EP1512736B2 - Stabilisierte Additivzusammensetzungen für Dieselkraftstoffe - Google Patents

Stabilisierte Additivzusammensetzungen für Dieselkraftstoffe

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Publication number
EP1512736B2
EP1512736B2 EP04255073.1A EP04255073A EP1512736B2 EP 1512736 B2 EP1512736 B2 EP 1512736B2 EP 04255073 A EP04255073 A EP 04255073A EP 1512736 B2 EP1512736 B2 EP 1512736B2
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EP
European Patent Office
Prior art keywords
fuel
ppm
oil
diesel fuel
additive
Prior art date
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Expired - Lifetime
Application number
EP04255073.1A
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English (en)
French (fr)
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EP1512736B1 (de
EP1512736A1 (de
Inventor
Rinaldo Caprotti
Russell Martin Thompson
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Infineum International Ltd
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Infineum International Ltd
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Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/188—Carboxylic acids; metal salts thereof
    • C10L1/1881—Carboxylic acids; metal salts thereof carboxylic group attached to an aliphatic carbon atom
    • C10L1/1883—Carboxylic acids; metal salts thereof carboxylic group attached to an aliphatic carbon atom polycarboxylic acid
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/1905—Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polycarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/191—Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/192—Macromolecular compounds
    • C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1966—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/192—Macromolecular compounds
    • C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224—Amides; Imides carboxylic acid amides, imides
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/234—Macromolecular compounds
    • C10L1/236—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
    • C10L1/2364—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00—Use of additives to fuels or fires for particular purposes
    • C10L10/06—Use of additives to fuels or fires for particular purposes for facilitating soot removal
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00—Use of additives to fuels or fires for particular purposes
    • C10L10/08—Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00—Use of additives to fuels or fires for particular purposes
    • C10L10/14—Use of additives to fuels or fires for particular purposes for improving low temperature properties
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00—Use of additives to fuels or fires for particular purposes
    • C10L10/18—Use of additives to fuels or fires for particular purposes use of detergents or dispersants for purposes not provided for in groups C10L10/02 - C10L10/16
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/12—Inorganic compounds
    • C10L1/1233—Inorganic compounds oxygen containing compounds, e.g. oxides, hydroxides, acids and salts thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/192—Macromolecular compounds
    • C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1963—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic

Definitions

  • This invention relates to novel fuel additive compositions. More particularly, this invention relates to fuel compositions containing metallic additives which are stabilised against phase separation. Metallic additives are added to fuels since they are especially effective in improving the performance of particulate traps which are used in the exhaust systems of diesel engines, amongst other uses.
  • Diesel engines equipped with particulate traps, mounted in the exhaust stream, to "trap” or collect particulates in the exhaust to prevent their emission to the atmosphere are expected to be in greater use in the next few years.
  • HC hydrocarbons
  • CO carbon monoxide
  • NO x nitrogen oxides
  • the problems of controlling these pollutants are compounded because there is a trade-off between particulates and nitrogen oxides: when the combustion conditions are modified to favor low nitrogen oxides emissions, particulates are increased.
  • Particulate traps are employed to reduce the severity of the particulate emissions.
  • the use of diesel traps and the need to improve them has resulted in a great deal of research and a great number of patents and technical publications.
  • the traps are typically constructed of metal or ceramic and are capable of collecting the particulates from the exhaust and withstanding the heat produced by oxidation of carbonaceous deposits which must be burned off at regular intervals.
  • organometallic salts and complexes to improve the operation of diesel engine particulate traps is disclosed, for example, in U.S. Patent No. 5,344,467 issued September 6, 1994 , which teaches the use of a combination of an organometallic complex and an antioxidant.
  • the organometallic complex is soluble or dispersible in the diesel fuel and is derived from an organic compound containing at least two functional groups attached to a hydrocarbon linkage.
  • WO 99/36488 published July 22, 1999 discloses fuel additive compositions which contain at least one iron-containing fuel-soluble or fuel-dispersible species in synergistic combination with at least one alkaline earth group metal-containing fuel-soluble or fuel-dispersible species. This combination of metallic additives is said to improve the operation of the diesel particulate filter traps.
  • WO 94/11467 published May 26, 1994 teaches a method to improve the operation of diesel traps through the use of a fuel additive comprising fuel-soluble compositions of a platinum group metal in effective amounts to lower the emissions of unburned hydrocarbons and carbon monoxide from the trap.
  • the platinum group metals comprise platinum, palladium, rhodium or iridium.
  • Co-pending European application EP-A-1 344 809 describes a diesel fuel composition which improves the diesel engine particulate traps, comprising a metal salt-ashless detergent additive combination effective in improving the performance of the particulate trap.
  • a metal salt-ashless detergent additive combination effective in improving the performance of the particulate trap.
  • US-A-3,438,756 describes barium compounds provided to fuels to reduce smoking and comprising the reaction product of alkylphenol with a relatively high molecular weight alkenyl succinic acid and barium carbonate, prepared by carbonation of barium oxide dispersed in the presence of the alkyl phenol and alkenyl succinic acid.
  • EP 671205 , EP 599717 and EP 575189 disclose the use of various cerium compounds in fuels.
  • the present invention is based upon a discovery that such fuels may be stabilised against such phase separation or haze formation by the addition of very small amounts of an oil-dispersible or oil-soluble compound having two or more contiguous polar head groups.
  • diesel fuel compositions stabilised against phase separation comprising a diesel fuel, a colloidally dispersed or solubilised metal catalyst compound for diesel particulate trap regeneration and an oil soluble or oil dispersible organic compound having a lipophilic hydrocarbyl chain having attached directly thereto at least two contiguous polar head functional groups, the organic compound being present in an amount effective to stabilise the metal catalyst compound against phase separation, wherein the metal catalyst compound consists of cerium or iron oxides or mixtures thereof, and wherein the composition of the invention is further particularised in claim 1.
  • the organic compound is generally present in an amount of 10 to 1,000 ppm, preferably 10 to 200 ppm, most preferably 10 to 50 ppm (weight) of compound per weight of diesel fuel composition in order to effectively stabilise the metal catalyst compound.
  • 'contiguous polar head functional groups' is used to represent polar (functional chemical) groups which are separated by no more than three, preferably no more than two carbon atoms within the molecule.
  • the invention is particularly applicable to diesel fuel compositions which contain as catalysts for diesel particulate trap regeneration effective amounts of metallic compounds, typically sufficient to provide 1 to 200, 1 to 100, 1 to 20, 1 to 10, or 1 to 5 ppm metal (by weight) in the fuel, in the form of colloidally dispersed or solubilised compounds.
  • composition's metal catalyst compound consists of cerium or iron oxides or mixtures thereof.
  • the stabiliser compound of the present invention is represented by the generalised formula A-C-B, where C represents a hydrocarbyl chain of Mn (number average molecular weight) 200 - 4,000, preferably 200 - 1,300, more preferably 200 - 1,000 such as 400 - 1,000, 700-1000 or 450 - 700.
  • C represents a hydrocarbyl chain of Mn (number average molecular weight) 200 - 4,000, preferably 200 - 1,300, more preferably 200 - 1,000 such as 400 - 1,000, 700-1000 or 450 - 700.
  • the stabilisers may also be described in the following pictorial representation:
  • n may be 1-20, but is preferably 1-10, more preferably 1-5.
  • the stabiliser includes compounds of the following formulas, where "PIB” is polyisobutenyl, "PIBSA” is polyisobutenyl succinic anhydride and R is the lipophilic hydrocarbyl group: Hydrolysed poly(PIBSA) Hydrolysed alternating copolymers of (alpha-olefin- alt -maleic anhydride)
  • This hydrocarbyl chain may be straight or branched, but branched hydrocarbyl chains are preferred because of their increased degree of solubility and preferably the hydrocarbyl chain is a polyisobutenyl group in the molecular weight ranges given above.
  • a and B represent at least two contiguous carboxylate residues attached directly to one end of the lipophilic C chain, , being either groups of the formula -COOH or ionized as -(COO - ) n M n+ where M is a quaternary ammonium cation.
  • the head grouping can be made to be tridentate, tetradentate and polydentate in surface binding ability.
  • Particularly preferred stabiliser additives for use in the composition of the present invention are polyisobutenyl succinic acid wherein the polyisobutenyl group has a Mn of 1,000, and polyisobutenyl succinic acid wherein the polyisobutenyl group has a molecular weight of 450.
  • Further embodiments of this invention comprise fuel compositions comprising the stabiliser compound, metal catalyst compound and one or more other fuel additive compounds, such as a lubricity enhancing additive, diesel detergent additive or a cold flow additive.
  • Still further embodiments comprise additive concentrate compositions containing 3 to 75 % by weight of the stabiliser of this invention, in combination with the particulate trap metal catalyst compound, optionally in further combination with one or more other fuel additive compounds selected from other lubricity-enhancing compounds; cold flow improvers such as ethylene-unsaturated ester copolymers, hydrocarbon polymers, polar nitrogen compounds, alkylated aromatics, linear polymer compounds and comb polymers; detergents; corrosion inhibitors; dehazers; demulsifiers; metal deactivators; antifoaming agents; combustion improvers such as cetane improvers; package compatibilisers; reodorants; metallic-based additives such as metallic combustion improvers; dyes; bacteriostatic agents; gum inhibitors; upper cylinder lubricants and anti-icing agents and antioxidants.
  • cold flow improvers such as ethylene-unsaturated ester copolymers, hydrocarbon polymers, polar nitrogen compounds, alkylated aromatics, linear polymer compounds and comb polymers
  • a concentrate comprising the additive dispersed in carrier liquid is convenient as a means of incorporating the additive.
  • the concentrates of the present invention are convenient as a means for incorporating the additive into bulk oil such as distillate fuel, which incorporation may be done by methods known in the art.
  • the concentrates may also contain other additives as required and preferably contain from 3 to 75 wt %, more preferably 3 to 60 wt %, and most preferably 10 to 50 wt % of the additive or additives preferably in solution in oil.
  • carrier liquid are organic solvents including hydrocarbon solvents, for example petroleum fractions such as naphtha, kerosene, diesel and heater oil; aromatic hydrocarbons such as aromatic fractions, e.g.
  • alkylphenols such as nonylphenol and 2,4-di-t-butylphenol either alone or in combination with any of the above have also been found to be particularly useful as carrier solvents.
  • the carrier liquid must, of course, be selected having regard to its compatibility with the additive and with the fuel.
  • the fuel oil may be a petroleum-based fuel oil, suitably a middle distillate fuel oil, i.e. a fuel oil obtained in refining crude oil as the fraction between the lighter kerosene and jet fuels fraction and the heavy fuel oil fraction.
  • a middle distillate fuel oil i.e. a fuel oil obtained in refining crude oil as the fraction between the lighter kerosene and jet fuels fraction and the heavy fuel oil fraction.
  • distillate fuel oils generally boil above about 100°C.
  • the fuel oil can comprise atmospheric distillate or vacuum distillate, or cracked gas oil or a blend in any proportion of straight run and thermally and/or catalytically cracked and/or hydroprocessed distillates.
  • the most common petroleum-based fuel oils are kerosene, jet fuels and preferably diesel fuel oils.
  • the sulphur content of the fuel oil may be 2000 or less, preferably 500 or less, more preferably 50 or less, most preferably 10 or less, ppm by mass based on the mass of the fuel oil.
  • the art describes methods for reducing the sulphur content of hydrocarbon middle distillate fuels, such methods including solvent extraction, sulphuric acid treatment, and hydrodesulphurisation.
  • Preferred fuel oils have a cetane number of at least 40, preferably above 45 and more preferably above 50.
  • the fuel oil may have such cetane numbers prior to the addition of any cetane improver or the cetane number of the fuel may be raised by the addition of a cetane improver.
  • the fuel oils are those that have low solvency properties caused by low aromatic concentrations (e.g. below 30, below 20, below 15, below 10, or below 5, mass per cent), and/or those that are required to operate at low temperatures such as at -5, -10, -15, or -20, °C or lower.
  • low aromatic concentrations e.g. below 30, below 20, below 15, below 10, or below 5, mass per cent
  • fuel oils include jet-fuels; Fischer-Tropsch fuels; biofuels such as fuels made from vegetable matter such as rape seed methyl ester; and diesel/alcohol or diesel/water emulsions or solutions.
  • Fischer-Tropsch fuels also known as FT fuels, include those that are described as gas-to-liquid fuels and coal conversion fuels. To make such fuels, syngas (CO + H 2 ) is first generated and then converted to normal paraffins by a Fischer-Tropsch process.
  • the normal paraffins may then be modified by processes such as catalytic cracking/reforming or isomerisation, hydrocracking and hydroisomerisation to yield a variety of hydrocarbons such as iso-paraffins, cyclo-paraffins and aromatic compounds.
  • the resulting FT fuel can be used as such or in combination with other fuel components and fuel types such as those mentioned in this specification.
  • fuels emulsified with water and alcohols which contain suitable surfactants, and residual fuel oil used in marine diesel engines.
  • WO-A- 0104239 ; WO-A- 0015740 ; WO-A-0151593 ; WO-A- 9734969 ; and WO-155282 describe examples of diesel/water emulsions.
  • WO-A- 0031216 ; WO-A- 9817745 ; and WO-A- 024 8294 describe examples of diesel-ethanol emulsions/mixtures.
  • Preferred vegetable-based fuel oils are triglycerides of monocarboxylic acids, and these typically have the general formula shown below where R is an aliphatic radical of 10-25 carbon atoms which may be saturated or unsaturated.
  • oils contain glycerides of a number of acids, the number and kind varying with the source vegetable of the oil.
  • Suitable fuel oils also include mixtures of 1-100% by weight of vegetable oils or methylesters of fatty acid, with petroleum based diesel fuel oils.
  • oils and methyl ester derived fuel are tall oil, rapeseed oil, coriander oil, soyabean oil, cottonseed oil, sunflower oil, castor oil, olive oil, peanut oil, maize oil, almond oil, palm kernel oil, coconut oil, mustard seed oil, beef tallow and fish oils.
  • Rapeseed oil which is a mixture of fatty acids esterified with glycerol, is preferred as it is available in large quantities and can be obtained in a simple way by pressing from rapeseed.
  • vegetable-based fuel oils are alkyl esters, such as methyl esters, of fatty acids of the vegetable or animal oils. Such esters can be made by transesterification.
  • lower alkyl esters of fatty acids consideration may be given to the following, for example as commercial mixtures containing, for example: the ethyl, propyl, butyl and especially methyl esters of fatty acids with 12 to 22 carbon atoms, for example, mixtures of lauric acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, oleic acid, elaidic acid, petroselic acid, ricinoleic acid, elaeostearic acid, linoleic acid, linolenic acid, eicosanoic acid, gadoleic acid, docosanoic acid or erucic acid, and rosin acid and isomers which have an iodine number from 50 to 180, especially 90 to 180.
  • the ethyl, propyl, butyl and especially methyl esters of fatty acids with 12 to 22 carbon atoms for example, mixtures of lauric acid, myr
  • Mixtures with particularly advantageous properties are those which contain mainly, i.e. to at least 50 wt % methyl esters of fatty acids with 16 to 22 carbon atoms and 1, 2 or 3 double bonds.
  • the preferred lower alkyl esters of fatty acids are the methyl esters of oleic acid, linoleic acid, linolenic acid and erucic acid.
  • rapeseed methyl ester Most preferred as a vegetable-based fuel oil is rapeseed methyl ester.
  • the fuel comprises the above-defined biofuels (either alone, or in combination with other fuels from other sources, such as petroleum-based fuels)
  • the amount of the stabiliser compound should typically exceed 20 ppm weight (per weight of fuel), more preferably 25 to 200 ppm of stabiliser compound. This effect is particularly prevalent with lower alkyl esters of fatty acids, such as rapeseed and other vegetable oil methyl esters.
  • the fuel compositions of the invention may additionally comprise one or more other fuel additives, or co-additives, as indicated above.
  • fuel additives include other lubricity-enhancing compounds; cold flow improvers such as ethylene-unsaturated ester copolymers, hydrocarbon polymers, polar nitrogen compounds, alkylated aromatics, linear polymer compounds and comb polymers; detergents; corrosion inhibitors (anti-rust additives); dehazers; demulsifiers; metal deactivators; antifoaming agents; combustion improvers such as cetane improvers; co-solvents; package compatibilisers; reodorants; and metallic-based additives such as metallic combustion improvers.
  • cold flow improvers such as ethylene-unsaturated ester copolymers, hydrocarbon polymers, polar nitrogen compounds, alkylated aromatics, linear polymer compounds and comb polymers
  • detergents corrosion inhibitors (anti-rust additives); dehazers; demulsifiers; metal deactivators; antifoaming agents
  • inventive diesel fuel compositions can contain other fuel additives which are well known to those of skill in the art. These include dyes, cetane improvers, rust inhibitors such as alkylated succinic acids and anhydrides, bacteriostatic agents, gum inhibitors, metal deactivators, demulsifiers, upper cylinder lubricants and anti-icing agents and antioxidants.
  • Stabilised compositions of this invention will preferably contain one or more of the various lubricity additives which are now commonly used in low sulphur fuels, i.e., fuels having less than 0.2 wt % sulphur, preferably less than 0.1 wt % such as 0.005 or 0.001 wt % sulphur or less.
  • Such lubricity additives include monohydric or polyhydric alcohol esters of C 2 -C 50 carboxylic acids such as glycerol monooleate, esters of polybasic acids with C 1 -C 5 monohydric alcohols, esters of dimerized carboxylic acids, reaction products of polycarboxylic acids and epoxides such as 1,2-epoxyethane and 1,2-epoxypropane and lubricity additives derived from fatty acids such as vegetable oil fatty acid methyl esters, as well as fatty acid amides of monoethanolamine and diethanolamine.
  • carboxylic acids such as glycerol monooleate
  • esters of polybasic acids with C 1 -C 5 monohydric alcohols esters of dimerized carboxylic acids
  • reaction products of polycarboxylic acids and epoxides such as 1,2-epoxyethane and 1,2-epoxypropane
  • lubricity additives derived from fatty acids such as vegetable oil
  • lubricity additives prepared by combining the aforesaid esters of C 2 -C 50 carboxylic acids with an ashless dispersant comprising an acylated nitrogen compound having a hydrocarbyl substituent of at least 10 carbon atoms made by reacting an acylating agent with an amino compound, such as the reaction products of polyisobutenyl (C 80 -C5 00 ) succinic anhydride with ethylene polyamines having 3 to 7 amino nitrogen atoms.
  • lubricity additives are combinations of the aforesaid esters with ethylene-unsaturated ester copolymers having, in addition to units derived from ethylene, units of the formula -CR 1 R 2 -CHR 3 - wherein R 1 represents hydrogen or methyl; R 2 represents COOR 4 , wherein R 4 represents an alkyl group having from 1 to 9 carbon atoms which is straight chain or, if it contains 2 or more carbon atoms, branched, or R 2 represents OOCR 5 , wherein R 5 represents R 4 or H; and R 3 represents H or COOR 4 .
  • Examples are ethylene-vinyl acetate and ethylene-vinyl propionate and other copolymers where there is present 5-40% of the vinyl ester.
  • the lubricity additive may comprise one or more carboxylic acids of the types disclosed in relation to the ester lubricity additives.
  • Such acids may be mono- or polycarboxylic, saturated or unsaturated, straight or branched chain and may be generalised by the formula R 1 (COOH) x where x is 1-4 and R 1 is a C 2 to C 50 hydrocarbyl.
  • Examples are capric, lauric, myristic, palmitic, oleic, elaidic, palmitoleic, petaoselic, ricinoleic, linoleic, linolenic, eicosanic, tall oil fatty and dehydrated castor oil fatty acids, and rosin acids and isomers and mixtures thereof.
  • the polycarboxylic acid may be a dimer acid such as that formed by dimerization of unsaturated fatty acids such as linoleic or oleic acid.
  • R 1 is an alkenyl radical having one or more double bonds or an alkyl radical and containing from 4 to 50 carbon atoms, or a radical of the formula where each of R 2 , R 3 , R 4 , R 5 , R 6 and R 7 is independently hydrogen or a lower alkyl radical
  • R 8 is an alkenyl radical having one or more double bonds or an alkyl radical and containing from 4 to 50 carbon atoms
  • R 9 is an alkylene radical containing from 2 to 35, e.g. 2 to 6, carbon atoms
  • each of p, q and v is an integer between 1 and 4
  • each of a, b and c may be 0, providing that at least one of a, b or c is an integer between 1 and 75.
  • lubricity additives are ester, amine and amine salt derivatives of salicylic acid and alkylated salicylic acids.
  • the additives of the invention may also be used in combination with diesel performance additives such as silicon-containing anti-foam agents such as siloxane block copolymers or cetane improvers such as 2-ethyl hexyl nitrate.
  • diesel performance additives such as silicon-containing anti-foam agents such as siloxane block copolymers or cetane improvers such as 2-ethyl hexyl nitrate.
  • the additives of the present invention may also be used in combination with an appropriate carrier liquid or organic solvent.
  • carrier liquid are organic solvents including hydrocarbon solvents, for example petroleum fractions such as naphtha, kerosene, diesel and heater oil; aromatic hydrocarbons such as aromatic fractions, e.g. those sold under the 'SOLVESSO' tradename; paraffinic hydrocarbons such as hexane and pentane and isoparaffins, e.g., those sold under the 'ISOPAR' tradename; and oxygenated solvents such as alcohols.
  • the carrier liquid must, of course, be selected having regard to its compatibility with the additive and with the fuel.
  • the stabiliser composition can be any suitable stabiliser composition.
  • additive compositions of the invention may be incorporated into bulk fuel oil by methods such as those known in the art. If co-additives are required, they may be incorporated into the bulk fuel oil at the same time as the additives of the invention or at a different time.
  • PIB 1000 SA succinic anhydride (10 g, 9.5 mmol), toluene (50 ml) and deionised water (15 ml, excess) were heated with stirring under reflux ( ⁇ 85°C) for 6 hours.
  • PIB 1000 SA (10 g, 9.5 mmol), toluene (50 ml) and isopropanol (50 ml, excess) were heated with stirring under reflux ( ⁇ 85°C) for 6 hours.
  • Diesel Fuel E Shell Class 1 diesel fuel.
  • Diesel Fuel F a further Class 1 diesel fuel.
  • Example 4 Investigation of Stability of Colloidal Cerium DPF System in German Low Sulphur ( ⁇ 10 ppm) Diesel Fuels A and B at 80°C
  • Tables 1 and 2 detail stability results for the colloidal cerium-based DPF additive Eolys ® , a cerium containing oil fuel additive marketed by "Rhodia Electronics and Catalysis", a Rhodia Group subsidiary, in low sulphur diesel fuels in the presence of various lubricity improver additive chemistries and in the presence of percentage levels of biodiesel (rapeseed oil methyl ester - RME) respectively.
  • the stability test involved the separate addition of the additive(s) to the respective fuel using normal laboratory blending practices, and thereafter visually observing the blended fuel composition for phase separation and general appearance whilst being stored at 80°C.
  • Example 5 Investigation of Stability of Colloidal Cerium DPF Additive in the Presence of Commercial Lubricity Additives in Diesel Fuel C (300 ppm sulphur) and Fuel D (Swedish Class 1, ⁇ 10 ppm sulphur) at 80°C
  • Example 6 Improved Stability of Colloidal Cerium in the Presence of Lubricity Additives when using Stabiliser A of the Present Invention (Part I)
  • Stabiliser B (Comparative) is able to stabilise the Ce-based composition up to 7 days.
  • Stabiliser A at 50-100 ppm is able to stabilise the similar composition for up to 12 days versus the control samples which exhibit the onset of phase separation from initial sample blending.
  • Both A and B are capable of stabilizing the compositions to such an extent that clear compositions are formed, in some cases for extended periods (and particularly with the stabiliser A).
  • low levels of PIBSA-PAM (10-100 ppm) a polyisobutenyl succinimide diesel detergent, which contains one imide polar head group per lipophilic chain, does not provide sufficient stabilization to form clear compositions.
  • Example 7 Improved Stability of Colloidal Cerium in the Presence of Commercial Lubricity Additives When Using Stabilisers of the Present Invention (Part II)
  • Table 5 gives further stability data for the stabilised Ce colloid, Eolys ® in the presence of various lubricity additives.
  • 35-50 ppm of the stabiliser C is able to stabilise Eolys ® for up to 8 days static storage at 80°C in the presence of large amounts (200 ppm) of lubricity additives I and IV, compared to control samples.
  • the same stabiliser molecule at 50 ppm is able to control the stability of the Ce colloid in the presence of lubricity improver II for up to 5 days.
  • Example 8 Improved Stability of Colloidal Metal Oxide DPF Additives in Fuel D When Using Stabilisers of the Present Invention (Part III)
  • lubricity improver ('LI') chemistry types V and VI* offer no stabilising effect in this system.
  • Table 7 indicates the excellent stability that may be achieved by adding Stabiliser A from Example 1 directly into a stock solution of Eolys ® 176, prior to doping the mixture into either Class 1 diesel fuel E or a fuel composition comprising fuel E and the biofuel fatty acid methyl ester ('FAME').
  • results indicate the markedly improved stability that may be achieved from adding the stabiliser moiety directly into the colloidal metal catalyst concentrate prior to doping the mixtures into the fuel.
  • results may also be compared to those obtained from adding the stabiliser and colloidal DPF additive separately into a fuel composition comprising petroleum-derived diesel fuel and the biofuel fatty acid methyl ester ('FAME') (previous Example 8 above). It is believed that the pre-addition of the stabiliser to the metal additive concentrate causes the re-organisation of the colloidal metal complex in such a way that its oil soluble or oil dispersible character is substantially improved, leading to better performance when subsequently blended into the fuel.
  • Tables 8 and 9 give analytical results for Ce and Fe from samples obtained from the fuel tank of a Peugeot 307 car operated on (i) the mixed cerium and iron additive described in the previous two examples, and (ii) the cerium-only additive described in earlier examples, when used in Fuel F.
  • This Ford car was equipped (as standard factory fit) with a separate on-board tank for storage of a diesel particulate trap additive concentrate, this additive being introduced into the fuel contained in the tank of the car under the control of the on-board engine management system, to achieve the regeneration of the particulate trap.
  • the factory-filled additive was replaced by untreated test fuel (ie. containing no additive) to avoid subsequent interference in the test, and the fuel tank filled with test fuel already comprising the mixed cerium and iron additive and stabiliser A previously described, these additives having been added separately to the fuel.
  • the stability of the fuel - additive mixture in the car fuel tank was thereafter assessed by analysis at periodic intervals during the running of the vehicle. At each assessment, sampling from both the top and bottom of the tank fuel gave an indication of the degree of phase separation and/or settlement of the metal additive from the fuel during the normal running of the vehicle.
  • test fuel contained 25 ppm (weight) of stabiliser A and additionally contained a constant level of lubricity additive LI-I.
  • Table 8 - mixed cerium and iron additive Test sample Ce (ppm) Fe (ppm) Initial sample 0.1 0.5 One hour in test, top tank 6.1 2.7 One hour in test, bottom tank 6 2.7 Halfway through test, top tank 6.1 2.8 Halfway through test, bottom tank 5.8 2.7 End of test + 1 hour 5.2 2.4 After fuel drained 5.3 2.5
  • Table 8 demonstrate the maintenance of equivalent levels of metals throughout the fuel tank during the test, consistent with effective stabilization of the metal additive within the fuel.
  • Table 9 cerium-only additive Test sample Ce (ppm) with Stabiliser A Initial sample 21 One hour in test, top tank 22 One hour in test, bottom tank 22 Halfway through test, top tank 21 Halfway through test, bottom tank 21 End of test + 1 hour 16 After fuel drained 22 Test sample Ce (ppm) without Stabiliser A Initial sample 0.5 One hour in test, top tank 0.5 One hour in test, bottom tank 0.5 Halfway through test, top tank 0.5 Halfway through test, bottom tank 0.5 End of test + 1 hour 0.5 After fuel drained 0.5

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Claims (11)

  1. Dieselkraftstoffzusammensetzung, die Dieselkraftstoff, kolloidal dispergierte oder löslich gemachte Metallkatalysatorverbindung für die Regenerierung von Dieselkraftstoffpartikelabscheidern und 10 bis 1000 ppm öllösliche oder öldispergierbare organische Verbindung umfasst, die eine lipophile Kohlenwasserstoffkette aufweist, an der mindestens zwei benachbarte polare funktionale Kopfgruppen direkt gebunden sind, wobei die Metallkatalysatorverbindung aus Cer- oder Eisenoxiden oder Mischungen davon besteht, und wobei die organische Verbindung durch die verallgemeinerte Formel A-C-B dargestellt ist, wobei C eine Kohlenwasserstoffkette mit Mn (durchschnittliches Molekulargewicht (Zahlenmittel)) von 200 bis 4000 darstellt, und A und B mindestens zwei benachbarte Carboxylatreste darstellen, die direkt an ein Ende der lipophilen C-Kette gebunden sind, die entweder als Gruppen mit der Formel -COOH oder ionisiert als -(COO-)nMn+ vorliegen, wobei M ein quartäres Ammoniumkation ist.
  2. Zusammensetzung nach Anspruch 1, bei der die Kohlenwasserstoffkette eine Polyisobutylengruppe mit Mn 200 bis 4000 ist.
  3. Zusammensetzung nach Anspruch 2, bei der die organische Verbindung Polyisobutylenbernsteinsäure ist, wobei die Polyisobutylengruppe ein Mn von 1000 oder 450 aufweist.
  4. Zusammensetzung nach einem der vorhergehenden Ansprüche, die ferner Schmieradditiv umfasst.
  5. Zusammensetzung nach einem der vorhergehenden Ansprüche, die ferner Kaltfließadditiv umfasst.
  6. Zusammensetzung nach einem der vorhergehenden Ansprüche, die ferner Diesel-Detergensadditiv umfasst.
  7. Zusammensetzung nach einem der vorhergehenden Ansprüche, bei der der Dieselkraftstoff 2000 ppm oder weniger Schwefel enthält.
  8. Additivkonzentrat-Zusammensetzung für Dieselkraftstoff, das Trägerflüssigkeit, die kolloidal dispergierte oder löslich gemachte Metallkatalysatorverbindung wie in Anspruch 1 definiert und 3 bis 75 Gew.-% Stabilisatoradditiv umfasst, das die öllösliche oder öldispergierbare organische Verbindung wie in einem der Ansprüche 1 bis 3 definiert umfasst und einen oder mehrere Kraftstoffadditive ausgewählt aus anderen schmierfähigkeitsverbessernden Verbindungen; Kaltfließverbesserer wie Ethylen-ungesättigte Ester-Copolymere, Kohlenwasserstoffpolymere, polare Stickstoffverbindungen, alkylierte Aromaten, lineare Polymerverbindungen und Kamm-Polymere; Detergenzien; Korrosionsschutzmittel; Enttrübungsmittel; Metalldeaktivatoren; Entschäumer; Verbrennungsverbesserer wie Cetanverbesserer; Kompatibilisierungsmittel; Geruchsüberdecker; Additive auf Metallbasis wie metallische Verbrennungsverbesserer; Farbstoffe; bakteriostatische Mittel; Gummihemmer; Schmiermittel für den oberen Zylinder und Anti-Eis-Mittel und Antioxidantien.
  9. Verwendung der öllöslichen oder öldispergierbaren organischen Verbindung wie in einem der Ansprüche 1 bis 3 definiert in einer Dieselkraftstoffzusammensetzung, die Dieselkraftstoff und die kolloidal dispergierte oder löslich gemachte Metallkatalysatorverbindung wie in Anspruch 1 definiert umfasst, um die Tendenz des Dieselkraftstoffs und der kolloidal dispergierten oder löslich gemachten Metallkatalysatorverbindung zu verringern, über die Zeit innerhalb der Dieselkraftstoffzusammensetzung separierte Phasen zu bilden.
  10. Verwendung der öllöslichen oder öldispergierbaren organischen Verbindung wie in einem der Ansprüche 1 bis 3 definiert in einem Additivkonzentrat, das die Metallkatalysatorverbindung wie in Anspruch 1 definiert umfasst, um die kolloidale Dispergierbarkeit oder Löslichkeit der Metallkatalysatorverbindung in Dieselkraftstoff zu verbessern.
  11. Verfahren zur Verbesserung der Öldispergierbarkeit oder -löslichkeit einer Metallkatalysatorverbindung wie in Anspruch 1 definiert, bei welchem Verfahren die öllösliche oder öldispergierbare organische Verbindung wie in einem der Ansprüche 1 bis 3 definiert zu einer Dieselkraftstoffzusammensetzung, die Dieselkraftstoff und die Metallkatalysatorverbindung umfasst, hinzugegeben wird.
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EP1512736A1 (de) 2005-03-09

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