EP1438149B1 - Profiliervorrichtung, insbesondere für metallprofile - Google Patents

Profiliervorrichtung, insbesondere für metallprofile Download PDF

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Publication number
EP1438149B1
EP1438149B1 EP02795337A EP02795337A EP1438149B1 EP 1438149 B1 EP1438149 B1 EP 1438149B1 EP 02795337 A EP02795337 A EP 02795337A EP 02795337 A EP02795337 A EP 02795337A EP 1438149 B1 EP1438149 B1 EP 1438149B1
Authority
EP
European Patent Office
Prior art keywords
carriages
heads
roll forming
pairs
forming apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02795337A
Other languages
English (en)
French (fr)
Other versions
EP1438149A1 (de
Inventor
Philippe Maurice Jean Camille Dupas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ArcelorMittal France SA
Original Assignee
Arcelor France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arcelor France SA filed Critical Arcelor France SA
Publication of EP1438149A1 publication Critical patent/EP1438149A1/de
Application granted granted Critical
Publication of EP1438149B1 publication Critical patent/EP1438149B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • B21D13/045—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling the corrugations being parallel to the feeding movement

Definitions

  • the present invention relates to a profiling machine for manufacturing profiles including metal.
  • the present invention aims to overcome these disadvantages.
  • This object of the invention is achieved with a profiler of the type that can operate with different sets of pairs of profiling heads according to the type of profile to be manufactured, remarkable in that said pairs of heads are mounted on carriages slidable in both direction of a direction transverse to the line of profiling, so that one can replace a game by another with the minimum of manipulations.
  • the profiling machine 1 comprises a a plurality of carriages Ci arranged transversely to the profiling line represented by the arrow F.
  • profiling line a person skilled in the art will understand that here is meant the path intended to be taken by each profiled sheet moving inside the profiling machine 1, between its inlet 3 and its outlet 5.
  • group of even carriages and “group of odd carriages”.
  • each carriage Ci comprises first pairs P1i and second pair P2i profiling heads arranged side by side, that is to say in the alignment one of the other in direction T.
  • profiling head is understood to mean a plurality of preferably metallic disks Di supported by the same axis Ai, each pair of heads P1i, P2i therefore being formed of two such pluralities of disks Di, Dj mounted on two parallel axes Ai, Aj.
  • the set of pairs P1i with i even, P1i with odd i, P2i with i even and P2i with i odd respectively define four sets of pairs of heads each to obtain profiles of a certain type.
  • set of pairs of heads designates the set of pairs of heads placed one after the other in the direction F (see Figure 1), to obtain a predetermined type of profiles.
  • Each carriage Ci further comprises a geared motor assembly Mi to drive the two pairs of heads P1i and P2i, this assembly being powered by appropriate electrical connections not shown.
  • the disks Di, Dj of each pair of heads rotate in opposite directions in order to progressively give the desired shape to the sheet metal plates which feed the profiling machine 1.
  • Each carriage Ci comprises rollers Ri adapted to allow this carriage to slide on corresponding rails RAi (see FIG. 1).
  • rails RAi include recesses CRi capable of receiving wheels Ri.
  • the profiling path is delimited by first ⁇ 1 and second ⁇ 2 gantries.
  • a plurality of wedges CAi are fixed on these gantries, these wedges being capable of cooperating with shoulders Ei (see the detail view 2a) formed on each of the carriages Ci when the rollers Ri lie in the CRi troughs.
  • V jacks are interposed between each carriage Ci and a fixed support S connected to the ground.
  • each carriage Ci is connected to the fixed support S by means of two double-acting cylinders V1i and V2i having a common rod Ti.
  • the jack V1i which is connected to the carriage Ci is preferably longer than the jack V2i connected to the fixed support S.
  • each carriage Ci can occupy three different positions, corresponding to the different situations of the cylinders V1i and V2i.
  • the carriages are therefore as far as possible from the fixed support S, and neither the pairs of heads P1i nor the pairs of heads P2i are in the profiling zone between the gantries ⁇ 1 and ⁇ 2: these heads are therefore inactive.
  • the profiling machine 1 comprises means for preventing its start-up as long as the carriages Ci have not reached an alignment allowing the use of the set of pairs of heads desired.
  • these means may comprise holes TRi formed in each carriage Ci, and a laser beam RL arranged to pass through the holes TRi of all carriages Ci when said alignment is reached, and to illuminate and a CP photocell triggering the authorization to start the profileuse.
  • plate plates are passed from the inlet 3 to the outlet 5 in the direction F, between the gantries ⁇ 1 and ⁇ 2 (see Figure 1).
  • the profiling machine 1 makes it possible to manufacture four different types of profiles simply by sliding the carriages Ci properly prior to manufacture.
  • V1i cylinders are longer than the V2i cylinders allows to accurately position each pair of heads P1i, P2i between the two gantries ⁇ 1 and ⁇ 2, since the extra length of the V1i cylinders relative to the V2i cylinder substantially corresponds to the axial length of the geared motor assembly Mi.
  • the wedges CAi make it possible, by cooperating with the shoulders Ei (see FIGS. 1b and 2a), to completely immobilize each carriage Ci once the rollers Ri have arrived at the right of the recesses CRi corresponding to the desired positions.
  • the profiling machine according to the invention could comprise only one group of carriages each supporting a plurality of pairs of profiling heads belonging to separate sets.
  • the profiling machine could comprise separate groups of carriages each supporting only one pair of profiling heads belonging to a given game.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Laser Beam Processing (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Automatic Assembly (AREA)
  • Ceramic Products (AREA)
  • Catalysts (AREA)
  • Powder Metallurgy (AREA)

Claims (11)

  1. Profilherstellungsvorrichtung (1) des Typs, der je nach Art des herzustellenden Profils mit verschiedenen Sätzen von Paaren von Profilierköpfen (P1i, P2i) arbeiten kann, dadurch gekennzeichnet, dass die Kopfpaare (P1i, P2i) auf Schlitten (Ci) angebracht sind, welche in beide Richtungssinne einer zu der Profilierlinie quer verlaufenden Richtung (T) derart gleiten können, dass ein Satz mit einem Minimum an Handhabung durch einen anderen Satz ersetzbar ist.
  2. Profilherstellungsvorrichtung (1) nach Anspruch 1, dadurch gekennzeichnet, dass sie Schlitten (Ci) aufweist, welche mehrere Profilierkopfpaare (P1i, P2i) tragen, die zu unterschiedlichen Sätzen gehören.
  3. Profilherstellungsvorrichtung (1) nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass sie unterschiedliche Gruppen (C2p, C2p+1) von Schlitten (Ci) umfasst, welche zu unterschiedlichen Sätzen gehörenden Profilierkopfpaare tragen,
  4. Profilherstellungsvorrichtung (1) nach den Ansprüchen 2 und 3, dadurch gekennzeichnet, dass sie einerseits erste und zweite Sätze von Profilierkopfpaaren, die nebeneinander auf einer ersten Gruppe (C2p) von Schlitten (Ci) angebracht sind, und andererseits dritte und vierte Sätze von Profilierkopfpaaren aufweist, die nebeneinander auf einer zweiten, von der ersten Gruppe unabhängigen Gruppe (C2p+1) von Schlitten (Ci) angebracht sind.
  5. Profilherstellungsvorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie mindestens einen doppeltwirkenden Zylinder (V1i, V2i) zum Bewegen jedes der Schlitten (Ci) aufweist.
  6. Profilherstellungsvorrichtung (1) nach den Ansprüchen 4 und 5, dadurch gekennzeichnet, dass sie zwei doppeltwirkende Zylinder (V1i, V2i) aufweist, die einander entgegengesetzt angebracht sind, um jeden der Schlitten (Ci) derart zu bewegen, dass die Schlitten der ersten Gruppe (C2p) selektiv in eine der folgenden drei Positionen verbracht werden: Köpfe inaktiv, erster Kopfsatz aktiv, zweiter Kopfsatz aktiv, und dass die Schlitten der zweiten Gruppe (C2p+1) selektiv in eine der folgenden drei Positionen verbracht werden: Köpfe inaktiv, dritter Kopfsatz aktiv, vierter Kopfsatz aktiv.
  7. Profilherstellungsvorrichtung (1) nach Anspruch 6, dadurch gekennzeichnet, dass einer (V1i) der beiden Zylinder länger ist als der andere (V2i), um den Platzbedarf eines Antriebsmotors (Mi) der von dem entsprechenden Schlitten (Ci) gestützten Profilierkopfpaare (P1i, P2i) zu berücksichtigen.
  8. Profilherstellungsvorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie Einrichtungen (TRi, RL, CP) zum Verhindern des Verfahrens der Vorrichtung solange die Schlitten (Ci) keine Ausrichtung erreicht haben, die das Verwenden eines der Sätze ermöglicht, enthält.
  9. Profilherstellungsvorrichtung (1) nach Anspruch 8, dadurch gekennzeichnet, dass die Einrichtungen mehrere Löcher (TRi), welche in den Schlitten (Ci) ausgebildet und derart angeordnet sind, dass sie bei Erreichen der Ausrichtung miteinander fluchten, und einen Laserstrahl (RL) umfassen, der derart angeordnet ist, dass er sämtliche Löcher (TRi) passiert, wenn die Ausrichtung erreicht ist.
  10. Profilherstellungsvorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Schlitten (Ci) auf Laufrollen (Ri) montiert sind, welche auf Schienen (RAi) rollen, und dass die Schienen (RAi) Vertiefungen (CRi) aufweisen, die derart angeordnet sind, dass sie die der Verwendung jedes der Sätze entsprechenden Positionen der Schlitten (Ci) anzeigen.
  11. Profiliervorrichtung (1) nach Anspruch 10, dadurch gekennzeichnet, dass sie Rahmen (Π1, Π2) aufweist, welche mit Keilen (CAi) versehen sind, welche die Schlitten (Ci) stützen, wenn sich die Laufrollen (Ri) in den Vertiefungen (CRi) befinden.
EP02795337A 2001-10-25 2002-10-24 Profiliervorrichtung, insbesondere für metallprofile Expired - Lifetime EP1438149B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0113812 2001-10-25
FR0113812A FR2831471B1 (fr) 2001-10-25 2001-10-25 Profileuse notamment pour profiles metalliques
PCT/FR2002/003660 WO2003035296A1 (fr) 2001-10-25 2002-10-24 Profileuse notamment pour profiles metalliques

Publications (2)

Publication Number Publication Date
EP1438149A1 EP1438149A1 (de) 2004-07-21
EP1438149B1 true EP1438149B1 (de) 2007-02-14

Family

ID=8868718

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02795337A Expired - Lifetime EP1438149B1 (de) 2001-10-25 2002-10-24 Profiliervorrichtung, insbesondere für metallprofile

Country Status (12)

Country Link
US (1) US7024904B2 (de)
EP (1) EP1438149B1 (de)
JP (1) JP4144799B2 (de)
CN (1) CN100435995C (de)
AT (1) ATE353719T1 (de)
DE (1) DE60218196T2 (de)
DK (1) DK1438149T3 (de)
ES (1) ES2280612T3 (de)
FR (1) FR2831471B1 (de)
PT (1) PT1438149E (de)
RU (1) RU2294257C9 (de)
WO (1) WO2003035296A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2191906B1 (de) * 2008-11-28 2010-12-22 Valle Perfiladoras y LÍneas Especiales, S.L. Walzenprofilierungsmaschine

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US19799A (en) * 1858-03-30 Manufacture of tubular wrought-iroh shafts
US3453852A (en) * 1967-06-01 1969-07-08 Manco Mfg Co Straightening apparatus for tubes,rods and the like
US3750446A (en) * 1970-11-05 1973-08-07 Niagara Machine Tool Works Shiftable multiple roll forming apparatus
US3777531A (en) * 1972-05-25 1973-12-11 Engel Ind Inc Double-spindled elevating multi-station roll former machine and power drive therefor
DE3128126A1 (de) * 1981-07-16 1983-02-03 Bernd E. 7507 Pfinztal Weigl Profiliermaschine
SE8703922D0 (sv) * 1987-10-09 1987-10-09 Dobel Ab Rullformningsmaskin
US4974435A (en) * 1989-10-20 1990-12-04 Jacky Vandenbroucke Roll formed with quick automated tool changer
US5450740A (en) * 1994-02-25 1995-09-19 Braner Usa, Inc. Roll forming machine
CN2224044Y (zh) * 1995-05-24 1996-04-10 汪关顺 汽车型材滚弯机
CN1139597A (zh) * 1995-06-30 1997-01-08 北京肯德建筑工程建材有限公司 补偿器波形伸缩节滚压设备及方法
FI965070A0 (fi) * 1996-12-17 1996-12-17 Samesor Smt International Oy En utrustning foer rullforming av balkprodukter foer metallplaoten
US5823036A (en) * 1997-08-19 1998-10-20 Braner Usa, Inc. Roll forming machine and method for changing rolls
US6148654A (en) * 1997-10-15 2000-11-21 Asc Machine Tools, Inc. Convertible roll forming apparatus
US6282932B1 (en) * 1998-01-12 2001-09-04 Formtek, Inc. Axial and transverse roller die adjustment apparatus and method
US6182932B1 (en) * 1999-04-07 2001-02-06 Ce Nuclear Power Llc Flexi-rail assembly

Also Published As

Publication number Publication date
RU2003125184A (ru) 2005-05-10
JP2005506204A (ja) 2005-03-03
US20040168499A1 (en) 2004-09-02
CN1496290A (zh) 2004-05-12
FR2831471B1 (fr) 2004-01-02
US7024904B2 (en) 2006-04-11
DE60218196D1 (de) 2007-03-29
JP4144799B2 (ja) 2008-09-03
CN100435995C (zh) 2008-11-26
WO2003035296A1 (fr) 2003-05-01
FR2831471A1 (fr) 2003-05-02
PT1438149E (pt) 2007-05-31
DK1438149T3 (da) 2007-06-04
RU2294257C2 (ru) 2007-02-27
RU2294257C9 (ru) 2007-06-20
EP1438149A1 (de) 2004-07-21
ATE353719T1 (de) 2007-03-15
ES2280612T3 (es) 2007-09-16
DE60218196T2 (de) 2007-10-31

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