EP1523016B1 - Magnetic materials, passive shims and magnetic resonance imaging systems - Google Patents

Magnetic materials, passive shims and magnetic resonance imaging systems Download PDF

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EP1523016B1
EP1523016B1 EP04256255A EP04256255A EP1523016B1 EP 1523016 B1 EP1523016 B1 EP 1523016B1 EP 04256255 A EP04256255 A EP 04256255A EP 04256255 A EP04256255 A EP 04256255A EP 1523016 B1 EP1523016 B1 EP 1523016B1
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Prior art keywords
shim
temperature
magnetization
ferrimagnetic
magnetic field
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German (de)
English (en)
French (fr)
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EP1523016A1 (en
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Israel Samson Jacobs
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General Electric Co
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General Electric Co
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00—Arrangements or instruments for measuring magnetic variables
    • G01R33/20—Arrangements or instruments for measuring magnetic variables involving magnetic resonance
    • G01R33/28—Details of apparatus provided for in groups G01R33/44 - G01R33/64
    • G01R33/38—Systems for generation, homogenisation or stabilisation of the main or gradient magnetic field
    • G01R33/387—Compensation of inhomogeneities
    • G01R33/3873—Compensation of inhomogeneities using ferromagnetic bodies ; Passive shimming
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047—Alloys characterised by their composition
    • H01F1/053—Alloys characterised by their composition containing rare earth metals
    • H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/0555—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 pressed, sintered or bonded together
    • H01F1/0558—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 pressed, sintered or bonded together bonded together
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047—Alloys characterised by their composition
    • H01F1/053—Alloys characterised by their composition containing rare earth metals
    • H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0578—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together bonded together
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/0266—Moulding; Pressing

Definitions

  • the present invention relates to magnetic materials.
  • the invention relates to magnetic materials used in magnetic resonance imaging system shims.
  • Magnetic Resonance Imaging (MRI) systems typically include a superconducting magnet which generates a primary magnetic field within an imaging volume. Inhomogeneities in the primary magnetic field are a result of manufacturing tolerances for the magnet, and equipment and site conditions. Magnetic field inhomogeneities distort the position information in the imaging volume and degrade the image quality.
  • the imaging volume must have a low magnetic field inhomogeneity for high quality imaging. Shimming is a known technique for reducing the inhomogeneity of the primary magnetic field.
  • the primary magnetic field can be pictured as a large constant field with small inhomogeneous field components superimposed on the constant field. If the negative of the inhomogeneous components of the field can be generated, the net field will be made uniform and the magnet is then said to be shimmed.
  • Active shimming is accomplished using resistive shim coils to generate magnetic fields designed to cancel out the inhomogeneous field components.
  • Passive shimming is accomplished using shims comprised of ferromagnetic materials such as carbon steel. A magnetic field arising from an induced magnetic dipole of the shim is used to cancel out the inhomogeneous field components.
  • the number, mass, and position of the shims are determined by known shimming techniques.
  • the shims are contained in a shim assembly located near a gradient coil structure that generates the x, y, and z gradient magnetic fields used for MRI.
  • the shim assembly is in thermal contact with the outer section of the gradient coil structure. Pulsing the gradient coils results in heat generation due to joule losses. A portion of the heat generated is transferred to the shim assembly causing an increase in the temperature of the shims. The higher temperature reduces the magnetization of the shim material, and weakens the magnetic field the shims produce. This results in an increase in the magnetic field inhomogeneity.
  • FIG. 1 shows the concept of reduction of the magnetic field produced by a ferromagnetic shim element with increasing temperature.
  • a ferromagnetic material has a spontaneous magnetic moment and a magnetization which is defined as the magnetic moment per unit volume. The magnetic moments in a ferromagnetic material are aligned in the same direction. Above a temperature called the Curie temperature (T c ), spontaneous magnetic moments and magnetization vanish.
  • Figure 1 shows the change in a relative magnetization of nickel as a function of temperature. Relative magnetization is shown as the ratio of the magnetization at a temperature, T to the magnetization at about 0 K. The horizontal axis represents the ratio of the temperature, T to the Curie temperature, T c .
  • ferromagnetic materials other than nickel include iron, cobalt, iron alloys, cobalt alloys, nickel alloys, and intermetallic compounds such as MnAs and MnBi.
  • Table 1 lists the magnetization at or near room temperature and at about 0 K. As can be seen from Table 1, the value for magnetization at or near room temperature is lower than that at about 0 K. Table 1 Material B ⁇ /4 ⁇ @ room temperature, Gauss B i /4 ⁇ @ 0 K, Gauss Fe 1707 1740 Co 1400 1446 Ni 485 510 MnAs 670 870 MnBi 620 680
  • US-A-5 786 695 discloses a magnetic resonance imaging system which is arranged to reduce the rate of rise of the shim temperature. The rate of rise of the shim temperature is reduced by raising the side wall lower edges of a shim tray to facilitate the provision of cooling air flow through a passage by a blower.
  • EP 0 932 055 A2 discloses a NMR sensor in which the Bo magnetic field is shimmed to the desired profile by adjusting the length and position of the soft ferrite or ferrimagnetic shims.
  • the invention is defined in claim 1.
  • a shim may comprise a material which exhibits an increase in spontaneous magnetization with increasing temperature (i.e., dM s /dT > 0) for a predetermined temperature range. This material may be used to eliminate or reduce the decrease in magnetization of the shim with increasing temperature and the resulting inhomogeneity of the magnetic field of the magnet.
  • the shim comprises a magnetic material that is capable of exhibiting a positive change in spontaneous magnetization with temperature in a predetermined temperature range, wherein the magnetic material is capable of altering a magnetic field.
  • the shim comprises one or more ferrimagnetic materials which exhibit a positive change in spontaneous magnetization with respect to temperature in a certain temperature range.
  • These materials preferably comprise metal alloys or intermetallic materials which exhibit a positive change in spontaneous magnetization with respect to temperature in a certain temperature range.
  • the shim comprises ceramic materials which exhibit a positive change in spontaneous magnetization with respect to temperature in a certain temperature range.
  • the shim comprises a combination of a ferromagnetic material and a material which exhibits a positive change in spontaneous magnetization with respect to temperature, such as a ferrimagnetic intermetallic or ceramic material.
  • the shim is designed such that a negative change in magnetization with temperature in the ferromagnetic material is offset by a positive change in magnetization in the ferrimagnetic material over the desired operating temperature range.
  • the shim comprises 50 to 95, preferably 80 to 90 volume percent ferromagnetic material and 5 to 50, preferably 10 to 20 volume percent of the ferrimagnetic material which exhibits dM s /dT > 0.
  • Figures 2a, 2b, 2c, and 2d illustrate the different types of relationships between spontaneous magnetization and temperature that have been observed for various shim materials which exhibit dM s /dT > 0.
  • the material exhibits magnetization that increases to a maximum value at a certain temperature and then decreases to zero with increasing temperature up to T N .
  • Figure 2b illustrates the variation of spontaneous magnetization with temperature in materials wherein the magnetization is close to zero at 0 K.
  • Figure 2c depicts the variation of spontaneous magnetization with temperature in materials that exhibit a compensation point at temperature, T c , at which the magnetization goes to zero. Below this temperature, the material exhibits a negative change in magnetization with respect to temperature.
  • the material exhibits a positive change in magnetization with respect to temperature for a given temperature range.
  • Figure 2d illustrates the origin of a compensation point at T c arising from cancellation of two sublattice magnetizations, A and B.
  • Any one or more suitable materials which exhibit the dM s /dT > 0 property over a given temperature range may be used in a shim.
  • the shim contains a material whose spontaneous magnetization increases by at least 25%, preferably by at least 50%, most preferably by at least 100% with increasing temperature.
  • intermetallic ferrimagnetic materials of rare earth elements (R) with 3d transition elements (M) such as iron, nickel, and cobalt, and which show a positive change in magnetization with temperature are used in a shim.
  • Intermetallic compounds exhibit a number of distinct yet related crystal structures. Examples of intermetallic compounds include compounds with the formulae RM 2 , RM 3 , R 2 M 7 , R 6 M 23 , RM 5+x , and R 2 M 17 .
  • the magnetic properties of these compounds depend on the relative strength and sign of the interatomic magnetic exchange couplings, i.e., the R-R coupling, the M-M coupling, and the R-M coupling.
  • the R-M coupling is antiferromagnetic which leads in general to a positive change in magnetization with increasing temperature.
  • the shim comprises a R 2 M 17 intermetallic ferrimagnetic material, where R comprises at least 90 weight percent, and preferably about 100 weight percent of at least one rare earth element and M comprises 90 to 100 weight percent Co.
  • the rare earth element preferably comprises Sm, Tm, Er, Ho, Dy, Tb or Gd.
  • a small amount of other transition metal elements and unavoidable impurities, such as Ni or Fe may be substituted for Co.
  • the material comprises Dy 2 Co 17 , whose magnetization increases by about 175% (i.e., 2.75 times) with increasing temperature.
  • Figures 3a and 3b illustrate the magnetization behavior for eleven different R 2 Co 17 intermetallic materials.
  • the magnetization is represented in units of Bohr magnetons per formula unit, which comprises 19 atoms.
  • Several of the materials demonstrate a positive rate of change in spontaneous magnetization with respect to temperature up to about 700 K.
  • R comprises Ho, Dy, Tb or Gd
  • the R 2 Co 17 intermetallic alloy exhibits a positive rate of change of magnetization in a temperature range from about 50K to about 600 K, as shown in Figure 3a .
  • R comprises Tm or Er
  • the R 2 Co 17 intermetallic alloy exhibits a positive rate of change of magnetization in a temperature range from about 50K to about 250 K, as shown in Figure 3a .
  • the R 2 Co 17 intermetallic alloy exhibits a positive rate of change of magnetization in a temperature range from about 200K to about 700 K, as shown in Figure 3b .
  • R comprises Y, Pr, Nd or Ce
  • the R 2 Co 17 intermetallic alloy does not exhibit a positive rate of change of magnetization.
  • the R 2 Co 17 intermetallic alloy may contain more than one rare earth element to adjust its rate of change of spontaneous magnetization with temperature to a desired value.
  • the shim comprises a RM 3 or a RM 2 intermetallic ferrimagnetic material, where R comprises at least 90 weight percent, and preferably about 100 weight percent of at least one rare earth element and M comprises 90 to 100 weight percent of transition metal selected from Fe and Co.
  • R preferably comprises Er, Ho or Gd for the RM 3 intermetallic compounds and Er or Tm for RM 2 intermetallic compounds, while M preferably comprises Fe.
  • Figures 4 and 5 show the variation in magnetization with temperature for ErFe 3 , HoFe 3 , GdFe 3 , ErFe 2 , and TmFe 2 , which are examples of suitable intermetallic compounds.
  • ErFe 3 , HoFe 3 and GdFe 3 exhibit dM s /dT >0 for temperature ranges of about 250 to about 400 K, about 400K to about 500K and about 620K to about 700K, respectively, as shown in Figure 4 .
  • TmFe 2 exhibits dM s /dT >0 for a temperature range of about 248 to about 500 K, while ErFe 2 exhibits a slight dM s /dT >0 at a higher temperature.
  • the dM s /dT > 0 temperature range upward by using the rare earth element having a lower atomic number. For example, using Ho, which has a lower atomic number than Er increases the compensation temperature. If both Ho and Er are used in the (Ho,Er)Fe 3 compound, then the compensation temperature and the dM s /dT >0 range would be located between those of ErFe 3 and HoFe 3 . Similarly, alloying with Er, which has a lower atomic number than Tm increases the compensation temperature for TmFe 2 .
  • Table 2 lists several intermetallic compounds along with their compensation temperature.
  • DyCo 3 400 HoCo 3 328 ErCo 3 224 TmCo 3 115 Gd 2 Co 7 428 Tb 2 Co 7 410 Dy 2 Co 7 380 Ho 2 Co 7 230 Er 2 Co 7 140 TbCo 5.1 ⁇ 110 DyCo 5.2 93-170 HoCo 5.5 71 ErFe 2 485 TmFe 2 251 YbFe 2 31 GdFe 3 618 TbFe 3 ⁇ 610 DyFe 3 547 HoFe 3 394 ErFe 3 ⁇ 236 Tb 6 Fe 23 280 Dy 6 Fe 23 272 Ho 6 Fe 23 205 Er 6 Fe 23 112
  • intermetallic compounds containing elements from the actinide rare-earth series alloyed with lanthanide rare-earth elements and 3d-transition metals also exhibit a positive change in magnetization with temperature.
  • a suitable example is Gd 1-x Th x Fe 3 wherein x represents the atom fraction of thorium in the alloy.
  • Figure 6 illustrates the positive change in magnetization with temperature for the aforementioned intermetallic wherein x is equal to about 0.67. Similar behavior is also exhibited when the lanthanide member is Lu, Y, and Dy.
  • the shim material which demonstrates the dM s /dT >0 behavior is a ceramic (i.e., metal oxide) material.
  • the shim material is a spinel oxide compound having a formula (A, D) 3 E 4 , where A and D comprise different metal elements and E comprises 95 to 100 weight percent oxygen.
  • a and D comprise different metal elements
  • E comprises 95 to 100 weight percent oxygen.
  • non-stoichiometric spinel compounds having a variation to the 3:4 metal to oxygen ratio may also be used.
  • dM s /dT >0 behavior and/or compensation point among spinel compounds is relatively rare.
  • An example of such spinel family is Li 0.5 Cr a Fe 2.5a O 4 wherein 'a' represents the atomic fraction of chromium.
  • the compensation point behavior for this family extends over the range from 'a' equal to about 0.9 to 'a' equal to about 1.8.
  • the variation in the magnetization with temperature for a compound with 'a' is equal to about 1.25 is shown in Figure 7 .
  • Li 0.5 Cr 1.25 Fe 1.25 O 4 has a compensation temperature of about 310 K where the magnetization vanishes. Beyond this temperature, the magnetization increases until about 410 K. Thus, this material has a positive rate of change of magnetization with temperature for about 100 K. At a temperature of about 480 K or the Curie temperature, the magnetization vanishes.
  • NiFe 2-x V x O 4 Another spinel family that exhibits ferrimagnetic behavior is NiFe 2-x V x O 4 wherein x represents the atomic fraction of vanadium. At x equal to zero, the compound exhibits a behavior similar to that of a ferromagnetic material. For compounds comprising between about 0.6 and 0.69 atomic fraction of vanadium, the compensation point exists. The state where the magnetization is about zero at 0 K occurs in a compound with an atomic fraction of about 0.75.
  • the shim material is a ceramic having a Rare Earth Iron Garnet (REIG) crystal which shows a positive change in magnetization with temperature.
  • REIG Rare Earth Iron Garnet
  • This crystal structure presents three different types of lattice sites for possible occupation by magnetic ions. One of these sites accepts large ions from the lanthanide rare earth series, which can have higher magnitude moments per ion but are weakly coupled to 3d transition metal magnetic ions on the other two sites.
  • REIG structure ferrimagnetic materials present numerous possibilities for compensation and inflection points.
  • Figure 8A shows the variation of magnetization with temperature for a family of compounds based on the garnet crystal structure and represented by the formula 5(Fe 2 O 3 ) ⁇ 3(R 2 O 3 ), where R comprises 40 to 100 atomic percent of one or more rare earth series elements selected from Gd, Tb, Dy, Ho, Lu, Er, Yb, and Tm and M comprises 90 to 100 atomic percent Fe. R may also comprise Y or Bi in addition to the rare earth elements. From Figure 8A , it can be seen that while the REIG crystal structure materials have a compensation point, a garnet crystal structure based on a Group III element, yttrium iron garnet, does not display a compensation temperature.
  • garnet materials include R 3 M 5 O 12 materials, where R is a rare earth element and M is a transition metal, such as 90 to 100 atomic percent Fe.
  • Figure 8B shows the variation of magnetization with temperature for these garnet ceramics.
  • the compensation temperature for compounds based on the REIG crystal structure covers a wide range.
  • the temperature of the shim element is estimated to range from at or near room temperature (about 298 K) to about 400 K.
  • An example compound suitable for application in MRI systems is Gd 3 Fe 5 O 12 .
  • compounds based on the REIG crystal structure are also suitable for use in systems with an operating temperature that is higher or lower than the temperature range over which an MRI system is operated. For example, if the operating temperature of a system is between 150 K and 200 K, suitable materials are Er 3 Fe 5 O 12 or Tm 3 Fe 5 O 12 . Similarly, if the operating temperature is between 350 K and 450 K, suitable materials are Gd 3 Fe 5 O 12 or Tb 3 Fe 5 O 12 .
  • lattice sites occupied by R comprise a combination of rare earth lanthanide series and other suitable metallic elements such as Bi or Y.
  • These metallic elements belong to the Group III, Group IV, Group V and Group VI elements of the periodic table of elements.
  • Suitable elements are characterized by their valence and size. The valence of these elements is such that the resulting compound is valence balanced.
  • the atomic or ionic size of suitable elements is such that the atoms or ions fit into the sublattices.
  • the flexibility of material selection through design in the REIG family of compounds is shown in Figure 9 for a family of compounds represented by the formula Gd 3-x Bi x Fe 5 O 12 .
  • the compensation temperature for Gd 3 Fe 5 O 12 is about 290 K. Incorporating Bi in the material modifies the compensation temperature. For example, the compensation temperature is reduced to about 125 K for Gd 1.75 Bi 1.25 Fe 5 O 12 as illustrated in Figure 9 .
  • a method for making a magnetic device comprises: (a) providing a ferromagnetic material; (b) providing a binder; (c) providing a ferrimagnetic material; and (d) forming the ferromagnetic material, the binder, and the ferrimagnetic material into a composite having a desired shape and dimension.
  • the ferromagnetic material, binder, and ferrimagnetic material are formed into a composite using several techniques.
  • One such technique is compaction to produce a composite of a desired shape. Suitable compaction techniques include uniaxial compaction, isostatic compaction, injection molding, extrusion, and hot isostatic pressing.
  • the composite is subjected to an annealing treatment. Annealing of the composite is performed in a tray oven, fluidized bed apparatus, a high temperature furnace or other known apparatus suitable for annealing.
  • a shim comprises any material which is located in a magnetic field of a magnet, such as a permanent or superconductive magnet, and which is capable of affecting this magnetic field, such as by improving the homogeneity of the field.
  • the shim of the embodiments of the present invention comprises a material which exhibits dM s /dT >0 for a predetermined temperature range.
  • the shim may be used in any device containing a magnet.
  • the shim may be used in an imaging system, such as an MRI (magnetic resonance imaging), NMR (nuclear magnetic resonance) and MRT (magnetic resonance therapy) system.
  • a shim element is an element containing the shim that is located separately from the magnet or magnets. As will be described in more detail below, a shim may also be integrated into a magnet or into another part of the device.
  • the shim element may have any suitable shape and size for a given device and preferably comprises a ferrimagnetic material that is capable of exhibiting a positive change in magnetization with temperature.
  • the shim element comprises more than one ferrimagnetic material.
  • the shim element has a composite structure comprising a ferrimagnetic material and a ferromagnetic material.
  • the shim element has a cladded structure comprising separate layers of ferrimagnetic material and ferromagnetic material.
  • the shim element has a stack structure comprising layers of ferrimagnetic material.
  • the shim element has a laminated structure comprising a ferrimagnetic material.
  • the shim element has a filament structure comprising a ferrimagnetic material.
  • the shim element has a wire structure comprising a ferrimagnetic material. In another embodiment of the invention, the shim element has a coil structure comprising a ferrimagnetic material. In another embodiment of the invention, the shim element has a strip structure comprising a ferrimagnetic material. In another embodiment of the invention, the shim element has a slab structure comprising a ferrimagnetic material. In another embodiment of the invention, the shim element has a foil structure comprising a ferrimagnetic material.
  • a method for altering a magnetic field of a magnet comprises disposing a shim element within the magnetic field.
  • the shim element comprises a ferrimagnetic material.
  • the method comprises disposing a plurality of shim elements comprising a ferrimagnetic material.
  • the method comprises disposing a shim element comprising a ferromagnetic material and a ferrimagnetic material.
  • the method comprises disposing a plurality of shim elements comprising a ferromagnetic material and a ferrimagnetic material.
  • the method comprises disposing a plurality of shim elements comprising a ferromagnetic material and a plurality of shim elements comprising a ferrimagnetic material. In another embodiment of the invention, the method comprises disposing a plurality of shim elements comprising a ferromagnetic material, a plurality of shim elements comprising a ferrimagnetic material, and a plurality of shim elements comprising a ferromagnetic material and a ferrimagnetic material. The number, mass, and position of the shim elements are determined using known techniques.
  • a shim assembly capable of altering a magnetic field comprises at least one shim element.
  • the shim element comprises a ferrimagnetic material.
  • the shim assembly comprises more than one ferromagnetic material and more than one ferrimagnetic material.
  • the ferromagnetic material and the ferrimagnetic material are adjacent to each other.
  • the ferromagnetic material and ferrimagnetic material may be part of a composite structure, a cladded structure, a structure consisting of stacks of foils or strips, or a structure consisting of slabs.
  • the ferromagnetic material is separated from the ferrimagnetic material.
  • Some of the shim holders may comprise shim elements comprising ferrimagnetic material while some other shim holders comprise shim elements comprising ferromagnetic material.
  • a magnetic resonance imaging system comprises a primary magnet and a shim assembly.
  • the shim assembly comprises a ferromagnetic material and a ferrimagnetic material.
  • the shim assembly is capable of altering a magnetic field generated by the primary magnet. Preferably such that a net magnetic field remains substantially constant.
  • the principle of passive shimming is to arrange a distribution of shim elements in the shim assembly in such a way that the magnetic field produced by the shim elements is substantially equal in magnitude and opposite in sign to that of the inhomogeneous components of the magnetic field generated by the primary magnet. This results in a net magnetic field that remains substantially constant.
  • An MRI system in accordance with an aspect of the present invention comprises several assemblies.
  • the MRI system comprises at least one superconducting magnet assembly which generates a primary magnetic field.
  • the superconducting magnet assembly comprises several components, which may include superconducting magnet coils, a helium vessel to cool the superconducting magnet coils, inner and outer cold coils to reduce helium boil-off, and other structural and mechanical components.
  • the MRI system may also include a primary gradient coil assembly which generates x, y, and z gradient fields used for MRI.
  • the primary gradient coil assembly comprises structural, mechanical, and electrical components in addition to the coil.
  • the MRI system also includes a radio frequency (RF) coil assembly which generates RF pulses into the imaging volume.
  • RF radio frequency
  • an optional secondary gradient coil assembly may be used to shield the magnetic field generated by the primary gradient coil assembly.
  • an optional active shimming coil assembly may also used for reducing inhomogeneities in the primary magnetic field.
  • the MRI system also contains a shim assembly containing at least one shim element of the embodiments of the present invention.
  • the MRI system may have any suitable layout.
  • the MRI system 10 may comprise one or more superconducting magnet assemblies 12, 14 with generally co-axial bores 16 and 18.
  • the assemblies 12, 14 are supported by posts 20.
  • Each magnet assembly 12, 14 contains a superconductive coil which generates a magnetic field.
  • Each assembly 12, 14 contains one or more shim assemblies which in this aspect of the invention comprises a movable shim drawer or tray 22 which holds passive shims 24.
  • the shims 24 are arranged by thickness and/or locations in the drawers 22 to reduce the inhomogeneity of the primary magnetic field generated by the magnet assemblies 12, 14 to within predetermined specifications.
  • the shim assembly 30 comprises at least one shim holder 32 containing one or more shim elements 34.
  • the shim assembly 30 may be located between a superconducting magnet assembly 36 and the gradient coil assembly 38.
  • the RF coil assembly 40 is located radially inward of the gradient coil assembly 38.
  • the shim holder may comprise elongated dielectric members 32 extending in the axial direction of the bore of the MRI system.
  • the members 32 may be attached to inner or outer walls of suitable structural cylindrical members of the MRI system.
  • Each member 32 contains a pocket 33.
  • the shims 34 may comprise plate or sheet shaped pieces secured in the pockets 33.
  • the shim assembly 50 comprises tubular member 52 made of a dielectric material. Pockets 53 are arranged on inner or outer sidewalls of the tubular member 52. The shims 54 are placed in desired pockets 53 of the tubular member 52. The tubular member 52 may also be arranged between a gradient coil and the superconductive coil.
  • the shim materials of the preferred embodiments of the present invention may also be used in permanent magnet MRI systems.
  • the superconducting coil is replaced by two or more permanent magnets, such as rare earth-iron-boron permanent magnets, which provide the primary magnetic field to an imaging volume located between the magnets.
  • the permanent magnet MRI system may have a closed tubular or cylindrical configuration, or an open configuration.
  • the permanent magnets may be supported on yoke, such as a "C" shaped yoke.
  • the shims are located between the imaging volume and the permanent magnets and reduce the inhomogeneity in the primary magnetic field.
  • the magnets comprise rare earth-transition metal-boron magnets.
  • the rare earth element preferably comprises Nd and/or Pr and optionally Ce.
  • the transition metal preferably comprises 80-100% by weight of Fe with 0-20% of Co or other transition metals.
  • These permanent magnets are very sensitive to temperature fluctuations.
  • the temperature coefficient of magnetic field for NdFeB is about -0.12%/K. A change in the temperature of only about 0.1 K causes a change of about 120 parts per million in the magnetic field. Because of such high temperature sensitivity, the shims of the preferred embodiments of the present invention compensate for the change in the magnetic field of the permanent magnet with increasing temperature.
  • the shims described above are located separately from superconducting or permanent magnets, the shims of the preferred embodiments may be incorporated into the magnet itself.
  • the shim materials of the preferred embodiments of the present invention may be in the form of a powder that is mixed in with the binder and the permanent magnet material.
  • the shim material powder may be dispersed homogeneously with the magnet powder in the binder.
  • the shim material powder may be selectively located only in the specific location(s) of the bonded magnet to compensate for predetermined inhomogeneities in the magnetic field of the bonded magnet.
  • the shim material may comprise shim chunks rather than fine powder which are located in the bonded magnet. While less preferred, the shim material in solid, powder or chunk form may also be mixed in with bonded superconductive tape or located in the sheath surrounding the superconductive tape which comprises the superconductive magnet.
  • the negative rate of change of magnetization with temperature for the permanent or superconductive magnet material is offset by the positive rate of magnetization for the shim material when the temperature of the magnet is in the range of temperature at which the magnetization of the shim material increases.
  • the term "shim” is used in the broadest possible sense herein and includes shimming materials located separately from the magnet material or incorporated into the magnet material.
  • Magnetic and physical properties for various commercially available ferromagnetic materials and a laboratory prepared ferrimagnetic material were measured.
  • the ferromagnetic materials considered were commercially available Fe (Ancorsteel 300SC) powder, iron-cobalt-vanadium alloy (about 2 weight percent V, about 49 weight percent Fe, and about 49 weight percent Co, known commercially as 2V-Permendur or Vacoflux-50, depending on the manufacturer), and an iron-cobalt alloy (about 50 weight percent Fe and about 50 weight percent Co).
  • the ferrimagnetic materials, Dy 2 Co 17 and ErFe 3 were prepared by arc melting in purified argon gas. Table 2 lists the measured values of the magnetic properties along with physical properties obtained from available literature.
  • the intrinsic magnetization (B i ) at a magnetic field of about 1.5 Tesla is shown in Table 3 for the various materials.
  • the value of about 24000 Gauss for the Fe-Co alloy was taken from literature.
  • the change in magnetization at a magnetic field of about 1.5 Tesla over about 40 K change in temperature is represented by ⁇ (B i ).
  • the value for the ferromagnetic materials is negative while that for Dy 2 Co 17 and ErFe 3 is about +525 and +509 Gauss respectively.
  • the estimated error in the change in magnetization is estimated to be about +/- 15 Gauss.
  • the ferromagnetic materials show a loss in magnetization ranging from about 0.57% for the Fe-Co alloy to about 0.84% for the Fe powder.
  • the ferrimagnetic material, ErFe 3 shows a gain in magnetization of 38% under the same conditions.
  • the estimated magnetization for the composite materials comprising a ferromagnetic material, a ferrimagnetic material, and a binder are shown for various binder concentrations in Table 4.
  • the volume fraction of ErFe 3 in the composite is estimated to be about 0.26 and the weight fraction of ErFe 3 in the composite is estimated to be about 0.29.
  • the estimated magnetization at a magnetic field of about 1.5 Tesla ranges from about 8050 Gauss for a composite with about 50 weight percent binder to about 16101 Gauss for a composite with no binder.
  • the estimated magnetization for a composite of Fe (300SC), ErFe 3 and about 15 volume percent binder is about 25 percent lower than that for Fe (300SC) and about 15 volume percent binder.
  • the estimated magnetization for a composite of Fe-Co alloy, ErFe 3 and about 15 volume percent binder is only about 10% lower than that for Fe (300SC) and about 15 volume percent binder (about 16333 Gauss versus about 18122 Gauss).
  • the volume or weight fractions of each material are preferably selected such that the change of magnetization with temperature is about zero in a significant portion of, such as a 25 to 50 degree range - or even the entire predetermined temperature range in which the ferrimagnetic material exhibits dM s /dT >0.
  • the magnetization loss in the ferromagnetic material with temperature is offset by the magnetization gain in the ferrimagnetic material.
  • the volume or weight fractions of each material in the composite shim are selected to bring the change in magnetization of the composite shim with temperature in the desired temperature range as close as possible to zero.
  • the ferrimagnetic material is preferably selected such that its rate of change of magnetization with temperature is several times greater than that of the ferromagnetic material.
  • the shim preferably contains more ferromagnetic than ferrimagnetic material, such as 10-35, preferably 20-25 volume percent ferrimagnetic material and 65-90, preferably 75-80 volume percent ferromagnetic material.
  • Table 4 illustrate exemplary volume and weight fractions of three ferromagnetic and two ferrimagnetic materials such that the magnetization change of the composite shim with temperature for the temperature range of about 298K to about 338K is about zero.
  • Table 4 also illustrates various compositions with different volume fractions of metal (i.e., ferrimagnetic and ferromagnetic material) compared to the volume fraction of the binder in the composite shim. It should be noted that the ferrimagnetic and ferromagnetic materials may be provided into a composite shim without using a binder.
  • metal i.e., ferrimagnetic and ferromagnetic material
  • soft iron is used as the ferromagnetic material.
  • Soft iron powder is advantageous because it is more compressible than hard iron.
  • a composite shim may have a higher metal to binder ratio than a composite shim with a hard iron ferromagnetic material.
  • the higher metal to binder ratio leads to a higher magnetization.
  • the magnetization is expected to be about 21320 Gauss from Table 3.
  • the magnetization is expected to be about 17630 Gauss from Table 4.
  • the magnetization is expected to be about 20467 Gauss from Table 4. However, if these materials are loaded into a binder at a volume fraction of about 0.6 to 0.65 percent, then the magnetization is expected to be about 13.8 +/- 0.5, 11.02 +/- 0.4 and 12.8 +/- 0.5 kiloGauss, respectively, from Tables 3 and 4.
  • the metal volume fraction in shim may be increased without significantly increasing processing cost. For example, the metal volume fraction in the shim may be increased to 0.8 to 0.85 percent without significantly increasing processing cost.
  • the magnetization is expected to be about 14.5 +/- 0.4 kiloGauss, which is higher than all three values of magnetization for the 0.6 to 0.65 metal fraction containing hard iron or FeCo alloy.
  • the composite shim is used in a superconductive or permanent magnet MRI.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Magnetic Resonance Imaging Apparatus (AREA)
  • Hard Magnetic Materials (AREA)
EP04256255A 2003-10-10 2004-10-08 Magnetic materials, passive shims and magnetic resonance imaging systems Expired - Lifetime EP1523016B1 (en)

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US682114 2003-10-10

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EP (1) EP1523016B1 (enrdf_load_stackoverflow)
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JP5443276B2 (ja) * 2010-06-10 2014-03-19 ジャパンスーパーコンダクタテクノロジー株式会社 超電導磁石装置
CN102870174B (zh) * 2010-03-30 2015-05-20 日本超导体技术公司 超导磁体装置
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US6906606B2 (en) 2005-06-14
CN1606100A (zh) 2005-04-13
JP2005118559A (ja) 2005-05-12
JP4726458B2 (ja) 2011-07-20
EP1523016A1 (en) 2005-04-13
US20050077899A1 (en) 2005-04-14
CN1606100B (zh) 2013-04-17

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