EP1462589B1 - Bausatz zum Herstellen eines Sportbodens, insbesondere für Turnhallen - Google Patents

Bausatz zum Herstellen eines Sportbodens, insbesondere für Turnhallen Download PDF

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Publication number
EP1462589B1
EP1462589B1 EP04356035A EP04356035A EP1462589B1 EP 1462589 B1 EP1462589 B1 EP 1462589B1 EP 04356035 A EP04356035 A EP 04356035A EP 04356035 A EP04356035 A EP 04356035A EP 1462589 B1 EP1462589 B1 EP 1462589B1
Authority
EP
European Patent Office
Prior art keywords
elements
assembly
component
floor
modular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04356035A
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English (en)
French (fr)
Other versions
EP1462589A1 (de
Inventor
Robert Hinault
Alain Rivat
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gerflor SAS
Original Assignee
Gerflor SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gerflor SAS filed Critical Gerflor SAS
Priority to PL04356035T priority Critical patent/PL1462589T3/pl
Publication of EP1462589A1 publication Critical patent/EP1462589A1/de
Application granted granted Critical
Publication of EP1462589B1 publication Critical patent/EP1462589B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/187—Underlayers specially adapted to be laid with overlapping edges
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/22—Resiliently-mounted floors, e.g. sprung floors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation

Definitions

  • the invention relates to the technical field of sports floors used in gymnasiums and other places permanently or temporarily set up on the occasion of sports events.
  • the punctual soils consist of synthetic materials made in one or more layers and are in the form of strips unrolled to length, and are directly placed on the concrete slab receptor.
  • the load of the athlete is distributed only on a surface slightly greater than the foot surface of the latter and therefore the impact zone on a value of the order of a few centimeters (3 to 5 cm) around the foot.
  • This type of coating remains satisfactory in view of its reduced cost and its durability properties (wear, maintenance, impact resistance).
  • the sporting properties remain very limited by the compromise thickness-flexibility of the ground which prevents to increase the damping layer without knowing problems of stability of supports.
  • the conditions of use of this type of soil are limited to school gymnasiums or for competition practice at a regional level.
  • the surface soils are made from wood-based materials, with the athlete's load spreading over a surface much larger than the surface of the foot (about 50 cm around the foot).
  • the ground surface receives from the concrete slab a first established polyurethane foam coating of a certain thickness on which are arranged two superposed rows of wood panels arranged in a quincunx, with finishing coating.
  • This type of floor is particularly used and preferable in the rooms where there is a practice of basketball and in particular of competition by the sporting properties rendered by these grounds.
  • the surface soils by these constraints are used only in gyms and gymnasiums of high national level, international, for practices of particular sports activities such as basketball, handball, volleyball.
  • the set of elements intended to be assembled to form a combined sports floor comprising a base component designed from polyurethane foam resting on a reception slab, two rows of intermediate elements and a punctual floor, said set comprising a plurality of complete modular elements set to a specific size and size, in a structural configuration for joining them by entanglement, and a plurality of modular curb elements having the same structure
  • each complete modular element comprises a first subassembly constituted by the combination of a polyurethane foam base component and a first intermediate element, and a second subassembly consisting of a second intermediate element, a upper component constituting the punctual soil, the two subsets being integral with each other by s means for connection with an angular orientation offset so as to define bearing spans, and allow assembly by entanglement
  • the intermediate elements are arranged with a honeycomb middle structure sandwiched between two stiffening plates of the same size and dimension, said plates being of non-woven
  • the combined sports floor formed with elements according to the invention is designed to be manufactured according to modules and subassemblies which are intended to be assembled quickly according to a kit assembly allowing their manufacture, the delivery, their assembly, in optimal conditions making the proposed concept particularly attractive.
  • the sports floor comprises four components (ABCD) which are assembled under the conditions set out below, namely a base component (A) intended to be placed on the concrete slab (2) of the hall to cover, two identical intermediate components (BC) in a particular structure other than wood panels and an upper component (D) constituting the punctual soil.
  • the base component (A) is made in the form of a polyurethane foam layer obtained for example with recycled material. This layer is of a certain thickness of the order of at least 15 millimeters while being supported on the concrete slab (2).
  • the two intermediate components (BC) constitute by themselves modules in the form of rectangular plates or panels for example.
  • each module is made according to a particular design, in a material other than wood, and more specifically in a specific synthetic plastic or composite material ensuring lightness in charge.
  • each module has a honeycomb medial structure (6) based on plastic, and preferably polypropylene or similar material and receiving on its outer and lower face two rigid plates (7-8) identical made of a nonwoven material, each plate being secured to the honeycomb structure by any suitable means, bonding or other.
  • Each plate (7-8) is thin and covers the entire honeycomb structure (6) to configure a module.
  • each plate (7-8) incorporates reinforcing means (9) arranged in a configuration of weft threads (9.1) and warp threads (9.2). These reinforcing means are for example made from glass fibers.
  • the module thus produced allows, by means of the honeycomb structure, the air passage, and therefore a combined soil aeration, and thus effectively combat the effects of rising moisture from the concrete slab (2). Furthermore, the arrangement and orientation of the reinforcing means imparts rigidity to the plate and thus to the subset defined by the two charges and the honeycomb structure. This also makes it possible to obtain a dimensional stability.
  • the upper component (D) constitutes the punctiform ground portion and is conventionally made with a foam base (10) on which the outer layer (11) is exposed.
  • the implementation of these four components is carried out as follows.
  • the four components are established in the same dimensional format to be then assembled under the optimized conditions below.
  • the design of the sports floor combined is such that it allows different possibilities of manufacture and in-situ delivery of components, depending on the degree of intervention desired by the manufacturer and customers.
  • the manufacturer proceeds to the realization of two subsets (S1-S2).
  • the first subassembly associates the base component (A) and a first intermediate module (B) joined together by a bonding film (12) of the glue type or the like. This film ensures the specific connection of the upper face of the component (A) with the plate facing the module concerned.
  • the second subset (S2) is made from the outer component (D) or punctual soil, and the second intermediate module (C) through the plate (7) facing stiffening.
  • the two subsets (S1-S2) are made in the same format and dimensions to be subsequently assembled together by means of an adhesive connection means.
  • the two subsets (S1-S2) are joined to each other in an angular position offset a few degrees of separation, so as not to be completely stackable and allow their entanglement during assembly.
  • the layout of the room is defined, that is, the definition of its dimensional characteristics and the definition and calculation of complete modular assemblies and cut modular assemblies for the execution and filling of the periphery of the room. the room.
  • the x and y dimensions of the room are thus defined in the perpendicular planes.
  • figure 9 after calculating the number of modular assemblies needed in width to cover the width of the room, minus the sets of borders, we define and cut the set of borders to the desired size along the line aa of the figure 9 . There is obtained a partial modular assembly having a straight edge after cutting intended to be in the length of the room. We proceed in the same way with the modular sets of borders according to the figure 10 and intended to be in the width of the room.
  • the punctual soil can be unwound in strips along the entire length of the room and not be directly associated in manufacturing with the intermediate component (C).
  • the latter is joined to the subset (S1) in the same way as before and in the same position.
  • the punctual soil is then reported as represented for example figure 16 .
  • Phase P1 of the process consists of producing the component (A), namely the polyurethane foam, on one of the faces in which a sizing is arranged.
  • Phase P2 constitutes the bonding of the first intermediate component (B) to the component (A).
  • phase P3 consists of gluing the intermediate component (B) on the plate facing all or part of it.
  • Phase P4 consists of placing the second intermediate component in an offset position with respect to the first.
  • phase P5 consists of an operation of pressing the subsets (S1-S2) between them to allow a rigid connection.
  • phase P6 consists of the evacuation of the modular assembly obtained, for its storage and delivery in situ.
  • the new concept of combined sports floors according to the invention has many advantages.
  • the lightness of the modular assemblies obtained is emphasized.
  • the sporting properties of this type of sports floor are located at the level of surface soils at the top and very high end, but under price conditions located at the level of punctual soils.
  • the special honeycomb structure of the intermediate components (B-C) makes it possible to respond to the moisture problem of the slab. Intermediate components are insensitive to moisture and there is no risk of soil deformation.
  • the constituent materials of the components (A, B, C) are chosen according to the facilities and may be based on recycled materials, for example in the context of a cost-saving research.
  • Another advantage of the invention lies in the fact that it is possible to work and cut the modular elements of borders according to various forms to take into account certain environmental constraints related to the room.
  • the finished material is at the weight equivalent to the surface structure of the wood panels for the polystyrene plates and lighter for the sub-assemblies constituted by the honeycomb structure made of non-woven sheets.
  • the invention thus has many advantages and also offers a quality of performance and a quality / price ratio without equal.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Road Paving Structures (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
  • Woven Fabrics (AREA)

Claims (8)

  1. Baueinheit aus Verbindungselementen zur Bildung eines kombinierten Sportbodens mit einem Unterboden (A) aus Polyurethanschaum in Auflage auf einer Aufnahmeplatte (2), zwei Reihen von Zwischenelementen (B - C) und einem punktelastischen Boden (D), wobei die besagte Einheit mehrere komplette modulare Elemente mit speziellem Format und spezieller Abmessung, deren struktureller Aufbau eine Verbindung durch gegenseitige Verblockung ermöglicht, und mehrere modulare Randelemente mit gleicher Struktur umfasst, dadurch gekennzeichnet, dass jedes komplette modulare Element ein erstes Teilsystem, das aus einem Basisbestandteil (A) aus Polyurethanschaum und einem ersten Zwischenelement (B) besteht, und ein zweites Teilsystem, das aus einem zweiten Zwischenelement (C) und einem oberen Bestandteil (D), dem punktelastischen Boden besteht, umfasst, wobei die beiden Teilsysteme (S1-S2) durch Verbindungsmittel mit versetzter Winkelausrichtung fest miteinander verbunden sind, um Auflageflächen (13) zu beschreiben und eine Verbindung durch Verblockung zu ermöglichen,
    und dass die Zwischenelemente (B-C) eine wabenförmige mittlere Schicht (6) aufweisen, die von zwei Versteifungsplatten (7-8) mit gleichem Format und gleicher Abmessung umgeben ist, wobei diese Platten aus einem Vliesmaterial bestehen und Verstärkungs- und Versteifungsmittel besitzen,
    und dass die Platten Verstärkungsmittel besitzen, die in einem Gitterstoff aus Kett- und Schussfäden angeordnet sind.
  2. Baueinheit aus Verbindungselementen zur Bildung eines kombinierten Sportbodens mit einem Unterboden (A) aus Polyurethanschaum in Auflage auf einer Aufnahmeplatte (2), zwei Reihen von Zwischenelementen (B - C) und einem punktelastischen Boden (D), wobei die besagte Einheit mehrere komplette modulare Elemente mit speziellem Format und spezieller Abmessung, deren struktureller Aufbau eine Verbindung durch gegenseitige Verblockung ermöglicht, und mehrere modulare Randelemente mit gleicher Struktur umfasst, dadurch gekennzeichnet, dass jedes komplette modulare Element ein erstes Teilsystem, das aus der Verbindung eines Basisbestandteils (A) aus Polyurethanschaum und einem ersten Zwischenelement (B) besteht, und ein zweites Teilsystem, das aus einem zweiten Zwischenelement (C) besteht, umfasst, wobei die beiden Teilsysteme (S1-S2) durch Verbindungsmittel mit versetzter Winkelausrichtung fest miteinander verbunden sind, um Auflageflächen (13) zu beschreiben und eine Verbindung durch Verblockung zu ermöglichten,
    und dass die Zwischenelemente (B-C) eine wabenförmige mittlere Schicht (6) aufweisen, die von zwei Versteifungsplatten (7-8) mit gleichem Format und gleicher Abmessung umgeben ist, wobei diese Platten aus einem Vliesmaterial bestehen und Verstärkungs- und Versteifungsmittel besitzen,
    und dass die Platten Verstärkungsmittel besitzen, die in einem Gitterstoff aus Kett- und Schussfäden angeordnet sind, wobei die besagte Einheit außerdem einen äußeren Bestandteil (D) in Rollenform umfasst, der - nach dem Einsetzen der modularen Elemente zur Bildung des punktelastischen Bodens - zum Anfügen bestimmt ist.
  3. Baueinheit nach den Ansprüchen 1 oder 2, dadurch gekennzeichnet, dass die Verstärkungsmittel aus Glasfaser bestehen.
  4. Baueinheit nach den Ansprüchen 1 oder 2, dadurch gekennzeichnet, dass Verbindungsmittel vom Typ Klebefolie für die Verbindung der Bestandteile untereinander sorgen.
  5. Baueinheit nach einem der vorhergehenden Ansprüche 1 - 4, dadurch gekennzeichnet, dass die modularen Randelemente eine gleiche Struktur wie die kompletten modularen Elemente aufweisen und nur in Quer- oder Längsebene zugeschnitten sind, um beim Verlegen in der damit auszustattenden Halle im ganzen Umfang einen geradlinigen Rand zu erzielen.
  6. Verfahren zur Herstellung eines kombinierten Sportbodens unter Verarbeitung der Elemente nach den Ansprüchen 1-5, dadurch gekennzeichnet, dass:
    - der Bestandteil (A) aus Polyurethanschaum mit Klebstoffauftrag auf einer Seite hergestellt wird;
    - das erste Zwischenelement (B) mit einer wabenförmigen mittleren Struktur, umgeben von zwei Versteifungsplatten, hergestellt und auf dem Bestandteil (A) fest verklebt wird;
    - auf die Oberfläche des Zwischenelements ganz oder teilweise Klebstoff aufgetragen wird;
    - das zweite Zwischenelement (C) mit gleicher Struktur wie das Element (B) hergestellt und in versetzter Lage auf dem ersten Element (B) positioniert wird;
    - die beiden Zwischenelemente zur endgültigen festen Verbindung zusammengepresst werden.
  7. Herstellungsverfahren nach Anspruch 6, dadurch gekennzeichnet, dass der äußere Bestandteil (D), der den punktelastischen Boden darstellt, nach dem vorgegebenen Format der kompletten und partiellen modularen Elemente angeordnet und fest verbunden wird.
  8. Herstellungsverfahren nach Anspruch 6, dadurch gekennzeichnet, dass der äußere Bestandteil (D), der den punktelastischen Boden darstellt, nach dem Verlegen der verschiedenen modularen Elemente auf der zu belegenden Hallenfläche in Form von Rollen vorgelegt wird.
EP04356035A 2003-03-20 2004-03-12 Bausatz zum Herstellen eines Sportbodens, insbesondere für Turnhallen Expired - Lifetime EP1462589B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL04356035T PL1462589T3 (pl) 2003-03-20 2004-03-12 Zestaw elementów do tworzenia złożonej podłogi sportowej, zwłaszcza w salach gimnastycznych

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0303663 2003-03-20
FR0303663A FR2852618B1 (fr) 2003-03-20 2003-03-20 Sol sportif notamment pour gymnases

Publications (2)

Publication Number Publication Date
EP1462589A1 EP1462589A1 (de) 2004-09-29
EP1462589B1 true EP1462589B1 (de) 2010-04-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP04356035A Expired - Lifetime EP1462589B1 (de) 2003-03-20 2004-03-12 Bausatz zum Herstellen eines Sportbodens, insbesondere für Turnhallen

Country Status (9)

Country Link
US (1) US7093395B2 (de)
EP (1) EP1462589B1 (de)
AT (1) ATE466152T1 (de)
DE (1) DE602004026801D1 (de)
DK (1) DK1462589T3 (de)
ES (1) ES2343353T3 (de)
FR (1) FR2852618B1 (de)
PL (1) PL1462589T3 (de)
PT (1) PT1462589E (de)

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US8683769B2 (en) 2010-01-22 2014-04-01 Connor Sport Court International, Llc Modular sub-flooring system
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US8505256B2 (en) 2010-01-29 2013-08-13 Connor Sport Court International, Llc Synthetic floor tile having partially-compliant support structure
US9121182B2 (en) 2013-09-25 2015-09-01 George Atkinson Weight room flooring system
US9765531B2 (en) 2014-01-08 2017-09-19 George Atkinson Weight room floor covering
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Also Published As

Publication number Publication date
PL1462589T3 (pl) 2010-10-29
US20040182030A1 (en) 2004-09-23
ATE466152T1 (de) 2010-05-15
FR2852618A1 (fr) 2004-09-24
FR2852618B1 (fr) 2006-01-06
ES2343353T3 (es) 2010-07-29
EP1462589A1 (de) 2004-09-29
PT1462589E (pt) 2010-07-01
DK1462589T3 (da) 2010-07-19
US7093395B2 (en) 2006-08-22
DE602004026801D1 (de) 2010-06-10

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