EP1397223A2 - Production of metal foams - Google Patents

Production of metal foams

Info

Publication number
EP1397223A2
EP1397223A2 EP02740540A EP02740540A EP1397223A2 EP 1397223 A2 EP1397223 A2 EP 1397223A2 EP 02740540 A EP02740540 A EP 02740540A EP 02740540 A EP02740540 A EP 02740540A EP 1397223 A2 EP1397223 A2 EP 1397223A2
Authority
EP
European Patent Office
Prior art keywords
metal
metals
weight
viiib
blowing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02740540A
Other languages
German (de)
French (fr)
Other versions
EP1397223B1 (en
Inventor
Wilfried Knott
Andreas Weier
Dagmar Windbiel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
TH Goldschmidt AG
Goldschmidt GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TH Goldschmidt AG, Goldschmidt GmbH filed Critical TH Goldschmidt AG
Priority to SI200230561T priority Critical patent/SI1397223T1/en
Publication of EP1397223A2 publication Critical patent/EP1397223A2/en
Application granted granted Critical
Publication of EP1397223B1 publication Critical patent/EP1397223B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • B22F3/1103Making porous workpieces or articles with particular physical characteristics
    • B22F3/1112Making porous workpieces or articles with particular physical characteristics comprising hollow spheres or hollow fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • B22F3/1121Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
    • B22F3/1125Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers involving a foaming process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • B22F3/1121Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
    • B22F3/1134Inorganic fillers
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/08Alloys with open or closed pores
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/08Alloys with open or closed pores
    • C22C1/083Foaming process in molten metal other than by powder metallurgy

Definitions

  • the invention relates to a method for producing structure-controlled metal foams and the foam-shaped metal bodies obtained in this way.
  • DE 197 44 300 A deals with the production and use of porous light metal parts or light metal alloy parts, the bodies pressed from a powder mixture (light metal or aluminum alloy and blowing agent) in a heatable closed vessel with inlet and outlet opening to temperatures above the decomposition temperature of the blowing agent and / or melting temperature of the metal or alloy.
  • JP 03017236 A describes a process for producing metallic articles with cavities by dissolving gases in a molten metal and then the foaming process by sudden initiates pressure reduction. Cooling the melt stabilizes the foam thus obtained.
  • WO 92/21457 teaches the production of Al foam or Al alloy foam by blowing gas under the surface of a molten metal, with abrasives such.
  • metallic foams are obtained with the controlled release of propellant gases by first melting the metals at temperatures below the decomposition temperature of the propellant used. Subsequent dispersion of the blowing agent in the molten metal and heating of the matrix above the temperature then required to release blowing gases establishes a metal foam.
  • Foam aluminum is obtained after infiltration of molten aluminum into a porous filler by removing it from the solidified metal (Zhuzao Bianjibu (1997) (2) 1-4; ZHUZET, ISSN: 1001-4977).
  • DE 195 01 508 A deals with a component for the chassis of a motor vehicle, which consists of die-cast aluminum and has a cavity profile, inside of which there is a core made of aluminum foam.
  • the integrated aluminum foam core is opened beforehand produced by powder metallurgy, then fixed to the inner wall of a casting tool and then with the die casting process
  • the infiltration technique in which the porous filler has to be laboriously removed from the foam matrix, must also be assessed from this aspect.
  • the dissolving or blowing in of propellant gases in metal melts is not suitable for the production of near-net shape workpieces, since a system consisting of the melt with occluded gas bubbles is not sufficiently stable in time to be processed in shaping tools.
  • the mechanical properties of metal foams are essentially - apart from the selection of the metal or alloy used - structurally determined.
  • the coupled processes taking place in the manufacture of porous metal bodies often do not produce the desired result of a uniform metal foam with dimensions comparable to globular cells, particularly in the method based on the use of chemical blowing agents.
  • isotropy of the spatial density which could be desired for the later function of the metal foam in numerous structural components, is not achieved.
  • irregularities are observed in the form of thickened zones in the metal body (for example pronounced foot and / or edge zone formation and / or also connected cavities which result from the combination of individual gas bubbles resulting from cell membrane destruction). The occurrence of such irregularities can also be an indicator of a relatively inefficient use of propellants.
  • the object of the present invention is to find a technically usable method for targeted structure control in the metal foams produced with chemical blowing agents. Linked to this, it is important to improve the use of blowing agents (for example a metal hydride).
  • a first embodiment for achieving the aforementioned object therefore consists in a process for producing metal foams, which is characterized in that metals from groups IB to VIIIB of the periodic table of the elements are added before and / or during foam formation.
  • metals from groups IB-VIIIB of the Periodic Table of the Elements in particular as an addition to hydride-loaded systems, have a morphology-controlling effect and the Increase blowing agent efficiency significantly.
  • the added metals of groups IB to VIIIB of the periodic table of the elements can be applied both individually and in the form of a mixture of several metals.
  • the method according to the invention therefore provides for the matrix consisting of light metal or light metal alloy and hydride propellant to be expanded with small amounts of titanium, copper, iron, vanadium and mixtures thereof.
  • the metallic additives are particularly preferred in amounts of from 0.001% by weight to 1% by weight, particularly preferably from 0.01% by weight to 0.1% by weight, based on the metal to be foamed, in particular on the foaming light metal used.
  • a particularly preferred blowing agent in the sense of the present invention is magnesium hydride, in particular autocatalytically produced magnesium hydride, the production of which is known from the literature.
  • this magnesium hydride is commercially available from the applicant under the name Tego Magnan®.
  • the amount of blowing agent can be varied within the usual limits of 0.1% by weight to 5% by weight, preferably from 0.25% by weight to 2% by weight.
  • the use of the observed phenomenon ensures the production of very regular foam structures and ensures the reproducibility of morphologically uniform metal foams, which is required under application-technical aspects.
  • the application of the method according to the invention can be used for
  • Foaming process help to suppress the process of cell membrane destruction. Evaluation criteria for the qualitative assessment of plastic foams as well as metal foams are, in addition to the visually recognizable homogeneity, the expansion achieved and the associated final density of the porous metal body.
  • the compacts were placed in a graphite crucible Heating rate of 300 ° C / min. foamed freely.
  • the foam bodies were rapidly cooled 30 seconds after the start of the foaming process.
  • Example 2 Analogously to Example 1, 500 g of aluminum powder with 1% by weight of Tego Magnan (magnesium hydride), based on the amount of aluminum powder, 0.1% by weight of titanium powder, based on the amount of aluminum powder and 0.01% by weight of vanadium powder , based on the amount of aluminum powder. This mixture was compacted as described above. The degree of compaction of the cylindrical compacts thus obtained was 94 to 96%.
  • Tego Magnan magnesium hydride
  • Example 2 Analogously to Example 1, 500 g of aluminum powder, 1% by weight of Tego Magnan (magnesium hydride), based on the amount of aluminum powder, 0.1% by weight of titanium powder, based on the amount of aluminum powder and 0.01% by weight of iron powder , based on the amount of aluminum powder, mixed, compacted and the green bodies obtained are foamed. After sawing it was one homogeneous structure with an average cell size of 5 mm visible. The measured density was 0.7 g / cm 3 .
  • Example 2 Analogously to Example 1, 500 g of aluminum powder, 1% by weight of Tego Magnan® ( magnesium hydride), based on the amount of aluminum powder and 0.1% by weight of titanium powder, based on the amount of aluminum powder, were mixed and compacted. The degree of compaction was between 95 and 97% of the theoretically achievable density. The green bodies obtained in this way were foamed and after sawing up a homogeneous structure with an average cell size of 3.5 to 4 mm was recognizable. The measured density was 0.3 g / cm 3 .
  • Example 2 Analogously to Example 1, 500 g of aluminum powder, 0.1% by weight of titanium hydride, based on the amount of aluminum powder and 0.1% by weight of titanium powder, based on the amount of aluminum powder, were mixed, compacted and freely foamed. After sawing, a coarse, very heterogeneous foam structure with an average cell size of 8 mm was visible. Several pore membranes were torn. The density determined was 0.7 g / cm 3 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Catalysts (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention relates to a process for producing metal foams of controlled structure and to the metal bodies in foam form obtained in this way, wherein metals from group IB to VIIIB of the periodic system of the elements are added before and/or during the formation of the foam.

Description

Herstellung von MetallschäumenManufacture of metal foams
Gegenstand der Erfindung ist ein Verfahren zur Herstellung von strukturgeregelten Metallschäumen sowie die auf diesem Wege erhaltenen schaumförmigen Metallkörper.The invention relates to a method for producing structure-controlled metal foams and the foam-shaped metal bodies obtained in this way.
Der Stand der Technik zur Herstellung von Metallschäumen umfaßt im wesentlichen fünf prinzipielle Vorgehensweisen:The prior art for the production of metal foams essentially comprises five basic procedures:
1. das Kompaktieren von Metallpulvern mit geeigneten Treibmitteln und Erhitzen der so gewonnenen Grünkörper auf Temperaturen oberhalb der Liquidustemperatur der Metallmatrix und oberhalb der Zersetzungstemperatur des verwendeten Treibmittels; 2. das Lösen bzw. Einblasen von Treibgasen in Metallschmelzen;1. the compacting of metal powders with suitable blowing agents and heating the green bodies thus obtained to temperatures above the liquidus temperature of the metal matrix and above the decomposition temperature of the blowing agent used; 2. the dissolving or blowing in of propellant gases in metal melts;
3. das Einrühren von Treibmitteln in Metallschmelzen;3. the stirring of blowing agents in molten metals;
4. das Sintern metallischer Hohlkugeln;4. the sintering of hollow metallic spheres;
5. die Infiltration von Metallschmelzen in Füllkörper, die nach Erstarren der Schmelze entfernt werden.5. the infiltration of molten metal into packing, which are removed after the melt solidifies.
ad 1) Die DE 197 44 300 A beschäftigt sich mit der Herstellung und Verwendung von porösen Leichtmetall-Teilen bzw. Leichtmetall-Legierungsteilen, wobei die aus einer Pulvermischung (Leichtmetall- bzw. AI-Legierung und Treibmittel) gepreßten Körper in einem beheizbaren geschlossenen Gefäß mit Einlaß- und Austrittsöffnung auf Temperaturen oberhalb der Zersetzungstemperatur des Treibmittels und/oder Schmelztemperatur des Metalls bzw. der Legierung erhitzt werden.ad 1) DE 197 44 300 A deals with the production and use of porous light metal parts or light metal alloy parts, the bodies pressed from a powder mixture (light metal or aluminum alloy and blowing agent) in a heatable closed vessel with inlet and outlet opening to temperatures above the decomposition temperature of the blowing agent and / or melting temperature of the metal or alloy.
ad 2) Die JP 03017236 A beschreibt ein Verfahren zur Erzeugung metallischer Artikel mit Hohlräumen, indem man Gase in einer Metallschmelze löst und den Aufschäumvorgang dann durch plötz- liehe Druckverringerung einleitet. Abkühlen der Schmelze stabilisiert den so erhaltenen Schaum.ad 2) JP 03017236 A describes a process for producing metallic articles with cavities by dissolving gases in a molten metal and then the foaming process by sudden initiates pressure reduction. Cooling the melt stabilizes the foam thus obtained.
Die WO 92/21457 lehrt die Herstellung von Al-Schaum bzw. Al-Le- gierungsschäum durch das Einblasen von Gas unter die Oberfläche eines geschmolzenen Metalls, wobei Abrasivstoffe, wie z. B. SiC, Zr02 usw. , als Stabilisatoren dienen.WO 92/21457 teaches the production of Al foam or Al alloy foam by blowing gas under the surface of a molten metal, with abrasives such. B. SiC, Zr0 2 , etc., serve as stabilizers.
ad 3) Der Lehre der JP 09241780 A folgend, werden metallische Schäume unter kontrollierter Freisetzung von Treibgasen gewonnen, indem die Metalle zunächst bei Temperaturen unterhalb der Zersetzungstemperatur des verwendeten Treibmittels geschmolzen werden. Durch nachfolgendes Dispergieren des Treibmittels im geschmolzenen Metall und Erhitzen der Matrix über die dann zur Freisetzung von Treibgasen benötigte Temperatur etabliert sich ein Metallschäum.ad 3) Following the teaching of JP 09241780 A, metallic foams are obtained with the controlled release of propellant gases by first melting the metals at temperatures below the decomposition temperature of the propellant used. Subsequent dispersion of the blowing agent in the molten metal and heating of the matrix above the temperature then required to release blowing gases establishes a metal foam.
ad 4) Die Herstellung ultraleichter Ti-6A1-4V-Hohlkugelschäume beruht auf der bei Temperaturen > 1000 °C erfolgenden Sinterung hydrierter Ti-6Al-4V-Hohlkugeln bei 600 °C (Synth./ Process . Lightweight Met. Mater. II, Proc. Symp. 2nd (1997), 289-300).ad 4) The production of ultralight Ti-6A1-4V hollow spheres is based on the sintering of hydrogenated Ti-6Al-4V hollow spheres at temperatures> 1000 ° C at 600 ° C (Synth./ Process. Lightweight Met. Mater. II, Proc Symp. 2nd (1997), 289-300).
ad 5) Schaumaluminium wird nach Infiltration geschmolzenen Aluminiums in einen porösen Füllstoff durch Entfernen desselben aus dem erstarrten Metall erhalten (Zhuzao Bianjibu (1997) (2) 1-4; ZHUZET, ISSN: 1001-4977) .ad 5) Foam aluminum is obtained after infiltration of molten aluminum into a porous filler by removing it from the solidified metal (Zhuzao Bianjibu (1997) (2) 1-4; ZHUZET, ISSN: 1001-4977).
Von besonderem Interesse sind darüber hinaus Bauteile mit einem Hohlraumprofil zur Gewichtsreduzierung und Erhöhung ihrer Steifigkeit. Die DE 195 01 508 A beschäftigt sich mit einem Bauteil für das Fahrwerk eines Kraftfahrzeugs, welches aus Aluminiumdruckguß besteht und ein Hohlraumprofil aufweist, in dessen Inneren sich ein Kern aus Aluminiumschaum befindet . Der integrierte Aluminiumschaumkern wird zuvor auf pulvermetallurgischem Wege hergestellt, dann an der Innenwand eines Gußwerkzeugs fixiert und danach im Druckgußverfahren mitIn addition, components with a cavity profile to reduce weight and increase their rigidity are of particular interest. DE 195 01 508 A deals with a component for the chassis of a motor vehicle, which consists of die-cast aluminum and has a cavity profile, inside of which there is a core made of aluminum foam. The integrated aluminum foam core is opened beforehand produced by powder metallurgy, then fixed to the inner wall of a casting tool and then with the die casting process
Metall umgössen.Cast metal.
Bei Würdigung des Standes der Technik ist festzustellen, daß die Verfahren, die ein Vorkompaktieren Treibmittel enthaltender Grünkörper vorsehen, aufwendig und kostspielig sind und sich nicht zur Herstellung von Massengütern eignen. Außerdem ist diesen Verfahren gemeinsam, daß die angestrebte Temperatur- differenz zwischen dem Schmelzpunkt des zu schäumenden Metalls und der Zersetzungstemperatur des verwendeten Treibmittels möglichst gering sein soll, da sonst bereits während des Kompak- tierens oder später in der AufSchmelzphase störende Treibmittelzersetzung stattfindet. Diese Betrachtung gilt auch für das Eintragen von Treibmitteln in Metallschmelzen.When assessing the prior art, it should be noted that the processes which provide for pre-compacting green bodies containing propellants are complex and costly and are not suitable for the production of bulk goods. In addition, these processes have in common that the desired temperature difference between the melting point of the metal to be foamed and the decomposition temperature of the blowing agent used should be as low as possible, otherwise disruptive blowing agent decomposition already takes place during the compaction or later in the melting phase. This consideration also applies to the introduction of blowing agents in molten metals.
Dem Versintern präformierter Hohlkugeln zu einem metallischen Schaum kommt allenfalls akademisches Interesse zu, da die Herstellung der Hohlkugeln bereits eine aufwendige Verfahrenstech- nik erfordert .The sintering of preformed hollow spheres to a metallic foam is of academic interest at most, since the production of the hollow spheres already requires complex process technology.
Unter diesem Aspekt ist auch die Infiltrationstechnik zu bewerten, bei der man mühevoll den porösen Füllstoff aus der Schaummatrix entfernen muß.The infiltration technique, in which the porous filler has to be laboriously removed from the foam matrix, must also be assessed from this aspect.
Das Lösen bzw. Einblasen von Treibgasen in Metallschmelzen ist nicht zur Fertigung endkonturnaher Werkstücke geeignet, da ein System, bestehend aus der Schmelze mit okkludierten Gasblasen, nicht ausreichend zeitstabil ist, um in formgebenden Werkzeugen verarbeitet zu werden.The dissolving or blowing in of propellant gases in metal melts is not suitable for the production of near-net shape workpieces, since a system consisting of the melt with occluded gas bubbles is not sufficiently stable in time to be processed in shaping tools.
Die mechanischen Eigenschaften von Metallschäumen sind im wesentlichen - neben der Auswahl des verwendeten Metalls bzw. der Legierung - strukturdeterminiert . Die bei der Fertigung von porösen Metallkörpern stattfindenden, gekoppelten Vorgänge ergeben jedoch - insbesondere bei der auf Nutzung chemischer Treibmittel beruhenden Methode - oft nicht das angestrebte Resultat eines gleichförmigen, mit globulären Zellen vergleichbarer Dimension durchsetzten Metallschaums. Damit verbunden wird beispielsweise keine Isotropie der Raumdichte, die für die spätere Funktion des Metallschaums in zahlreichen konstruktiven Bauteilen gewünscht sein könnte, erreicht. Statt dessen beobachtet man Irregularitäten in Form verdickter Zonen im Metallkörper (beispielsweise ausgeprägte Fuß- und/oder Randzonenbildung und/oder auch verbundene Hohlräume, die sich aus dem durch Zellmembranzerstörung ergebenden Verbund einzelner Gasblasen herleiten) . Das Auftreten solcher Unregelmäßigkeiten kann zugleich Indikator einer relativ ineffizienten Treibmittelnutzung sein.The mechanical properties of metal foams are essentially - apart from the selection of the metal or alloy used - structurally determined. However, the coupled processes taking place in the manufacture of porous metal bodies often do not produce the desired result of a uniform metal foam with dimensions comparable to globular cells, particularly in the method based on the use of chemical blowing agents. Associated with this, for example, isotropy of the spatial density, which could be desired for the later function of the metal foam in numerous structural components, is not achieved. Instead, irregularities are observed in the form of thickened zones in the metal body (for example pronounced foot and / or edge zone formation and / or also connected cavities which result from the combination of individual gas bubbles resulting from cell membrane destruction). The occurrence of such irregularities can also be an indicator of a relatively inefficient use of propellants.
Somit definiert sich die Aufgabe der vorliegenden Erfindung darin, eine technisch nutzbare Methode zur gezielten Struktursteuerung bei den mit chemischen Treibmitteln erzeugten Metallschäumen zu finden. Hieran geknüpft gilt es, die Nutzung eingesetzten Treibmittels (beispielsweise eines Metallhydrids) zu verbessern.Thus, the object of the present invention is to find a technically usable method for targeted structure control in the metal foams produced with chemical blowing agents. Linked to this, it is important to improve the use of blowing agents (for example a metal hydride).
Eine erste Ausführungsform zur Lösung der vorgenannten Aufgabe besteht daher in einem Verfahren zur Herstellung von Metallschäumen, das dadurch gekennzeichnet ist, daß man Metalle der Gruppe IB bis VIIIB des Periodensystems der Elemente vor und/oder während der Schaumbildung zusetzt.A first embodiment for achieving the aforementioned object therefore consists in a process for producing metal foams, which is characterized in that metals from groups IB to VIIIB of the periodic table of the elements are added before and / or during foam formation.
Überraschenderweise wurde nun gefunden, daß Metalle der Gruppen IB - VIIIB des Periodischen Systems der Elemente insbesondere als Zusatz zu hydridbeaufschlagten Systemen im Sinne der obengenannten Aufgabe morphologiesteuernd wirken und die Treibmitteleffizienz signifikant erhöhen. Die zugesetzten Metalle der Gruppen IB bis VIIIB des Periodischen Systems der Elemente können sowohl einzeln als auch in Form einer Abmischung mehrerer Metalle appliziert werden.Surprisingly, it has now been found that metals from groups IB-VIIIB of the Periodic Table of the Elements, in particular as an addition to hydride-loaded systems, have a morphology-controlling effect and the Increase blowing agent efficiency significantly. The added metals of groups IB to VIIIB of the periodic table of the elements can be applied both individually and in the form of a mixture of several metals.
Das erfindungsgemäße Verfahren sieht somit in einer bevorzugten Ausführungsform vor, die Matrix bestehend aus Leichtmetall oder Leichtmetall-Legierung und hydridischem Treibmittel mit geringen Mengen an Titan, Kupfer, Eisen, Vanadium sowie deren Ge- mischen zu erweitern. Besonderes bevorzugt werden die metallischen Additive in Mengen von 0,001 Gew.-% bis 1 Gew.-%, besonders bevorzugt von 0,01 Gew.-% bis 0,1 Gew.-% bezogen auf das zu schäumende Metall, insbesondere auf das zu schäumende Leichtmetall eingesetzt.In a preferred embodiment, the method according to the invention therefore provides for the matrix consisting of light metal or light metal alloy and hydride propellant to be expanded with small amounts of titanium, copper, iron, vanadium and mixtures thereof. The metallic additives are particularly preferred in amounts of from 0.001% by weight to 1% by weight, particularly preferably from 0.01% by weight to 0.1% by weight, based on the metal to be foamed, in particular on the foaming light metal used.
Besonders bevorzugtes Treibmittel im Sinne der vorliegenden Erfindung ist Magnesiumhydrid, insbesondere autokatalytisch hergestelltes Magnesiumhydrid, dessen Herstellung aus der Literatur bekannt ist. Darüber hinaus ist dieses Magnesiumhydrid im Handel unter der Bezeichnung Tego Magnan® von der Anmelderin erhältlich. Allgemein kann die Treibmittelmenge in den üblichen Grenzen von 0,1 Gew. -% bis 5 Gew.-%, bevorzugterweise von 0,25 Gew.-% bis 2 Gew.-% variiert werden.A particularly preferred blowing agent in the sense of the present invention is magnesium hydride, in particular autocatalytically produced magnesium hydride, the production of which is known from the literature. In addition, this magnesium hydride is commercially available from the applicant under the name Tego Magnan®. In general, the amount of blowing agent can be varied within the usual limits of 0.1% by weight to 5% by weight, preferably from 0.25% by weight to 2% by weight.
Die Nutzung des beobachteten Phänomens gewährleistet die Herstellung sehr regulärer Schaumstrukturen und sichert die unter anwendungstechnischen Aspekten geforderte Reproduzierbarkeit morphologisch einheitlicher Metallschäume. Wesent- lieh kann die Anwendung des erfindungsgemäßen Verfahrens beimThe use of the observed phenomenon ensures the production of very regular foam structures and ensures the reproducibility of morphologically uniform metal foams, which is required under application-technical aspects. The application of the method according to the invention can be used for
Aufschäumprozess helfen, den Vorgang der Zellmembranzerstörung zu unterdrücken. Bewertungskriterien für die qualitative Beurteilung von Kunststoffschäumen sowie von Metallschäumen sind neben der visuell erkennbaren Homogenität die erzielte Expansion und damit einhergehend die Enddichte des porösen Metallkörpers .Foaming process help to suppress the process of cell membrane destruction. Evaluation criteria for the qualitative assessment of plastic foams as well as metal foams are, in addition to the visually recognizable homogeneity, the expansion achieved and the associated final density of the porous metal body.
Unter Nutzung der pulvermetallurgischen Route (Mischen von Leichtmetallpulver mit hydridischem Treibmittel und gegebenenfalls Zusätzen, Vorkompaktieren und/oder Verpressen der Matrix zu Grünkörpern, Erhitzen der Grünkörper auf Temperaturen oberhalb des Schmelzpunktes des zu schäumenden Metalls) soll hier das verallgemeinerbare Prinzip der vorliegenden Erfindung belegt werden. Die erfindungsgemäße Beaufschlagung eines Metall-Hydrid-Systems mit den hier beanspruchten Zusätzen ist selbstverständlich nicht auf die pulvermetallurgische Methode beschränkt, sondern erfaßt auch Systeme, die man der Schmelzmetallurgie zurechnen muß.Using the powder metallurgical route (mixing light metal powder with hydridic blowing agent and possibly additives, precompacting and / or pressing the matrix into green bodies, heating the green bodies to temperatures above the melting point of the metal to be foamed), the generalizable principle of the present invention is to be demonstrated here. The application of a metal-hydride system according to the invention with the additives claimed here is of course not limited to the powder metallurgical method, but also covers systems that have to be attributed to the melt metallurgy.
Ausführungsbeispiele :Examples:
Beispiel 1:Example 1:
500 g Aluminiumpulver mit einer Reinheit von 99,5% wurden mit 1 Gew.-% Tego Magnan® (Magnesiumhydrid, 95% Hydridgehalt), bezogen auf die Menge an Aluminiumpulver, sowie 0,1 Gew.-% Titanpulver, bezogen auf die Menge an Aluminiumpulver und 0,01 Gew.-% Kupferpulver, bezogen auf die Menge an Aluminiumpulver, beaufschlagt und unter Rühren gemischt . Aus dieser Mischung wurden zylinderförmige Preßlinge durch kaltisostatisches Pressen hergestellt. Der Kompaktierungsgrad der so erhaltenen Preßlinge lag bei 94 bis 97 % der theoretisch zu erreichenden500 g of aluminum powder having a purity of 99.5% were mixed with 1 wt .-% Tego Magnan ® (magnesium hydride, 95% hydride), based on the amount of aluminum powder and 0.1 wt .-% of titanium powder, based on the amount aluminum powder and 0.01% by weight copper powder, based on the amount of aluminum powder, and mixed with stirring. Cylindrical compacts were produced from this mixture by cold isostatic pressing. The degree of compaction of the compacts obtained in this way was 94 to 97% of the theoretically achievable
Dichte.Density.
In einem Induktionsofen mit einer HF Ausgangsleistung von 1,5 kW wurden die Preßlinge im Graphit -Tiegel mit einer Aufheizrate von 300°C/min. frei geschäumt. 30 Sekunden nach Beginn des Schäumvorganges wurden die Schaumkörper schnell abgekühlt .In an induction furnace with an RF output power of 1.5 kW, the compacts were placed in a graphite crucible Heating rate of 300 ° C / min. foamed freely. The foam bodies were rapidly cooled 30 seconds after the start of the foaming process.
Nach Zersägen der Proben erkannte man in Fig. 1 homogen verteilte globuläre Zellen mit einem mittleren Durchmesser von 3 mm bis in die Randbereiche. Die erzielte Dichte lag bei 0,5 g/cm3.After the samples had been sawn apart, globular cells with an average diameter of 3 mm were recognized in FIG. The density achieved was 0.5 g / cm 3 .
Beispiel 2:Example 2:
Analog Beispiel 1 wurden 500 g Aluminiumpulver mit 1 Gew.-% Tego Magnan (Magnesiumhydrid) , bezogen auf die Menge an Aluminiumpulver, 0,1 Gew.-% Titanpulver, bezogen auf die Menge an Aluminiumpulver und 0,01 Gew.-% Vanadiumpulver, bezogen auf die Menge an Aluminiumpulver, versetzt. Diese Mischung wurde wie oben beschrieben kompaktiert . Der Kompaktierungsgrad der so erhaltenen zylindrischen Preßlinge lag bei 94 bis 96%.Analogously to Example 1, 500 g of aluminum powder with 1% by weight of Tego Magnan (magnesium hydride), based on the amount of aluminum powder, 0.1% by weight of titanium powder, based on the amount of aluminum powder and 0.01% by weight of vanadium powder , based on the amount of aluminum powder. This mixture was compacted as described above. The degree of compaction of the cylindrical compacts thus obtained was 94 to 96%.
Nach dem Aufschäumen und Zersägen wurde eine feine homogene Zellstruktur sichtbar, die eine mittlere Größe von 1,5 bis 2 mm bei einer Dichte von 0,6 g/cm3 aufwies.After foaming and sawing, a fine homogeneous cell structure was visible, which had an average size of 1.5 to 2 mm at a density of 0.6 g / cm 3 .
Die entstehende Schaumstruktur wird durch Fig. 2 dokumentiert,The resulting foam structure is documented by Fig. 2,
Beispiel 3 :Example 3:
Analog Beispiel 1 wurden 500 g Aluminiumpulver, 1 Gew.-% Tego Magnan (Magnesiumhydrid) , bezogen auf die Menge an Aluminiumpulver, 0,1 Gew.-% Titanpulver, bezogen auf die Menge an Aluminiumpulver und 0,01 Gew.-% Eisenpulver, bezogen auf die Menge an Aluminiumpulver, gemischt, kompaktiert und die erhaltenen Grünkörper geschäumt . Nach dem Zersägen war eine homogene Struktur mit einer mittleren Zellgröße von 5 mm sichtbar. Die gemessene Dichte lag bei 0,7 g/cm3.Analogously to Example 1, 500 g of aluminum powder, 1% by weight of Tego Magnan (magnesium hydride), based on the amount of aluminum powder, 0.1% by weight of titanium powder, based on the amount of aluminum powder and 0.01% by weight of iron powder , based on the amount of aluminum powder, mixed, compacted and the green bodies obtained are foamed. After sawing it was one homogeneous structure with an average cell size of 5 mm visible. The measured density was 0.7 g / cm 3 .
Die entstehende Schaumstruktur wird durch Fig. 3 dokumentiert.The resulting foam structure is documented by Fig. 3.
Beispiel 4Example 4
Analog Beispiel 1 wurden 500 g Aluminiumpulver, 1 Gew.-% Tego Magnan® (Magnesiumhydrid) , bezogen auf die Menge an Aluminiumpulver und 0,1 Gew.-% Titanpulver, bezogen auf die Menge an Aluminiumpulver, gemischt und kompaktiert. Der Kompaktierungsgrad lag zwischen 95 bis 97 % der theoretisch erreichbaren Dichte . Die so erhaltenen Grünkörper wurden geschäumt und nach dem Zersägen war eine homogene Struktur mit einer mittleren Zellgröße von 3,5 bis 4 mm erkennbar. Die gemessene Dichte lag bei 0 , 3 g/cm3.Analogously to Example 1, 500 g of aluminum powder, 1% by weight of Tego Magnan® ( magnesium hydride), based on the amount of aluminum powder and 0.1% by weight of titanium powder, based on the amount of aluminum powder, were mixed and compacted. The degree of compaction was between 95 and 97% of the theoretically achievable density. The green bodies obtained in this way were foamed and after sawing up a homogeneous structure with an average cell size of 3.5 to 4 mm was recognizable. The measured density was 0.3 g / cm 3 .
Die entstehende Schaumstruktur wird durch Fig. 4 dokumentiert.The resulting foam structure is documented by Fig. 4.
Bezugsbeispiel 1:Reference example 1:
Analog Beispiel 1 wurden 500 g Aluminiumpulver, 0,1 Gew.-% Titanhydrid, bezogen auf die Menge an Aluminiumpulver und 0,1 Gew.-% Titanpulver, bezogen auf die Menge an Aluminiumpulver, gemischt, kompaktiert und frei aufgeschäumt. Nach dem Zersägen war eine grobe, sehr heterogene Schaumstruktur mit einer mittleren Zellgröße von 8 mm sichtbar. Etliche Porenmembranen waren zerrissen. Die ermittelte Dichte betrug 0,7 g/cm3.Analogously to Example 1, 500 g of aluminum powder, 0.1% by weight of titanium hydride, based on the amount of aluminum powder and 0.1% by weight of titanium powder, based on the amount of aluminum powder, were mixed, compacted and freely foamed. After sawing, a coarse, very heterogeneous foam structure with an average cell size of 8 mm was visible. Several pore membranes were torn. The density determined was 0.7 g / cm 3 .
Die entstehende Schaumstruktur wird durch Fig. 5 dokumentiert. Bezugsbeispiel 2 :The resulting foam structure is documented by Fig. 5. Reference example 2:
Analog Vergleichsbeispiel 1 wurden 500 g Aluminiumpulver, 0,1 Gew.-% Titanhydrid, bezogen auf die Menge an Aluminiumpulver und 0,1 Gew.-% Kupferpulver, bezogen auf die Menge an Aluminiumpulver, gemischt und kompaktiert. Nach dem Verschäumen und Zersägen zeigte sich eine zerrissene inhomogene Struktur mit einer mittleren Porengröße von 5,5 mm und einer deutlichen Sockelbildung. Die erreichte Dichte lag bei 0,5 g/cm3.Analogously to Comparative Example 1, 500 g of aluminum powder, 0.1% by weight of titanium hydride, based on the amount of aluminum powder and 0.1% by weight of copper powder, based on the amount of aluminum powder, were mixed and compacted. After foaming and sawing, there was a torn inhomogeneous structure with an average pore size of 5.5 mm and a clear base formation. The density reached was 0.5 g / cm 3 .
Die entstehende Schaumstruktur wird durch Fig. 6 dokumentiert.The resulting foam structure is documented by Fig. 6.
Es zeigte sich deutlich, dass durch die erfindungsgemäße Zugabe geringer Mengen an Übergangsmetallen und/oder deren Gemischen die Morphologie und Enddichte der geschäumten Metallkörper deutlich beeinflusst wurde. It was clearly shown that the addition of small amounts of transition metals and / or their mixtures according to the invention significantly influenced the morphology and final density of the foamed metal body.

Claims

Patentansprüche : Claims:
1. Verfahren zur Herstellung von Metallschäumen, dadurch gekennzeichnet ist, daß man Metalle der Gruppe IB bis VIIIB des1. A method for producing metal foams, characterized in that metals from groups IB to VIIIB of
Periodensystems der Elemente vor und/oder während der Schaumbildung zusetzt.Periodic table of elements before and / or during foam formation.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man die Schaumbildung erreicht durch2. The method according to claim 1, characterized in that the foam formation is achieved by
Kompaktieren von Metallpulvern mit Treibmitteln und Erhitzen der so gewonnenen Grünkörper auf Temperaturen oberhalb derCompacting metal powders with blowing agents and heating the green body thus obtained to temperatures above the
Liquidustemperaturen der Metallmatrix und oberhalb derLiquidus temperatures of the metal matrix and above the
Zersetzungstemperaturen des Treibmittels, Lösen und/oder Einblasen von Treibgasen in Metallschmelzen,Decomposition temperatures of the blowing agent, dissolving and / or blowing in of blowing gases in molten metals,
Einrühren von Treibmitteln in Metallschmelzen,Stirring of blowing agents in molten metals,
Sintern metallischer Hohlkugeln oderSintering hollow metallic balls or
Infiltrieren von Metallschmelzen in Füllkörpern, die nachInfiltration of molten metal in packing, which after
Erstarren der Schmelze entfernt werden.Solidification of the melt can be removed.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß man die Metalle der Gruppe IB bis VIIIB in Form von Pulvern zusetzt .3. The method according to claim 1 or 2, characterized in that the metals of groups IB to VIIIB are added in the form of powders.
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß man Metalle der Gruppe IB bis VIIIB einsetzt, die ausgewählt sind aus der Gruppe bestehend aus Titan, Kupfer, Eisen, Vanadium und deren Gemischen.4. The method according to any one of claims 1 to 3, characterized in that metals from groups IB to VIIIB are used which are selected from the group consisting of titanium, copper, iron, vanadium and mixtures thereof.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß man die Metalle der Gruppe IB bis VIIIB in einer Menge von 0,001 Gew.-% bis 1 Gew.-%, insbesondere 0,01 Gew.-% bis 0,1 Gew.-% bezogen auf das zu schäumende Metall, insbesondere auf das zu schäumende Leichtmetall zusetzt. 5. The method according to any one of claims 1 to 4, characterized in that the metals of groups IB to VIIIB in an amount of 0.001% by weight to 1% by weight, in particular 0.01% by weight to 0, 1% by weight, based on the metal to be foamed, in particular on the light metal to be foamed.
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß man Treibmittel in einer Menge von 0,1 bis 5 Gew.-%, insbesondere 0,25 bis 2 Gew.-%, bezogen auf das Metall, insbesondere auf das zu schäumende Leichtmetall einsetzt .6. The method according to any one of claims 1 to 5, characterized in that blowing agent in an amount of 0.1 to 5 wt .-%, in particular 0.25 to 2 wt .-%, based on the metal, in particular on the light metal to be foamed.
7. Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß man als Treibmittel Magnesiumhydrid, insbesondere autokatalytisch hergestelltes Magnesiumhydrid einsetzt .7. The method according to any one of claims 1 to 6, characterized in that magnesium hydride, in particular autocatalytically produced magnesium hydride, is used as the blowing agent.
8. Verwendung von Metallen der Gruppe IB bis VIIIB des Periodensystems der Elemente vor und/oder während der Schaumbildung von Metallschäumen zur Steuerung der Morphologie der Schäume und/oder zur Erhöhung der Effizienz des Treibmitteleinsatzes .8. Use of metals from groups IB to VIIIB of the periodic table of the elements before and / or during the foaming of metal foams to control the morphology of the foams and / or to increase the efficiency of the blowing agent.
9. Metallschäume erhältlich nach einem Verfahren gemäß einem der Ansprüche 1 bis 7. 9. metal foams obtainable by a process according to any one of claims 1 to 7.
EP02740540A 2001-05-19 2002-04-30 Production of metal foams Expired - Lifetime EP1397223B1 (en)

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