EP1476697B1 - Planar infra-red emitter - Google Patents
Planar infra-red emitter Download PDFInfo
- Publication number
- EP1476697B1 EP1476697B1 EP03709604A EP03709604A EP1476697B1 EP 1476697 B1 EP1476697 B1 EP 1476697B1 EP 03709604 A EP03709604 A EP 03709604A EP 03709604 A EP03709604 A EP 03709604A EP 1476697 B1 EP1476697 B1 EP 1476697B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- infrared emitter
- emitter according
- radiant element
- strips
- built
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000005855 radiation Effects 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- YXTPWUNVHCYOSP-UHFFFAOYSA-N bis($l^{2}-silanylidene)molybdenum Chemical compound [Si]=[Mo]=[Si] YXTPWUNVHCYOSP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003779 heat-resistant material Substances 0.000 claims abstract description 5
- 229910021332 silicide Inorganic materials 0.000 claims abstract description 5
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 claims abstract description 4
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 13
- 238000002485 combustion reaction Methods 0.000 claims description 12
- 230000004888 barrier function Effects 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 5
- 238000007373 indentation Methods 0.000 claims description 4
- 229910021343 molybdenum disilicide Inorganic materials 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims 3
- 239000007788 liquid Substances 0.000 abstract description 2
- 229910008814 WSi2 Inorganic materials 0.000 abstract 1
- 229910021342 tungsten silicide Inorganic materials 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 9
- 238000001035 drying Methods 0.000 description 5
- 229910016006 MoSi Inorganic materials 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000567 combustion gas Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/148—Radiant burners using screens or perforated plates with grids, e.g. strips or rods, as radiation intensifying means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/145—Radiant burners using screens or perforated plates combustion being stabilised at a screen or a perforated plate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/147—Radiant burners using screens or perforated plates with perforated plates as radiation intensifying means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/149—Radiant burners using screens or perforated plates with wires, threads or gauzes as radiation intensifying means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/102—Flame diffusing means using perforated plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2212/00—Burner material specifications
- F23D2212/10—Burner material specifications ceramic
Definitions
- the invention relates to a designed as a surface radiator infrared radiator with a jet body, which is heated at its rear by a burning fluid-air mixture and emits the front surface of the infrared radiation.
- Infrared radiators designed as surface radiators are known to be used in drying systems which serve for drying sheet-like materials, for example paper or board webs. Depending on the width of the web to be dried and the desired heating power, the required number of radiators with aligned radiating surfaces is combined to form a drying unit.
- FIG. 16 The basic structure of a single, generic infrared radiator is in FIG. 16 represented and for example in the DE 199 01 145-A1 described.
- the invention has for its object to maximize the life of such a construction by using a particularly suitable material for the jet body, as this is usually the wear part of the construction.
- the jet body is made of a highly heat-resistant material containing more than 50 percent by weight of a metal silicide, preferably molybdenum disilicide (MoSi 2 ) or tungsten disilicide (WSi 2 ).
- a metal silicide preferably molybdenum disilicide (MoSi 2 ) or tungsten disilicide (WSi 2 ).
- An infrared radiator according to the invention can be operated for a very high specific heating power with flame temperatures of more than 1200 ° C, if necessary even more than 1700 ° C.
- the jet body has a high emission factor and a long service life. Another advantage is that the material can be brought into various forms to optimize the radiation behavior and the convective heat transfer.
- the infrared emitters according to the invention are preferably heated with gas, alternatively heating with a liquid fuel is possible as the heating fluid.
- each radiator includes a mixing tube 1, in which at one end a mixing nozzle 2 is screwed.
- a gas supply line 3 is connected, which is connected to a manifold 4, from which a plurality of juxtaposed radiator are supplied with gas 5.
- the supply of air 6 via a hollow cross-member 7, to which the mixing tube 1 is attached.
- the connecting line 8 for the air supply opens in the upper part of the mixing tube 1 in a the outlet end of the mixing nozzle 2 comprehensive, downwardly open air chamber 9, so that in the mixing chamber 10 of the mixing tube 1 from above a gas-air mixture is introduced.
- a housing 11 is fixed, in which a burner plate 12 is disposed of ceramic as a barrier.
- the burner plate 12 includes a series of through holes 13 which open into a combustion chamber 14 which is formed between the burner plate 12 and a substantially parallel to this spaced beam body 15.
- flames form, which heat the radiation body 15 from the rear side, so that it emits infrared radiation.
- the mixing tube 1 opens into a sealed by a hood 16 distribution chamber 17, which is completed at the other end of the burner plate 12. So that the gas-air mixture is evenly distributed on the back of the burner plate 12, a baffle plate 18 is arranged in the distribution chamber 17, against which the supplied mixture flows.
- the burner plate 12 is fitted in the housing 11 in circumferential, refractory seals 19.
- the jet body 15 hangs in one circumferential refractory frame 20 which is fixed to the housing 11 and together with the seals 19 the combustion chamber 14 closes laterally gas-tight.
- the radiating body 15 is made of a high heat resistant material containing as a main component more than 50% by weight of a metal silicide.
- metal silicides it is preferable to use molybdenum disilicide (MoSi 2 ) or tungsten disilicide (WSi 2 ).
- MoSi 2 molybdenum disilicide
- WSi 2 tungsten disilicide
- As a further component are preferably silicon oxide (SiO 2 ) zirconium oxide (ZrO 2 ) or silicon carbide (SiC) or mixtures of these compounds. These materials are extremely temperature resistant and stable, so that the spotlight - if necessary - with flame temperatures of more than 1700 ° C up to 1850 ° C can be operated.
- the material Compared with a likewise high-temperature resistant alloy, which consists exclusively of metals (for example, a metallic Schuleiterlegtechnik), the material has the further advantage that no scaling occurs. In order to obtain an extremely long service life of the radiator, this can be operated with a flame temperature slightly below the maximum possible temperature of the jet body 15; for example between 1100 ° C and 1400 ° C, whereby the formation of thermal NO x is kept within a tolerable range.
- the jet body 15 consists of a block containing a plurality of continuous channels 21.
- the channels 21 are heated at the combustion chamber 14 bounding the rear side of the jet body 15.
- the channels 21 are designed either tubular or slot-shaped.
- the cross-section of the tubular channels is preferably either circular or in the form of a regular polygon.
- the channels 21 are arranged honeycomb next to each other.
- the channels 21 may also be slit-shaped.
- the jet body 15 is preferably constructed from a series of plates arranged at a distance from one another, the spaces between which form the slot-shaped channels.
- the jet body 15 is composed of a plurality of spaced apart tubes 22 or rods.
- the tubes 22 or rods extend parallel to the burner plate 14 and are secured with their ends in the frame 20, respectively.
- the outside of the tubes 22 form the radiating front surface, in each case between two tubes 22 forms a slit-shaped Opening 23, can escape through the hot combustion gases and infrared radiation.
- FIG. 5 A particularly advantageous embodiment of a radiator is in FIG. 5 shown.
- the jet body 15 is composed of a plurality of spaced-apart strips 24 which, like the tubes 22 in FIG FIG. 4 arranged parallel to the barrier and are mounted at their ends in the frame of the housing 11.
- the strips are constructed and arranged so that parts of them form baffles for the flames.
- the strips 24 have a U-shaped or H-shaped cross section, wherein the open sides between the two legs 25 to the outside (in FIG. 5 down) is directed.
- the transverse webs 26 between the legs 25 define the combustion chamber 14 and form the baffles for the flames.
- the baffle surface in use with the barrier structure described below, effects maximum convective heat transfer from the flames to the blast body 15.
- the transverse webs 26 of the ledges 24 preferably have indentations 27 opposite the flames, as in FIG FIG. 7 is shown.
- the indentations 27 act as an enlarged, the flames catching baffles.
- Between each two strips 24 slot-shaped openings 23 are arranged, which allow a discharge of the combustion gases.
- Each strip 24 is made of the above-described high-temperature resistant material) containing more than 50% by weight of MoSi 2 or WSi 2 as a main component.
- FIGS. 8 to 12 In cross-section preferred embodiments are shown in which the jet body is composed of at least two superposed layers of strips 24. In operation, the strips 24 of the two layers assume different radiation temperatures, which significantly increases the efficiency.
- the FIGS. 8 to 12 are the flames - as well as in the FIGS. 1 to 5 - directed from top to bottom.
- the strips 24 are each designed as angle profiles with two legs.
- the two legs form an angle between 30 ° and 150 ° to each other, preferably about 90 °.
- the strips 24 of the two layers are arranged offset to one another, so that the combustion exhaust gases pass through the two Layers are additionally deflected. The redirection causes a significantly improved heat transfer to the two layers.
- the embodiment according to FIG. 8 are the angle profile of the two layers in the direction of flame rectified and offset from each other, in the embodiment according to FIG. 9 aligned opposite to each other. In both embodiments, the flames collide with the angle of the upper layer ledges 24.
- the strips are also opposite and offset from each other, the flames bouncing on the angled side of the strips of the lower layer.
- the jet body 15 is constructed of strips 24, which are each designed in the form of a half-shell.
- the half-shell-shaped strips 24 are aligned opposite to each other in the two layers and offset from each other, so that even in this embodiment, the combustion exhaust gases are very largely deflected.
- FIG. 12 have the strips 24 as in the embodiment according to FIG. 5 a U-shaped cross section. They are also arranged in two layers, wherein the strips 24 of the lower layer are respectively arranged opposite to and offset from the strips 24 of the upper layer. The strips 24 of the lower layer thus cover the space between two strips 24 of the upper layer and thus force the exhaust gases exiting through the intermediate spaces to a change in direction by 180 °.
- FIG. 5 a particularly advantageous embodiment of the barrier is shown, which can also be used in conjunction with the Strahlkörpem 15 shown in other figures instead of the burner plate 12 made of ceramic.
- the barrier consists of a nozzle plate 28 made of a heat-resistant metal, in which a series of tubular nozzles 29 are inserted, which are also made of metal. Through the nozzles 29, the gas-air mixture from the distribution chamber 17 enters the combustion chamber 14.
- the nozzles 29 are arranged so that the outlet opening of each nozzle 29 is directed against baffles formed by parts of the jet body 15. In the embodiment according to FIG. 5 the outlet openings of the nozzles 29 are each directed approximately centrally against the transverse web 26 of a bar 24 of the jet body 15.
- FIG. 5 the outlet openings of the nozzles 29 are each directed approximately centrally against the transverse web 26 of a bar 24 of the jet body 15.
- Each nozzle 29 is directed against an indentation 27 in the transverse web 26.
- the nozzles 29 in a gas-permeable non-woven fabric 30 are made of a heat-resistant material embedded.
- the non-woven fabric 30 formed by high-temperature resistant ceramic fibers acts as an insulating layer for the nozzle plate 28 and prevented so that it is damaged by the high temperatures in the combustion chamber 14.
- the diameter of a nozzle 29 is 1.5 mm - 4 mm.
- Ceramic burner plate 12 shown contains the nozzle plate 28 comparatively few passages for the gas-air mixture. There are about 1500 - 2500 openings (nozzles 29) per m 2 of the area of the nozzle plate 28.
- FIGS. 13 to 16 a further embodiment of an infrared emitter according to the invention is shown, in which the jet body is constructed from a plurality of juxtaposed beam elements 31.
- FIG. 13 a view is shown on the back of the radiator housing 11, wherein the hood 16 and the burner plate 12 are partially not shown to allow a view from the inside of the radiator.
- the radiator housing 11 is completed at its infrared radiation emitting front of a metal grid 32 made of a refractory metal, in which a plurality of radiation elements 31 are mounted.
- Each radiating element 31 is made of the above-described high-temperature resistant material containing more than 50% by weight of MoSi 2 as a main component. It consists of an approximately square disc 33 with lateral hooks 34, with which it can be hung in the grid 32.
- the radiating elements 21 are suspended in the grid 32 in such a way that the discs 33 form an incidence surface for the flames parallel to the burner plate 12, which is interrupted only by passage openings between the individual discs 33.
- the inner portion of each disc 33 is slightly arched outwardly to increase the area of incidence of the flames.
- the infrared emitters according to the invention are particularly suitable for drying web-like materials at high web speeds.
- a preferred field of application is the drying of running board or paper webs in paper mills, for example behind coating devices.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
Description
Die Erfindung betrifft einen als Flächenstrahler ausgebildeten Infrarot-Strahler mit einem Strahlkörper, der an seiner Rückseite von einem brennenden Fluid-Luftgemisch beheizt wird und dessen Vorderfläche die Infrarotstrahlung abgibt.The invention relates to a designed as a surface radiator infrared radiator with a jet body, which is heated at its rear by a burning fluid-air mixture and emits the front surface of the infrared radiation.
Als Flächenstrahler ausgebildete Infrarot-Strahler werden bekannterweise in Trocknersystemen eingesetzt, die zum Trocknen bahnförmiger Materialien, beispielsweise Papier- oder Kartonbahnen, dienen. In Abhängigkeit der Breite der zu trocknenden Bahn und der gewünschten Heizleistung wird die erforderliche Anzahl von Strahlern mit fluchtenden Abstrahlflächen zu einer Trocknungseinheit zusammengestellt.Infrared radiators designed as surface radiators are known to be used in drying systems which serve for drying sheet-like materials, for example paper or board webs. Depending on the width of the web to be dried and the desired heating power, the required number of radiators with aligned radiating surfaces is combined to form a drying unit.
Der prinzipielle Aufbau eines einzelnen, gattungsgemäßen Infrarot-Strahlers ist in
Das für den Betrieb des Strahlers notwendige Brennstoff/Luft-Gemisch wird dem Strahler durch eine Öffnung (a) im Gehäuse (b) zugeführt und gelangt zunächst in eine Verteilkammer (c) in der das Gemisch gleichmäßig über die Strahlerfläche - senkrecht zur hier gezeigten Ansicht - verteilt wird. Anschließend treten die Gase durch eine durchlässig gestaltete Barriere (d). Hauptaufgabe der Barriere (d) ist es, den Feuerraum (e), in dem das Gas verbrannt wird, von der Verteilkammer (c), in der sich das unverbrannte Gasgemisch befindet, so zu trennen, daß kein Flammenrückschlag von dem Feuerraum (e) nach der Verteilkammer (c) erfolgen kann. Daneben ist die Barriere (d) sinnvoller Weise so auszuführen, daß eine möglichst gute Wärmeübertragung der heißen Verbrennungsabgase an die die Strahlung abgebenden festen Körper, also die Oberfläche der Barriere (d) selbst, ggf. die Wände des Feuerraumes (e) und den eigentlichen Strahlkörper (f) vorbereitet wird. Die geometrische / konstruktive Ausgestaltung von Feuerraum (e) und Strahlkörper (f) erfolgt ebenfalls unter den Gesichtspunkten
- optimierter Wärmeübertragung,
- maximierter Wärmeabstrahlung
- minimaler Wärmeverluste zur Seite und in Richtung Verteilkammer
- optimized heat transfer,
- maximized heat radiation
- minimal heat losses to the side and towards the distribution chamber
Der Erfindung liegt die Aufgabe zugrunde, die Lebensdauer einer solchen Konstruktion durch Einsatz eines besonders geeigneten Werkstoffes für den Strahlkörper zu maximieren, da dieser in der Regel das Verschleißteil der Konstruktion darstellt.The invention has for its object to maximize the life of such a construction by using a particularly suitable material for the jet body, as this is usually the wear part of the construction.
Diese Aufgabe wird nach der Erfindung dadurch gelöst, daß der Strahlkörper aus einem hochhitzebeständigen Material hergestellt ist, das mehr als 50 Gewichts-Prozent eines Metallsilicids, vorzugsweise Molybdändisilicid (MoSi2) oder Wolframdisilicid (WSi2), enthält.This object is achieved according to the invention in that the jet body is made of a highly heat-resistant material containing more than 50 percent by weight of a metal silicide, preferably molybdenum disilicide (MoSi 2 ) or tungsten disilicide (WSi 2 ).
Ein Infrarot-Strahler nach der Erfindung läßt sich für eine sehr hohe spezifische Heizleistung mit Flammentemperaturen von mehr als 1200 °C, nötigenfalls sogar mehr als 1700 °C betreiben. Der Strahlkörper weist dabei einen hohen Emissionsfaktor und eine lange Standzeit auf. Als weiterer Vorteil tritt hinzu, daß sich das Material zur Optimierung des Abstrahlverhaltens und des konvektiven Wärmeübergangs in verschiedene Formen bringen läßt.An infrared radiator according to the invention can be operated for a very high specific heating power with flame temperatures of more than 1200 ° C, if necessary even more than 1700 ° C. The jet body has a high emission factor and a long service life. Another advantage is that the material can be brought into various forms to optimize the radiation behavior and the convective heat transfer.
Die Unteransprüche enthalten bevorzugte, da besonders vorteilhafte Ausgestaltungen eines erfindungsgemäßen Infrarot-Strahlers.The subclaims contain preferred, since particularly advantageous embodiments of an infrared emitter according to the invention.
Die Zeichnung dient zur Erläuterung der Erfindung anhand vereinfacht dargestellter Ausführungsbeispiele. Es zeigen
Figur 1- in einem Querschnitt den Aufbau eines Infrarot-Strahlers nach der Erfindung,
Figur 2- eine Draufsicht auf die strahlende Vorderseite des Strahlkörpers nach
,Figur 1 Figur 3- eine Draufsicht auf einen Strahlkörper, der aus einzelnen Röhren aufgebaut ist,
Figur 4- ausschnittsweise einen Schnitt durch den Strahler mit dem Strahlkörper nach
,Figur 3 Figur 5- zeigt einen Schnitt durch das Gehäuse eines Strahlers, dessen Strahlkörper aus einzelnen Leisten aufgebaut ist,
- Figur 6 bis
Figur 12 - zeigen jeweils die Draufsicht und/oder Querschnitte durch verschieden gestaltete und angeordnete Leisten,
Figur 13- zeigt eine weitere Ausführungsform von der Rückseite des Strahlergehäuses her, wobei die Haube des Strahlers teilweise geöffnet gezeichnet ist,
Figur 14- zeigt einen Schnitt durch das Strahlergehäuse der Ausführungsform nach
,Figur 8 Figur 15- zeigt ein einzelnes Strahlelement des Strahlkörpers,
Figur 16- zeigt im Querschnitt den prinzipiellen Aufbau eines Strahlergehäuses.
- FIG. 1
- in a cross section the structure of an infrared radiator according to the invention,
- FIG. 2
- a plan view of the radiating front of the jet body after
FIG. 1 . - FIG. 3
- a plan view of a jet body, which is composed of individual tubes,
- FIG. 4
- a section of a section through the radiator with the jet body after
FIG. 3 . - FIG. 5
- shows a section through the housing of a radiator whose jet body is constructed of individual strips,
- FIG. 6 to FIG. 12
- each show the top view and / or cross sections through differently shaped and arranged strips,
- FIG. 13
- shows a further embodiment of the back of the radiator housing ago, wherein the hood of the radiator is drawn partially open,
- FIG. 14
- shows a section through the radiator housing of the embodiment according to
FIG. 8 . - FIG. 15
- shows a single radiation element of the radiation body,
- FIG. 16
- shows in cross section the basic structure of a radiator housing.
Die Infrarot-Strahler nach der Erfindung werden bevorzugt mit Gas beheizt, alternativ ist die Beheizung mit einem flüssigen Brennstoff als Heizfluid möglich.The infrared emitters according to the invention are preferably heated with gas, alternatively heating with a liquid fuel is possible as the heating fluid.
Wie in
Am unteren, offenen Ende des Mischrohrs 1 ist ein Gehäuse 11 befestigt, in dem als Barriere eine Brennerplatte 12 aus Keramik angeordnet ist. Die Brennerplatte 12 enthält eine Reihe von durchgehenden Bohrungen 13, die in einen Feuerraum 14 münden, der zwischen der Brennerplatte 12 und einem im wesentlichen parallel zu dieser mit Abstand angeordneten Strahlkörper 15 gebildet wird. In dem Feuerraum 14 bilden sich Flammen, die den Strahlkörper 15 von der Rückseite her beheizen, so daß dieser Infrarot-Strahlung abgibt.At the lower, open end of the mixing
Für die Zufuhr des Gas-Luftgemisches mündet das Mischrohr 1 in eine von einer Haube 16 abgedichteten Verteilkammer 17, die an dem anderen Ende von der Brennerplatte 12 abgeschlossen wird. Damit das Gas-Luftgemisch gleichmäßig an der Rückseite der Brennerplatte 12 verteilt wird, ist in der Verteilkammer 17 eine Prallplatte 18 angeordnet, gegen die das zugeführte Gemisch strömt. Die Brennerplatte 12 ist in dem Gehäuse 11 in umlaufende, feuerfeste Dichtungen 19 eingepaßt. Der Strahlkörper 15 hängt in einem umlaufenden feuerfesten Rahmen 20, der an dem Gehäuse 11 befestigt ist und gemeinsam mit den Dichtungen 19 den Feuerraum 14 seitlich gasdicht abschließt.For the supply of the gas-air mixture, the mixing
Der Strahlkörper 15 ist aus einem hochhitzebeständigen Material gefertigt, das als Hauptbestandteil mehr als 50 Gewichts-Prozent eines Metallsilicids enthält. Als Metallsilicide werden bevorzugt Molybdändisilicid (MoSi2) oder Wolframdisilicid (WSi2) verwendet. Als weiterer Bestandteil sind bevorzugt Siliciumoxid (SiO2) Zirkoniumoxid (ZrO2) oder Siliciumcarbid (SiC) oder Mischungen aus diesen Verbindungen enthalten. Diese Materialien sind extrem temperaturbeständig und standfest, so daß der Strahler - falls erforderlich - mit Flammentemperaturen von mehr als 1700°C bis zu 1850°C betrieben werden kann. Gegenüber einer ebenfalls hochtemperaturbeständigen Legierung, die ausschließlich aus Metallen besteht (beispielsweise einer metallischen Heizleiterlegierung), hat das Material den weiteren Vorteil, daß keine Verzunderung auftritt. Um eine extrem lange Standzeit des Strahlers zu erhalten, kann dieser mit einer Flammentemperatur etwas unterhalb der maximal möglichen Temperatur des Strahlkörpers 15 betrieben werden; beispielsweise zwischen 1100°C und 1400°C, wodurch die Bildung von thermischem NOx in einem verträglichen Rahmen gehalten wird.The radiating
Bei der Ausführungsform nach den
In den
Eine besonders vorteilhafte Ausführungsform eines Strahlers ist in
Bei dem in den
In den
Bei den Strahlkörpem nach den
In
In
In
In den
Bei dieser Ausführungsform ist das Strahlergehäuse 11 an seiner die Infrarotstrahlung abgebenden Vorderseite von einem Metallgitter 32 aus einem hitzebeständigen Metall abgeschlossen, in das eine Vielzahl von Strahlelementen 31 eingehängt sind.In this embodiment, the
Jedes Strahlelement 31 ist aus dem vorstehend beschriebenen hochhitzebeständigen Material gefertigt, das als Hauptbestandteil mehr als 50 Gewichtsprozent MoSi2 enthält. Es besteht aus einer in etwa quadratischen Scheibe 33 mit seitlichen Haken 34, mit denen es in dem Gitter 32 eingehängt werden kann. Die Strahlelemente 21 sind so in das Gitter 32 eingehängt, daß die Scheiben 33 eine zur Brennerplatte 12 parallele Auftrefffläche für die Flammen bilden, die nur von Durchtrittsöffnungen zwischen den einzelnen Scheiben 33 unterbrochen ist. Bevorzugt ist der innere Bereich jeder Scheibe 33 etwas nach außen gewölbt, damit die Auftrefffläche der Flammen vergrößert wird.Each radiating
Aufgrund ihrer Einsatzmöglichkeit bei sehr hohen Temperaturen von mehr als 1100°C, ihrer hohen spezifischen Leistungdichte und ihrer langen Standzeit sind die erfindungsgemäßen Infrarot-Strahler besonders zum Trocknen von bahnförmigen Materialien bei hohen Bahngeschwindigkeiten geeignet. Ein bevorzugtes Anwendungsgebiet ist die Trocknung von laufenden Karton- oder Papierbahnen in Papierfabriken, beispielsweise hinter Beschichtungsvorrichtungen.Due to their potential use at very high temperatures of more than 1100 ° C, their high specific power density and their long service life, the infrared emitters according to the invention are particularly suitable for drying web-like materials at high web speeds. A preferred field of application is the drying of running board or paper webs in paper mills, for example behind coating devices.
Claims (21)
- Infrared emitter embodied as a planar emitter, comprising a radiant element (15) which is heated on its rear side by a burning fluid-air mixture and whose front side emits the infrared radiation, characterized in that the radiant element (15) is produced from a highly heat-resistant material which contains more than 50% by weight of a metal silicide.
- Infrared emitter according to Claim 1, characterized in that the material contains more than 50% by weight of molybdenum disilicide (MoSi2) .
- Infrared emitter according to Claim 1, characterized in that the material contains more than 50% by weight of tungsten disilicide (WSi2).
- Infrared emitter according to one of Claims 1 to 3, characterized in that the material of the radiant element (15) contains silicon oxide (SiO2) as a further constituent.
- Infrared emitter according to one of Claims 1 to 3, characterized in that the material of the radiant element (15) contains zirconium oxide (ZrO2) as a further constituent.
- Infrared emitter according to one of Claims 1 to 3, characterized in that the material of the radiant element (15) contains silicon carbide (SiC) as a further constituent.
- Infrared emitter according to one of Claims 1 to 6, characterized in that the radiant element (15) consists of a block which contains a large number of continuous ducts (21).
- Infrared emitter according to one of Claims 1 to 6, characterized in that the radiant element (15) is built up from a row of plates arranged at a distance from one another.
- Infrared emitter according to one of Claims 1 to 6, characterized in that the radiant element (15) is built up from a plurality of tubes (22) or rods arranged at a distance from one another, which are fixed with their ends in each case in a frame (20) on the emitter housing (11).
- Infrared emitter according to one of Claims 1 to 6, characterized in that the radiant element (15) is built up from a plurality of strips (24) arranged at a distance from one another, which have baffle surfaces for the flames.
- Infrared emitter according to Claim 10, characterized in that the strips (24) in each case have a U-shaped or H-shaped cross section with a transverse web (26) forming the baffle surface and legs (25) oriented outward.
- Infrared emitter according to either of Claims 10 and 11, characterized in that the transverse webs (26) of the strips (24) have indentations (27) which are oriented counter to the flames.
- Infrared emitter according to Claim 10, characterized in that the radiant element (15) is built up from angled profiled strips (24) each having two legs.
- Infrared emitter according to Claim 13, characterized in that the two legs of a strip (24) have an angle of between 30° and 150°.
- Infrared emitter according to Claim 10, characterized in that the strips (24) are configured in the form of a half-shell.
- Infrared emitter according to one of Claims 10 to 15, characterized in that the radiant element (15) is built up from at least two layers of strips (24) located above one another, the strips of one layer being arranged offset from the strips of the other layer.
- Infrared emitter according to one of Claims 1 to 6, characterized in that the radiant element (15) is built up from individual radiating elements (31) which are hooked into a grid (32) fixed to the housing (11).
- Infrared emitter according to Claim 17, characterized in that the radiating elements partly have the form of a panel (33) and are hooked into the grid (25) in such a way that they form an impingement surface for the flames which is closed apart from passage openings.
- Infrared emitter according to one of Claims 1 to 18, comprising a gas permeable barrier which bounds the combustion chamber (14), characterized in that the barrier consists of a jet plate (28), into which a row of tubular jets (29) is inserted and which, on the combustion-chamber side, is embedded in a gas-permeable fibrous nonwoven (30) made of ceramic fibers.
- Infrared emitter according to Claim 19, characterized in that the jet plate (28) and the jets (29) are fabricated from a heat-resistant metal.
- Infrared emitter according to Claim 19 or 20, characterized in that the outlet openings of each jet (29) are aimed towards baffle surfaces formed by parts of the radiant element (15).
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10205922 | 2002-02-12 | ||
DE10205922 | 2002-02-12 | ||
DE10222450A DE10222450A1 (en) | 2002-02-12 | 2002-05-22 | Infrared heater designed as a surface heater |
DE10222450 | 2002-05-22 | ||
PCT/DE2003/000387 WO2003069224A1 (en) | 2002-02-12 | 2003-02-11 | Infra-red emitter embodied as a planar emitter |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1476697A1 EP1476697A1 (en) | 2004-11-17 |
EP1476697B1 true EP1476697B1 (en) | 2010-10-20 |
Family
ID=27735669
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03709604A Expired - Lifetime EP1476697B1 (en) | 2002-02-12 | 2003-02-11 | Planar infra-red emitter |
Country Status (4)
Country | Link |
---|---|
US (1) | US7038227B2 (en) |
EP (1) | EP1476697B1 (en) |
CA (1) | CA2475915A1 (en) |
WO (1) | WO2003069224A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7448428B2 (en) * | 2005-10-14 | 2008-11-11 | Pcc Airfoils, Inc. | Method of casting |
KR100778716B1 (en) * | 2006-07-07 | 2007-11-22 | 주식회사 경동나비엔 | Flame hole structure of gas burner |
US8274064B2 (en) * | 2007-12-07 | 2012-09-25 | The General Hospital Corporation | System and apparatus for dermatological treatment |
WO2011057897A1 (en) * | 2009-11-13 | 2011-05-19 | Nv Bekaert Sa | Multiscreen radiant burner |
IT1400045B1 (en) * | 2010-05-25 | 2013-05-17 | Rude Srl | DEVICE FOR ENVIRONMENTAL HEATING WITH INFRARED RAYS. |
DE202013102109U1 (en) * | 2012-07-03 | 2013-10-10 | Ulrich Dreizler | Burner with a surface combustion |
US9676246B2 (en) * | 2014-01-13 | 2017-06-13 | GM Global Technology Operations LLC | Systems for improving climate comfort for rear vehicle passengers |
US20170074509A1 (en) * | 2015-09-11 | 2017-03-16 | Green Air Burner Systems, LLC | Hydrocarbon Burner |
EP3598000B1 (en) * | 2018-07-20 | 2021-04-28 | Solaronics | Gas fired radiant emitter comprising a radiant screen |
GB2599898A (en) * | 2020-10-07 | 2022-04-20 | Edwards Ltd | Burner Liner |
FR3117191B1 (en) * | 2020-12-03 | 2023-02-10 | Solaronics | Infrared radiation emitter |
Family Cites Families (16)
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DE464692C (en) | 1928-08-23 | Wilhelm Ruppmann Fa | Burner with perforated plates one behind the other | |
DE1218375B (en) | 1959-02-04 | 1966-06-08 | Stettner & Co Fabrik Elektroke | Burners for gaseous or liquid fuels |
DE1233764B (en) | 1961-10-11 | 1967-02-02 | Samuel Ruben | Process for the production of high-melting, electrically conductive sintered bodies |
DE1629952C3 (en) | 1967-07-03 | 1974-02-28 | Kurt 4000 Duesseldorf Krieger | Radiant burner |
FR1595547A (en) | 1968-03-11 | 1970-06-15 | ||
DE1905148C3 (en) * | 1969-02-03 | 1976-01-02 | Kurt 4000 Duesseldorf Krieger | Radiant burner |
GB8526068D0 (en) | 1985-10-22 | 1985-11-27 | Thorn Emi Appliances | Cooking apparatus |
DE3734274C2 (en) * | 1986-10-09 | 1996-07-11 | Nippon Denso Co | Ceramic glow plug and process for its manufacture |
US4876586A (en) * | 1987-12-21 | 1989-10-24 | Sangamo-Weston, Incorporated | Grooved Schottky barrier photodiode for infrared sensing |
FR2683022B1 (en) | 1991-10-25 | 1997-07-18 | Gaz De France | RADIANT BURNER WITH CERAMIC SCREEN. |
JPH10104067A (en) * | 1996-09-27 | 1998-04-24 | Fuji Electric Co Ltd | Infrared light source of molybdenum disilicide composite ceramics or heating source |
US5989013A (en) * | 1997-01-28 | 1999-11-23 | Alliedsignal Composites Inc. | Reverberatory screen for a radiant burner |
JP3411498B2 (en) * | 1997-04-23 | 2003-06-03 | 日本特殊陶業株式会社 | Ceramic heater, method of manufacturing the same, and ceramic glow plug |
JP3657800B2 (en) * | 1998-02-20 | 2005-06-08 | 株式会社リケン | Molybdenum disilicide-based composite ceramic heating element and manufacturing method thereof |
DE19901145A1 (en) * | 1999-01-14 | 2000-07-20 | Krieger Gmbh & Co Kg | Infrared heater designed as a surface heater |
WO2003006880A1 (en) * | 2001-07-10 | 2003-01-23 | Sun Frontier Technology Co., Ltd | Method and burner element for burning gas by void combustion system |
-
2003
- 2003-02-11 CA CA002475915A patent/CA2475915A1/en not_active Abandoned
- 2003-02-11 EP EP03709604A patent/EP1476697B1/en not_active Expired - Lifetime
- 2003-02-11 WO PCT/DE2003/000387 patent/WO2003069224A1/en active Application Filing
-
2004
- 2004-08-11 US US10/917,185 patent/US7038227B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1476697A1 (en) | 2004-11-17 |
US7038227B2 (en) | 2006-05-02 |
US20050017203A1 (en) | 2005-01-27 |
CA2475915A1 (en) | 2003-08-21 |
WO2003069224A1 (en) | 2003-08-21 |
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