EP1406936B1 - Sels d'imide comme emulsifiants pour la polymerisation de fluoro-olefines - Google Patents

Sels d'imide comme emulsifiants pour la polymerisation de fluoro-olefines Download PDF

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EP1406936B1
EP1406936B1 EP02780934A EP02780934A EP1406936B1 EP 1406936 B1 EP1406936 B1 EP 1406936B1 EP 02780934 A EP02780934 A EP 02780934A EP 02780934 A EP02780934 A EP 02780934A EP 1406936 B1 EP1406936 B1 EP 1406936B1
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fluoropolymers according
preparing fluoropolymers
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EP1406936A1 (fr
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William M. Lamanna
Patricia M. Savu
Michael J. Sierakowski
Lian S. Tan
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3M Innovative Properties Co
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F14/18—Monomers containing fluorine

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  • This invention relates to a process for manufacturing fluoropolymers. More particularly, the present invention relates to using imide salts as emulsifiers for polymerizing fluoroolefins.
  • Fluorine-containing polymers or fluoropolymers, are used in many commercial products. Fluoropolymers are known to exhibit chemical inertness (i.e., resistance to chemical attack), high thermal stability, usefulness at high temperatures, and toughness and flexibility at low temperatures.
  • Fluoropolymers include both fluoroelastomers and fluoroplastics.
  • Fluoropolymers can contain interpolymerized units derived from olefinically unsaturated monomers, such as monomers of vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene, etc.
  • Fluoroelastomers e.g., FLUOREL TM (available from Dyneon, LLC, St. Paul, MN) and VITON TM (available from E.I. DuPont de Nemours & Company, Wilmington, DE)
  • FLUOREL TM available from Dyneon, LLC, St. Paul, MN
  • VITON TM available from E.I. DuPont de Nemours & Company, Wilmington, DE
  • Fluoroplastics e.g., THV TM 200, THV TM 400, THV TM 500G, THV TM 610X available from Dyneon LLC
  • these fluoroplastics are useful in wire, electrical components, seals, solid and lined pipes, and pyroelectric detectors.
  • fluoropolymers include, but are not limited to, poly(tetrafluoroethylene) (PTFE), perfluoroalkoxyalkane (PFA), perfluoro(ethylene-propene) copolymer (FEP), ethylene-perfluoroethylenepropene copolymer (EFEP), tetrafluoroethylene-perfluoro(dioxole) copolymer (TFE/PDD), vinylidene fluoride-tetrafluoroethylene copolymer (VDF/TFE), polyvinylidene fluoride (PVDF), polyvinylfluoride (PVF), polychlorotrifluoroethylene (PCTFE), and ethylene-chlorotrifluoroethylene copolymer (ECTFE).
  • PTFE poly(tetrafluoroethylene)
  • PFA perfluoroalkoxyalkane
  • FEP perfluoro(ethylene-propene) copolymer
  • EFEP ethylene-per
  • One method of obtaining fluoropolymers is by emulsion polymerization of the fluorinated monomers in aqueous media.
  • the emulsifier is normally used at a high enough concentration such that micelles, which serve as the loci for polymerization, are present in the aqueous phase.
  • the emulsifier also provides colloidal stability to the formed polymeric particles through electrostatic repulsion and/or steric stabilization to prevent particle agglomeration and coagulation.
  • Perfluorinated surfactants have been used as emulsifiers in the emulsion polymerization of fluoroolefins to minimize chain transfer. They allow the polymerizations to be conducted in aqueous media, and also improve the physical properties of the fluoropolymer and increase the rate of polymerization.
  • fluorine-containing compositions that are effective in providing desired emulsifier properties, that eliminate more rapidly from the body, that degrade in the environment to non-bioaccumulative degradation products, and that is not prone to accumulation in living organisms.
  • the precursor to these emulsifiers should preferably be less bioaccumulative than PFOF derived materials to prevent the possible introduction of bioaccumulative and persistent materials into the environment from manufacturing streams.
  • the emulsifiers preferably can be manufactured in a cost-effective manner.
  • the present invention provides imide salts useful as emulsifiers for the polymerization of fluoroolefins.
  • the emulsifiers of the present invention are comprised of imide anions that have good surface activity while being physically and chemically stable during their use as emulsifiers.
  • the emulsifiers of the present invention are expected to gradually degrade in the environment and will likely more rapidly bioeliminate than ammonium perfluorooctanoate;
  • the emulsifiers of the present invention can be produced from lower cost intermediates, such as C 4 F 9 COF and C 4 F 9 SO 2 F, compared with emulsifiers derived from C 7 F 15 COF (PFOF), which is produced in relatively low yields by electrochemical fluorination (ECF).
  • the present invention comprises a method of using imide salts as emulsifiers to emulsion polymerize fluoroolefins.
  • the present invention comprises a method for preparing fluoropolymers comprising emulsion polymerizing in an aqueous phase, under free-radical conditions, at least one fluoromonomer in the presence of at least one emulsifier and at least one initiator, wherein said emulsifier comprises at least one anion of the following formula: where each Q is independently CO or SO 2 and each R f is independently a perfluorinated alkyl group; and a non-interfering cation.
  • Another embodiment of the present invention is a method wherein the aqueous phase further comprises one or more chain transfer agents.
  • Yet another embodiment of the present invention is a method wherein the aqueous phase further comprises at least one non-fluorinated monomer.
  • Emulsion polymerization is defined herein as polymerization in the aqueous phase to yield a latex, which is fine particles dispersed in water. Typically, a particle size less than one micron is preferable.
  • Emulsifiers preferably have the following characteristics: do not retard the reaction or polymerization, give the desired particle size, do not act as a chain transfer agent, and be water soluble.
  • the present invention provides perfluorinated emulsifiers that have all of these characteristics and that give good fluoropolymer emulsion stability while offering an improved environmental profile by incorporating anion structures that are susceptible to cleavage in the environment and that have relatively short perfluoroalkyl chains that are expected to be less prone to bioaccumulation.
  • Emulsion polymerization typically involves free radical polymerization of monomers in an aqueous medium (i.e., an aqueous phase) in the presence of an emulsifier and a free radical initiator.
  • fluorinated monomers can be homopolymerized or optionally copolymerized with one or more fluoromonomers and/or one or more non-fluorinated monomers to produce fluoropolymers that are partially or completely fluorinated.
  • the aqueous phase typically comprises a water-soluble initiator, such as ammonium or alkali metal persulfates or alkali metal permanganates, which produce free radicals. See for example U.S. Patent 5,285,002 (Grootaert).
  • a water-soluble initiator such as ammonium or alkali metal persulfates or alkali metal permanganates, which produce free radicals. See for example U.S. Patent 5,285,002 (Grootaert).
  • the initiator choice depends on the reactivity of the monomer(s) and the desired physical properties of the fluoropolymer, for example the desired molecular weight.
  • the aqueous phase may further comprise a chain transfer agent.
  • Chain transfer agents react with the growing polymer chain to reduce molecular weight.
  • Examples of conventional chain transfer agents include carbon tetrachloride, acetone, diethyl malonate, methanol, halogen-containing materials (e.g., potassium bromide), and dodecylmercaptan. The type and amount varies with the starting monomers and the desired end product.
  • any proton containing organic material can act as a chain transfer agent due to the propensity of a fluorinated free radical to abstract a hydrogen radical (H • ) from an organic species rather than to react with another fluorinated olefin or fluorinated free radical.
  • additives can include buffering agents and waxes (e.g., paraffin).
  • the emulsion polymerization of the present invention can be carried out under conventional steady-state conditions (continuous process), as a batch process, or as a semi-batch process. -
  • the selected monomers, water, emulsifier, etc. are continuously fed to a stirred tank reactor under optimum pressure and temperature conditions and the resulting latex is continuously removed.
  • the reactor may be charged with water and emulsifier (and other desired additives) and then the monomer (and initiator) may be fed into the reactor at a designated rate to maintain a constant pressure.
  • the reactor is emptied and then the latex is separated using conventional techniques.
  • the emulsifier can then be recycled.
  • the pressure, temperature, and amounts of each component are determined based on the starting materials and the desired fluoropolymer.
  • the emulsifiers of the present invention include disulfonyl imide, dicarbonylimide, and mixed carbonyl sulfonyl imide anions.
  • the imide anion can be represented by the following formula: where Q is CO or SO 2 , preferably, SO 2 , and each R f is independently a perfluorinated alkyl group, optionally containing catenated (in-chain) heteroatoms (such as O, N), and wherein any two R f groups may be linked to form a ring.
  • each R f group has at least 2 carbons, more preferably from 3 to 6 carbons.
  • Each perfluoroalkyl chain may be linear or branched, but preferably, R f is a straight chain.
  • Suitable imide anions include:
  • Bis(perfluorobutanesulfonyl)imide is a particularly useful emulsifier.
  • Bis(perfluoroalkanesulfonyl)imides and their salts may be prepared from perfluoroalkanesulfonyl halides by methods that are well known in the art and described in U.S. Patent Numbers 5,874,616 and 5,723,664 and ZA 9804155.
  • these anions can be prepared by reacting 2R f SO 2 X with NH 3 in the presence of Et 3 N (or a similar base) or by reacting R f SO 2 X with R f SO 2 NH 2 in the presence of Et 3 N (or a similar base).
  • Perfluorinated mixed carbonyl sulfonyl imides may be prepared by the reaction of perfluoroalkanesulfonamide salts, such as Na + NH(SO 2 R f ) with trifluoroacetic anhydride and higher homologs, as described in Yu L. Yagupolskii et al.; Russ. J. Org. Chem., 35, 1, 1999, pp. 22-25.
  • Alternative methods of preparing sulfonylcarbonyl imides are described in F. Ye et al., J. Fluorine Chem., 81, 2, 1997, pp. 193-196; and L. M. Yagupolskii et al., Russ. J. Org. Chem., 35, 1, 1999, pp. 22-25, and Zh. Org. Khim., 35, 1, 1999, pp. 29-32.
  • Perfluorinated dicarbonyl imides may be prepared by the reaction of a perfluorinated acid anhydride, R f CO(OC)OR f , with a perfluorinated carboxamide R f CONH 2 , as described in U.S. Patent No. 2,701,814.
  • Alternative routes to the preparation of these dicarbonyl imides are also described in U.S. Patent No. 2,701,814 as well as in J.A. Young et al., J. Amer. Chem. Soc., 82, 1960, pp. 4553-4556; dePasquale, J. Fluorine Chem., 8, 1976, pp. 311, 316, 318, 320; S.A. Mazalov et al., J. Gen. Chem., USSR (Engl. Transl.), 36, 1966, pp. 1344-1350.
  • the emulsifiers of the present invention comprise a noninterferring cation that is soluble in the aqueous phase when combined with the emulsifier anions of the present invention.
  • suitable cations include H + , NH 4 + , H 3 O + , and the alkaline metals and alkaline earth metals, such as Li + , K + , Na + , Ca 2+ , and Mg 2+ .
  • Monovalent cations are preferred.
  • emulsifiers derived from a shorter fluorochemical chain could not be as effective as ones derived from a longer fluorochemical chain.
  • the decrease in the critical micelle concentation (CMC) is roughly one order of magnitude for each -CH 2 CH 2 - added to the chain (Amphoteric Surfactants edited by Eric G. Lomax, Marcel Dekker Inc. (1996), p.13).
  • CMC critical micelle concentation
  • Figure 1 shows the surface tension (dynes/cm) versus concentration (ppm) profile of ammonium perfluorooctanoate (FLUORAD TM FC-143, available from Minnesota Mining and Manufacturing Company, St. Paul, MN) and ammonium bis(perfluorobutanesulfonyl)imide.
  • FLUORAD TM FC-143 available from Minnesota Mining and Manufacturing Company, St. Paul, MN
  • ammonium bis(perfluorobutanesulfonyl)imide Surprisingly, as the graph indicates, the CMC (or the point on the graph where the surface energy ceases to change due to the formation of micelles) occurs at similarly low concentrations, suggesting that micelle formation in water occurs at about the same concentration for the two emulsifiers.
  • PBSF perfluorobutanesulfonyl fluoride
  • PFOF perfluorobutanesulfonyl fluoride
  • PBSF derived emulsifiers can be produced at a lower cost per unit weight because of their higher yields and still maintain their potency as emulsifiers at the same weight percent.
  • Suitable emulsifiers of the present invention include, but are not limited to, NH4 + - N(SO 2 C 4 F 9 ) 2 , NH 4 +- N(SO 2 C 4 F 9 )(COC 4 F 9 ), NH 4 + - N(COC 4 F 9 ) 2 , NH 4 + - N(SO 2 C 2 F 5 ) 2 , NH 4 + - N(SO 2 C 4 F 9 )(COC 3 F 7 ), NH 4 + - N(COC 3 F 7 ) 2 , NH 4 + - N(SO 2 CF 3 )(SO 2 C 4 F 9 ), NH 4 + - N(COC 5 H 11 )(SO 2 C 4 F 9 ), Li + - N(SO 2 C 4 F 9 ) 2 , Ca 2+ [ - N(SO 2 C 4 F 9 )(COC 4 F 9 )] 2 , Ca 2+ [ - N(COC 4 F 9 ) 2 ] 2
  • the fluoromonomers can be homopolymerized or can be copolymerized with another fluoromonomer or a non-fluorinated monomer.
  • Useful non-fluorinated monomers include ethylene, propylene, vinyl chloride, or vinylidene chloride.
  • ppm means parts per million
  • perfluoro denotes substitution of all carbon-bonded hydrogen atoms by fluorine atoms.
  • Ammonium persulfate, ammonium peroxodisulfate, potassium hydrogen phosphate, dimethyl malonate and other chemicals not listed here may be available from general chemical suppliers such as Sigma-Aldrich Chemical of St. Louis, MO.
  • FLUORAD FC143 is a trade designation for ammonium perfluorooctanoate obtained from Minnesota Mining and Manufacturing Company (3M) of St. Paul, MN.
  • HQ115 is a trade designation for lithium bis(trifluoromethanesulfonyl)imide, which is commercially available from 3M.
  • Perfluorobutanesulfonyl fluoride can be obtained as described in Example 5 of U.S. Pat. No. 5,318,674 (Behr et al.).
  • SIPONATE DS-10 is a trade designation for sodium dodecylbenzenesulfonate, commercially available from Rhodia, Inc. of Cranberry, NJ.
  • Tetrafluoroethylene and hexafluoropropylene are commercially available from Daikin Chemical America, Inc. of New York, NY.
  • TWEEN 80 is a trade designation for polyoxyethylene (20) sorbitan monooleate commercially available from ICI Americas of Wilmington, DE.
  • Vinylidene fluoride is commercially available from Atofina Chemicals of Philadelphia, PA.
  • the melt flow index was the amount of the melt in grams per 10 minutes that came through a die using DIN53735, ASTM D-1238.
  • the die had a 2.1 mm diameter and a 8 mm length.
  • the weight was 5 kg and the temperature was 372°C.
  • a Horiba LA-910 (available from Horiba Instruments, In., Irvine, CA) static light scattering particle size distribution analyzer was used to obtain mean particle size.
  • the melting point was measured using a Perkin Elmer (Pyris 1) instrument according to ISO 3146. The instrument was heated at a rate of 10°C/minute.
  • Example 4 A Malvem instrument was used to obtain the mean particle size for Example 4 using the method ISO 13321. This instrument worked in the range of 3 to 3000 nm using a He-Ne laser at a wavelength of 633 nm. The temperature was 20 ⁇ 0.2°C.
  • the reactor was charged with 9.0 grams anhydrous ammonia gas, which was introduce through a needle valve attached to the reactor head assembly to allow precise gas metering from the gas cylinder mounted on an adjacent balance. Once all the ammonia was added, the reactor was mounted in its stand with a heating mantle, stirring was begun at full speed (700 RPM) and the reactor temperature was rapidly ramped up to 90°C. A maximum pressure of 100 psi (0.7 MPas) was reached at approximately 20°C during the temperature ramp. Increasing the reactor temperature beyond 40°C resulted in a rapid drop in pressure as ammonia was rapidly consumed. Once the set-point temperature of 90°C was reached, the temperature was held at this value for 19 hours (overnight).
  • a total of 975 grams of the isolated material was melted in the oven at 50°C and was washed in a flask with 1800 grams of water at 44°C.
  • the top water phase was removed using a TEFLON TM tube at the end of a black rubber hose attached to an aspirator, and the bottom dark brown fluorochemical phase was washed again with 1800 ml water at 57°C, then allowed to cool to 17°C at which point the stirring was stopped and the material solidified.
  • the top water layer was then removed using a TEFLON TM tube at the end of a black rubber hose attached to an aspirator.
  • the brown fluorochemical phase was washed with water three more times as before.
  • a total of 744 grams of Intermediate 1 was poured out of the flask at 77°C.
  • This example describes the synthesis of bis(perfluorobutanesulfonyl)imide (i.e., HN(SO 2 C 4 F 9 ) 2 ).
  • a total of 174 grams HN(SO 2 C 4 F 9 ) 2 from Example 2 was dissolved in 1540 grams of water.
  • the pH of the solution was in the range of 0 to 1.
  • a total of 17 grams of 30% ammonium hydroxide was added with stirring. The pH remained in the range of 0 to 1.
  • Another 6.7 grams of 30% ammonium hydroxide was added.
  • the pH was found to be 7 to 8.
  • the batch was heated to 40°C and nitrogen was purged through the solution for 2 hours. At that time, the flask was cooled to room temperature and poured into a plastic bottle.
  • a total of 1738 grams of ammonium bis(perfluorobutanesulfonyl)imide solution was isolated and found to be 9.8 weight percent solids.
  • Table 1 shows the surface energy of ammonium bis(perfluorobutanesulfonyl)imide and ammonium perfluorooctanoate (obtained as FLUORAD TM FC-143) at various concentrations in water.
  • Table 1 Ammonium Perfluorooctanoate (FLUORAD TM FC-143) Ammonium Bis(perfluororutanesulfonyl)imide Concentration in water (ppm) Surface Tension (mN/m) Concentration in water (ppm) Surface Tension (mN/m) 255.2 65.39 224.9 48.63 450.1 61.75 450.0 44.12 751.2 57.23 999.7 40.12 1210 52.23 1254 38.67 1894 47.27 1675 35.90 2881 41.09 2733 31.56 4243 35.18 4100 27.57 6007 29.67 6000 25.54 8116 24.78 7796 22.50 10400 21.00 9979 20.62 20000 20.18 19990
  • This example describes the emulsion co-polymerization of tetrafluoroethylene and hexafluoropropylene using ammonium bis(perfluorobutanesulfonyl)imide as an emulsifier.
  • Demineralized water 29 L
  • a polymerization reactor having a total volume of 47 L and equipped with an impeller stirrer. Once the reactor had been sealed, oxygen levels were reduced by repeated flushing with nitrogen by application of reduced pressure followed by back filling with nitrogen.
  • the reactor was heated to 70°C.
  • the contents of the reactor were placed under reduced pressure (0.3 bar) and sealed.
  • 800 grams of a 30 weight percent solution of ammonium bis(perfluorobutanesulfonyl)imide containing 240 grams ammonium bis(perfluorobutanesulfonyl)imide
  • Tetrafluoroethylene and hexafluoropropylene in a 7:10 weight ratio, respectively) were then introduced over 1.5 hr until the total pressure reached 17.0 bar.
  • Polymerization was initiated by addition of a solution of 24 grams ammonium peroxodisulfate dissolved in 100 mL demineralized water. As soon as the pressure began to fall, additional hexafluoropropylene and tetrafluoroethylene and were added in a weight ratio of 0.11 such that a constant pressure of 17.0 bar was maintained. The temperature was maintained at 70°C during the process by cooling the reactor wall. After 204 minutes, the introduction of monomers was stopped, the pressure in the reactor reduced, and the reactor flushed several times with nitrogen. The resultant polymer dispersion was 3.9 weight percent solids and had a mean particle size of 149 nm. The resultant copolymer had a hexafluoropropylene content of 12.4 weight percent, a melting point of 270°C, and a melt flow index (372/5) of 222.
  • This example describes the emulsion co-polymerization of vinylidene fluoride and hexafluoropropylene using lithium bis(perfluoroethanesulfonyl)imide as an emulsifier.
  • Potassium monophosphate dibasic (0.15 grams), 0.15 grams ammonium persulfate, 0.5 grams lithium bis(perfluoroethanesulfonyl)imide, and 0.1 grams dimethyl malonate dissolved in 150 grams water were vacuum charged into a 500 mL autoclave. Hexafluoropropylene (19.5 grams) and 30.5 grams vinylidene fluoride were pressurized into the autoclave and heated, with stirring, to 71°C for 16 hours. After cooling to room temperature, 166.8 grams of a milk-like liquid (15.1 weight percent solids) having a mean particle size of 179 nm was obtained. No coagulum was observed.
  • This example describes the emulsion co-polymerization of vinylidene fluoride and hexafluoropropylene using ammonium bis(perfluorobutanesulfonyl)imide as an emulsifier.
  • Potassium monophosphate dibasic 0.5 grams
  • ammonium persulfate 0.5 grams ammonium bis(perfluorobutanesulfonyl)imide, and 0.1 grams dimethyl malonate dissolved in 150 g water
  • Hexafluoropropylene (19.5 grams) and 30.5 grams vinylidene fluoride were pressurized into the autoclave and heated, with stirring, to 71°C for 16 hours. After cooling to room temperature, 166.8 grams of a latex (12.4 weight percent solids) having a mean particle size of 179 nm and no apparent sediment was obtained.
  • This example describes the emulsion co-polymerization of vinylidene fluoride and hexafluoropropylene using HQ115 TM as an emulsifier.
  • Potassium hydrogen phosphate (0.5 grams), 0.5 grams ammonium persulfate, 0.5 grams HQ115 TM and 0.1 g dimethyl malonate dissolved in 150 grams of water were vacuum charged into a baffled 500 mL reactor. The reactor was then twice pressurized with nitrogen to 400 psi (2.8 MPa) and evacuated to remove oxygen. Subsequently, 19.5 grams hexafluoropropylene and 30.5 grams vinylidene fluoride were independently batch charged into the high pressure reactor and heated with stirring, to 71°C for 16 hours. The reaction yielded 146.3 grams of a 12.7 weight percent solids slurry with a mean particle size of 45.4 microns. The resultant aqueous dispersion settled very quickly due to its large particle size, much as when polymerization is carried out in the absence of an emulsifier.
  • This example describes the emulsion co-polymerization of vinylidene fluoride and hexafluoropropylene using ammonium perfluorooctanoate (obtained as FLUORAD TM FC 143) as an emulsifier.
  • Potassium monophosphate dibasic 0.5 grams
  • ammonium persulfate 0.5 grams FLUORAD TM FC143
  • dimethyl malonate dissolved in 150 grams water
  • 19.5 grams hexafluoropropylene and 30.5 grams vinylidene fluoride were pressurized into the autoclave and heated, with stirring, to 71°C for 16 hours.
  • 167.9 grams of a latex (13.4 weight percent solids) was obtained having a mean particle size of 214 nm.
  • This example describes the emulsion co-polymerization of vinylidene fluoride and hexafluoropropylene without an emulsifier.
  • Potassium monophosphate dibasic 0.5 grams
  • 0.5 grams ammonium persulfate and 0.1 grams dimethyl malonate dissolved in 150 grams water were vacuum charged into a 500 mL autoclave.
  • Hexafluoropropylene (19.5 grams) and 30.5 grams vinylidene fluoride were pressurized into the autoclave and heated, with stirring, to 71°C for 16 hours.
  • a white slurry 13.0 weight percent solids was obtained having a mean particle size of 50 microns was obtained that settled out to form a sediment within minutes.

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Claims (19)

  1. Procédé de préparation de polymères fluorés consistant à polymériser en émulsion dans une phase aqueuse, dans des conditions de radicaux libres, au moins un monomère fluoré en présence d'au moins un émulsifiant et d'au moins un initiateur, où ledit émulsifiant comprend :
    (a) au moins un anion de la formule suivante :
    Figure imgb0017
     où chaque Q est indépendamment CO ou SO2 et chaque Rf est indépendamment un groupe alkyle perfluoré ; et
    (b) un cation n'interférant pas.
  2. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit monomère fluoré est un monomère oléfinique fluoré comprenant au moins un atome de fluor ou un groupe perfluoroalkyle fixé à au moins un carbone de la liaison double C=C.
  3. Procédé de préparation de polymères fluorés selon la revendication 2, dans lequel ledit monomère fluoré est l'hexafluoropropylène, le tétrafluoroéthylène, le fluorure de vinylidène, ou un mélange de ceux-ci.
  4. Procédé de préparation de polymères fluorés selon la revendication 3, dans lequel ledit monomère fluoré comprend en outre un éther de vinyle et de perfluoroalkyle, un éther de vinyle et de perfluoroalcoxyalkyle, un éther de perfluoroalkylallyle, un perfluoro-1,3-dioxole, ou un mélange de ceux-ci.
  5. Procédé de préparation de polymères fluorés selon la revendication 3, dans lequel ledit monomère fluoré comprend en outre le fluorure de vinyle, le chlorotrifluoroéthylène, le 2-chloropentafluoropropène, le 3,3,3-trifluoropropène, CF3OCF=CF2, CF3CF2OCF=CF2, CF3O(CF2)3OCF=CF2, CF3OCF2CF=CF2, le 1-hydropentafluoropropène, le 2-hydropentafluoropropène, le dichlorodifluoroéthylène, le trifluoroéthylène, le 1,1-dichlorofluoroéthylène, ou un mélange de ceux-ci.
  6. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel deux groupes quelconques Rf sont liés pour former un cycle.
  7. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit groupe alkyle perfluoré comprend des hétéroatomes enchaînés choisis dans le groupe consistant en 0 et N.
  8. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel chaque groupe Rf a au moins 2 atomes de carbone.
  9. Procédé de préparation'de polymères fluorés selon la revendication 1, dans lequel chaque groupe Rf a de 3 à 6 atomes de carbone.
  10. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel chaque Q est un groupe sulfonyle.
  11. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit anion est une carbonylsulfonylimide.
  12. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit anion est une dicarbonylimide.
  13. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit anion est la bis(perfluorobutanesulfonyl)imide.
  14. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit anion est choisi dans le groupe consistant en :
    Figure imgb0018
    Figure imgb0019
    Figure imgb0020
    Figure imgb0021
     et les mélanges de ceux-ci.
  15. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit cation est H+, NH4 +, H3O+, Li+, K+, Na+, Ca2+, ou Mg2+.
  16. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ledit émulsifiant est NH4 +-N(SO2C4F9)2, NH4 +-N(SO2C4F9) (COC4F9), NH4 +-N(COC4F9)2, NH4 +-N(SO2C2F5)2, NH4 +-N(SO2C4F9) (COC3F7), NH4 +-N(COC3F7)2, NH4 +-N(SO2CF3) (SO2C4F9), NH4 +-N(COC5H11) (SO2C4F9) Li+-N(SO2C4F9)2, Ca2+[-N(SO2C4F9) (COC4F9)]2, Ca2+[-N(COC4F9)2]2, H3O+-N(SO2C4F9)2, ou un mélange de ceux-ci.
  17. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ladite phase aqueuse comprend en outre au moins un agent de transfert de chaîne.
  18. Procédé de préparation de polymères fluorés selon la revendication 1, dans lequel ladite phase aqueuse comprend en outre au moins un monomère non fluoré.
  19. Procédé de préparation de polymères fluorés selon la revendication 18, dans lequel ledit monomère non fluoré est l'éthylène, le propylène, le chlorure de vinyle, le chlorure de vinylidène ou un mélange de ceux-ci.
EP02780934A 2001-06-29 2002-04-02 Sels d'imide comme emulsifiants pour la polymerisation de fluoro-olefines Expired - Lifetime EP1406936B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US896319 1997-07-17
US09/896,319 US6545109B2 (en) 2001-06-29 2001-06-29 Imide salts as emulsifiers for the polymerization of fluoroolefins
PCT/US2002/010291 WO2003002622A1 (fr) 2001-06-29 2002-04-02 Sels d'imide comme qu'emulsifiants pour la polymerisation de fluoro-olefines

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EP1406936A1 EP1406936A1 (fr) 2004-04-14
EP1406936B1 true EP1406936B1 (fr) 2006-06-21

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US (1) US6545109B2 (fr)
EP (1) EP1406936B1 (fr)
JP (1) JP4080998B2 (fr)
AT (1) ATE330977T1 (fr)
DE (1) DE60212635T2 (fr)
WO (1) WO2003002622A1 (fr)

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JP4493393B2 (ja) * 2004-04-23 2010-06-30 東京応化工業株式会社 リソグラフィー用リンス液
JP2008144206A (ja) * 2006-12-07 2008-06-26 Kobe Steel Ltd チタンまたはチタン合金用酸洗液、およびこれを用いた酸洗方法
US20100113691A1 (en) * 2008-11-06 2010-05-06 E. I. Du Pont De Nemours And Company Fluoro olefin polymerization
EP2284200A1 (fr) * 2009-07-31 2011-02-16 3M Innovative Properties Company Dispersions aqueuses de fluoropolymères contenant un polyol comprenant au moins un résidu à chaîne longue et son procédé de fabrication
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WO2019044476A1 (fr) * 2017-09-01 2019-03-07 三菱マテリアル電子化成株式会社 Composé de bissulfonylimide contenant du fluor et tensioactif
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CN112996772B (zh) * 2018-10-24 2022-10-28 三菱材料电子化成株式会社 含氟酰亚胺盐化合物及表面活性剂

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Publication number Publication date
US20030018149A1 (en) 2003-01-23
DE60212635T2 (de) 2007-06-06
DE60212635D1 (de) 2006-08-03
EP1406936A1 (fr) 2004-04-14
US6545109B2 (en) 2003-04-08
JP2004531632A (ja) 2004-10-14
ATE330977T1 (de) 2006-07-15
WO2003002622A1 (fr) 2003-01-09
JP4080998B2 (ja) 2008-04-23

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