EP1477606A1 - Washing machine - Google Patents
Washing machine Download PDFInfo
- Publication number
- EP1477606A1 EP1477606A1 EP02786147A EP02786147A EP1477606A1 EP 1477606 A1 EP1477606 A1 EP 1477606A1 EP 02786147 A EP02786147 A EP 02786147A EP 02786147 A EP02786147 A EP 02786147A EP 1477606 A1 EP1477606 A1 EP 1477606A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- wash
- wash liquid
- temperature range
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00
- D06F39/04—Heating arrangements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00
- D06F39/06—Arrangements for preventing or destroying scum
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/16—Washing liquid temperature
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/20—Washing liquid condition, e.g. turbidity
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/28—Electric heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/46—Drum speed; Actuation of motors, e.g. starting or interrupting
- D06F2105/48—Drum speed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/54—Changing between normal operation mode and special operation modes, e.g. service mode, component cleaning mode or stand-by mode
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/58—Indications or alarms to the control system or to the user
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
- D06F33/42—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of draining
Definitions
- This invention relates to a washing machine including a heater for heating wash liquid during a washing operation.
- washing machines comprising a water tub, a wash tub rotatably mounted in the water tub, and a heating element provided in a bottom of the water tub for heating wash liquid in the wash tub.
- These washing machines are constructed so as to carry out a washing operation while washing liquid is being heated by the heating element.
- Enzyme contained in a detergent is activated when wash liquid is heated by the heater during the washing operation.
- vegetable and animal fats and oils contained in clothes to be washed are melted. Accordingly, laundry can efficiently be washed.
- an object of the present invention is to provide a washing machine which can improve the washing performance in a washing operation during which washing liquid is heated.
- the present invention provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a temperature sensor detecting a temperature of the wash liquid, a driving unit rotating the wash tub, and a control device controlling the driving unit so that rotation of the wash tub is controlled, wherein the control device changes a rotating mode of the wash tub according to one of a plurality of temperature ranges to which the temperature of the wash liquid detected by the temperature sensor belongs.
- the invention also provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a temperature sensor detecting a temperature of the wash liquid, an agitator rotatably mounted in the wash tub, a driving unit rotating the agitator, a control device controlling the drive unit so that rotation of the agitator is controlled, wherein the control device changes a rotating mode of the agitator according to one of a plurality of temperature ranges to which the temperature of the wash liquid detected by the temperature sensor belongs.
- An amount of bubble produced with rotation of the wash tub or agitator is increased when the temperature of wash liquid is increased.
- an internal pressure of the bubble is increased when the wash liquid temperature exceeds a predetermined value, whereupon the bubble produced tend to be broken.
- An experiment conducted by the inventors shows that an amount of bubble is increased when a temperature of the wash liquid is in a temperature range suitable for activation of enzyme or in a range in which vegetable and animal fats and oils liquate out. Accordingly, when the wash tub or agitator is rotated in the rotating mode suitable for the temperature range to which the temperature of wash liquid belongs, a reduction in the mechanical force applied to the laundry can be restrained. Further, the wash liquid can be heated until its temperature becomes suitable for activating enzyme or liquating out fats and oils while an amount of bubble produced upon rotation of the wash tub or agitator is reduced. Consequently, the washing performance of the washing machine can be improved.
- the invention further provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a drain unit draining the wash liquid from the wash tub, a bubble detector detecting an amount of bubble produced in the wash tub, and a control device controlling at least the wash tub and the heating unit so that a washing operation is carried out with the heating unit heating the wash liquid, wherein when determining that an amount of bubble detected by the bubble detector exceeds a predetermined value, the control device interrupts the heating unit and operates the drain unit so that the wash liquid is drained and the cleaning operation is carried out.
- the wash liquid is drained and the cleaning operation is then carried out when an amount of bubble produced in the wash tub exceeds a predetermined value.
- the cleaning operation is prevented from being carried out under the condition where an amount of bubble produced is excessive.
- the service life of the heating unit can be prevented from being reduced since the heating unit is turned off.
- FIGS. 1 to 7 illustrate a drum washing machine in accordance with a first embodiment of the invention.
- the drum washing machine of the first embodiment comprises an outer cabinet 1, a stationary cylindrical water tub 7 mounted in the cabinet 1 and a drum 9 rotatably mounted in the water tub 7.
- the outer cabinet 1 includes a front having a centrally formed access opening 2 closed and opened by a door 3. Laundry is put into and taken out of the drum 9 through the access opening 2.
- An operation panel 4 is mounted on the upper front of the cabinet 1.
- An operation circuit unit 5 is provided in the rear of the operation panel 4 in the interior of the cabinet 1.
- the operation panel 4 includes setting switches for setting various conditions for a washing operation etc. and a display section for displaying various pieces of information for the washing operation etc. although neither of them are shown.
- a control circuit unit 6 is provided in the lower front interior of the cabinet 1.
- the water tub 7 is disposed so that a central axis thereof extends back and forth with respect to the cabinet 1.
- the water tub 7 is further inclined rearwardly downward.
- the water tub 7 is supported by a pair of elastic supporting mechanisms 8 disposed right and left.
- the drum 9 serves as a washing tub, dehydrating tub and drying tub and is disposed so as to be substantially coaxial with the water tub 7.
- the drum 9 has a circumferential side wall having a large number of small through holes 10 formed substantially in the overall wall. Both water and air are caused to flow through the holes 10.
- the drum 9 has an inner circumferential face formed with a plurality of baffles 11 for picking up laundry during rotation thereof.
- the water tub 7 has a front formed with an access opening 12 and the drum 9 also has a front formed with an access opening 13. Laundry is put into and taken out of the drum 9 through the access openings 12 and 13.
- the opening 12 of the water tub 7 is connected by bellows to the access opening 2 of the cabinet 1 in a watertight manner.
- An electric motor 15 is mounted on a rear of the water tub 7.
- the motor 15 serves as a driving unit for driving the drum 9.
- the motor 15 comprises a brushless motor of the outer rotor type in which a rotor 15b is disposed outside a stator 15a.
- a bearing housing having a bearing (neither shown) is secured to the central rear of the water tub 7.
- the stator 15a is fixed to an outer circumference of the bearing.
- the rotor 15b includes a rotational shaft 15c rotatably mounted on the bearing.
- the rotational shaft 15c has a forward portion extending through a hole (not shown) formed in the rear wall of the water tub 7 into the water tub 7.
- the rear of the drum 9 is secured to the front end of the rotational shaft 15c.
- a water reservoir 16 is mounted on a lower part of the water tub 7 so as to protrude downward.
- a heating element 17 is provided in the water reservoir 16.
- the heating element 17 comprises a sheath wire, for example and serves as a heating unit for heating wash liquid in the water tub 7.
- a drain hole (not shown) is provided in a rear of the water reservoir 16.
- a drain hose 19 is connected via a motor-driven drain valve 18 to the drain hole.
- the drain valve 18 and hose 19 serve as a draining unit.
- a blower 20 is mounted over the rear top of the water tub 7.
- a heater 21 is disposed in front of the blower 20.
- the blower 20 comprises a casing 22, an impeller 23 disposed in the casing 22 and an electric motor 51 disposed outside the casing 22 for driving the impeller 23.
- the heater 21 comprises a case 24 and a heating element 25 disposed in the case 24 for producing warm air.
- the case 24 has an entrance communicating with an exit of the casing 22.
- the case 24 has an exit connected via the duct 26 to the water tub 7.
- a generally hollow heat exchanger 27 is provided on the left-hand rear of the water tub 7 as viewed in FIG. 3.
- the heat exchanger 27 is curved along the outer circumference of the rear of the water tub 7 so as to keep away from the motor 15.
- a rear panel of the water tub 7 has an air inlet 28 formed so as to correspond to a lower part of the heat exchanger 27.
- the air inlet 28 also serves as a water outlet.
- An upper part of the heat exchanger 27 communicates via a duct 29 with the casing 22 of the blower 20.
- a water filling pipe 30 extends in an upper interior of the heat exchanger 27.
- the pipe 30 has a number of spouts 30a formed in a lower portion thereof so as to be horizontally aligned.
- the pipe 30 has an end serving as a coupling located outside the heat exchanger 27.
- the coupling 30a is connected via a Y-shaped connector 31 and a water filling tube 32 to a motor-driven water-supply valve 33.
- the water-supply valve 33 is mounted in an uppermost interior of the cabinet 1.
- the heat exchanger 27 exchanges heat between interior air and water supplied from the water filling pipe 30, thereby cooling and dehumidifying the interior air.
- the heat exchanger 27 is of the water cooled.
- the heat exchanger 27, blower 20, heater 21, etc. constitute a drying unit.
- An air trap 34 is mounted on a vertically middle portion of the rear of the heat exchanger 27.
- the rear of the heat exchanger 27 has a small hole (not shown) formed to correspond to the air trap 34.
- the heat exchanger 27 communicates via the small hole with the air trap 34.
- a pressure sensor 36 is provided in the upper rear interior of the cabinet 1.
- the pressure sensor 36 is connected via an air tube 35 to the air trap 34.
- the pressure sensor 36 detects pressure in the air trap 34 and is of a high sensitivity type which can detect small pressure in the order of about several hundreds [Pa].
- the air trap 34 and pressure sensor 36 constitute a bubble detecting device 37 serving as a bubble detecting unit.
- the air trap 34 is connected via a water filling tube 40 to a branch 31a of the connector 31. An interior of the air trap 34 is cleaned by water supplied from the water-supply valve 33 via the tubes 32 and 40 to the air trap.
- a water-level sensor 38 is provided in the upper rear interior of the cabinet 1 so as to be located on the right of the pressure sensor 36 (on the left of the pressure sensor as viewed in FIG. 3).
- the water-level sensor 38 is connected to an air tube 39 and another air trap (not shown) to detect a water level in the water tub 7.
- a water filling case 41 is provided in an upper front interior of the cabinet 1.
- the case 41 is connected via a connecting hose 42 to the water-supply valve 33.
- the water filling case 41 has an exit connected via a water-supply pipe 43 to the interior of the water tub 7.
- the water filling case 41 encloses a detergent-dispensing case 44 which can be drawn by a user.
- a temperature sensor 45 comprising a thermistor, for example, is mounted on a lower rear of the water tub7. The temperature sensor 45 detects a temperature of wash liquid in the water tub 7 and accordingly in the drum 9.
- a control device 46 comprises a circuit mainly composed of a micro computer and stores a control program for controlling overall washing and drying functions.
- the control device 46 is provided in the aforesaid control circuit unit 6.
- the control device 46 receives an operation signal from a switch input section 47 and output signals from the respective water-level sensor 38, rotation sensor 48, temperature sensor 45 and pressure sensor 36.
- the switch input section 47 is provided in the operation circuit unit 5 and delivers operation signals in response to various switches of the operation panel 4 respectively.
- the rotation sensor 48 delivers a rotational position signal in accordance with a rotational position of the motor 15.
- the control device 46 controls an inverter circuit 49 thereby to control the motor 15.
- the control device 46 further controls the heating element 17, motor 51 of the blower 20, heating element 25 of the heater 21 and drain valve 18.
- the control device 46 stores a control program for carrying out a washing operation which includes overall processing for the washing operation, such as wash step, dehydration step, rinse step, etc. and a control program for carrying out a drying operation.
- the user can operate the operation panel 4 so that only the washing operation is carried out or both of the washing and drying operation are continuously carried out.
- FIG. 1 is a flowchart showing a wash step carried out by the drum washing machine when execution of washing and drying operations or a washing operation is instructed under the warm water mode.
- the control device 46 determines whether a previously set water level has been reached in the water tub 7 (drum 9), based on an output signal from the water-level sensor 38 (step S1). The set water level depends upon an amount of laundry in the drum 9.
- the control device 46 energizes the water-supply valve 33 so that the exit at the connecting hose 42 side is opened (step S2).
- wash liquid water from the water-supply valve 33 is supplied via the water filling case into the water tub 7.
- detergent in the case 44 is also supplied into the water tub 7 together with the water.
- Mixture of water and detergent will hereinafter be referred to as "wash liquid.”
- the control device 46 drives the motor 15 during water supply to rotate the drum 9, whereupon the wash liquid permeates laundry in a sufficiently mixed state.
- the control device 46 When determining that the set water level has been reached in the water tub 7 (YES at step S1), the control device 46 closes the exit of the water-supply valve 33 (step S3), advancing to step S4. The control device 46 determines whether the temperature of wash liquid has reached an upper limit value (60°C, for example) , based on an output signal of the temperature sensor 45 at step S4. When determining that the temperature of wash liquid has not reached the upper limit value (NO at step S4), the control device 46 energizes the heating element 17 so that heat is generated by the heating element (step S5). The control device 46 successively determines whether an amount of bubble is excessive in the drum 9, based on an output signal of the pressure sensor 36 at step S6.
- an upper limit value 60°C, for example
- the control device 46 determines whether the temperature of wash liquid belongs to a temperature range from 35°C to 55°C, based on an output signal of the temperature sensor 45 at step S7. When determining that the temperature of wash liquid does not belong to the temperature range from 35°C to 55°C (NO at step S7), the control device 46 rotates the drum 9 under a normal rotating mode for execution of a cleaning operation (step S8).
- the normal rotating mode will be referred to as "rotating mode A.” In the rotating mode A, the drum 9 is rotated at 50 rpm in the normal direction for 15 seconds, interrupted for 5 seconds and rotated at 50 rpm in the reverse direction for 15 seconds, sequentially repeatedly, as shown in FIG. 5.
- the control device 46 rotates the drum 9 under a rotating mode restraining production of bubble for execution of a cleaning operation (step S9).
- This rotating mode will be referred to as "rotating mode B.”
- the drum 9 is rotated at 30 rpm in the normal direction for 2 seconds, interrupted for 5 seconds and rotated at 30 rpm in the reverse direction for 2 seconds, sequentially repeatedly, as shown in FIG. 6.
- the rotational speed of the drum 9 is lower under the rotating mode B than under the rotating mode A and the rotating time of the drum 9 is shorter under the rotating mode B than under the rotating mode A.
- the cleaning operation at step S8 or S9 is carried out until the temperature of wash liquid reaches the upper limit. More specifically, the drum 9 is rotated under the rotating mode A when the temperature of wash liquid belongs to a temperature range below 35°C, which range will be referred to as "a first temperature range.” The drum 9 is rotated under the rotating mode B when the temperature of wash liquid belongs to the temperature range from 35°C to 55°C, which range will be referred to as "a second temperature range.” The drum 9 is again rotated under the rotating mode A when the temperature of wash liquid belongs to a temperature range exceeding 55°C, which range will be referred to as "a third temperature range.” Furthermore, when determining that an amount of bubble in the drum 9 is excessive (YES at step S6), the control device 46 interrupts energization to the heating element 17 and interrupts rotation of the drum 9 so that the cleaning operation is interrupted. Furthermore, a buzzer 50 is actuated to inform of occurrence of abnormal condition (step S10).
- step S4 when determining that the temperature of wash liquid has reached the upper limit value (YES at step S4), the control device 46 advances to step S11 to interrupt energization to the heating element 17. The control device 46 then advances to step S12 to determine whether for example, 10 minutes have passed since the temperature of wash liquid reached the upper limit value. When determining that 10 minutes have not passed yet (NO at step S12), the control device 46 rotates the drum 9 under the normal rotating mode A for execution of a cleaning operation (step S13). In this case, the cleaning operation is executed for improvement in the cleaning effect. The control device 46 terminates the wash step when determining that 10 minutes have passed since the temperature of wash liquid reached the upper limit value (YES at step S12).
- the other steps of the washing operation includes a rinse step and a dehydration step.
- the rinse step the water tub 7 is drained and thereafter, water is supplied into the water tub 7.
- the drum 9 is then rotated.
- the dehydration step the drum 9 is rotated at high speeds or spun while the water tub 7 is being drained.
- the drum 9 is rotated at low speeds alternately in the normal and reverse directions repeatedly after the water tub 7 has been drained.
- the blower 20 and heater 21 are driven.
- water from the water-supply valve 33 is supplied via the tube 32 and connector 31 into the heat exchanger 27. Air in the drum 9 is returned sequentially via the heat exchanger 27, duct 29, casing 22, case 24 and duct 26 into the drum 9. Consequently, air in the drum 9 is heated into warm air and dehumidified, whereupon laundry is dried.
- FIG. 7 shows the results of the experiment.
- Curve LA in FIG. 7 denotes a case where the drum 9 is rotated under the rotating mode A.
- Curve LB denotes a case where the drum 9 is rotated under the rotating mode B.
- an amount of bubble produced is increased with rise of the temperature of wash liquid in each rotating mode until the temperature of wash liquid reaches about 40°C to 45°C.
- the wash liquid temperature exceeds this range of about 40°C to 45°C, an amount of bubble produced is decreased with rise of the wash liquid temperature.
- the wash liquid temperature ranges from 35°C to 45°C.
- vegetable fats and oils constituting blot of laundry start melting at 40°C to 45°C whereas animal fats and oils start melting at 55°C to 65°C. Accordingly, various kind of soil can efficiently be removed when the cleaning operation is carried out with the wash liquid temperature being increased to the range of 55°C to 65°C.
- the wash liquid is heated until the temperature thereof reaches the upper limit (60°C).
- the temperature range up to the upper limit is divided into three ranges, that is, the first temperature range below 35°C, the second temperature range from 35°C to 55°C and the third temperature range from 55°C to 60°C.
- the rotating mode is changed according to one of the temperature ranges to which the wash liquid temperature belongs.
- the drum 9 is rotated under the rotating mode B restraining production of bubble when the wash liquid temperature belongs to the second temperature range in which bubble tends to be produced easily. Furthermore, when the wash liquid temperature belongs to the first or third temperature range in which amount of bubble is relatively smaller, the drum 9 is rotated under the normal rotating mode A. Consequently, the wash liquid can be heated until it reaches a sufficient temperature to activate enzyme and to dissolve fats and oils while an amount of bubble is restrained from becoming excessive in the drum 9. Furthermore, a reduction in the mechanical cleaning action applied to laundry can be rendered smaller.
- the cleaning operation is interrupted and the buzzer 50 is actuated when an amount of bubble produced in the drum 9 becomes excessive. Consequently, an excessive amount of bubble produced in the drum 9 can reliably be prevented from overflowing the washing machine. Additionally, the user can quickly find an abnormal condition of the machine.
- FIG. 8 illustrates a second embodiment of the invention. Only the differences of the second embodiment from the first one will be described. Identical or similar parts are labeled with same reference symbols in the second embodiment as in the first one.
- FIG. 8 is a flowchart showing the wash step under the warm water mode executed by the drum washing machine of the second embodiment.
- the control device 46 determines whether an amount of bubble produced in the drum 9 is excessive (step S101) after the wash liquid temperature has reached the upper limit value and heat generation by the heating element 17 has been interrupted (YES at step S4; and step S11).
- control device 46 When determining that an amount of bubble is excessive (YES at step S101), the control device 46 advances to step S102 to open the drain valve 18 so that a predetermined amount of wash liquid in the water tub 7 and accordingly in the drum 9 (2 lit., for example) is drained and thereafter, the control device 46 advances to step S12.
- step S12 the control device 46 determines whether for example, 10 minutes have passed since the wash liquid temperature reached the upper limit value. When determining that 10 minutes have not passed yet, the control device 46 executes the cleaning operation under the normal rotating mode A (step S13). Thereafter, the control device 46 returns to step S101 to repeat the processing from step S101 to step S13 until determining in the affirmative at step S12.
- the wash liquid is drained in the wash tub 7 when an amount of bubble has become excessive during the cleaning operation executed for enhancement of the cleaning effect. Consequently, a level of the bubble in the drum 9 can be reduced and an amount of bubble produced upon the cleaning operation can be reduced. Furthermore, laundry contains wash liquid necessary for the cleaning operation although the wash liquid is drained. Consequently, the cleaning effect can be prevented from being reduced.
- the heating element 17 is sometimes exposed on the liquid surface of the wash liquid after the wash liquid has been drained.
- the heating element 17 is provided for heating the wash liquid. When energized in the aforesaid exposed state, the heating element 17 heats itself such that the service life thereof is reduced. In the second embodiment, however, the wash liquid is drained after energization to the heating element has been interrupted. Consequently, there is no problem if the heating element 17 is exposed on the wash liquid surface.
- FIG. 9 illustrates a third embodiment of the invention. Only the differences of the third embodiment from the second one will be described. Identical or similar parts are labeled with same reference symbols in the third embodiment as in the second one.
- the user can set a time required for execution of the wash step. More specifically, the user operates the operation panel 4 to set a wash time T. In this case, wash times of 30, 60, 120 min. etc. are previously set in consideration of a time required for the heating element 17 to heat the wash liquid. The user selects one of the wash times.
- the control device 46 stores data of the set wash time T (step S201).
- the control device 46 carries out the water supply to the water tub 7 (steps S1 to S3) and thereafter, starts counting the set wash time T (step S202). The control device 46 then determines whether the counted time has reached a time (T-10) (step S203). The control device 46 repeatedly executes the processing from step S4 to step S9 until the counted time has reached the time (T-10). When determining that an amount of bubble produced in the drum 9 is excessive (YES at step S6), the control device 46 advances to step S11. When determining that the counted time has reached a time (T-10) (YES at step S203), the control device 46 advances to step S11.
- the control device 46 interrupts energization to the heating element 17 at step S11 and thereafter, carries out the processing from step S101 to step S13.
- the control device 46 carries out the processing at step S204, instead of step S12 in the second embodiment.
- the control device 46 determines whether the set time T has expired. The control device 46 repeatedly carries out the processing from step S101 to S13 until the set time T expires. The control device 46 finishes the wash step upon expiration of the set time T.
- the wash step is not discontinued even when an amount of bubble has become excessive during the cleaning operation. Consequently, the cleaning operation can be executed exactly for the wash time T set by the user.
- the invention should not be limited to the embodiments described with reference to the accompanying drawings.
- the following modification can be made.
- the invention may be applied to washing machines of the vertical axis type comprising a wash tub rotated about a vertical axis and an agitator mounted on the bottom of the wash tub.
- the control device preferably changes a rotating mode of the agitator according to the wash liquid temperature.
- control device 46 may change either one of a rotational speed and rotating time of the drum 9 according to the temperature range to which the wash liquid temperature belongs.
- a boundary between the first and second temperature ranges should not be limited to 35°C but may be ranged from 35°C.
- a boundary between the second and third temperature ranges should not be limited to 55°C but may be ranged from 55°C to 65°C.
- the present invention is useful when applied to a domestic washing machine in which wash liquid is heated for execution of a cleaning operation.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Control Of Washing Machine And Dryer (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Detail Structures Of Washing Machines And Dryers (AREA)
Abstract
Description
- This invention relates to a washing machine including a heater for heating wash liquid during a washing operation.
- There have conventionally been provided washing machines comprising a water tub, a wash tub rotatably mounted in the water tub, and a heating element provided in a bottom of the water tub for heating wash liquid in the wash tub. These washing machines are constructed so as to carry out a washing operation while washing liquid is being heated by the heating element. Enzyme contained in a detergent is activated when wash liquid is heated by the heater during the washing operation. Furthermore, vegetable and animal fats and oils contained in clothes to be washed are melted. Accordingly, laundry can efficiently be washed.
- On the other hand, detergent lathers easily when a temperature of the wash liquid is high. Accordingly, a washing efficiency is reduced since an amount of bubble in the wash tub becomes excessive. Particularly in drum type washing machines, bubbles may leak out of an access opening through which laundry is put into and taken out of the wash tub. In view of the problem, the above-described washing machines, when the washing operation is carried out while the washing liquid is heated, a driving time of an agitator mounted on the bottom of the wash tub is reduced or rotational speeds of the wash tub and agitator are reduced so that an amount of bubble is reduced.
- In the above-described method, however, a mechanical washing action applied to laundry is reduced. As a result, a sufficient washing performance cannot be achieved.
- Therefore, an object of the present invention is to provide a washing machine which can improve the washing performance in a washing operation during which washing liquid is heated.
- The present invention provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a temperature sensor detecting a temperature of the wash liquid, a driving unit rotating the wash tub, and a control device controlling the driving unit so that rotation of the wash tub is controlled, wherein the control device changes a rotating mode of the wash tub according to one of a plurality of temperature ranges to which the temperature of the wash liquid detected by the temperature sensor belongs.
- The invention also provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a temperature sensor detecting a temperature of the wash liquid, an agitator rotatably mounted in the wash tub, a driving unit rotating the agitator, a control device controlling the drive unit so that rotation of the agitator is controlled, wherein the control device changes a rotating mode of the agitator according to one of a plurality of temperature ranges to which the temperature of the wash liquid detected by the temperature sensor belongs.
- An amount of bubble produced with rotation of the wash tub or agitator is increased when the temperature of wash liquid is increased. However, an internal pressure of the bubble is increased when the wash liquid temperature exceeds a predetermined value, whereupon the bubble produced tend to be broken. An experiment conducted by the inventors shows that an amount of bubble is increased when a temperature of the wash liquid is in a temperature range suitable for activation of enzyme or in a range in which vegetable and animal fats and oils liquate out. Accordingly, when the wash tub or agitator is rotated in the rotating mode suitable for the temperature range to which the temperature of wash liquid belongs, a reduction in the mechanical force applied to the laundry can be restrained. Further, the wash liquid can be heated until its temperature becomes suitable for activating enzyme or liquating out fats and oils while an amount of bubble produced upon rotation of the wash tub or agitator is reduced. Consequently, the washing performance of the washing machine can be improved.
- The invention further provides a washing machine comprising a wash tub in which a predetermined amount of wash liquid is reserved, a heating unit heating the wash liquid, a drain unit draining the wash liquid from the wash tub, a bubble detector detecting an amount of bubble produced in the wash tub, and a control device controlling at least the wash tub and the heating unit so that a washing operation is carried out with the heating unit heating the wash liquid, wherein when determining that an amount of bubble detected by the bubble detector exceeds a predetermined value, the control device interrupts the heating unit and operates the drain unit so that the wash liquid is drained and the cleaning operation is carried out.
- The wash liquid is drained and the cleaning operation is then carried out when an amount of bubble produced in the wash tub exceeds a predetermined value. Thus, the cleaning operation is prevented from being carried out under the condition where an amount of bubble produced is excessive. In this case, even if the wash liquid is drained such that the heating unit is exposed on the surface of the wash liquid, the service life of the heating unit can be prevented from being reduced since the heating unit is turned off.
-
- FIG. 1 is a flowchart showing a wash step under a warm water mode executed by a drum washing machine in accordance with a first embodiment of the present invention;
- FIG. 2 is a partially broken side view of the machine;
- FIG. 3 is a rear view of the machine with a rear panel of an outer cabinet being eliminated;
- FIG. 4 is a block diagram showing an electrical arrangement of the machine;
- FIG. 5 is a graph showing a normal rotational mode of a wash tub;
- FIG. 6 is also a graph showing a rotational mode restraining production of bubble in the wash tub;
- FIG. 7 is a graph showing a relation between a temperature of wash liquid and an amount of bubble produced;
- FIG. 8 is a flowchart showing a wash step under a warm water mode executed by the drum washing machine in accordance with a second embodiment of the present invention; and
- FIG. 9 is a flowchart showing a wash step under a warm water mode executed by the drum washing machine in accordance with a third embodiment of the present invention.
-
- The present invention will be described in detail with reference to the accompanying drawings. FIGS. 1 to 7 illustrate a drum washing machine in accordance with a first embodiment of the invention. Referring to FIGS. 2 and 3, the drum washing machine of the first embodiment comprises an
outer cabinet 1, a stationarycylindrical water tub 7 mounted in thecabinet 1 and adrum 9 rotatably mounted in thewater tub 7. - The
outer cabinet 1 includes a front having a centrally formed access opening 2 closed and opened by adoor 3. Laundry is put into and taken out of thedrum 9 through the access opening 2. Anoperation panel 4 is mounted on the upper front of thecabinet 1. Anoperation circuit unit 5 is provided in the rear of theoperation panel 4 in the interior of thecabinet 1. Theoperation panel 4 includes setting switches for setting various conditions for a washing operation etc. and a display section for displaying various pieces of information for the washing operation etc. although neither of them are shown. Acontrol circuit unit 6 is provided in the lower front interior of thecabinet 1. - The
water tub 7 is disposed so that a central axis thereof extends back and forth with respect to thecabinet 1. Thewater tub 7 is further inclined rearwardly downward. Thewater tub 7 is supported by a pair of elastic supportingmechanisms 8 disposed right and left. Thedrum 9 serves as a washing tub, dehydrating tub and drying tub and is disposed so as to be substantially coaxial with thewater tub 7. Thedrum 9 has a circumferential side wall having a large number of small throughholes 10 formed substantially in the overall wall. Both water and air are caused to flow through theholes 10. Thedrum 9 has an inner circumferential face formed with a plurality ofbaffles 11 for picking up laundry during rotation thereof. - The
water tub 7 has a front formed with an access opening 12 and thedrum 9 also has a front formed with an access opening 13. Laundry is put into and taken out of thedrum 9 through theaccess openings water tub 7 is connected by bellows to the access opening 2 of thecabinet 1 in a watertight manner. Anelectric motor 15 is mounted on a rear of thewater tub 7. Themotor 15 serves as a driving unit for driving thedrum 9. Themotor 15 comprises a brushless motor of the outer rotor type in which arotor 15b is disposed outside astator 15a. A bearing housing having a bearing (neither shown) is secured to the central rear of thewater tub 7. Thestator 15a is fixed to an outer circumference of the bearing. Therotor 15b includes arotational shaft 15c rotatably mounted on the bearing. Therotational shaft 15c has a forward portion extending through a hole (not shown) formed in the rear wall of thewater tub 7 into thewater tub 7. The rear of thedrum 9 is secured to the front end of therotational shaft 15c. - A
water reservoir 16 is mounted on a lower part of thewater tub 7 so as to protrude downward. Aheating element 17 is provided in thewater reservoir 16. Theheating element 17 comprises a sheath wire, for example and serves as a heating unit for heating wash liquid in thewater tub 7. A drain hole (not shown) is provided in a rear of thewater reservoir 16. Adrain hose 19 is connected via a motor-drivendrain valve 18 to the drain hole. Thedrain valve 18 andhose 19 serve as a draining unit. - A
blower 20 is mounted over the rear top of thewater tub 7. Aheater 21 is disposed in front of theblower 20. Theblower 20 comprises acasing 22, animpeller 23 disposed in thecasing 22 and anelectric motor 51 disposed outside thecasing 22 for driving theimpeller 23. Theheater 21 comprises acase 24 and aheating element 25 disposed in thecase 24 for producing warm air. Thecase 24 has an entrance communicating with an exit of thecasing 22. Thecase 24 has an exit connected via theduct 26 to thewater tub 7. A generallyhollow heat exchanger 27 is provided on the left-hand rear of thewater tub 7 as viewed in FIG. 3. Theheat exchanger 27 is curved along the outer circumference of the rear of thewater tub 7 so as to keep away from themotor 15. A rear panel of thewater tub 7 has anair inlet 28 formed so as to correspond to a lower part of theheat exchanger 27. Theair inlet 28 also serves as a water outlet. An upper part of theheat exchanger 27 communicates via aduct 29 with thecasing 22 of theblower 20. - A
water filling pipe 30 extends in an upper interior of theheat exchanger 27. Thepipe 30 has a number ofspouts 30a formed in a lower portion thereof so as to be horizontally aligned. Thepipe 30 has an end serving as a coupling located outside theheat exchanger 27. Thecoupling 30a is connected via a Y-shapedconnector 31 and awater filling tube 32 to a motor-driven water-supply valve 33. The water-supply valve 33 is mounted in an uppermost interior of thecabinet 1. Theheat exchanger 27 exchanges heat between interior air and water supplied from thewater filling pipe 30, thereby cooling and dehumidifying the interior air. Thus, theheat exchanger 27 is of the water cooled. Theheat exchanger 27,blower 20,heater 21, etc. constitute a drying unit. Anair trap 34 is mounted on a vertically middle portion of the rear of theheat exchanger 27. The rear of theheat exchanger 27 has a small hole (not shown) formed to correspond to theair trap 34. Theheat exchanger 27 communicates via the small hole with theair trap 34. - A
pressure sensor 36 is provided in the upper rear interior of thecabinet 1. Thepressure sensor 36 is connected via anair tube 35 to theair trap 34. Thepressure sensor 36 detects pressure in theair trap 34 and is of a high sensitivity type which can detect small pressure in the order of about several hundreds [Pa]. Theair trap 34 andpressure sensor 36 constitute abubble detecting device 37 serving as a bubble detecting unit. Furthermore, theair trap 34 is connected via awater filling tube 40 to abranch 31a of theconnector 31. An interior of theair trap 34 is cleaned by water supplied from the water-supply valve 33 via thetubes - A water-
level sensor 38 is provided in the upper rear interior of thecabinet 1 so as to be located on the right of the pressure sensor 36 (on the left of the pressure sensor as viewed in FIG. 3). The water-level sensor 38 is connected to anair tube 39 and another air trap (not shown) to detect a water level in thewater tub 7. Furthermore, awater filling case 41 is provided in an upper front interior of thecabinet 1. Thecase 41 is connected via a connectinghose 42 to the water-supply valve 33. Thewater filling case 41 has an exit connected via a water-supply pipe 43 to the interior of thewater tub 7. Thewater filling case 41 encloses a detergent-dispensingcase 44 which can be drawn by a user. When the detergent-dispensingcase 44 containing detergent therein is accommodated in the water-fillingcase 41, the detergent is supplied into thewater tub 7 together with water. Additionally, atemperature sensor 45 comprising a thermistor, for example, is mounted on a lower rear of the water tub7. Thetemperature sensor 45 detects a temperature of wash liquid in thewater tub 7 and accordingly in thedrum 9. - Referring now to FIG. 4, an electrical arrangement of the drum washing machine is shown. A
control device 46 comprises a circuit mainly composed of a micro computer and stores a control program for controlling overall washing and drying functions. Thecontrol device 46 is provided in the aforesaidcontrol circuit unit 6. Thecontrol device 46 receives an operation signal from aswitch input section 47 and output signals from the respective water-level sensor 38,rotation sensor 48,temperature sensor 45 andpressure sensor 36. Theswitch input section 47 is provided in theoperation circuit unit 5 and delivers operation signals in response to various switches of theoperation panel 4 respectively. Therotation sensor 48 delivers a rotational position signal in accordance with a rotational position of themotor 15. Furthermore, thecontrol device 46 controls aninverter circuit 49 thereby to control themotor 15. Thecontrol device 46 further controls theheating element 17,motor 51 of theblower 20,heating element 25 of theheater 21 anddrain valve 18. - The operation of the drum washing machine will now be described with reference to FIGS. 1 and 5 to 7. The
control device 46 stores a control program for carrying out a washing operation which includes overall processing for the washing operation, such as wash step, dehydration step, rinse step, etc. and a control program for carrying out a drying operation. The user can operate theoperation panel 4 so that only the washing operation is carried out or both of the washing and drying operation are continuously carried out. - The washing machine of the embodiment is provided with a warm water mode in which wash liquid during a wash step. FIG. 1 is a flowchart showing a wash step carried out by the drum washing machine when execution of washing and drying operations or a washing operation is instructed under the warm water mode. Firstly, the
control device 46 determines whether a previously set water level has been reached in the water tub 7 (drum 9), based on an output signal from the water-level sensor 38 (step S1). The set water level depends upon an amount of laundry in thedrum 9. When determining that the set water level has not been reached (NO at step S1), thecontrol device 46 energizes the water-supply valve 33 so that the exit at the connectinghose 42 side is opened (step S2). As a result, water from the water-supply valve 33 is supplied via the water filling case into thewater tub 7. At this time, detergent in thecase 44 is also supplied into thewater tub 7 together with the water. Mixture of water and detergent will hereinafter be referred to as "wash liquid." Thecontrol device 46 drives themotor 15 during water supply to rotate thedrum 9, whereupon the wash liquid permeates laundry in a sufficiently mixed state. - When determining that the set water level has been reached in the water tub 7 (YES at step S1), the
control device 46 closes the exit of the water-supply valve 33 (step S3), advancing to step S4. Thecontrol device 46 determines whether the temperature of wash liquid has reached an upper limit value (60°C, for example) , based on an output signal of thetemperature sensor 45 at step S4. When determining that the temperature of wash liquid has not reached the upper limit value (NO at step S4), thecontrol device 46 energizes theheating element 17 so that heat is generated by the heating element (step S5). Thecontrol device 46 successively determines whether an amount of bubble is excessive in thedrum 9, based on an output signal of thepressure sensor 36 at step S6. When determining that an amount of bubble is not excessive (NO at step S6), thecontrol device 46 determines whether the temperature of wash liquid belongs to a temperature range from 35°C to 55°C, based on an output signal of thetemperature sensor 45 at step S7. When determining that the temperature of wash liquid does not belong to the temperature range from 35°C to 55°C (NO at step S7), thecontrol device 46 rotates thedrum 9 under a normal rotating mode for execution of a cleaning operation (step S8). The normal rotating mode will be referred to as "rotating mode A." In the rotating mode A, thedrum 9 is rotated at 50 rpm in the normal direction for 15 seconds, interrupted for 5 seconds and rotated at 50 rpm in the reverse direction for 15 seconds, sequentially repeatedly, as shown in FIG. 5. - On the other hand, when determining that the temperature of wash liquid belongs to the temperature range from 35°C to 55°C (YES at step S7), the
control device 46 rotates thedrum 9 under a rotating mode restraining production of bubble for execution of a cleaning operation (step S9). This rotating mode will be referred to as "rotating mode B." In the rotating mode B, thedrum 9 is rotated at 30 rpm in the normal direction for 2 seconds, interrupted for 5 seconds and rotated at 30 rpm in the reverse direction for 2 seconds, sequentially repeatedly, as shown in FIG. 6. Thus, the rotational speed of thedrum 9 is lower under the rotating mode B than under the rotating mode A and the rotating time of thedrum 9 is shorter under the rotating mode B than under the rotating mode A. - The cleaning operation at step S8 or S9 is carried out until the temperature of wash liquid reaches the upper limit. More specifically, the
drum 9 is rotated under the rotating mode A when the temperature of wash liquid belongs to a temperature range below 35°C, which range will be referred to as "a first temperature range." Thedrum 9 is rotated under the rotating mode B when the temperature of wash liquid belongs to the temperature range from 35°C to 55°C, which range will be referred to as "a second temperature range." Thedrum 9 is again rotated under the rotating mode A when the temperature of wash liquid belongs to a temperature range exceeding 55°C, which range will be referred to as "a third temperature range." Furthermore, when determining that an amount of bubble in thedrum 9 is excessive (YES at step S6), thecontrol device 46 interrupts energization to theheating element 17 and interrupts rotation of thedrum 9 so that the cleaning operation is interrupted. Furthermore, abuzzer 50 is actuated to inform of occurrence of abnormal condition (step S10). - On the other hand, when determining that the temperature of wash liquid has reached the upper limit value (YES at step S4), the
control device 46 advances to step S11 to interrupt energization to theheating element 17. Thecontrol device 46 then advances to step S12 to determine whether for example, 10 minutes have passed since the temperature of wash liquid reached the upper limit value. When determining that 10 minutes have not passed yet (NO at step S12), thecontrol device 46 rotates thedrum 9 under the normal rotating mode A for execution of a cleaning operation (step S13). In this case, the cleaning operation is executed for improvement in the cleaning effect. Thecontrol device 46 terminates the wash step when determining that 10 minutes have passed since the temperature of wash liquid reached the upper limit value (YES at step S12). - The other steps of the washing operation includes a rinse step and a dehydration step. In the rinse step, the
water tub 7 is drained and thereafter, water is supplied into thewater tub 7. Thedrum 9 is then rotated. In the dehydration step, thedrum 9 is rotated at high speeds or spun while thewater tub 7 is being drained. Additionally, in the drying operation, thedrum 9 is rotated at low speeds alternately in the normal and reverse directions repeatedly after thewater tub 7 has been drained. Furthermore, theblower 20 andheater 21 are driven. Furthermore, water from the water-supply valve 33 is supplied via thetube 32 andconnector 31 into theheat exchanger 27. Air in thedrum 9 is returned sequentially via theheat exchanger 27,duct 29, casing 22,case 24 andduct 26 into thedrum 9. Consequently, air in thedrum 9 is heated into warm air and dehumidified, whereupon laundry is dried. - The inventors conducted an experiment about a relation between an amount of bubble produced in the
drum 9 and the temperature of wash liquid. FIG. 7 shows the results of the experiment. Curve LA in FIG. 7 denotes a case where thedrum 9 is rotated under the rotating mode A. Curve LB denotes a case where thedrum 9 is rotated under the rotating mode B. As obvious from the graph of FIG. 7, an amount of bubble produced is increased with rise of the temperature of wash liquid in each rotating mode until the temperature of wash liquid reaches about 40°C to 45°C. However, when the wash liquid temperature exceeds this range of about 40°C to 45°C, an amount of bubble produced is decreased with rise of the wash liquid temperature. The reason for this is that bubble tends to break more easily when the wash liquid temperature exceeds a predetermined value, as described above. Particularly in the rotating mode A, an amount of bubble exceeds an allowable limit shown by "L" in FIG. 7 when the wash liquid temperature belongs to the temperature range of 35°C to 55°C. - On the other hand, enzyme contained in a detergent is activated when the wash liquid temperature ranges from 35°C to 45°C. Furthermore, vegetable fats and oils constituting blot of laundry start melting at 40°C to 45°C, whereas animal fats and oils start melting at 55°C to 65°C. Accordingly, various kind of soil can efficiently be removed when the cleaning operation is carried out with the wash liquid temperature being increased to the range of 55°C to 65°C. In view of this, the wash liquid is heated until the temperature thereof reaches the upper limit (60°C). Furthermore, the temperature range up to the upper limit is divided into three ranges, that is, the first temperature range below 35°C, the second temperature range from 35°C to 55°C and the third temperature range from 55°C to 60°C. The rotating mode is changed according to one of the temperature ranges to which the wash liquid temperature belongs.
- The
drum 9 is rotated under the rotating mode B restraining production of bubble when the wash liquid temperature belongs to the second temperature range in which bubble tends to be produced easily. Furthermore, when the wash liquid temperature belongs to the first or third temperature range in which amount of bubble is relatively smaller, thedrum 9 is rotated under the normal rotating mode A. Consequently, the wash liquid can be heated until it reaches a sufficient temperature to activate enzyme and to dissolve fats and oils while an amount of bubble is restrained from becoming excessive in thedrum 9. Furthermore, a reduction in the mechanical cleaning action applied to laundry can be rendered smaller. - The cleaning operation is interrupted and the
buzzer 50 is actuated when an amount of bubble produced in thedrum 9 becomes excessive. Consequently, an excessive amount of bubble produced in thedrum 9 can reliably be prevented from overflowing the washing machine. Additionally, the user can quickly find an abnormal condition of the machine. - FIG. 8 illustrates a second embodiment of the invention. Only the differences of the second embodiment from the first one will be described. Identical or similar parts are labeled with same reference symbols in the second embodiment as in the first one. FIG. 8 is a flowchart showing the wash step under the warm water mode executed by the drum washing machine of the second embodiment. In the second embodiment, the
control device 46 determines whether an amount of bubble produced in thedrum 9 is excessive (step S101) after the wash liquid temperature has reached the upper limit value and heat generation by theheating element 17 has been interrupted (YES at step S4; and step S11). When determining that an amount of bubble is excessive (YES at step S101), thecontrol device 46 advances to step S102 to open thedrain valve 18 so that a predetermined amount of wash liquid in thewater tub 7 and accordingly in the drum 9 (2 lit., for example) is drained and thereafter, thecontrol device 46 advances to step S12. - At step S12, the
control device 46 determines whether for example, 10 minutes have passed since the wash liquid temperature reached the upper limit value. When determining that 10 minutes have not passed yet, thecontrol device 46 executes the cleaning operation under the normal rotating mode A (step S13). Thereafter, thecontrol device 46 returns to step S101 to repeat the processing from step S101 to step S13 until determining in the affirmative at step S12. - In the embodiment, the wash liquid is drained in the
wash tub 7 when an amount of bubble has become excessive during the cleaning operation executed for enhancement of the cleaning effect. Consequently, a level of the bubble in thedrum 9 can be reduced and an amount of bubble produced upon the cleaning operation can be reduced. Furthermore, laundry contains wash liquid necessary for the cleaning operation although the wash liquid is drained. Consequently, the cleaning effect can be prevented from being reduced. - The
heating element 17 is sometimes exposed on the liquid surface of the wash liquid after the wash liquid has been drained. Theheating element 17 is provided for heating the wash liquid. When energized in the aforesaid exposed state, theheating element 17 heats itself such that the service life thereof is reduced. In the second embodiment, however, the wash liquid is drained after energization to the heating element has been interrupted. Consequently, there is no problem if theheating element 17 is exposed on the wash liquid surface. - FIG. 9 illustrates a third embodiment of the invention. Only the differences of the third embodiment from the second one will be described. Identical or similar parts are labeled with same reference symbols in the third embodiment as in the second one. In the third embodiment, the user can set a time required for execution of the wash step. More specifically, the user operates the
operation panel 4 to set a wash time T. In this case, wash times of 30, 60, 120 min. etc. are previously set in consideration of a time required for theheating element 17 to heat the wash liquid. The user selects one of the wash times. When the wash time T has been set by the user, thecontrol device 46 stores data of the set wash time T (step S201). - The
control device 46 carries out the water supply to the water tub 7 (steps S1 to S3) and thereafter, starts counting the set wash time T (step S202). Thecontrol device 46 then determines whether the counted time has reached a time (T-10) (step S203). Thecontrol device 46 repeatedly executes the processing from step S4 to step S9 until the counted time has reached the time (T-10). When determining that an amount of bubble produced in thedrum 9 is excessive (YES at step S6), thecontrol device 46 advances to step S11. When determining that the counted time has reached a time (T-10) (YES at step S203), thecontrol device 46 advances to step S11. Thecontrol device 46 interrupts energization to theheating element 17 at step S11 and thereafter, carries out the processing from step S101 to step S13. In the third embodiment, thecontrol device 46 carries out the processing at step S204, instead of step S12 in the second embodiment. At step S204, thecontrol device 46 determines whether the set time T has expired. Thecontrol device 46 repeatedly carries out the processing from step S101 to S13 until the set time T expires. Thecontrol device 46 finishes the wash step upon expiration of the set time T. - The wash step is not discontinued even when an amount of bubble has become excessive during the cleaning operation. Consequently, the cleaning operation can be executed exactly for the wash time T set by the user.
- The invention should not be limited to the embodiments described with reference to the accompanying drawings. The following modification can be made. The invention may be applied to washing machines of the vertical axis type comprising a wash tub rotated about a vertical axis and an agitator mounted on the bottom of the wash tub. In this case, the control device preferably changes a rotating mode of the agitator according to the wash liquid temperature.
- Furthermore, the
control device 46 may change either one of a rotational speed and rotating time of thedrum 9 according to the temperature range to which the wash liquid temperature belongs. - Additionally, a boundary between the first and second temperature ranges should not be limited to 35°C but may be ranged from 35°C. In the same way, a boundary between the second and third temperature ranges should not be limited to 55°C but may be ranged from 55°C to 65°C.
- As obvious from the foregoing, the present invention is useful when applied to a domestic washing machine in which wash liquid is heated for execution of a cleaning operation.
Claims (11)
- A washing machine comprising:a wash tub in which a predetermined amount of wash liquid is reserved;a heating unit heating the wash liquid;a temperature sensor detecting a temperature of the wash liquid;a driving unit rotating the wash tub; anda control device controlling the driving unit so that rotation of the wash tub is controlled,
- A washing machine comprising:a wash tub in which a predetermined amount of wash liquid is reserved;a heating unit heating the wash liquid;a temperature sensor detecting a temperature of the wash liquid;an agitator rotatably mounted in the wash tub;a driving unit rotating the agitator;a control device controlling the driving unit so that rotation of the agitator is controlled,
- A washing machine according to claim 1, wherein the temperature ranges include a first temperature range and a second temperature range higher than the first temperature range, and the control device renders a rotating time of the wash tub shorter and/or a rotational speed of the wash tub lower when the temperature of the wash liquid detected by the temperature sensor belongs to the second temperature range than when the temperature of the wash liquid detected by the temperature sensor belongs to the first temperature range.
- A washing machine according to claim 2, wherein the temperature ranges include a first temperature range and a second temperature range higher than the first temperature range, and the control device renders a rotating time of the agitator shorter and/or a rotational speed of the agitator lower when the temperature of the wash liquid detected by the temperature sensor belongs to the second temperature range than when the temperature of the wash liquid detected by the temperature sensor belongs to the first temperature range.
- A washing machine according to claim 3, wherein a boundary between the first and second temperature ranges is set to be at or above 35°C and at or below 45°C.
- A washing machine according to claim 4, wherein a boundary between the first and second temperature ranges is set to be at or above 35°C and at or below 45°C.
- A washing machine according to claim 1, wherein the temperature ranges include a first temperature range, a second temperature range higher than the first temperature range and a third temperature range higher than the second temperature range, and the control device renders a rotating time of the wash tub shorter and/or a rotational speed of the wash tub lower when the temperature of the wash liquid detected by the temperature sensor belongs to the second temperature range than when the temperature of the wash liquid detected by the temperature sensor belongs to each of the other temperature ranges.
- A washing machine according to claim 2, wherein the temperature ranges include a first temperature range, a second temperature range higher than the first temperature range and a third temperature range higher than the second temperature range, and the control device renders a rotating time of the agitator shorter and/or a rotational speed of the agitator lower when the temperature of the wash liquid detected by the temperature sensor belongs to the second temperature range than when the temperature of the wash liquid detected by the temperature sensor belongs to each of the other temperature ranges.
- A washing machine according to claim 7, wherein a boundary between the second and third temperature ranges is set to be at or above 55°C and at or below 65°C.
- A washing machine according to claim 8, wherein a boundary between the second and third temperature ranges is set to be at or above 55°C and at or below 65°C.
- A washing machine comprising:a wash tub in which a predetermined amount of wash liquid is reserved;a heating unit heating the wash liquid;a draining unit draining the wash liquid from the wash tub;a bubble detector detecting an amount of bubble produced in the wash tub; anda control device controlling at least the wash tub and the heating unit so that a washing operation is carried out with the heating unit heating the wash liquid,
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2001389573 | 2001-12-21 | ||
JP2001389573A JP2003181189A (en) | 2001-12-21 | 2001-12-21 | Washing machine |
PCT/JP2002/013271 WO2003054277A1 (en) | 2001-12-21 | 2002-12-18 | Washing machine |
Publications (2)
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EP1477606A1 true EP1477606A1 (en) | 2004-11-17 |
EP1477606A4 EP1477606A4 (en) | 2007-12-19 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP02786147A Withdrawn EP1477606A4 (en) | 2001-12-21 | 2002-12-18 | Washing machine |
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US (1) | US20050034491A1 (en) |
EP (1) | EP1477606A4 (en) |
JP (1) | JP2003181189A (en) |
KR (1) | KR100621279B1 (en) |
CN (1) | CN100523358C (en) |
TW (1) | TWI227759B (en) |
WO (1) | WO2003054277A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
WO2003054277A1 (en) | 2003-07-03 |
KR20040068276A (en) | 2004-07-30 |
US20050034491A1 (en) | 2005-02-17 |
CN1606643A (en) | 2005-04-13 |
EP1477606A4 (en) | 2007-12-19 |
KR100621279B1 (en) | 2006-09-13 |
JP2003181189A (en) | 2003-07-02 |
TWI227759B (en) | 2005-02-11 |
CN100523358C (en) | 2009-08-05 |
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