EP1494827B1 - Device for the plastic deformation of work pieces - Google Patents

Device for the plastic deformation of work pieces Download PDF

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Publication number
EP1494827B1
EP1494827B1 EP03712027A EP03712027A EP1494827B1 EP 1494827 B1 EP1494827 B1 EP 1494827B1 EP 03712027 A EP03712027 A EP 03712027A EP 03712027 A EP03712027 A EP 03712027A EP 1494827 B1 EP1494827 B1 EP 1494827B1
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EP
European Patent Office
Prior art keywords
unit
forming unit
piston
prestressing
cylinder
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EP03712027A
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German (de)
French (fr)
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EP1494827A1 (en
Inventor
Gerd Berghaus
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Voss Fluid GmbH
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Voss Fluid GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/02Forming single grooves in sheet metal or tubular or hollow articles by pressing
    • B21D17/025Forming single grooves in sheet metal or tubular or hollow articles by pressing by pressing tubes axially

Definitions

  • the present invention relates to a device for deforming workpieces, in particular for the plastic forming of pipe ends, with a pressure-actuated by a fluid forming unit and arranged on a common longitudinal axis actuated by the pressure of a fluid biasing unit and with conical, by means of the biasing unit tensionable clamping elements, wherein in the forming unit and in the biasing unit in each case at least one separate pressure chamber is formed, which is pressurizable independently of the pressure chamber of the respective other unit.
  • a device for the plastic forming of tube ends is known, which is a combination of the above-described forming devices, ie a system with arranged at 90 ° to the forming cylinder separate clamping cylinder and conical jaws.
  • the tube is biased with little force over the clamping cylinder.
  • the preload force is then amplified at the initiation of the forming process via cylinder and the cone system.
  • the disadvantage is that during the forming process, the full forming force on the biasing cylinder back, yes is even amplified over a very flat running cone angle by a multiple.
  • the entire clamping system must therefore be designed for very high forces despite the low biasing force, which leads to high weight, large installation space and high costs.
  • DE 195 11 447 A1 describes a device of the type mentioned for forming the end portion of a tube for use in screw.
  • forming and biasing cylinders are arranged coaxially with each other.
  • the preloading piston is designed as an annular piston and sits on the piston rod of the forming piston.
  • the tube is preloaded via the preload piston and conical jaws.
  • the clamping force is amplified by the introduced force of the forming piston.
  • the interlocking pistons and the surrounding housing parts must be exactly aligned with each other to ensure function and tightness of the machine. Therefore, the design manufacturing technology is very complicated and expensive.
  • the rear, conical housing part must be completely removed for tool change.
  • the forming device described in these documents corresponds in basic construction of the device described in DE 195 11 447 A1.
  • a device for forming an end region of a workpiece, in particular for cold-press forming a Rohrend Schemes, described, wherein a first hydrodynamically actuated force transmission element for clamping the workpiece and a second hydrodynamically actuated force transmission element, by the force of which the deformation is achieved, are provided.
  • the power transmission elements are coaxially guided and arranged in one and the same housing.
  • a first pressure chamber connected to a first pressure connection is arranged between the first force transmission element and the second force transmission element, while a second pressure space connected to a second pressure connection is assigned to the second force transmission element such that the introduction of a pressure medium acts on the second force transmission element in the tensioning and deformation direction ,
  • the pressure of the enclosed in the first pressure chamber pressure medium is maintained by blocking the first pressure port and released on reaching a preset pressure, the pressure medium from the first pressure chamber, so that in standing in the clamping position of the first power transmission element second power transmission element for forming the workpiece relative to the first force transmission element is displaceable, and - after the forming of the end portion of the workpiece by re-introducing pressure medium into the first pressure chamber, the second power transmission element and then by means of a separate drive the first power transmission element are moved back to their original positions.
  • the known device shows thus also respectively the features of the preamble of claim 1 and 17.
  • the biasing piston is designed as an annular piston and is seated on the piston rod of the forming.
  • the tube is biased by the biasing piston and the conical jaws, wherein during the forming process, the clamping force is amplified by the introduced force of the forming piston.
  • the interlocking pistons and the surrounding housing parts must be exactly aligned with each other to ensure function and tightness of the machine. Therefore, the design manufacturing technology is very complicated and expensive. Summarized thus result in the same disadvantages, such as high manufacturing complexity, complex tool changes and correspondingly long tool change times and the impossibility to take an optical monitoring of the forming process, as in the two devices mentioned above.
  • a pressure relief valve designed as a pressure relief valve must be provided therein.
  • the present invention has for its object to provide a device for deforming workpieces, in particular for the plastic forming of pipe ends, of the type mentioned, which is characterized by high functionality, compact dimensions and low weight by a reduced equipment and manufacturing effort. Furthermore, the device according to the invention should also have an increased user-friendliness by allowing a simple and rapid tool change as well as an optical monitoring of the forming process by the operator.
  • the technical solution according to the invention can also be expressed so that in a device of the generic type that the forming unit and the bias unit as separate units on the common
  • the longitudinal axis are arranged one behind the other, wherein both the forming unit and the biasing unit, each comprising a cylinder and a piston movable therein with full-area cross-section and wherein on the one hand the cylinder of the forming unit with the cylinder or the piston of the biasing unit and on the other hand arranged with a transversely to the longitudinal axis , Jochplatte cooperating with the clamping elements is rigidly connected to a first main assembly.
  • both the forming unit and the biasing unit can be formed from commercially available pneumatic or in particular double or single-acting hydraulic cylinders.
  • the entire bias unit must be designed advantageously only for small forces (low pressure), therefore, the entire device according to the invention can be manufactured with comparatively compact dimensions and low weight.
  • the device of the invention allows a structural design that does not require disassembly of (pressure-bearing) housing parts for the purpose of tool change and also provides a very good accessibility to the tool room.
  • forming tools, such as clamping elements or compression heads can be fixed very quickly solvable by being inserted, for example, from above accessible guide grooves and held there by their own weight.
  • the device according to the invention can be produced in a closed or open design, the latter allowing optical monitoring of the forming process by the operator.
  • a device for deforming workpieces, in particular for the plastic deformation of pipe ends, has a forming unit U actuated by the pressure p2 of a fluid and a pressure actuated by the pressure p1 of a fluid arranged on a common longitudinal axis XX Bias unit V on.
  • the forming unit U is formed of a particular double-acting cylinder 1 and a piston 2 axially movable therein.
  • the biasing unit V is formed of a particular single-acting cylinder 3 and a piston 4 axially movable therein.
  • both pressure chambers D1, D2 - of the forming unit U and the biasing unit V have in transverse to the longitudinal axis XX extending cross section a full-surface, preferably a circular shape.
  • Full surface is understood to mean that the surface is not formed annular or frame-like or is interrupted by "holes”.
  • the forming unit U and the biasing unit V are closed by at least one transverse to the longitudinal axis X-X extending wall (in detail by the rear wall 1a of the cylinder 1 of the forming unit U and the rear wall 3a of the cylinder 3 of the biasing unit V walls) against each other.
  • the forming unit U and the biasing unit V are therefore formed on the one hand as interconnected, but on the other hand, as completely closed against each other units.
  • the device according to the invention consists essentially of three main assemblies, which are moved relative to each other during the forming process parallel to the longitudinal axis X-X.
  • FIG. 1 (as well as FIGS. 5a to 5d) components which belong to a main assembly are each provided with the same hatching.
  • the first, stationary in the present example, main assembly consists of the cylinders 1, 3 of forming unit U and bias unit V and a transverse to the longitudinal axis X-X arranged yoke plate 5, all of which are rigidly interconnected.
  • Parallel to the longitudinal axis X-X tie rods 6a are arranged, which serve to form the rigid connection and for transmitting power between the cylinder 1 of the forming unit U and the yoke plate 5.
  • In the yoke plate 5 is a coaxial with the cylinder 1 of the forming unit U arranged bore 5a, which tapers conically from the forming unit U leading.
  • the driver plate 8 is a coaxial with the cylinder 1 of the forming unit U arranged (unspecified) bore, in which the piston 2 of the forming unit U, in particular with its piston rod 2a, is guided.
  • a stepped recess 9a which is open as a fastening means for inserting the clamping elements upwards.
  • Tie rods 6b are again arranged parallel to the longitudinal axis XX and serve to form the rigid connection and to transmit power between the piston 4 of the biasing unit V and the two plates 8, 9.
  • the third main assembly consists only of the piston 2 of the forming unit U.
  • a tool set which consists of a compression head 10 (Fig. 2) and at least one clamping element 11 (Fig. 4).
  • a tube end 12 has been selected by way of example, which has the bead contour 12a shown in FIG. With the device according to the invention, however, any desired axially compressible pipe contour can be produced.
  • the compression head 10 includes on one side a recess 10a, mating contour of the pipe contour to be formed 12a, and on the opposite side a connection option 10b to the piston 2 of the forming unit - in the present case, a T-slot.
  • the forming unit U in particular a free end of the piston rod 2 a of the piston 2, also correspondingly has fastening means 2 b for the detachable fastening of the compression head 10.
  • the clamping element 11 is formed by clamping jaws 11a, which consist of several, preferably four, annularly arranged segments. These are usually guided over cylindrical pins 11b and held in an open position via compression springs 11c in the unloaded state. They cooperate with the conical surface of the opening 5a in the yoke plate 5 and also have a conical design Outer surfaces 11d. With their usually slightly roughened or toothed inside 11e press the jaws 11a when clamping on the pipe 12th
  • the tools (upset head 10, clamping jaws 11a) can be inserted from above into the corresponding receptacles 2b, 9a, with good accessibility is given to the tool room. Disassembly of device components for tool change is not required.
  • Fig. 5b shows the insertion position for the workpiece. From the end position shown in Fig. 5a, the entire second main assembly moves under the action of the fluid pressure p1 in the pressure chamber D2 parallel to the longitudinal axis X-X by an amount X relative to the first (stationary) main assembly (in the drawing to the right). About the driver plate 8 while the piston 2 is located in the pressureless circulation forming unit U taken. The clamping jaws 11a are still slightly open in the insertion position, so that the tube 12 can be guided cleanly during insertion until it comes to a stop (unspecified) contact surface in the recess 10a at the end face 10 to the stop.
  • All previously described movements of the second main assembly can be driven at a suitable choice of the piston surfaces of the piston 2, 4 at the same pressure level as the forming unit U.
  • the biasing unit V can also be driven in the low pressure range.
  • the per se known forming process (Fig. 5d), in which under an axial process of the piston 2 by the amount Z on the tube 12 in a conventional manner, the bead 12a is formed on the pressure p2 of the fluid to the piston 2 of the Forming unit U initiated and requires high forces.
  • the forming unit U is therefore preferably designed for the high-pressure area.
  • the biasing unit becomes V and the second main assembly is not additionally burdened by the high forming forces and can therefore be dimensioned in their entirety for low forces, advantageously by a low pressure design.
  • the conical design of the clamping elements causes the prestressing force introduced via the pretensioning unit V to be further reinforced during tube forming, there is no repercussion of the forming force on the pretensioning unit V, as in the device known from DE 100 40 595 A1 occurs.
  • the tool change position (FIG. 5 a) is approached again, and this can be done under the effect of a fluidic back pressure p 3 in the pressure chamber D 1 of the forming unit U.
  • a fluidic back pressure p 3 in the pressure chamber D 1 of the forming unit U.
  • the invention is not limited to the illustrated embodiment, but also includes all the same in the context of the invention embodiments.
  • a kinematic reversal is possible in the sense that the biasing second main assembly is fixed and stationary and serves as a machine frame or is attached to a machine frame.
  • the first main assembly with the yoke plate 5 is moved axially, which has the advantage that the tube 12 is not moved after reaching the axial pipe stop position. (In the variant described above, the tube 12 is moved by the amount Y during clamping.)
  • the device according to the invention can also be designed with the same high functionality with a pretensioning unit V rotated by 180 °.
  • the rear wall 3a of the cylinder 3 of the biasing unit V is then applied to the adapter plate or may itself be formed as an adapter part 7, and the piston 4 is coupled to the rear wall 1a of the cylinder 1 of the forming unit U.
  • a housing with connecting plates could also be constructed instead of the open housing constructed with the tie rods 6a, 6b or, as in the case of the known annular piston systems, a rotationally symmetrical, tubular housing could be designed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Forging (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Actuator (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention relates to a device for the deformation of workpieces, in particular for the plastic shaping of pipe ends, with a shaping unit actuated by the pressure of a fluid and with a prestressing unit arranged on a common longitudinal axis and actuated by the pressure of a fluid and also with clamping elements of conical design which can be clamped by means of the prestressing unit, in each case at least one separate pressure space being designed in the shaping unit and in the prestressing unit, which space can be pressurized independently of the pressure space of the other unit in each case. In this connection, the shaping unit and the prestressing unit are interconnected but completely closed off in relation to one another.

Description

Die vorliegende Erfindung betrifft eine Vorrichtung zum Verformen von Werkstücken, insbesondere zum plastischen Umformen von Rohrenden, mit einer durch den Druck eines Fluids betätigten Umformeinheit und mit einer auf einer gemeinsamen Längsachse angeordneten durch den Druck eines Fluids betätigten Vorspanneinheit sowie mit konisch ausgebildeten, mittels der Vorspanneinheit spannbaren Spannelementen, wobei in der Umformeinheit und in der Vorspanneinheit jeweils mindestens ein separater Druckraum ausgebildet ist, der unabhängig vom Druckraum der jeweils anderen Einheit druckbeaufschlagbar ist.The present invention relates to a device for deforming workpieces, in particular for the plastic forming of pipe ends, with a pressure-actuated by a fluid forming unit and arranged on a common longitudinal axis actuated by the pressure of a fluid biasing unit and with conical, by means of the biasing unit tensionable clamping elements, wherein in the forming unit and in the biasing unit in each case at least one separate pressure chamber is formed, which is pressurizable independently of the pressure chamber of the respective other unit.

Vorrichtungen zum plastischen Umformen von Rohrenden sind in verschiedenen Ausführungen bekannt. In der einfachsten Form werden sie lediglich mit einem Umformzylinder, also ohne zusätzlichen Spannzylinder, ausgeführt. Konische Hälften von als Spannelementen eingesetzten Spannbacken werden hierbei durch Handbetätigung in eine konische Gegenplatte gedrückt und somit vor Einleitung des Umformprozesses leicht vorgespannt. Dieses Verfahren ist bei Rohrumformungen, bei denen eine exakte axiale Positionierung des Rohres gefordert ist, nicht prozeßsicher, da es zu einem Durchrutschen des Rohres durch die Spannbacken kommen kann. Des Weiteren ist dieses Verfahren nicht bedienerfreundlich, da einige manuelle Tätigkeiten durchgeführt werden müssen, die darin bestehen, die Spannbacken um das Rohr zu legen, die Spannbacken mit Rohr in die Vorrichtung einzulegen; die Spannbacken in der Konusplatte vorzuspannen und die Spannbacken nach der Umformung wieder vom Rohr zu lösen.Devices for the plastic forming of pipe ends are known in various designs. In the simplest form, they are only executed with a forming cylinder, ie without additional clamping cylinder. Conical halves of clamping jaws used as clamping elements are pressed by manual operation in a conical counter-plate and thus slightly biased before the initiation of the forming process. This method is not process-safe in tube forming in which an exact axial positioning of the tube is required, since it can lead to slippage of the tube through the clamping jaws. Furthermore, this method is not user-friendly, since some manual operations must be performed, which consist of laying the jaws around the pipe to insert the jaws with pipe in the device; pre-tension the jaws in the cone plate and release the jaws from the tube after forming.

Weiterhin gehören Vorrichtungen zum Stand der Technik, bei denen ein separater Spannzylinder im 90°-Winkel zum Umformzylinder angeordnet wird. Die Spannelemente werden üblicherweise quaderförmig, zweigeteilt (nicht konisch) ausgeführt. Eine solche Bauart zeichnet sich durch hohen Bedienkomfort aus, da die Spannbacken über den Spannzylinder automatisch bewegt werden. Nachteilig ist jedoch, daß das hydraulische Spannsystem für sehr hohe Spannkräfte ausgelegt werden muß, da während des Umformprozesses keine Verstärkung der Spannkraft beispielsweise über ein Konussystem erfolgt, so daß als übliche Auslegung für die Spannkraft der 1,5-fache Wert der Umformkraft gewählt wird. Daher führt diese Konstruktion zu hohem Gewicht, großem Bauraum, hohen Gerätekosten und niedrigen Taktzeiten beim Spannen des Rohres.Furthermore, devices of the prior art, in which a separate clamping cylinder is arranged at 90 ° to the forming cylinder. The clamping elements are usually cuboid, two parts (not conical) running. Such a design is characterized by high ease of use, since the jaws on the clamping cylinder are moved automatically. The disadvantage, however, is that the hydraulic clamping system must be designed for very high clamping forces, since during the forming process, no reinforcement of the clamping force, for example via a cone system, so that is selected as the usual interpretation for the clamping force 1.5 times the value of the forming force. Therefore, this design leads to high weight, large installation space, high equipment costs and low cycle times when clamping the tube.

Aus dem deutschen Gebrauchsmuster DE 94 10 419 U1 ist eine Vorrichtung zum plastischen Umformen von Rohrenden bekannt, die eine Kombination der vorbeschriebenen Umformvorrichtungen darstellt, also ein System mit im 90° Winkel zum Umformzylinder angeordneten separatem Spannzylinder und mit konischen Spannbacken. In dieser Vorrichtung wird das Rohr mit geringer Kraft über den Spannzylinder vorgespannt. Die Vorspannkraft wird dann bei Einleitung des Umformprozesses über Zylinder und das Konussystem verstärkt. Nachteilig ist aber dabei, daß während des Umformprozesses die volle Umformkraft auf den Vorspannzylinder zurückwirkt, ja sogar über einen sehr flach ausgeführten Konuswinkel um ein Vielfaches verstärkt wird. Das gesamte Spannsystem muß daher trotz der niedrigen Vorspannkraft für sehr hohe Kräfte ausgelegt werden, was zu hohem Gewicht, großem Bauraum und hohen Kosten führt.From the German Utility Model DE 94 10 419 U1 a device for the plastic forming of tube ends is known, which is a combination of the above-described forming devices, ie a system with arranged at 90 ° to the forming cylinder separate clamping cylinder and conical jaws. In this device, the tube is biased with little force over the clamping cylinder. The preload force is then amplified at the initiation of the forming process via cylinder and the cone system. The disadvantage, however, is that during the forming process, the full forming force on the biasing cylinder back, yes is even amplified over a very flat running cone angle by a multiple. The entire clamping system must therefore be designed for very high forces despite the low biasing force, which leads to high weight, large installation space and high costs.

Die DE 195 11 447 A1 beschreibt eine Vorrichtung der eingangs genannten Art zum Ausformen des Endbereiches eines Rohres für die Verwendung in Schraubverbindungen. Bei dieser bekannten Vorrichtung sind Umform- und Vorspannzylinder koaxial zueinander angeordnet. Der Vorspannkolben ist als Ringkolben ausgeführt und sitzt auf der Kolbenstange des Umformkolbens. Das Rohr wird über den Vorspannkolben und die konischen Spannbacken vorgespannt. Während des Umformprozesses wird die Spannkraft durch die eingeleitete Kraft des Umformkolbens verstärkt. Bei dieser Konstruktion müssen die ineinander greifenden Kolben und die umgebenden Gehäuseteile exakt zueinander fluchten, um Funktion und Dichtheit der Maschine zu gewährleisten. Daher ist die Konstruktion fertigungstechnisch sehr aufwendig und teuer. Außerdem muß zum Werkzeugwechsel das hintere, konische Gehäuseteil komplett entfernt werden. Da diese Verbindungsstelle die volle Umformkraft übertragen muß, ist ein Schnellverschluß an dieser Stelle kaum realisierbar. Dies führt zu hohen Werkzeugwechselzeiten. Der Werkzeugwechsel ist aufwendig und wegen der schlechten Zugänglichkeit nicht bedienerfreundlich. Durch die geschlossene Gehäusekonstruktion und den Vorspannringkolben ist der Umformbereich vollständig verdeckt. Eine optische Überwachung des Umformvorganges durch den Bediener ist daher nicht möglich.DE 195 11 447 A1 describes a device of the type mentioned for forming the end portion of a tube for use in screw. In this known device forming and biasing cylinders are arranged coaxially with each other. The preloading piston is designed as an annular piston and sits on the piston rod of the forming piston. The tube is preloaded via the preload piston and conical jaws. During the forming process, the clamping force is amplified by the introduced force of the forming piston. In this design, the interlocking pistons and the surrounding housing parts must be exactly aligned with each other to ensure function and tightness of the machine. Therefore, the design manufacturing technology is very complicated and expensive. In addition, the rear, conical housing part must be completely removed for tool change. Since this junction must transmit the full forming force, a quick release at this point is hardly feasible. This leads to high Tool changing times. The tool change is complicated and not user-friendly because of the poor accessibility. Due to the closed housing construction and the prestressing ring piston, the forming area is completely covered. An optical monitoring of the forming process by the operator is therefore not possible.

Ähnlich liegen die Verhältnisse beim Gegenstand der deutschen Patentschrift DE 100 40 596 C1 bzw. der das zugehörige Verfahren betreffenden deutschen Offenlegungsschrift DE 100 40 595 A1 oder auch bei der WO 02/13992 A1, die auf die DE 100 40 596 und DE 100 40 595 zurückgeht. Die in diesen Druckschriften beschriebene Umformvorrichtung entspricht im grundsätzlichen Aufbau der in der DE 195 11 447 A1 beschriebenen Vorrichtung. Im Detail wird eine Vorrichtung zum Umformen eines Endbereiches eines Werkstücks, insbesondere zum Kalt-Pressumformen eines Rohrendbereichs, beschrieben, wobei ein erstes hydrodynamisch betätigbares Kraftübertragungselement zum Einspannen des Werkstücks und ein zweites hydrodynamisch betätigbares Kraftübertragungselement, durch dessen Krafteinwirkung die Umformung erzielt wird, vorgesehen sind. Die Kraftübertragungselemente sind koaxial geführt und in ein und demselben Gehäuse angeordnet. Zwischen dem ersten Kraftübertragungselement und dem zweiten Kraftübertragungselement ist ein an einen ersten Druckanschluss angeschlossener erster Druckraum angeordnet, während dem zweiten Kraftübertragungselement ein an einen zweiten Druckanschluss angeschlossener zweiter Druckraum derart zugeordnet ist, dass die Einleitung eines Druckmediums das zweite Kraftübertragungselement in der Spann- und Umformrichtung beaufschlagt. Dabei wird während des Vorschiebens des zweiten Kraftübertragungselementes zum Spannen des Werkstücks der Druck des im ersten Druckraums eingeschlossenen Druckmediums durch Sperrung des ersten Druckanschlusses aufrechterhalten und bei Erreichen eines voreingestellten Überdrucks das Druckmedium aus dem ersten Druckraum abgelassen, so dass bei in der Spannposition stehendem ersten Kraftübertragungselement das zweite Kraftübertragungselement zum Umformen des Werkstücks relativ zum ersten Kraftübertragungselement verschiebbar ist, und - nach dem Umformen des Endbereiches des Werkstücks durch erneutes Einleiten von Druckmedium in den ersten Druckraum das zweite Kraftübertragungselement und anschliessend mittels eines gesonderten Antriebs das erste Kraftübertragungselement in ihre Ausgangspositionen zurückbewegt werden. Die bekannte Vorrichtung zeigt somit ebenfalls jeweils die Merkmale des Oberbegriffs des Anspruchs 1 bzw. 17. Der Vorspannkolben ist dabei als Ringkolben ausgeführt und sitzt auf der Kolbenstange des Umformkolbens. Das Rohr wird über den Vorspannkolben und die konischen Spannbacken vorgespannt, wobei während des Umformprozesses die Spannkraft durch die eingeleitete Kraft des Umformkolbens verstärkt wird. Bei dieser Konstruktion müssen die ineinander greifenden Kolben und die umgebenden Gehäuseteile exakt zueinander fluchten, um Funktion und Dichtheit der Maschine zu gewährleisten. Daher ist die Konstruktion fertigungstechnisch sehr aufwendig und teuer. Summarisch ergeben sich somit die gleichen Nachteile, wie hoher fertigungstechnischer Aufwand, aufwendiger Werkzeugwechsel und entsprechend lange Werkzeugwechselzeiten sowie die Unmöglichkeit, eine optische Überwachung des Umformprozesses vomehmen zu können, wie bei den eingangs genannten beiden Vorrichtungen. Außerdem muß, da der zum Umformen aufgewendete Druck des Fluids auf die dem Vorspannen des Rohres dienende Druckkammer wirkt, in dieser ein als Überdruckventil ausgebildetes Druckentlastungsventil vorgesehen werden.Similarly, the circumstances of the subject matter of the German patent DE 100 40 596 C1 or the German patent application DE 100 40 595 A1 relating to the associated method or also in WO 02/13992 A1, DE 100 40 596 and DE 100 40 595 declining. The forming device described in these documents corresponds in basic construction of the device described in DE 195 11 447 A1. In detail, a device for forming an end region of a workpiece, in particular for cold-press forming a Rohrendbereichs, described, wherein a first hydrodynamically actuated force transmission element for clamping the workpiece and a second hydrodynamically actuated force transmission element, by the force of which the deformation is achieved, are provided. The power transmission elements are coaxially guided and arranged in one and the same housing. A first pressure chamber connected to a first pressure connection is arranged between the first force transmission element and the second force transmission element, while a second pressure space connected to a second pressure connection is assigned to the second force transmission element such that the introduction of a pressure medium acts on the second force transmission element in the tensioning and deformation direction , In this case, during the advancement of the second force transmission element for clamping the workpiece, the pressure of the enclosed in the first pressure chamber pressure medium is maintained by blocking the first pressure port and released on reaching a preset pressure, the pressure medium from the first pressure chamber, so that in standing in the clamping position of the first power transmission element second power transmission element for forming the workpiece relative to the first force transmission element is displaceable, and - after the forming of the end portion of the workpiece by re-introducing pressure medium into the first pressure chamber, the second power transmission element and then by means of a separate drive the first power transmission element are moved back to their original positions. The known device shows thus also respectively the features of the preamble of claim 1 and 17. The biasing piston is designed as an annular piston and is seated on the piston rod of the forming. The tube is biased by the biasing piston and the conical jaws, wherein during the forming process, the clamping force is amplified by the introduced force of the forming piston. In this design, the interlocking pistons and the surrounding housing parts must be exactly aligned with each other to ensure function and tightness of the machine. Therefore, the design manufacturing technology is very complicated and expensive. Summarized thus result in the same disadvantages, such as high manufacturing complexity, complex tool changes and correspondingly long tool change times and the impossibility to take an optical monitoring of the forming process, as in the two devices mentioned above. In addition, since the pressure applied to the forming of the fluid acts on the pressure chamber serving to bias the tube, a pressure relief valve designed as a pressure relief valve must be provided therein.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung zum Verformen von Werkstücken, insbesondere zum plastischen Umformen von Rohrenden, der eingangs genannten Art bereitzustellen, die sich bei hoher Funktionalität, kompakten Baumaßen und geringem Gewicht durch einen verringerten apparativen und fertigungstechnischen Aufwand auszeichnet. Des Weiteren soll die erfindungsgemäße Vorrichtung auch eine erhöhte Bedienerfreundlichkeit aufweisen, indem sie einen einfachen und schnellen Werkzeugwechsel sowie eine optische Überwachbarkeit des Umformprozesses durch den Bediener zuläßt.The present invention has for its object to provide a device for deforming workpieces, in particular for the plastic forming of pipe ends, of the type mentioned, which is characterized by high functionality, compact dimensions and low weight by a reduced equipment and manufacturing effort. Furthermore, the device according to the invention should also have an increased user-friendliness by allowing a simple and rapid tool change as well as an optical monitoring of the forming process by the operator.

Erfindungsgemäß wird dies durch eine Vorrichtung der eingangs genannten Art erreicht, bei der zwischen der Umformeinheit und der Vorspanneinheit mindestens eine quer zur Längsachse verlaufende Wand angeordnet ist, über die Umformeinheit und die Vorspanneinheit als Baueinheiten sowohl miteinander verbunden als auch vollständig gegeneinander abgeschlossen sind.According to the invention this is achieved by a device of the type mentioned, in which between the forming unit and the biasing unit at least one transverse to the longitudinal axis wall is arranged on the forming unit and the biasing unit as units both connected to each other and completely against each other.

In anderer Formulierung kann die erfindungsgemäße technische Lösung auch so ausgedrückt werden, dass bei einer Vorrichtung der gattungsgemäßen Art dass die Umformeinheit und die Vorspanneinheit als separate Baueinheiten auf der gemeinsamen Längsachse hintereinander angeordnet sind, wobei beide, die Umformeinheit und die Vorspanneinheit, jeweils einen Zylinder und einen darin beweglichen Kolben mit jeweils vollflächigem Querschnitt umfassen und wobei einerseits der Zylinder der Umformeinheit mit dem Zylinder oder dem Kolben der Vorspanneinheit und andererseits mit einer quer zur Längsachse angeordneten, mit den Spannelementen zusammenwirkenden Jochplatte zu einer ersten Hauptbaugruppe starr verbunden ist.In another formulation, the technical solution according to the invention can also be expressed so that in a device of the generic type that the forming unit and the bias unit as separate units on the common The longitudinal axis are arranged one behind the other, wherein both the forming unit and the biasing unit, each comprising a cylinder and a piston movable therein with full-area cross-section and wherein on the one hand the cylinder of the forming unit with the cylinder or the piston of the biasing unit and on the other hand arranged with a transversely to the longitudinal axis , Jochplatte cooperating with the clamping elements is rigidly connected to a first main assembly.

Durch die erfindungsgemäße Ausführung der Vorrichtung ist es zunächst möglich, den Herstellungsaufwand bedeutend zu senken, da die vollständig gegeneinander abgeschlossenen Baueinheiten eine geringere Fertigungsgenauigkeit erfordern, als die bekannten, unter Verwendung von ineinandergreifenden Bauteilen, wie Ringkolben, gefertigten Vorrichtungen, wobei erfindungsgemäß sowohl die Umformeinheit als auch die Vorspanneinheit aus handelsüblichen pneumatischen oder insbesondere doppelt- oder einfachwirkenden hydraulischen Zylindern gebildet sein können. Die gesamte Vorspanneinheit muß dabei vorteilhafterweise lediglich für kleine Kräfte (Niederdruck) ausgelegt werden, daher kann die gesamte erfindungsgemäße Vorrichtung mit vergleichsweise kompakten Baumaßen und niedrigem Gewicht gefertigt werden.The inventive design of the device, it is initially possible to significantly reduce the manufacturing cost, since the completely mutually closed units require less manufacturing accuracy, than the known, using interlocking components, such as ring piston, manufactured devices, according to the invention, both the forming unit and the biasing unit can be formed from commercially available pneumatic or in particular double or single-acting hydraulic cylinders. The entire bias unit must be designed advantageously only for small forces (low pressure), therefore, the entire device according to the invention can be manufactured with comparatively compact dimensions and low weight.

Im Unterschied zu einer Vorrichtung, bei der ein Spannzylinder im Winkel von 90° zur Umformeinheit angeordnet ist, ist für die Erfindung hervorzuheben, daß sie keinen Platzbedarf für Spannzylinder in radialer Richtung erfordert und daher beispielsweise auch keine Probleme beim Umformen U-förmig gebogener Rohre auftreten können.In contrast to a device in which a clamping cylinder is arranged at an angle of 90 ° to the forming unit, it should be emphasized for the invention that it requires no space for clamping cylinder in the radial direction and therefore, for example, no problems when forming U-shaped bent tubes occur can.

Des weiteren ist insbesondere mit Vorteil ein einfacher und schneller Werkzeugwechsel möglich, da die erfindungsgemäße Vorrichtung eine bauliche Ausführung gestattet, die keine Demontage von (drucktragenden) Gehäuseteilen zum Zwecke des Werkzeugwechsels erfordert und die darüber hinaus eine sehr gute Zugänglichkeit zum Werkzeugraum bietet. So können Umformwerkzeuge, wie Spannelemente oder Stauchköpfe sehr schnell lösbar fixiert werden, indem sie beispielsweise in von oben zugängliche Führungsnuten eingeschoben und dort durch ihr Eigengewicht gehalten werden.Furthermore, a simple and quick tool change is particularly advantageously possible because the device of the invention allows a structural design that does not require disassembly of (pressure-bearing) housing parts for the purpose of tool change and also provides a very good accessibility to the tool room. Thus, forming tools, such as clamping elements or compression heads can be fixed very quickly solvable by being inserted, for example, from above accessible guide grooves and held there by their own weight.

Schließlich kann die erfindungsgemäße Vorrichtung in geschlossener oder offener Bauweise hergestellt werden, wobei letztere eine optische Überwachbarkeit des Umformprozesses durch den Bediener ermöglicht.Finally, the device according to the invention can be produced in a closed or open design, the latter allowing optical monitoring of the forming process by the operator.

Weitere vorteilhafte Ausgestaltungsmerkmale der Erfindung sind in den Unteransprüchen sowie der folgenden Beschreibung enthalten.Further advantageous features of the invention are contained in the subclaims and the following description.

Anhand eines in der Zeichnung dargestellten, bevorzugten Ausführungsbeispiels soll die Erfindung nun genauer erläutert werden. Dabei zeigen:

Fig. 1
aus einer Blickrichtung von oben einen Längsschnitt durch eine erfindungsgemäße Vorrichtung zum Verformen von Werkstücken, insbesondere zum plastischen Umformen von Rohrenden,
Fig. 2
einen Stauchkopf für die in Fig. 1 dargestellte erfindungsgemäße Vorrichtung im Längsschnitt,
Fig. 3
ein Beispiel für ein mit der erfindungsgemäßen Vorrichtung umgeformtes Rohrende im Längsschnitt,
Fig. 4
ein Spannelement für die in Fig. 1 dargestellte erfindungsgemäße Vorrichtung im Längsschnitt,
Fig. 5a
in einer Fig. 1 entsprechenden Darstellung, eine erfindungsgemäße Vorrichtung in einer Position für den Werkzeugwechsel,
Fig. 5b
in einer Fig. 1 entsprechenden Darstellung, eine erfindungsgemäße Vorrichtung in einer Position zum Einlegen eines Werkstückes,
Fig. 5c
in einer Fig. 1 entsprechenden Darstellung, eine erfindungsgemäße Vorrichtung in einer Position zum Spannen des Werkstückes,
Fig. 5d
in einer Fig. 1 entsprechenden Darstellung, eine erfindungsgemäße Vorrichtung in einer Position zum Umformen des Werkstückes.
Reference to a preferred embodiment shown in the drawing, the invention will now be explained in more detail. Showing:
Fig. 1
from a viewing direction from above a longitudinal section through an inventive device for deforming workpieces, in particular for the plastic forming of pipe ends,
Fig. 2
an upsetting head for the device according to the invention shown in Fig. 1 in longitudinal section,
Fig. 3
an example of a deformed with the device according to the invention tube end in longitudinal section,
Fig. 4
a clamping element for the device according to the invention shown in Fig. 1 in longitudinal section,
Fig. 5a
in a representation corresponding to FIG. 1, a device according to the invention in a position for the tool change,
Fig. 5b
in a representation corresponding to FIG. 1, a device according to the invention in a position for inserting a workpiece, FIG.
Fig. 5c
in a representation corresponding to FIG. 1, a device according to the invention in a position for clamping the workpiece,
Fig. 5d
in a representation corresponding to FIG. 1, a device according to the invention in a position for forming the workpiece.

In den verschiedenen Figuren der Zeichnung sind gleiche und einander entsprechende Teile stets mit denselben Bezugszeichen versehen und werden daher in der Regel auch jeweils nur einmal beschrieben.In the various figures of the drawing the same and corresponding parts are always provided with the same reference numerals and are therefore usually described only once in each case.

Wie sich zunächst aus Fig. 1 ergibt, weist eine erfindungsgemäße Vorrichtung zum Verformen von Werkstücken, insbesondere zum plastischen Umformen von Rohrenden, eine durch den Druck p2 eines Fluids betätigte Umformeinheit U und eine auf einer gemeinsamen Längsachse X-X angeordnete durch den Druck p1 eines Fluids betätigte Vorspanneinheit V auf. Die Umformeinheit U ist aus einem insbesondere doppeltwirkenden Zylinder 1 und aus einem darin axial beweglichen Kolben 2 gebildet. Die Vorspanneinheit V ist aus einem insbesondere einfachwirkenden Zylinder 3 und aus einem darin axial beweglichen Kolben 4 gebildet. In der Umformeinheit U und in der Vorspanneinheit V ist jeweils mindestens ein separater (doppeltgekammerter) Druckraum D1, D2 ausgebildet, der unabhängig vom Druckraum D2, D1 der jeweils anderen Einheit V, U druckbeaufschlagbar ist. Beide Druckräume D1, D2 - der der Umformeinheit U und der der Vorspanneinheit V weisen im quer zur Längsachse X-X verlaufenden Querschnitt eine vollflächige, vorzugsweise eine kreisförmige, Gestalt auf. (Unter "vollflächig" wird dabei verstanden, daß die Fläche nicht kreisringförmig oder rahmenartig ausgebildet ist oder durch "Löcher" unterbrochen ist.)1, a device according to the invention for deforming workpieces, in particular for the plastic deformation of pipe ends, has a forming unit U actuated by the pressure p2 of a fluid and a pressure actuated by the pressure p1 of a fluid arranged on a common longitudinal axis XX Bias unit V on. The forming unit U is formed of a particular double-acting cylinder 1 and a piston 2 axially movable therein. The biasing unit V is formed of a particular single-acting cylinder 3 and a piston 4 axially movable therein. In the Forming unit U and in the biasing unit V is at least one separate (double-chambered) pressure chamber D1, D2 formed, which is independent of the pressure chamber D2, D1 of the other unit V, U druckbeaufschlagbar. Both pressure chambers D1, D2 - of the forming unit U and the biasing unit V have in transverse to the longitudinal axis XX extending cross section a full-surface, preferably a circular shape. ("Full surface" is understood to mean that the surface is not formed annular or frame-like or is interrupted by "holes".)

Die Umformeinheit U und die Vorspanneinheit V sind durch mindestens eine quer zur Längsachse X-X verlaufende Wand (im Einzelnen durch die als Rückwand 1a des Zylinders 1 der Umformeinheit U und die als Rückwand 3a des Zylinders 3 der Vorspanneinheit V bezeichneten Wände) gegeneinander abgeschlossen. Die Umformeinheit U und die Vorspanneinheit V sind daher einerseits als miteinander verbundene, andererseits jedoch als vollständig gegeneinander abgeschlossene Baueinheiten ausgebildet.The forming unit U and the biasing unit V are closed by at least one transverse to the longitudinal axis X-X extending wall (in detail by the rear wall 1a of the cylinder 1 of the forming unit U and the rear wall 3a of the cylinder 3 of the biasing unit V walls) against each other. The forming unit U and the biasing unit V are therefore formed on the one hand as interconnected, but on the other hand, as completely closed against each other units.

Die erfindungsgemäße Vorrichtung besteht im Wesentlichen aus drei Hauptbaugruppen, die während des Umformprozesses relativ zueinander parallel zur Längsachse X-X bewegt werden. Zur besseren Veranschaulichung der Funktion sind in Fig. 1 (sowie 5a bis 5d) Bauteile, die zu einer Hauptbaugruppe gehören, jeweils mit der gleichen Schraffur versehen.The device according to the invention consists essentially of three main assemblies, which are moved relative to each other during the forming process parallel to the longitudinal axis X-X. For a better illustration of the function, in FIG. 1 (as well as FIGS. 5a to 5d) components which belong to a main assembly are each provided with the same hatching.

Die erste, im vorliegenden Beispiel stationäre, Hauptbaugruppe besteht aus den Zylindern 1, 3 von Umformeinheit U und Vorspanneinheit V und einer quer zur Längsachse X-X angeordneten Jochplatte 5, die alle starr miteinander verbunden sind. Parallel zur Längsachse X-X sind Zuganker 6a angeordnet, die zur Ausbildung der starren Verbindung und zur Kraftübertragung zwischen dem Zylinder 1 der Umformeinheit U und der Jochplatte 5 dienen. In der Jochplatte 5 befindet sich eine koaxial zu dem Zylinder 1 der Umformeinheit U angeordnete Bohrung 5a, die sich von der Umformeinheit U wegweisend konisch verjüngt.The first, stationary in the present example, main assembly consists of the cylinders 1, 3 of forming unit U and bias unit V and a transverse to the longitudinal axis X-X arranged yoke plate 5, all of which are rigidly interconnected. Parallel to the longitudinal axis X-X tie rods 6a are arranged, which serve to form the rigid connection and for transmitting power between the cylinder 1 of the forming unit U and the yoke plate 5. In the yoke plate 5 is a coaxial with the cylinder 1 of the forming unit U arranged bore 5a, which tapers conically from the forming unit U leading.

In einer zweiten Hauptbaugruppe sind der Kolben 4 der Vorspanneinheit V über seine Kolbenstange 4a und ein Adapterteil 7, wie die dargestellte quer zur Längsachse X-X angeordnete Adapterplatte, mit einer ebenfalls quer zur Längsachse X-X angeordneten Mitnehmerplatte 8 für den Kolben 2 der Umformeinheit U und mit einer quer zur Längsachse X-X angeordneten Aufnahmeplatte 9 für (nachfolgend noch im Detail beschriebene) Spannelemente miteinander starr verbunden. In der Mitnehmerplatte 8 befindet sich eine koaxial zu dem Zylinder 1 der Umformeinheit U angeordnete (nicht näher bezeichnete) Bohrung, in der der Kolben 2 der Umformeinheit U, insbesondere mit seiner Kolbenstange 2a, geführt ist. In der Aufnahmeplatte 9 befindet sich eine stufenförmige Aussparung 9a, die als Befestigungsmittel zum Einlegen der Spannelemente nach oben hin offen ist. Parallel zur Längsachse X-X sind wiederum Zuganker 6b angeordnet, die zur Ausbildung der starren Verbindung und zur Kraftübertragung zwischen dem Kolben 4 der Vorspanneinheit V und den beiden Platten 8, 9 dienen.In a second main assembly of the piston 4 of the biasing unit V via its piston rod 4a and an adapter part 7, as shown transversely to the longitudinal axis XX arranged adapter plate, with a likewise arranged transversely to the longitudinal axis XX driver plate 8 for the piston 2 of the forming unit U and with a transversely to the longitudinal axis XX arranged receiving plate 9 for (hereinafter described in detail) clamping elements rigidly interconnected. In the driver plate 8 is a coaxial with the cylinder 1 of the forming unit U arranged (unspecified) bore, in which the piston 2 of the forming unit U, in particular with its piston rod 2a, is guided. In the receiving plate 9 is a stepped recess 9a, which is open as a fastening means for inserting the clamping elements upwards. Tie rods 6b are again arranged parallel to the longitudinal axis XX and serve to form the rigid connection and to transmit power between the piston 4 of the biasing unit V and the two plates 8, 9.

Die dritte Hauptbaugruppe besteht lediglich aus dem Kolben 2 der Umformeinheit U.The third main assembly consists only of the piston 2 of the forming unit U.

Zur Umformung wird ein Werkzeugsatz benötigt, der aus einem Stauchkopf 10 (Fig. 2) und mindestens einem Spannelement 11 (Fig. 4) besteht. Zur Darstellung des Umformprozesses wurde exemplarisch ein Rohrende 12 gewählt, das die in Fig. 3 dargestellte Wulstkontur 12a aufweist. Mit der erfindungsgemäßen Vorrichtung ist jedoch jede beliebige axial stauchbare Rohrkontur herstellbar.For forming a tool set is required, which consists of a compression head 10 (Fig. 2) and at least one clamping element 11 (Fig. 4). To illustrate the forming process, a tube end 12 has been selected by way of example, which has the bead contour 12a shown in FIG. With the device according to the invention, however, any desired axially compressible pipe contour can be produced.

Der Stauchkopf 10 beinhaltet auf einer Seite eine Vertiefung 10a, Gegenkontur der zu formenden Rohrkontur 12a, und auf der Gegenseite eine Anschlußmöglichkeit 10b zum Kolben 2 der Umformeinheit - im vorliegenden Fall eine T-Nut. Die Umformeinheit U, insbesondere ein freies Ende der Kolbenstange 2a des Kolbens 2, weist korrespondierend ebenfalls Befestigungsmittel 2b zur lösbaren Befestigung des Stauchkopfes 10 auf.The compression head 10 includes on one side a recess 10a, mating contour of the pipe contour to be formed 12a, and on the opposite side a connection option 10b to the piston 2 of the forming unit - in the present case, a T-slot. The forming unit U, in particular a free end of the piston rod 2 a of the piston 2, also correspondingly has fastening means 2 b for the detachable fastening of the compression head 10.

Das Spannelement 11 ist durch Spannbacken 11a gebildet, die aus mehreren, vorzugsweise vier, ringförmig angeordneten Segmenten bestehen. Diese sind üblicherweise über Zylinderstifte 11b geführt und über Druckfedem 11c im unbelasteten Zustand in einer Öffnungsposition gehalten. Sie wirken mit der Konusfläche der Öffnung 5a in der Jochplatte 5 zusammen und besitzen dazu ebenfalls konisch ausgebildete Außenflächen 11d. Mit ihrer meist leicht aufgerauhten oder verzahnten Innenseite 11e drücken die Spannbacken 11a beim Einspannen auf das Rohr 12.The clamping element 11 is formed by clamping jaws 11a, which consist of several, preferably four, annularly arranged segments. These are usually guided over cylindrical pins 11b and held in an open position via compression springs 11c in the unloaded state. They cooperate with the conical surface of the opening 5a in the yoke plate 5 and also have a conical design Outer surfaces 11d. With their usually slightly roughened or toothed inside 11e press the jaws 11a when clamping on the pipe 12th

Die Wirkungsweise der erfindungsgemäßen Vorrichtung wird durch die Figurenfolge 5a bis 5d veranschaulicht.The mode of operation of the device according to the invention is illustrated by the sequence of figures 5a to 5d.

In der in Fig. 5a dargestellten Werkzeugwechselposition können die Werkzeuge (Stauchkopf 10, Spannbacken 11a) von oben in die entsprechenden Aufnahmen 2b, 9a eingelegt werden, wobei eine gute Zugänglichkeit zum Werkzeugraum gegeben ist. Eine Demontage von Vorrichtungskomponenten zum Werkzeugwechsel ist nicht erforderlich.In the tool change position shown in Fig. 5a, the tools (upset head 10, clamping jaws 11a) can be inserted from above into the corresponding receptacles 2b, 9a, with good accessibility is given to the tool room. Disassembly of device components for tool change is not required.

Fig. 5b zeigt die Einlegeposition für das Werkstück. Aus der in Fig. 5a gezeigten Endstellung verfährt die gesamte zweite Hauptbaugruppe unter der Wirkung des Fluiddruckes p1 im Druckraum D2 parallel zur Längsachse X-X um einen Betrag X relativ zur ersten (stationären) Hauptbaugruppe (in der zeichnerischen Darstellung nach rechts). Über die Mitnehmerplatte 8 wird dabei auch der Kolben 2 der sich in drucklosem Umlauf befindlichen Umformeinheit U mitgenommen. Die Spannbacken 11a sind in der Einlegeposition noch leicht geöffnet, so daß das Rohr 12 beim Einlegen sauber geführt werden kann, bis es an einer (nicht näher bezeichneten) Anlagefläche in der Vertiefung 10a am Stauchkopf 10 stirnseitig zum Anschlag kommt.Fig. 5b shows the insertion position for the workpiece. From the end position shown in Fig. 5a, the entire second main assembly moves under the action of the fluid pressure p1 in the pressure chamber D2 parallel to the longitudinal axis X-X by an amount X relative to the first (stationary) main assembly (in the drawing to the right). About the driver plate 8 while the piston 2 is located in the pressureless circulation forming unit U taken. The clamping jaws 11a are still slightly open in the insertion position, so that the tube 12 can be guided cleanly during insertion until it comes to a stop (unspecified) contact surface in the recess 10a at the end face 10 to the stop.

Danach erfolgt das Spannen des Rohres 12 (Fig. 5c). Die gesamte zweite Baugruppe Vorspanneinheit wird nochmals parallel zur Längsachse X-X, diesmal um den Betrag Y (nach rechts) bewegt. Dabei werden durch das Zusammenwirken der Konusflächen 11d der Spannbacken 11a und der Konusfläche 5b in der Jochplatte 5 die Spannbacken 11a gegen die Kraft ihrer Federn 11c spaltfrei geschlossen und das Rohr 12 festgehalten.Thereafter, the clamping of the tube 12 (Fig. 5c). The entire second assembly bias unit is again moved parallel to the longitudinal axis X-X, this time by the amount Y (to the right). In this case, by the interaction of the conical surfaces 11d of the clamping jaws 11a and the conical surface 5b in the yoke plate 5, the clamping jaws 11a closed gap-free against the force of their springs 11c and the tube 12 is held.

Alle bisher beschriebenen Bewegungen der zweiten Hauptbaugruppe können bei geeigneter Wahl der Kolbenflächen der Kolben 2, 4 auf dem gleichen Druckniveau wie die Umformeinheit U gefahren werden. Vorteilhafterweise kann die Vorspanneinheit V aber auch im Niederdruckbereich gefahren werden.All previously described movements of the second main assembly can be driven at a suitable choice of the piston surfaces of the piston 2, 4 at the same pressure level as the forming unit U. Advantageously, the biasing unit V can also be driven in the low pressure range.

Der an sich bekannte Umformprozeß (Fig. 5d), bei dem sich unter einem axialen Verfahren des Kolbens 2 um den Betrag Z am Rohr 12 in an sich bekannter Weise die Wulst 12a ausbildet, wird über den Druck p2 des Fluids auf den Kolben 2 der Umformeinheit U eingeleitet und erfordert hohe Kräfte. Die Umformeinheit U ist daher bevorzugt für den Hochdruckbereich ausgelegt. Aufgrund dessen, daß die erste und die zweite Hauptbaugruppe hinsichtlich der in ihnen auftretenden Kräfte jeweils in sich geschlossene separate Systeme darstellen, die nur über die in der Aufnahmeplatte 9 gehaltenen und in die Jochplatte 5 gepreßten Spannbacken 11a kräftemäßig indirekt gekoppelt sind, wird aber die Vorspanneinheit V bzw. die zweite Hauptbaugruppe durch die hohen Umformkräfte nicht zusätzlich belastet und kann daher in ihrer Gesamtheit für niedrige Kräfte, vorteilhafterweise durch eine Niederdruckauslegung, dimensioniert werden. Zwar führt die konische Gestaltung der Spannelemente dazu, daß die über die Vorspanneinheit V eingeleitete Vorspannkraft während der Rohrumformung weiter verstärkt wird, jedoch kommt es zu keiner Rückwirkung der Umformkraft auf die Vorspanneinheit V, wie diese bei der aus der DE 100 40 595 A1 bekannten Vorrichtung auftritt.The per se known forming process (Fig. 5d), in which under an axial process of the piston 2 by the amount Z on the tube 12 in a conventional manner, the bead 12a is formed on the pressure p2 of the fluid to the piston 2 of the Forming unit U initiated and requires high forces. The forming unit U is therefore preferably designed for the high-pressure area. However, due to the fact that the first and second main assemblies each represent self-contained separate systems with respect to their forces, which are indirectly coupled in terms of force only via the clamping jaws 11a held in the receiving plate 9 and pressed into the yoke plate 5, the biasing unit becomes V and the second main assembly is not additionally burdened by the high forming forces and can therefore be dimensioned in their entirety for low forces, advantageously by a low pressure design. Although the conical design of the clamping elements causes the prestressing force introduced via the pretensioning unit V to be further reinforced during tube forming, there is no repercussion of the forming force on the pretensioning unit V, as in the device known from DE 100 40 595 A1 occurs.

Zur Rohrentnahme wird wieder die Werkzeugwechselposition (Fig. 5a) angefahren, wobei dies unter der Wirkung eines fluidischen Gegendruckes p3 im Druckraum D1 der Umformeinheit U geschehen kann. Alternativ wäre es zu diesem Zweck auch möglich, statt eines doppeltwirkenden Zylinders in der Umformeinheit U nur einen einfachwirkenden Zylinder mit Federrückstellung oder einem umschaltbaren Mitnehmermechanismus und dafür in der Vorspanneinheit V einen doppeltwirkenden Zylinder vorzusehen.For pipe removal, the tool change position (FIG. 5 a) is approached again, and this can be done under the effect of a fluidic back pressure p 3 in the pressure chamber D 1 of the forming unit U. Alternatively, it would also be possible for this purpose, instead of a double-acting cylinder in the forming unit U to provide only a single-acting cylinder with spring return or a switchable driver mechanism and in the bias unit V a double-acting cylinder.

Die Erfindung ist nicht auf das dargestellte Ausführungsbeispiel beschränkt, sondern umfaßt auch alle im Sinne der Erfindung gleichwirkenden Ausführungen. Insbesondere ist auch eine kinematische Umkehr in dem Sinne möglich, daß die vorspannende zweite Hauptbaugruppe ortsfest und unbewegt ist und als Maschinengestell dient oder an einem Maschinegestell befestigt ist. In diesem Fall wird die erste Hauptbaugruppe mit der Jochplatte 5 axial verfahren, was den Vorteil hat, daß das Rohr 12 nach Erreichen der axialen Rohranschlagposition nicht mehr bewegt wird. (Bei der oben beschriebenen Variante wird das Rohr 12 beim Spannen um den Betrag Y mitbewegt.)The invention is not limited to the illustrated embodiment, but also includes all the same in the context of the invention embodiments. In particular, a kinematic reversal is possible in the sense that the biasing second main assembly is fixed and stationary and serves as a machine frame or is attached to a machine frame. In this case, the first main assembly with the yoke plate 5 is moved axially, which has the advantage that the tube 12 is not moved after reaching the axial pipe stop position. (In the variant described above, the tube 12 is moved by the amount Y during clamping.)

Die erfindungsgemäße Vorrichtung kann bei gleicher hoher Funktionalität auch mit einer um 180° gedrehten Vorspanneinheit V ausgeführt worden. Die Rückwand 3a des Zylinders 3 der Vorspanneinheit V liegt dann an der Adapterplatte an oder kann selbst als Adapterteil 7 ausgebildet sein, und der Kolben 4 ist mit der Rückwand 1a des Zylinders 1 der Umformeinheit U gekoppelt.The device according to the invention can also be designed with the same high functionality with a pretensioning unit V rotated by 180 °. The rear wall 3a of the cylinder 3 of the biasing unit V is then applied to the adapter plate or may itself be formed as an adapter part 7, and the piston 4 is coupled to the rear wall 1a of the cylinder 1 of the forming unit U.

Schließlich könnte anstelle des mit den Zugankern 6a, 6b aufgebauten, offenen Gehäuses auch eine Gehäuse mit Verbindungsplatten aufgebaut oder wie bei den bekannten Ringkolbensystemen ein rotationssymmetrisches, rohrförmiges Gehäuse ausgeführt werden.Finally, a housing with connecting plates could also be constructed instead of the open housing constructed with the tie rods 6a, 6b or, as in the case of the known annular piston systems, a rotationally symmetrical, tubular housing could be designed.

Bezugszeichenreference numeral

11
Zylinder von UCylinder from U
1a1a
Rückwand von 1Back wall of 1
22
Kolben von UPiston of U
2a2a
Kolbenstange von 2Piston rod of 2
2b2 B
Befestigungsmittel an 2Fastener to 2
33
Zylinder von VCylinder of V
3a3a
Rückwand von 3Back wall of 3
44
Kolben von VPiston of V
4a4a
Kolbenstange von 4Piston rod of 4
55
Jochplatteyoke plate
5a5a
Bohrung in 5Hole in 5
5b5b
Konusfläche in 5Cone surface in 5
6a,6b6a, 6b
Zugankertie rods
77
Adapterteiladapter part
88th
Mitnehmerplatte für 2Driver plate for 2
99
Aufnahmeplatte für 11Mounting plate for 11
9a9a
Aussparung in 9Recess in 9
1010
StauchkopfForming head
10a10a
Vertiefung in 10Deepening in 10
10b10b
Anschluß von 10 für 2bConnection of 10 for 2b
1111
Spannelementclamping element
11a11a
Spannbackenjaws
11b11b
Zylinderstiftstraight pin
11c11c
Druckfedercompression spring
11d11d
Außenfläche von 11aOuter surface of 11a
11e11e
Innenfläche von 11aInner surface of 11a
1212
Rohr(ende)Tube (end)
12a12a
Wulst an 12Bead at 12
D1D1
Druckraum von UPressure room of U
D2D2
Druckraum von VPressure room of V
p1, p2, p3p1, p2, p3
Fluiddrückefluid pressures
UU
UmformeinheitForming
VV
Vorspanneinheitbiasing unit
X, YX, Y
Verfahrbeträge von 4Travel amounts of 4
X-XX X
Längsachselongitudinal axis
ZZ
Verfahrbetrag von 2Travel amount of 2

Claims (21)

  1. A device for the deformation of workpieces, particularly for the plastic forming of pipe ends (12), comprising a forming unit (U) operated by the pressure (p2, p3) of a fluid and a prestressing unit (V) operated by the pressure (p1) of a fluid and arranged on a common longitudinal axis (X-X), and also clamping elements (11) of conical design which may be clamped by means of the prestressing unit (V), at least one separate pressure space (D1, D2) being formed respectively in the forming unit (U) and in the prestressing unit (V), which may be pressurized independently of the pressure space (D2, D1) of the respective other unit (V, U),
    characterised in that at least one wall (1a, 3a) extending transversely to the longitudinal axis (X-X) is disposed between the forming unit (U) and the prestressing unit (V), by way of which the forming unit (U) and the prestressing unit (V) as structural units are both connected to one another and also closed off completely from one another.
  2. A device according to Claim 1,
    characterised in that the two pressure spaces (D1, D2) of the forming unit (U) and of the prestressing unit (V) have a solid-surface, preferably a circular, shape in the cross-section extending transversely to the longitudinal axis (X-X).
  3. A device according to Claim 1 or 2,
    characterised in that the forming unit (U) is formed from a particularly double-acting cylinder (1) and a piston (2) movable axially therein.
  4. A device according to one of Claims 1 to 3,
    characterised in that the prestressing unit (V) is formed from a particularly single-acting cylinder (3) and a piston (4) movable axially therein.
  5. A device according to Claim 3 and 4,
    characterised in that the cylinder (1) of the forming unit (U) is rigidly connected on the one hand to the cylinder (3) or the piston (4) of the prestressing unit (V) and on the other hand to a yoke plate (5) arranged transversely to the longitudinal axis (X-X), to form a first main assembly.
  6. A device according to Claim 5,
    characterised in that an opening (5a) arranged coaxially to the cylinder (1) of the forming unit (U) is located in the yoke plate (5) for cooperating with the clamping elements (11), which opening tapers in a conical shape directed away from the forming unit (U).
  7. A device according to Claim 5 or 6,
    characterised in that the rigid connection between the cylinder (1) of the forming unit (U) and the yoke plate (5) is formed by tie-rods (6a), connecting plates or a tubular housing.
  8. A device according to Claim 4 and 5 or one of Claims 5 to 7,
    characterised in that the piston (4) of the prestressing unit (V), via an adapter part (7) such as an adapter plate, or the cylinder (3) of the prestressing unit (V) is rigidly connected to a driver plate (8), arranged transversely to the longitudinal axis (X-X), for the piston (2) of the forming unit (U) and to a receiving plate (9), arranged transversely to the longitudinal axis (X-X), for the clamping elements (11), to form a second main assembly.
  9. A device according to Claim 8,
    characterised in that the rigid connection between the cylinder (3) or the piston (4) of the prestressing unit (V) and the driver plate (8) and also the receiving plate (9) is formed by tie-rods (6b), connecting plates or a tubular housing.
  10. A device according to Claims 3, 5 and 8,
    characterised in that the piston (2) of the forming unit (U), the first main assembly and the second main assembly are displaceable relative to one another parallel to the longitudinal axis (X-X).
  11. A device according to Claim 10,
    characterised in that the first main assembly or the second main assembly is arranged so as to be stationary, e.g. connected in a fixed manner to a frame.
  12. A device according to one of Claims 1 to 11,
    characterised in that the forming unit (U), particularly a free end of a piston rod (2a) of the piston (2), has attachment means (2b) for the releasable attachment of an upsetting head (10).
  13. A device according to one of Claims 8 to 12,
    characterised in that the receiving plate (9) for the clamping elements (11) has attachment means (9a) for the releasable attachment of the clamping elements (11).
  14. A device according to one of Claims 1 to 13,
    characterised by an upsetting head (10), on which is formed on one side a depression (10a) as counter-contour for a pipe contour to be formed and on the opposite side a connection means (10b), such as a T-groove, for the forming unit (U).
  15. A device according to one of Claims 1 to 14,
    characterised in that the clamping elements (11) are formed from clamping jaws (11a) which consist of several, particularly four, annularly arranged segments each having a conically designed outer surface, which segments are guided via cylindrical pins (11b) and are held in the unloaded state in an open position by way of compression springs (11c).
  16. A device according to one of Claims 1 to 15,
    characterised in that, in the operating state, the pressure space (D1) of the forming unit (U) is pressurized with a fluid under high pressure (p2) and the pressure space (D2) of the prestressing unit (V) is pressurized with a fluid under low pressure (p1).
  17. A device for the deformation of workpieces, particularly for the plastic forming of pipe ends (12), comprising a forming unit (U) operated by the pressure (p2, p3) of a fluid and a prestressing unit (V) operated by the pressure (p1) of a fluid and arranged on a common longitudinal axis (X-X), and also clamping elements (11) of conical design which may be clamped by means of the prestressing unit (V), at least one separate pressure space (D1, D2) being formed respectively in the forming unit (U) and in the prestressing unit (V), which may be pressurized independently of the pressure space (D2, D1) of the respective other unit (V, U),
    characterised in that the forming unit (U) and the prestressing unit (V) are arranged as separate structural units one after the other on the common longitudinal axis (X-X), the two, the forming unit (U) and the prestressing unit (V), each comprising a cylinder (1, 3) and a piston (2, 4) movable therein, each with a solid-surface cross-section, and the cylinder (1) of the forming unit (U) being rigidly connected on the one hand to the cylinder (3) or the piston (4) of the prestressing unit (V) and on the other hand to a yoke plate (5) arranged transversely to the longitudinal axis (X-X) and cooperating with the clamping elements (11), to form a first main assembly.
  18. A device according to Claim 17,
    characterised in that the piston (4) of the prestressing unit (V), via an adapter part (7) such as an adapter plate, or the cylinder (3) of the prestressing unit (V) is rigidly connected to a driver plate (8), arranged transversely to the longitudinal axis (X-X), for the piston (2) of the forming unit (U) and to a receiving plate (9), arranged transversely to the longitudinal axis (X-X), for the clamping elements (11), to form a second main assembly.
  19. A device according to Claim 18,
    characterised in that the piston (2) of the forming unit (U) forms a third main assembly.
  20. A device according to Claim 19,
    characterised in that the first, second and third main assembly are each arranged so as to be relatively movable in relation to one another, the first main assembly or the second main assembly being arranged so as to be stationary, e.g. connected in a fixed manner to a frame.
  21. A device according to one of Claims 17 to 20,
    characterised by one or more features of the characterising part of Claims 1 to 4, 6, 7, 9 or 12 to 16.
EP03712027A 2002-04-12 2003-03-17 Device for the plastic deformation of work pieces Expired - Lifetime EP1494827B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE20205807U 2002-04-12
DE20205807U DE20205807U1 (en) 2002-04-12 2002-04-12 Device for plastically deforming workpieces
PCT/EP2003/002731 WO2003086679A1 (en) 2002-04-12 2003-03-17 Device for the plastic deformation of work pieces

Publications (2)

Publication Number Publication Date
EP1494827A1 EP1494827A1 (en) 2005-01-12
EP1494827B1 true EP1494827B1 (en) 2006-10-11

Family

ID=27771616

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03712027A Expired - Lifetime EP1494827B1 (en) 2002-04-12 2003-03-17 Device for the plastic deformation of work pieces

Country Status (8)

Country Link
US (1) US7237420B2 (en)
EP (1) EP1494827B1 (en)
AT (1) ATE342141T1 (en)
AU (1) AU2003218771A1 (en)
DE (2) DE20205807U1 (en)
DK (1) DK1494827T3 (en)
ES (1) ES2272956T3 (en)
WO (1) WO2003086679A1 (en)

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CN100566877C (en) * 2007-03-07 2009-12-09 张家港市合丰机械制造有限公司 Building mortion in a kind of pipe end shaper
WO2011029687A1 (en) 2009-09-10 2011-03-17 Voss Fluid Gmbh Screwed pipe joint and method for the production thereof
DE102011051974A1 (en) 2011-07-20 2013-01-24 Voss Fluid Gmbh Pipe with a connection end for a pipe connection, method for its production and pipe connection with such a pipe
DE102014103799A1 (en) 2014-03-20 2015-09-24 Voss Fluid Gmbh Forming tool for a workpiece and apparatus for deforming a workpiece with such a tool

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GB2465007A (en) * 2008-11-04 2010-05-12 Nigel Alexander Buchanan Pipe flaring apparatus
DE102009022957A1 (en) * 2009-05-28 2010-12-02 Wafios Ag Head clincher
US9492857B2 (en) 2010-08-06 2016-11-15 American Grease Stick Company Hand held flaring tool
DE102011106942A1 (en) 2011-07-08 2013-01-10 Wafios Ag Bending device for rod-shaped workpieces
EP3062944A4 (en) 2013-10-30 2017-08-09 American Grease Stick Company Hand held flaring tool

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US2464510A (en) * 1945-01-10 1949-03-15 Parker Appliance Co Tube flaring machine
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DE10040596C1 (en) * 2000-08-16 2001-09-13 Parker Hannifin Gmbh Device for cold press reshaping of pipe ends clamps a workpiece with a first hydrodynamically operated force transmission element while later reshaping it with a second hydrodynamically operated force transmission element.
AU2001291601A1 (en) * 2000-08-16 2002-02-25 Parker Hannifin Gmbh Device for forming an end area of a workpiece

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100566877C (en) * 2007-03-07 2009-12-09 张家港市合丰机械制造有限公司 Building mortion in a kind of pipe end shaper
WO2011029687A1 (en) 2009-09-10 2011-03-17 Voss Fluid Gmbh Screwed pipe joint and method for the production thereof
DE102009041056A1 (en) 2009-09-10 2011-03-24 Voss Fluid Gmbh Pipe fitting and method of making the same
DE102011051974A1 (en) 2011-07-20 2013-01-24 Voss Fluid Gmbh Pipe with a connection end for a pipe connection, method for its production and pipe connection with such a pipe
WO2013010784A1 (en) 2011-07-20 2013-01-24 Voss Fluid Gmbh Pipeline comprising a joining end for a pipe connection, method for the production thereof, and pipe connection comprising such a pipeline
DE102014103799A1 (en) 2014-03-20 2015-09-24 Voss Fluid Gmbh Forming tool for a workpiece and apparatus for deforming a workpiece with such a tool
DE102014103799B4 (en) 2014-03-20 2018-07-05 Voss Fluid Gmbh Forming tool for a workpiece and apparatus for deforming a workpiece with such a tool
US11491526B2 (en) 2014-03-20 2022-11-08 Voss Fluid Gmbh Shaping tool for a workpiece, and device for deforming a workpiece using such a tool

Also Published As

Publication number Publication date
DE20205807U1 (en) 2003-08-21
DK1494827T3 (en) 2007-02-19
US7237420B2 (en) 2007-07-03
ES2272956T3 (en) 2007-05-01
WO2003086679A1 (en) 2003-10-23
US20050150270A1 (en) 2005-07-14
DE50305355D1 (en) 2006-11-23
ATE342141T1 (en) 2006-11-15
AU2003218771A1 (en) 2003-10-27
EP1494827A1 (en) 2005-01-12

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