the protection is finalized, as in the previous embodiment, by the application of metallized adhesive strips 12 (preferably made of aluminum), along the lengths of the angles formed by the end sides 6 and the lower face 3 of the polystyrene block 20 '.
  • metallized adhesive strips 12 preferably made of aluminum
  • This slatted tongue structure 21, thus equipped, is particularly well protected against rodent-related damage and has enhanced thermal and sound insulation characteristics.
  • Such slabs 20 are, on the other hand, very easy to handle because of the still negligible influence of the underside 9 on their thickness and their weight.
  • the protective underside 9 may well include an insulating structure consisting of a superposition of several bubble films.
  • the insulation layer may be removed, the protective underside then consisting solely of a sheet of metallized material secured to the underside 3 of the polystyrene block equipped, possibly associated to peripheral extensions, for example in the form of metallized adhesive strips, for covering the lower part of the lateral and end sides of this block.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Materials For Medical Uses (AREA)
  • Buffer Packaging (AREA)
  • Ladders (AREA)
  • Floor Finish (AREA)

Claims (13)

  1. Ausmauerung vom Typ mit oder ohne Endfertigungszunge aus Isoliermaterial vom Typ Polystyrolschaum, die zwischen zwei Spannbetonpfeilern oder Pfeilern aus Metallgeflecht beispielsweise angebracht werden kann, um die Schalung und Isolierung der Druckplatte eines Luftraums oder Unterbodens zu gewährleisten, wobei die Ausmauerung (1, 20) von einem Polystyrolblock (1'; 20') gebildet ist, der von einer Unterseite (3), einer Oberseite (4), zwei Endseiten (6) und zwei Seitenflächen (5) begrenzt ist, die jeweils mit einer oberen Längsöffnung (7) für ihre Anbringung zwischen den Pfeilern versehen sind, wobei die Unterseite (3) des Polystyrol blocks (1', 20') eine aufgesetzte untere Fläche (9) aus einem Material umfasst, das insbesondere in der Lage ist, Beeinträchtigungen durch Nagetiere zu verhindern, dadurch gekennzeichnet, dass die untere Fläche (9) mindestens eine äußere Schicht (10, 12) aus metallisiertem Material umfasst, deren Dicke zwischen 5 und 100 µm beträgt.
  2. Ausmauerung nach Anspruch 1, dadurch gekennzeichnet, dass die äußere Schicht aus metallisiertem Material (10, 12) zumindest teilweise an den Seitenflächen (5) hochgezogen ist, um zumindest den unteren Teil der Höhe der Seiten (5) abzudecken.
  3. Ausmauerung nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass die äußere Schicht aus metallisiertem Material (10, 12) zumindest teilweise an den beiden Endseiten (6) hochgezogen ist, um zumindest den unteren Teil der Seiten (6) abzudecken.
  4. Ausmauerung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass sie eine untere Fläche (9) aufweist, umfassend:
    - eine äußere Folie (10) aus metallisiertem Material, deren Enden zumindest teilweise an beiden Seiten (5 oder 6) des Polystyrolblocks (1', 20') hochgezogen sind, und deren Seitenränder die beiden anderen Seiten (6 oder 5) des Blocks (1', 20') beherbergen, und
    - zwei Haftstreifen (12) aus metallisiertem Material, die quer über die beiden Winkel angeordnet sind, die von der Unterseite (3) des Polystyrolblocks (1', 20') und den Seiten (5 oder 6) des Polystyrolblocks, die von den Seitenrändern der metallisierten Folie (10) beherbergt werden, gebildet werden.
  5. Ausmauerung nach Anspruch 4, dadurch gekennzeichnet, dass sie Haftstreifen aus metallischem Material (12) umfasst, die einerseits direkt an die unteren Teile der Seiten (5 oder 6) des Polystyrolblocks (1', 20') und andererseits an die Seitenränder der metallisierten Folie (10) geklebt werden.
  6. Ausmauerung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass sie eine untere Fläche (9) aufweist, umfassend mindestens eine Schicht (11) aus Isoliermaterial, die zumindest zwischen der Unterseite (3) des Polystyrolblocks (1', 20') und der äußeren Schicht aus metallisiertem Material (10, 12) angeordnet ist.
  7. Ausmauerung nach einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass die Folie aus metallisiertem Material (10) zur Gänze auf ihrer Innenseite mit mindestens einer Schicht (11) aus Isoliermaterial überzogen ist.
  8. Ausmauerung nach einem der Ansprüche 6 oder 7, dadurch gekennzeichnet, dass sie eine untere Fläche (9) umfasst, deren Schicht(en) aus Isoliermaterial (11) in einer Folie mit Polyethylenblasen bestehen.
  9. Ausmauerung nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass sie eine untere Fläche (9) umfasst, deren äußere Schicht aus Isoliermaterial (10, 12) aus Aluminium hergestellt ist.
  10. Ausmauerung nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass sie vom Typ ohne Endfertigungszunge ist und dass sie eine untere Fläche (9) umfasst, die auf im Wesentlichen die Hälfte der Höhe unter der Öffnung (7) der Seitenflächen (5) hochgezogen ist.
  11. Ausmauerung nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass eine der Seitenflächen (5) mit einer Endfertigungszunge (21) versehen ist, die von einem freien Längsrand (22) begrenzt ist, der derart ausgebildet ist, dass er sich an die gegenüber liegende Seitenfläche (5) einer gegenüber angeordneten identischen Ausmauerung anlegt, und dass sie eine untere Fläche (9) umfasst, die zumindest teilweise auf den Längsrand (22) hochgezogen ist.
  12. Ausmauerung nach Anspruch 11, dadurch gekennzeichnet, dass sie mit einer Endfertigungszunge (21) versehen ist, deren Längsrand (22) die Form eines Dieders mit einer Kante (23) hat, und dass sie eine untere Fläche (9) umfasst, die auf den Längsrand (22) etwas über die Kante (23) des Dieders hinaus hochgezogen ist.
  13. Verfahren zur Herstellung einer Ausmauerung nach einem der Ansprüche 1 bis 12, dadurch gekennzeichnet, dass es darin besteht:
    - einen Polystyrolblock (1', 20') von allgemeiner Form einer Ausmauerung herzustellen, der von einer Unterseite (3), einer Oberseite (4), zwei Endseiten (6) und zwei Seitenflächen (5), die jeweils mit einer oberen Längsöffnung (7) versehen sind, begrenzt ist,
    - eine Folie aus metallisiertem Material (10) von der Art Aluminium beispielsweise herzustellen, deren Innenseite eventuell mit mindestens einer Schicht aus Isoliermaterial (11) von der Art Polyethylenfolie mit Blasen beispielsweise überzogen ist, wobei die Breite der Folie (10) oder des Komplexes (10, 11), der Breite des Polystyrolblocks (1', 20') zwischen den beiden Endseiten (6) entspricht, und die Länge der Folie (10) oder des Komplexes (10, 11) größer als die Länge des Polystyrolblocks (1', 20') zwischen den beiden Seitenflächen (5) ist,
    - durch Kleben die Innenseite der metallisierten Folie (10) oder des Komplexes (10, 11) mit der Unterseite (3) und den unteren Teilen der Seitenflächen (5) des Polystyrolblocks (1', 20') zu verbinden, wobei die Seitenränder der Folie (10) oder des Komplexes (10, 11) die Endränder (6) des Polystyrolblocks (1', 20') beherbergen, und die freien Enden der Folie (10) oder des Komplexes (10, 11) an die unteren Teile der Seitenflächen (5) des Blocks (1', 20') umgelegt sind, und
    - Haftstreifen aus metallisiertem Material (12), beispielsweise Aluminium, quer über die beiden Winkel zu kleben, die von der Unterseite (3) des Polystyrolblocks (1', 20') und den Endseiten (6) gebildet wird.
EP04300749A 2003-10-31 2004-10-29 Bodenplatten aus Styropor und deren Herstellungsverfahren Expired - Lifetime EP1528172B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0312821A FR2861768B1 (fr) 2003-10-31 2003-10-31 Hourdis en polystyrene et son procede de fabrication
FR0312821 2003-10-31

Publications (2)

Publication Number Publication Date
EP1528172A1 EP1528172A1 (de) 2005-05-04
EP1528172B1 true EP1528172B1 (de) 2006-07-26

Family

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Application Number Title Priority Date Filing Date
EP04300749A Expired - Lifetime EP1528172B1 (de) 2003-10-31 2004-10-29 Bodenplatten aus Styropor und deren Herstellungsverfahren

Country Status (4)

Country Link
EP (1) EP1528172B1 (de)
AT (1) ATE334271T1 (de)
DE (1) DE602004001651D1 (de)
FR (1) FR2861768B1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007010922A1 (de) 2007-03-05 2008-09-11 Bautevent Gmbh Betondeckenkonstruktion
FR2916775A1 (fr) * 2007-05-31 2008-12-05 Materiaux De La Nive Sa Atel Element de construction tel qu'un hourdis
GB2578087A (en) * 2018-08-29 2020-04-22 Expanding Solutions Ltd Floor constructions, and insulating panels for floor constructions

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2352125A1 (fr) * 1976-05-17 1977-12-16 Rech Etudes Tech Hourdis
FR2432578A2 (fr) * 1978-08-03 1980-02-29 Rhinolith Element de construction prefabrique
FR2606323B1 (fr) * 1986-07-08 1989-04-21 Valeo Piece en matiere plastique alveolaire, notamment piece de construction telle qu'un entrevous, presentant une resistance amelioree a la flexion et au dechirement et procede d'obtention d'une telle piece
FR2792349B1 (fr) * 1999-04-16 2001-07-06 Airisol Isolant phonique et thermique

Also Published As

Publication number Publication date
FR2861768A1 (fr) 2005-05-06
FR2861768B1 (fr) 2006-02-03
ATE334271T1 (de) 2006-08-15
DE602004001651D1 (de) 2006-09-07
EP1528172A1 (de) 2005-05-04

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