EP1440890B1 - Schale, insbesondere für Lebensmittel und Verfahren zu ihrer Herstellung - Google Patents

Schale, insbesondere für Lebensmittel und Verfahren zu ihrer Herstellung Download PDF

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Publication number
EP1440890B1
EP1440890B1 EP04001046A EP04001046A EP1440890B1 EP 1440890 B1 EP1440890 B1 EP 1440890B1 EP 04001046 A EP04001046 A EP 04001046A EP 04001046 A EP04001046 A EP 04001046A EP 1440890 B1 EP1440890 B1 EP 1440890B1
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EP
European Patent Office
Prior art keywords
tray
side wall
reinforcing
straight
flat surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04001046A
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English (en)
French (fr)
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EP1440890A1 (de
Inventor
Gianmario Anghileri
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novacart SpA
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Novacart SpA
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Publication date
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Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/24Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/34Trays or like shallow containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/441Reinforcements
    • B65D5/443Integral reinforcements, e.g. folds, flaps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within
    • B65D2581/3401Cooking or heating method specially adapted to the contents of the package
    • B65D2581/3402Cooking or heating method specially adapted to the contents of the package characterised by the type of product to be heated or cooked
    • B65D2581/3404Cooking pasta dishes, e.g. noodles

Definitions

  • the present invention relates to a tray, in particular for containing foodstuffs, and to the method of producing the same.
  • the invention pertains to a container of paper material intended for conservation and possible cooking of foods such as lasagne, prepackaged dishes, etc.
  • Well known are in particular containers defined by a flat bottom wall of substantially rectangular shape from which a side wall emerges that is adapted to delimit, in cooperation with the bottom wall, a holding space set to receive the appropriate food.
  • Such a holding tray is then provided, at the upper part thereof, with an outwardly-bent edge capable of defining a continuous flat surface over the whole upper periphery of the container.
  • the flat surface (with an extension parallel to that of the bottom wall) defined by the bent edge is susceptible of enabling closure of the holding space by use of a plastic film for example, that is heat-sealed along the whole peripheral surface.
  • the containers of the described type have a weak resistance to deformations, in particular to deformations taking place at the side walls.
  • these containers are not able to offer a satisfactory resistance against forces directed transversely of the side walls, which results in the risk that deformations due to handling of the container already filled with the foodstuff may cause escape of the product and/or worsen the aesthetic appearance of same.
  • this further reinforcing element is carried out starting from a flat sheet of paper material suitably cut out only a minimum portion of which is used whereas most of the material is to be discarded.
  • the present invention aims at substantially solving all the mentioned drawbacks.
  • Another aim of the present invention is to obtain a container for foodstuffs made of paper material in which the food cannot come into contact with glues or the like and also cannot transfer its humidity to the cellulose fibres so as to maintain the mechanical-resistance features of said fibres as much as possible unimpaired.
  • a tray according to the preamble of claim 1 is disclosed in FR-A-2 276 994.
  • a tray in particular for containing foodstuffs has been generally identified with reference numeral 1.
  • the container is fully made of paper material starting from a flat sheet of the type shown in Fig. 1, as better clarified in the following.
  • the tray is intended for conservation and possible cooking of foodstuffs, such as prepackaged products for example.
  • the tray has a flat bottom wall 2 from which a side wall 3 emerges that, in cooperation with said bottom wall 2, defines a holding space 6 set to receive the appropriate food.
  • bottom 2 can be of a substantially rectangular shape the sides of which are connected with each other by short curved sections.
  • the curved portions 5 will obviously have excess material that will be formed into pleats or the like (see Figs. 2 and 3).
  • the straight and curved portions 4, 5 of the side wall 3 define an inner holding surface 11 without a break.
  • no cracks, cuts or the like that may give rise to leakage of the product contained therein can exist on the side wall or the inner holding surface.
  • First of all at least one straight portion 4 of the side wall 3 comprises a flat surface 7 facing upwardly and having a flat development substantially parallel to the bottom development.
  • a reinforcing tab 8 (see Fig. 2 in particular) that during the tray production steps is designed to be associated at the lower part thereof with the flat surface 7, as visible in the section in Fig. 4.
  • the curved portion of the side wall 3 too comprises a respective flat surface 9 facing upwardly as well, and having a development parallel to the development of the bottom wall.
  • the flat surface 9 too will have respective pleated or crimped regions, or the like.
  • At least one straight portion 4 and one curved portion 5 of the side,wall 3 will have respective outer reinforcing edges 10 folded transversely (preferably at right angles) with respect to the flat surfaces 7, 9 (Figs. 3, 4 and 5).
  • each straight portion 4 has the respective reinforcing tab 8 joined to the respective flat surface 7 without a break; tab 8 will be then folded down against the lower side of surface 7 when the tray is assembled.
  • the reinforcing edge 10 too extends over the whole side perimeter of the tray without a break and in such a manner that an optimal resistance to stresses transverse to the side wall is ensured.
  • the side wall will be in section as shown in Figs. 4 and 5.
  • the reinforcing edge 10 will be a two-layered edge at the straight portions (see Fig. 4) and will consist of one layer alone at the curved portions 5 (see Fig. 5).
  • the tray has no other elements of paper material added by gluing, stapling or the like.
  • arrangement of suitable reinforcing rims or other elements is not required in order to define the structural-resistance features of the container or modify the container structure.
  • reinforcing tabs 8 can be also defined that are provided with end portions 8A that once folded back, are adapted to abut against the lower side of the flat surfaces 9 defined by the curved portions. In this way the four tray corners are reinforced as well and they show a double wall, seen in section (see Fig. 5A).
  • a drawing operation is executed on the sheet in order to define bottom 2 and the side wall 3 emerging from said bottom.
  • bending at least along line A in Fig. 1 is carried out.
  • a bending operation along the chain line denoted at B in Fig. 1 is carried out (obviously this operation can be executed simultaneously with the preceding one) in order to define an upwardly-facing flat surface 7, 9 at an upper region of the side wall.
  • the flat sheet has passed from the condition shown in Fig. 1 to the condition shown in Fig. 2.
  • folding of a predetermined number of reinforcing tabs 8 against the lower side of the flat surface 7 is carried out at each of the straight sides (folding line C in Fig. 1).
  • these tabs can be glued to the lower side of the flat surface 7.
  • the invention achieves important advantages.
  • the tray in reference is obtained starting from a single flat sheet of paper material. In other words, no waste of paper material exists and therefore an important reduction in the costs connected with the raw materials is obtained
  • the tray is obtained by simple folding operations that could possibly be made by a single production machine during few operating steps in succession.
  • the structure of the tray as made allows an excellent resistance to stresses transverse to the side walls and in addition no gluing regions are present at the foodstuff-holding space.
  • a further advantage consists in that the container of the invention is very practical, can be piled up and can be easily reproduced and is also provided with the necessary flat surfaces for carrying out heat-sealing of plastic closure films for conservation of the foods contained therein.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Cartons (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
  • Table Devices Or Equipment (AREA)
  • Wrappers (AREA)

Claims (14)

  1. Schale aus blattartigem Papiermaterial, insbesondere zur Aufnahme von Lebensmitteln, umfassend:
    - einen Boden (2);
    - eine durch gerade Abschnitte (4) und gekrümmte Abschnitte (5) festgelegte Seitenwand, die sich vom Boden erhebt, wobei die Seitenwand in Zusammenwirkung mit dem Boden selbst einen Aufnahmeraum (6) festlegt, der unter Benutzungsbedingungen der Schale nach oben gerichtet ist; wobei mindestens ein gerader Abschnitt (4) der Seitenwand (3) einen oberen Bereich aufweist, der eine erste nach oben gerichtete, ebene Fläche (7) umfasst, wobei mindestens ein gekrümmter Abschnitt (5) der Seitenwand einen oberen Bereich aufweist, der eine nach oben gerichtete ebene Fläche (9) umfasst, wobei mindestens ein gerader Abschnitt (4) und ein gekrümmter Abschnitt (5) der Seitenwand (3) jeweilige Verstärkungsränder (10) aufweisen, die quer zu den oberen die ebenen Flächen (7, 9) umfassenden Bereiche gefaltet sind, dadurch gekennzeichnet, dass mindestens ein gerader Bereich (4) der Seitenwand (3) unter Zusammenbaubedingungen der Schale eine Verstärkungszunge (8) besitzt, die mit dem entsprechenden oberen Bereich vereint ist, und dadurch, dass der Boden (2) der Seitenwand (3) die geraden Abschnitte (4), die gekrümmten Abschnitte (5), Oberbereiche, ebene Flächen (7, 9), Zungen und Verstärkungsränder (8, 10) durch dasselbe Blatt aus Papiermaterial festgelegt sind.
  2. Schale nach Anspruch 1, dadurch gekennzeichnet, dass die geraden und gekrümmten Abschnitte (4, 5) der Seitenwand (3) eine innere, ununterbrochene Aufnahmefläche (11) festlegen.
  3. Schale nach Anspruch 1, dadurch gekennzeichnet, dass der Boden (2) im wesentlichen rechteckig mit den miteinander durch gekrümmte Abschnitte ineinandergehenden Seiten ausgebildet ist.
  4. Schale nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass am oberen, die gekrümmte Fläche (7) mindestens eines geraden Abschnittes (4) umfassenden Bereich die Verstärkungszunge (8) umgefaltet ist.
  5. Schale nach Anspruch 3, dadurch gekennzeichnet, dass mindestens die von den größeren Seiten des Bodens (2) aufstehenden, geraden Abschnitte (4) und bevorzugter Weise alle geraden Abschnitte (4) die nach oben gerichtete erste, ebene Fläche (7) und die der ersten ebenen Fläche (7) unter Zusammenbaubedingungen der Schale zugeordnete Verstärkungszungen (8) umfassen.
  6. Schale nach Anspruch 3, dadurch gekennzeichnet, dass die gekrümmten Abschnitte, die sich von den gekrümmten Abschnitten des Bodens (2) erheben, die nach oben gerichtete ebene Fläche (9) umfassen.
  7. Schale nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die ebene Fläche (7) und die Verstärkungszunge (8) eines jeden geraden Abschnittes (4) ununterbrochen vereint sind.
  8. Schale nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Verstärkungsrand (10) längs des gesamten oberen Umfangs der Schale festgelegt ist und sich ununterbrochen längs der ganzen Abwicklung zeigt.
  9. Schale nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Verstärkungsrand (10) im Bereich des geraden Abschnittes (4) eine Doppelwand besitzt.
  10. Schale nach einem beliebigen der vorstehenden Ansprüche, dadurch gekennzeichnet, dass sie vollständig ausgehend von einem einzelnen Blatt aus Papiermaterial hergestellt ist.
  11. Schale nach einem beliebigen der vorstehenden Ansprüche, dadurch gekennzeichnet, dass sie keine weiteren Elemente aus Papiermaterial aufweisen, die über Kleben, Klammern und ähnliche aufgetragen sind, um den Aufbau oder die strukturellen Festigkeitsmerkmale der Schale festzulegen.
  12. Schale nach einem beliebigen der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Verstärkungszunge (8) Endabschnitte (8A) aufweist, die dazu bestimmt sind, gegen die untere Seite der ebenen Flächen (9) der gekrümmten Abschnitte (5) anzustoßen.
  13. Verfahren zur Ausführung einer Schale aus blattförmigen Papiermaterial, insbesondere zur Aufnahme von Lebensmitteln, dadurch gekennzeichnet, dass es die folgenden Schritte umfasst:
    - Bereitstellen eines ebenen Blattes aus Papiermaterial;
    - Tiefziehen des Blattes zur Festlegung eines Bodens (2) und einer Seitenwand (3), die durch gerade Abschnitte (4) und gekrümmte Abschnitte (5) festgelegt ist und sich vom Boden erhebt, um unter Zusammenwirkung mit dem Boden selbst einen Aufnahmeraum (6) zu begrenzen, der unter Benutzungsbedingungen der Schale nach oben gerichtet ist;
    - Falten zur Festlegung einer ebenen Fläche (7, 9) die nach oben in einem oberen Bereich der Seitenwand (3) gerichtet ist;
    - Umfalten einer vorgegebenen Anzahl von Verstärkungszungen (8) im Bereich der ebenen Fläche (7) der geraden Abschnitte (4); und
    - Falten in einem oberen Bereich der Seitenwand, um einen Verstärkungsrand (10) zu erhalten, der zu den ebenen Flächen (7, 9) am gesamten Umfang der Seitenwand (3) querliegt.
  14. Verfahren nach Anspruch 13, dadurch gekennzeichnet, dass es überdies den Schritt zum Verkleben der Verstärkungszungen (8) gegen die untere Seite der ebenen Flächen (7) umfasst.
EP04001046A 2003-01-21 2004-01-20 Schale, insbesondere für Lebensmittel und Verfahren zu ihrer Herstellung Expired - Lifetime EP1440890B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000079A ITMI20030079A1 (it) 2003-01-21 2003-01-21 Vaschetta in particolare per il contenimento di prodotti alimentari e procedimento per la realizzazione della stessa.
ITMI20030079 2003-01-21

Publications (2)

Publication Number Publication Date
EP1440890A1 EP1440890A1 (de) 2004-07-28
EP1440890B1 true EP1440890B1 (de) 2006-05-03

Family

ID=32587882

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04001046A Expired - Lifetime EP1440890B1 (de) 2003-01-21 2004-01-20 Schale, insbesondere für Lebensmittel und Verfahren zu ihrer Herstellung

Country Status (5)

Country Link
EP (1) EP1440890B1 (de)
AT (1) ATE325043T1 (de)
DE (1) DE602004000761T2 (de)
ES (1) ES2263078T3 (de)
IT (1) ITMI20030079A1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITTO20040382A1 (it) * 2004-06-09 2004-09-09 Comital Cofresco S P A Vaschetta in cartoncino per alimenti
ITBO20060296A1 (it) * 2006-04-20 2007-10-21 Ipack S R L Metodo per la realizzazione di un contenitore - espositore per alimenti e contenitore - espositore cosi' ottenuto.
EP4056368B1 (de) 2021-03-03 2024-01-10 Neupack Swiss SA Lebensmittelbehälter

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2296808A (en) * 1940-10-31 1942-09-22 Chaplin Corp Reinforced molded fiber container
US3038634A (en) * 1957-01-25 1962-06-12 Reynolds Metals Co Flanged container having controlled corner folds
FR2276994A1 (fr) * 1974-07-05 1976-01-30 Esseltepack Ab Recipient etanche aux poudres
US5433374A (en) * 1992-02-06 1995-07-18 Westvaco Corporation Venting/opening for paperboard carton
DE19802051A1 (de) * 1998-01-21 1999-07-22 Hoerauf Michael Maschf Aus einem Kartonzuschnitt gefalteter schalenförmiger Behälter

Also Published As

Publication number Publication date
ATE325043T1 (de) 2006-06-15
DE602004000761T2 (de) 2007-01-04
EP1440890A1 (de) 2004-07-28
ES2263078T3 (es) 2006-12-01
ITMI20030079A1 (it) 2004-07-22
DE602004000761D1 (de) 2006-06-08

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