Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H19/00—Changing the web roll
  • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
  • B65H19/26—Cutting-off the web running to the wound web roll
  • B65H19/262—Cutting-off the web running to the wound web roll using a thin or filamentary material which is wound on the new roll
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H19/00—Changing the web roll
  • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
  • B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2301/00—Handling processes for sheets or webs
  • B65H2301/40—Type of handling process
  • B65H2301/41—Winding, unwinding
  • B65H2301/414—Winding
  • B65H2301/41419—Starting winding process
  • B65H2301/41421—Starting winding process involving electrostatic means
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2301/00—Handling processes for sheets or webs
  • B65H2301/40—Type of handling process
  • B65H2301/46—Splicing
  • B65H2301/4606—Preparing leading edge for splicing
  • B65H2301/46078—Preparing leading edge for splicing the adhesive tab or tab having a cleavable or delaminating layer
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2301/00—Handling processes for sheets or webs
  • B65H2301/50—Auxiliary process performed during handling process
  • B65H2301/51—Modifying a characteristic of handled material
  • B65H2301/515—Cutting handled material
  • B65H2301/5153—Details of cutting means
  • B65H2301/51535—Details of cutting means adhesive tape or tab
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2408/00—Specific machines
  • B65H2408/20—Specific machines for handling web(s)
  • B65H2408/23—Winding machines
  • B65H2408/236—Pope-winders with first winding on an arc of circle and secondary winding along rails
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
  • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
  • Y10T428/24934—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including paper layer
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer

Definitions

• the invention relates to a means for forming a web start with a width from a running material web, in particular a paper or cardboard web.
• the invention also relates to a method for forming a web start from a running material web, in particular a paper or cardboard web.
• Such a method for forming a web catch from a running material web and for transferring it is used, for example, in the area of a reeling device of a machine for paper or cardboard production, a coating machine or an equivalent machine, in order to interrupt the material web without interrupting the manufacturing process, i.e. without switching off the Paper or board machine, one after the other on several empty winding cores, which are also referred to as empty reels, or to sporadically wind the material web on a preferably empty winding core after the paper or board web has been torn off or after the paper or board machine has started up ,
• At least one means in the form of an initial separating piece is introduced between the material web and a winding roller in such a way that an area of the introduced initial separating piece is not covered by the material web, so that the initial separating piece, at least temporarily, after reaching a nip formed by the winding roller and the winding core, in the not covered area is connected to the winding core, and that at the latest at the point of discharge of the material web from the winding core, a separation of the material web is effected and / or made possible by the initial separating piece, as a result of which a new beginning of the web bound to the initial separating piece and the winding core is formed.
• the object of the present invention is therefore to provide a means and a method of the type mentioned at the outset which improve the formation of a web start from a running material web and preferably transfer it to a winding core with increased process reliability, better handling and inexpensive Enable investment and process costs and completely avoid the disadvantages of the known prior art.
• the method should be able to be used for all known types of reeling devices and a wide range of material webs equally.
• This object is achieved according to the invention with a means for forming a web start from a running material web, in particular a paper or cardboard web, with a width in that the means has a smaller width than the width of the material web and that the means is designed such that at the latest after its introduction into a nip formed by a winding roller and the winding core and at least partially covering the agent with the material web, a new beginning of the web is formed.
• the smaller width of the agent ensures that the agent can be introduced locally at any point across the width of the material web and, with good handling, reliably. Furthermore, due to the formation of the agent ensures that the process reliability of forming a web start from a running material web and the desired transfer thereof is generally increased significantly.
• covering is understood to mean covering both the bottom and the top of the agent by the running material web.
• the means is designed in such a way that at least one connection is established between the new start of the web and a winding core.
• the agent has at least one adhesive area both in the area not covered by the material web and in the area covered by the material web, again increasing the process reliability already mentioned.
• the means ideally has at least one separating contour and / or means for punching, cutting, perforating, embossing or weakening the material web, at least in the area covered by the material web, as a result of which the generation of the new beginning of the web is significantly favored in terms of process reliability.
• the separating contour and / or the means is designed in a special embodiment neither in the running direction nor transverse to the running direction of the material web.
• the agent consists of a water-soluble material.
• the agent has a thickness in the range from 0.05 mm to 1 mm, preferably in the range from 0.10 mm to 0.5 mm, in particular in the range from 0. 10 mm to 0.25 mm.
• the agent has a width of ⁇ 1,000 mm, preferably in the range from 100 mm to 500 mm, and a length of ⁇ 1,500 mm, preferably of ⁇ 1,000 mm, on.
• the agent is preferably designed as a molded piece made of a plastic, a textile material, a tear-resistant fibrous material, in particular paper, or from at least one material combination.
• the means is designed as a composite object, consisting of the means, at least one carrier and preferably at least one connecting means located in between, and that preferably at least one element of the composite object consists of water-soluble materials, preferably the element which after the separation of the material web is not wrapped in winding roll, and that the composite object and / or the carrier and / or the connecting means has a structure that is easy to split.
• This easy-to-split structure has the advantage that after the separation of the agent and carrier there are no longer any sticky surfaces and thus the handling of the parts is favored.
• the connecting means has a structure that is easy to split, wherein the connecting means itself ideally consists of at least one medium that is easy to split.
• the easy-to-split medium in turn, is water-soluble and advantageously consists of a paper carrier.
• the splittable medium thus consists of the material of the product, which in turn creates advantages in terms of handling and the like, and the paper carrier fulfills the process requirements due to the dimensions.
• the connecting means consists of at least two elements connected by means of at least one form-fit connection or a Velcro connection or a force-fit connection.
• the elements themselves can in turn consist of a material that is similar to the product, preferably identical, and the connection can take all known forms of splitting-friendly connection technology, such as a tongue and groove connection as an example of a positive connection.
• the connecting means is preferably attached to the initial separating piece and to the carrier by means of at least one adhesive layer, the adhesive layer preferably being water-soluble and preferably having a layer thickness in the range from 25 ⁇ m to 100 ⁇ m, preferably in the range from 40 ⁇ m to 75 ⁇ m.
• the adhesive layers has a cover.
• the cover is preferably provided with at least one slot for improved removal of the cover.
• the agent is by means of at least one adhesive surface, by means of electrostatic forces, by means of magnetic forces, by means of vacuum application to the winding roller, by means of at least one Velcro fastener or by means of at least one suction button coupling for establishing a temporary connection with the outer surface of the winding roller or the outer surface of the winding core is provided.
• the agent consists of at least one water-soluble material.
• the object is achieved according to the invention in a method for forming a web start from a running material web, in particular a paper or cardboard web, in that the web start is produced with at least one agent according to the invention.
• the object is achieved according to the invention in a method for forming a web start from a running material web, in particular a paper or cardboard web, onto a winding core, using at least one agent according to the invention, in that the agent is applied to the material web is applied that a region of the applied agent is preferably not covered by the material web and that at the latest in the region of the point of departure of the material web from the winding core, a separation of the material web is effected and / or made possible by the agent, whereby a new, to the agent and the winding core bound web start is formed.
• the agent After reaching a nip formed by a winding roller and the winding core, the agent is preferably connected to the winding core at least temporarily in the preferably uncovered area.
• the defined and safe formation of a new, bound web start ensures an absolutely clean start of the wrap, which is one of the most important prerequisites for an optimal winder build-up and a small amount of rejects.
• the process which comprises just a few process steps, achieves the highest reproducibility and the associated reliability when transferring running material webs at extremely low investment and process costs.
• the agent can be introduced in many ways by means of at least one dispensing device.
• the underside of the material web can be introduced as follows: - essentially directly between the material web and the winding roller; - With a winding roller not wrapped around by the material web, essentially directly into the nip;
• the top of the material web can be introduced as follows:
• the carrier is preferably carried neither with the new path start nor with the winding core after leaving the nip.
• the carrier is caught after leaving the nip by means of at least one collecting device.
• the last device and / or the last element - as seen in the direction of travel of the material web - for separating and / or transferring the material web to a winding core is formed by the means.
• FIG. 1 to 3 schematic and perspective representations of possible embodiments of the agent according to the invention
• FIG. 4 a first schematic sectional illustration of an agent according to the invention in the form of a composite object
• Figure 5 a second schematic sectional view of the agent according to the invention in the form of a composite object during a transfer process
• FIG. 6 an embodiment of a known winding machine in a schematic side view.
• FIG. 1 shows a first schematic and perspective illustration of a means 1 according to the invention for transferring a running material web 2 having a width B, in particular a paper or cardboard web, to a winding core 3, not shown.
• the means 1 has a smaller width B M than the width B of the material web 2 and that the means 1 is designed such that after it has been introduced into a nip N1 formed by a winding roller 4 and the winding core 3 (not shown) if at least partial coverage of the means 1 by the material web 2, a new web start 5, not shown, is formed. At least one connection is preferably Bond between the new web 5, not shown, and the winding core 3, not shown, is produced (FIG. 6).
• the means 1 has at least one separating contour 8, for example in the form of an edge, at least in the area II covered by the material web 2.
• the means 1 can have at least one means 9 for punching, cutting, perforating, embossing or weakening the material web 2 in the area covered by the material web 2.
• the separating contour 8 and / or the means 9 is not formed in the running direction LR (arrow) or transversely to the running direction LR (arrow) of the material web 2.
• a new web start 5, which is bound to the means 1 and the winding core 3 (not shown) and not shown, can be formed, for example, by the strip 1 enclosed between the winding core 3 (not shown) and the means 1 being substantially completely torn along the separating contour 8 is separated.
• the corresponding edge can be formed at an angle which is matched to the tearing behavior of the material web 2. Due to the method, the new web start 5, not shown, is enclosed between the winding core 3, not shown, and the means 1 and is thus already bound to the latter.
• the means 1 has a thickness DM in the range from 0.05 mm to 1 mm, preferably in the range from 0.10 mm to 0.5 mm, in particular in the range from 0.10 mm to 0.25 mm, a width BM of ⁇ 1,000 mm, preferably in the range from 100 mm to 500 mm, and a length L M of ⁇ 1,500 mm, preferably of ⁇ 1,000 mm.
• the means 1 is preferably in the form of a molded part made of a plastic, a textile material, a tear-resistant fibrous material, in particular paper, or of min. formed of a combination of materials and consists of at least one water-soluble material.
• the agent 1 has at least one adhesive area 6, 7 both in the area I not covered by the material web 2 and in the area II covered by the material web 2 (separation by dashed line).
• the means 1 for establishing this connection in the adhesive area 6 is provided with means 6.1, these means 6.1 being one, several or can extend the entire part of the means 1. Alone with an agent 6.1 in the form of adhesives there is a practically unlimited spectrum available with which such a connection can be established. With regard to the reuse of the winding cores, very good results are achieved in particular with removable adhesives, similar to Tesa-Powerstrip from Beiersdorf.
• hot melts which have neutral adhesive properties at ambient temperature and only become connectable after a certain temperature has been reached, is very interesting not only in terms of the automated handling and supply of the means to the dispensing device.
• an agent laminated with hot melt similar to the single sheet feed of a commercially available printer, can be easily and reliably fed from a supply cassette to the actual dispensing device and the desired adhesive properties can be activated at a later point in time by supplying heat.
• a suitable, reactive hot melt can also be used to establish a connection between the means and the winding core that is only temporary and exists at least for the duration of an initial revolution. Comparable advantages can be achieved by using encapsulated adhesives, which are only activated by exerting a certain pressure.
• connection is also a positive connection, in particular a Velcro fastener connection, as a welded connection, in particular a thermal welded connection, or as a magnetic connection, so that the agent is at least temporarily connected to the winding core in the uncovered area and fulfills its tasks.
• FIG. 2 shows a further embodiment of the agent 1 according to the invention.
• the agent 1 is attached in a manner according to the invention on a carrier 10, the agent 1 having at least one separating contour 8 in the area covered by the material web 2 (dashed edge line).
• the agent has at least one means 9 for punching, cutting, perforating, embossing or weakening the material web in the area covered by the material web 2 (dashed edge line).
• the means 9 preferably acts with the aid of the forces prevailing in the nip or by at least one auxiliary device (not shown) additionally arranged in front of the nip.
• the heat for separating the strip can also be used by designing the means with an electrical resistance wire as the means for separating.
• the energy required for heat generation can be transmitted, for example, inductively, preferably directly in front of the nip, using a known device (not shown here).
• Both the separating contour 8 and / or the means 9 are neither in the running direction LR (arrow) nor transverse to the running direction LR (arrow) of the material web 2 (dashed border line).
• FIG. 3 also shows a further embodiment of the agent 1 according to the invention.
• this means 1 is particularly suitable for transferring the material web (not shown) to a new winding core when generating a Insertion area including strips (transfer strips) in the middle or in the middle of the material web.
• FIG. 4 shows a first schematic sectional illustration of a means according to the invention in the form of a composite object 11 for transferring a running material web 2, in particular a paper or cardboard web, to a winding core (not shown).
• the composite object 11 consists of a means 1, at least one carrier 10 and preferably at least one connecting means 12 in between.
• the connecting means 12 has a structure 13 that is easy to split and preferably consists of at least one medium 13 that is easy to split, which is preferably water-soluble and consists of a paper carrier 15.
• the connecting means 12 can also consist of at least two elements connected by means of at least one form-fit connection or a Velcro connection or a force-fit connection.
• the connecting means 12 is attached to the means 1 and to the carrier 10 by means of at least one adhesive layer 16, 17 each.
• the respective adhesive layer 16, 17 does not have to be applied areally, a respective application, for example in the form of segments and the like, is sufficient to meet the respective requirements.
• the adhesive layers 16, 17 are preferably water-soluble and have a respective layer thickness D-i ⁇ , D- ⁇ 7 in the range from 25 ⁇ m to 100 ⁇ m, preferably in the range from 40 ⁇ m to 75 ⁇ m.
• at least one of the adhesive layers 16, 17 has a cover 18 before attaching the means 1 and / or the carrier 10, the cover 18 preferably being provided with at least one slot 19.
• FIG. 5 shows a second schematic sectional illustration of the means 1 according to the invention in the form of a composite object 11 during a transfer process.
• the connecting means 12 has a structure 13 that is easy to split.
• the connecting means 12 preferably consists of at least one medium 14 which is easy to split, which preferably consists of a paper carrier 15.
• the paper carrier 15, which is easy to split is split at least into the two paper carrier parts 15.1, 15.2 due to the forces acting during the transfer process, along with the directions of force (arrows), no adhesive surfaces being present after the split.
• the paper carrier part 15.1 remaining on the surface of the winding roller (not shown) is preferably detached from the same immediately after the paper carrier 15 has been split by means of a scraper system known to the person skilled in the art.
• the connecting means 12 can alternatively also consist of at least two elements connected by means of at least one form-fit connection or a Velcro connection or a force-fit connection.
• FIG. 6 shows an embodiment of a known winding machine 20 in a schematic side view.
• a winding machine 2 . 0 is well known, for example, from PCT publication WO 98/52858 A1 (EP 0 912 435 A1; US 6,129,305 A) or the other documents EP 0 543 788 A1, DE 35 15 519 C2 or US 4,445,646 A; the content of these writings is hereby made the subject of this description.
• the winding machine 20 includes, among other things, a winding roller 4, also referred to as a pressing drum or a carrying drum.
• the material web 2 is usually looped out of a smoothing unit / calender (not shown here), final group of a finishing machine or a drying section (also not shown here) of a paper or board machine a guide roller or spreader roller, also not shown, and then runs in the running direction LR (arrow) on the outer surface 21 of the winding roller 4, wraps around the outer surface 21 of the winding roller 4 by a certain angle (“wrap angle”) as far as between the winding roller 4 and a winding roller 3.1 existing Nip N2 and is finally wound onto the winding roller 3.1 Now that the winding roller 3.1 has reached a predetermined diameter, a winding core 3, preferably an empty drum, is pre-accelerated by means of a drive device (not shown) and brought into contact with the winding roller 4 to form a nip N1.
• At least one separation is preferably made in the running material web 2 in front of or on the winding roller 4, preferably in at least one edge region by means of at least one known separation device 22, whereby at least one strip (transfer strip) is formed.
• the strip is cut and transferred to the new winding core 3.
• the method according to the invention provides that the agent 1 is applied to the material web 2 in such a way that an area of the applied agent 1 is preferably not covered by the material web 2, and at the latest in the area of the outlet point Q of the material web 2 from the winding core 3 a separation of the material web 2 is effected and / or made possible by the means 1, whereby a new web beginning 5 bound to the means 1 and the winding core 3 is formed.
• the means 1 is at least temporarily connected to the winding core 3 in the region I, which is preferably not covered.
• the agent 1 can be introduced in a variety of ways by means of at least one dispensing device 23. A few options are shown in FIG. 6 for better understanding.
• the means 1 can in principle be introduced on the underside of the material web 2 as follows:
• the introduction of the agent 1 on the upper side of the material web 2 can in principle take place as follows:
• the means 1 is by means of at least one adhesive surface, by means of electrostatic forces, by means of magnetic forces, by means of vacuum application of the winding roller 4, by means of at least one Velcro fastener or by means of at least one a suction button coupling.
• the carrier 10 after leaving the nip N1, is neither carried with the new path start 5 nor with the winding core 3.
• the carrier 10 is preferably caught by means of at least one collecting device 25 and removed from the area of the winding machine 20 using various possibilities.
• the collecting device 25 is shown only schematically in FIG. 6; however, it can basically accept all known designs (collecting funnels, with / without suction, etc.).
• the carrier 10 remains on the surface of the winding roller 4, it is preferably by means of a directly after its separation from the agent Scraper system known to the person skilled in the art detached from the surface of the winding roller 4 and preferably collected by means of at least one collecting device 25 and removed from the area of the winding machine 20 using various possibilities.
• the last device and / or the last element - seen in the running direction LR (arrow) of the material web 2 - is formed by the means 1 for separating and / or transferring the material web 2 to a winding core 3.
• the separating device 22 can, according to the prior art, be arranged on the top or bottom of the material web 2 in front of the nip N1 and have at least one cutting element, preferably a cutting element with a beam of high energy density, in particular a water jet or laser beam cutting element. Since there is no clearly preferred arrangement of the separating device 22, there is, as can be clearly seen from FIG. 6, a very large number of possible combinations in the arrangement of the dispensing device 23 and the separating device 22 with the winding machine 20.
• the invention creates a composite object and a method of the type mentioned at the beginning, which enable an improved transfer of a running material web to a new winding core with increased process reliability, better handling and favorable investment and process costs and the disadvantages completely avoid the known state of the art.
• the method can be used equally for all known types of reeling devices and a wide range of material webs. LIST OF REFERENCE NUMBERS

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• 2002
  • 2002-02-18 DE DE10206576A patent/DE10206576A1/de not_active Withdrawn
• 2003
  • 2003-02-13 CN CNB038041103A patent/CN100447065C/zh not_active Expired - Fee Related
  • 2003-02-13 WO PCT/EP2003/001411 patent/WO2003068646A1/fr active IP Right Grant
  • 2003-02-13 CA CA002476878A patent/CA2476878C/fr not_active Expired - Fee Related
  • 2003-02-13 AU AU2003206887A patent/AU2003206887A1/en not_active Abandoned
  • 2003-02-13 JP JP2003567791A patent/JP4213596B2/ja not_active Expired - Fee Related
  • 2003-02-13 DE DE50302890T patent/DE50302890D1/de not_active Expired - Lifetime
  • 2003-02-13 EP EP03704602A patent/EP1478587B1/fr not_active Expired - Lifetime
  • 2003-02-13 BR BRPI0303225-6A patent/BR0303225B1/pt active IP Right Grant
  • 2003-02-13 AT AT03704602T patent/ATE322450T1/de active
• 2004
  • 2004-08-17 US US10/919,341 patent/US7628351B2/en not_active Expired - Fee Related
• 2006
  • 2006-03-03 US US11/366,455 patent/US7878441B2/en not_active Expired - Fee Related

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