EP1396341B1 - Method and control device for determining register errors - Google Patents
Method and control device for determining register errors Download PDFInfo
- Publication number
- EP1396341B1 EP1396341B1 EP03014130A EP03014130A EP1396341B1 EP 1396341 B1 EP1396341 B1 EP 1396341B1 EP 03014130 A EP03014130 A EP 03014130A EP 03014130 A EP03014130 A EP 03014130A EP 1396341 B1 EP1396341 B1 EP 1396341B1
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- EP
- European Patent Office
- Prior art keywords
- sheet
- register
- sensor
- error
- transport
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000006163 transport media Substances 0.000 claims abstract description 58
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 7
- 238000012937 correction Methods 0.000 claims description 6
- 239000003550 marker Substances 0.000 abstract 4
- 230000003287 optical effect Effects 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 description 31
- 238000003384 imaging method Methods 0.000 description 19
- 239000000758 substrate Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0081—Devices for scanning register marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2213/00—Arrangements for actuating or driving printing presses; Auxiliary devices or processes
- B41P2213/90—Register control
- B41P2213/91—Register control for sheet printing presses
Definitions
- US-A1-2002 / 0024681 discloses a method according to the preamble of claim 1 and a control device according to the preamble of claim 11.
- register marks are used in addition to the printed image, by means of which deviations from the correct printing are detected and measured by the operator of the printing press.
- the register accuracy is automatically detected and calculated by means of sensors in the printing press.
- the sensors detect the register marks on the sheet and determine by means of the measured position of the register marks and a desired position, whether the printing takes place without errors.
- the printing press is driven to the extent necessary to remove them.
- a disadvantage of the prior art is that the register marks at different.
- Substrate types are applied at the same conditions undesirable at different locations.
- the register mark is applied to a thick substrate at a slightly different location than a thin substrate.
- These errors are corrected on a regular basis, reducing press availability through the corrective actions that are usually performed with special calibration runs.
- Another disadvantage of the described prior art is the high number of detection elements.
- each sheet is stopped for alignment, with considerable time elapsing.
- the object of the invention is to reliably and simply determine a register error. Another object of the invention is to correct the register error.
- the object is achieved by the method according to claim 1, and the control device according to claim 11.
- a method and a control device are provided for determining a register error in which at least one register mark is printed and at least one sensor detects the register mark, wherein the sheet edge of the sheet is detected by the sensor and the register error is determined from the sensor data and desired data.
- At least two register marks are applied at a distance transversely to the transport direction, the register error is detected in the transport direction of the sheet, and an angular error of the sheet is determined from the sensor data.
- An embodiment of the invention discloses a method that is performed during the printing operation, the printing result is usable from the first sheet with no scrap of sheets and calibration runs of the printing press are avoided.
- the print quality is increased because the register error is constantly detected and corrected, not only during a pre-print calibration pass, detecting a drift in the register error that occurs with longer press run times.
- By omission of the calibration passage is the Increased press availability.
- the print is usable from the first bow on.
- the register mark is printed on a transport medium for conveying a sheet. It is advantageously achieved that the print job from the first sheet is usable and no sheet broke arises.
- the registration of the register mark and the sheet edge of the sheet is performed during the printing operation. This feature increases press availability, precluding calibration runs preceding the print process.
- a register error in the direction of transport of the sheet is detected, and in another embodiment register errors of the sheet are detected which are based on angular displacements of the sheet.
- the senor detects the register mark and in response thereto a rotation angle of a drive roller of the transport medium is determined, the sensor detects the sheet edge and in response thereto, the rotation angle of the drive roller of the transport medium and the rotation angle difference is determined, the rotation angle difference is a target - Rotation angle difference compared and the register error is determined from the comparison.
- the register error is determined for different types of substrates.
- errors that are caused by different compressibility of different substrates with regard to the register can be avoided.
- An embodiment of the invention discloses that the registration error is determined for different types of media and stored in an allocation table of a controller of the printing press.
- Fig. 1 shows an embodiment of the invention with a schematic plan view of a portion of a transport medium 11 with a longitudinally displaced sheet 3.
- the transport medium 11 is in this case a conveyor belt, but is otherwise executable example as a cylinder.
- the sheet 3 is shown by solid lines, the error-free position of the sheet 3 without displacement of the sheet 3 in the longitudinal direction is shown in dashed lines. Shown is a so-called Intrack error.
- the path of the faulty longitudinal displacement of the sheet 3 is ⁇ x .
- a register mark 2 is applied to the transport medium 11. Then follows on the transport medium 11 of the sheet 3.
- the sensor 15 above the transport medium 11 detects first the register mark 2 and then the leading edge of the sheet 3.
- the path between the register mark 2 and the leading edge of the sheet 3 is x1.
- a clock number between the detection of the register mark 2 and the front edge of the sheet 3 by the sensor 15 is counted by a clock counter 20.
- the counted number of cycles is attributable to the path x1 , since the speed of the arc 3 and the clock frequency of the clock counter 20 is known.
- the counted by the clock counter 20 clock number denotes actual data.
- the actual data are compared to target data, wherein a clock difference is calculated which corresponds to the path x ⁇ and umrechenbar therein.
- the thus calculated path ⁇ x a calibration value is assigned by means of a mapping table or look up table, which represents a correction value for the register error.
- a mapping table or look up table which represents a correction value for the register error.
- the control of the transport rollers 4, 4 'by means of the calibration values causes a displacement of the sheet 3 by the distance ⁇ x independently of the transport of the sheet 3 by the transport rollers 4, 4'.
- the road ⁇ x is usually in addition to the path covered by the sheet 3 traveled. Other transport roles are executable, but not shown. In this way, the displacement of the sheet 3 is compensated.
- the register error in the transport direction of the sheet 3 is alternatively 22 correctable by driving an imaging device by the Bereciungszeittician a path- ⁇ x assigned time is shifted. The described process takes place during the printing, a special calibration run is not required, the register error of the sheet 3 is corrected during the transport in the movement of the sheet 3.
- each signature 3 and register mark 2 that are detected generate additional calibration values that can be used individually for correction or that can be averaged, using the averaged calibration values as the individual calibration values to correct the register error.
- the calibration values remain permanently stored in the assignment table. In this way, suitable calibration values are available at the beginning of a printing operation in order to avoid register errors. Furthermore, the register errors are dependent on the printing material, and different substrates produce differently sized register errors. Since the type of printing material in the printing press is known in each printing process by entering the special printing process by the operator, the calibration values can be stored as a function of the printing material.
- a special allocation table is available for every type of substrate.
- the type of media and stored calibration values are determined based on the printing data retrieved from the allocation table, which is adapted to the type of printing material.
- calibration values are already available at the beginning of a print job, depending on the type of substrate.
- transport rollers 4, 4 are driven 'which offset the shift of the sheet 3 by the distance ⁇ x.
- the speed of the transport rollers 4, 4 is increased 'in such a way that the sheet 3 is transported on the transport medium 1 in addition to the way ⁇ x to the front.
- the sheet 3 is transported without correction by the transport rollers 4, 4 'at a linear speed to which an additional speed is added with the aid of the calibration values, the transport rollers 4, 4' are accelerated in the short term.
- the additional speed compensates for the determined path difference ⁇ x , which represents a register error in the transport direction of the sheet 3.
- the sheet 3 is further transported to another transport medium 11, on which the printing of the sheet 3 is performed, as under Fig. 3 described.
- Fig. 2 shows a schematic plan view of a portion of a transport medium 11 with an angular displacement of the sheet 3 in order to avoid register error of the sheet 3, which is based on an angular displacement of the sheet 3.
- the sheet 3 is shown by solid lines, the error-free position of the sheet 3 without angular displacement of the sheet 3 is shown in dashed lines.
- the arc 3 is to the left by the angle ⁇ Fig. 2 shifted, there is a so-called skew error.
- Two sensors 15 ', 15 are arranged at the same height above the transport medium 11 with respect to the transport direction of the sheet 3.
- the angular displacement of the sheet 3 causes the left side of the sheet 3 to be deflected at the point of detection by the sensor 15' by the distance ⁇ x2 is shifted rearward while the right side of the sheet 3 is shifted forward at the detection point by the sensor 15 "by the path ⁇ x3 .
- Two sensors 15 ', 15 "are in the same height is arranged perpendicular to the transport direction of the sheet 3.
- the two sensors 15 ', 15 “respectively detect the front edge of the sheet 3 and a respective register mark 2', 2", which is applied to the transport medium 11. Due to the angular displacement, the sensor 15 "detects the register mark 2" before the sensor 15 'detects the register mark 2'.
- Each sensor 15 ', 15 "generates sensor data from which the clock counter 20 generates a clock difference corresponding to the path x2 or x3 .
- the path x2 corresponds to the distance of the register mark 2' from the front edge of the sheet 3, measured by the sensor 15 '
- the path x3 corresponds to the distance of the register mark 2 "from the front edge of the sheet 3, measured by the sensor 15.”
- the clock counter 20 counts the clock which, upon detection of the register mark 2 'by the sensor 15' and the register mark 2 "by the sensor 15 starts “and ends upon detection of the leading edge of the sheet 3 and forms in each case a timing difference.
- the path difference ⁇ x2 corresponding to the displacement of the sheet 3 due to the angular displacement at the point at which the sensor 15 'senses the leading edge of the sheet 3
- the path difference ⁇ x3 corresponds to the displacement of the sheet 3 due to the angular displacement at the point where the sensor 15 "detects the leading edge of the sheet 3, respectively in relation to the error-free position of the sheet Arc 3, which is shown with dashed lines.
- the clock difference from the sensor data of sensor 15 ' is compared in device 30 with the clock difference from the sensor data of sensor 15 " to Fig. 2 the device 30 controls the transport roller 4 and accelerates it.
- the transport roller 4 ' is further moved at a uniform speed, while the speed of the transport roller 4 is increased so that the angular displacement of the sheet 3 is offset by the angle ⁇ .
- the left side of the sheet 3 is thus conveyed at a different speed than the right side for a short time.
- Fig. 3 shows a further embodiment of the invention with a schematic plan view of a portion of a transport medium 11 with an angular displacement of the sheet 3 to a register error of the sheet 3 to avoid, which is based on an angular displacement of the sheet 3.
- the sheet 3 is shown by solid lines, the error-free position of the sheet 3 without angular displacement of the sheet 3 is shown in dashed lines.
- the arc 3 is to the left by the angle ⁇ Fig. 2 shifted, there is a so-called skew error.
- Two sensors 15 ', 15 are arranged at the same height with respect to the transport direction at the same height above the transport medium 11.
- the angular displacement of the sheet 3 causes the left side of the sheet 3 to be rearward at the point of detection by the sensor 15' by the distance ⁇ x4 is shifted, while the right side of the sheet 3 is shifted at the detection point by the sensor 15 "by the distance ⁇ x5 forward with respect to the transport direction.
- Each sensor 15 ', 15 "generates sensor data from which the clock counter 20 generates a clock difference.
- the path difference ⁇ x4 corresponds to the displacement of the sheet 3 due to the angular displacement at the position where the sensor 15 'detects the leading edge of the sheet 3
- the path difference ⁇ x5 corresponds to the displacement of the sheet 3 due to the angular displacement at the point at which Sensor 15 "detected the front edge of the sheet 3, respectively in relation to the error-free position of the sheet 3.
- the clock difference from the sensor data of the sensor 15 ' is compared in the device 30 with the clock difference from the sensor data of the sensor 15". From the comparison of the clock differences, a calibration value is unambiguously obtained, which can be assigned to an angular displacement of the sheet 3.
- the calibration value then serves to correct the register error.
- the device 30 controls the transport roller 4 and accelerates it.
- the transport roller 4 ' is further moved at a uniform speed, while the speed of the transport roller 4 is increased so that the angular displacement is compensated by the angle ⁇ .
- the left side of the sheet 3 is thus conveyed at a different speed than the right side.
- the register marks 2 ', 2 are applied to the sheet 3 and not on the transport medium 11. This has the consequence that the sheet 3 in the embodiment according to Fig. 3 in contrast to the embodiment according to Fig. 2 is not usable as a print result, the sheet 3 becomes a reject.
- the method of the embodiment according to Fig. 3 is performed in a special calibration run, which takes place before printing.
- Fig. 4 shows a particular embodiment of the invention, wherein register errors are determined, which are defined by a slipping of the sheet 3 perpendicular to the transport direction of the sheet 3.
- the sheet 3 is hereby shifted by a distance ⁇ x6 to the right perpendicular to the transport direction of the sheet 3.
- the error-free position of the sheet 3 on the conveyor belt 11 is shown by dashed lines, the faulty position of the sheet 3 is marked by solid lines.
- the register error perpendicular to the transport direction of the sheet 3, a so-called Crosstrack error points in Fig. 4 a size of ⁇ x6 .
- the error direction is with the double-sided arrow in Fig. 4 characterized.
- the sensor 15 is arranged above the sheet 3 approximately in the region of the side edge of the sheet 3.
- a register mark 2 V is applied on the conveyor belt 11 as a vertical bar, ie the register mark 2 V is parallel to the side edges of the sheet 3, provided that the sheet 3 has no angular displacement.
- the register error is determined by the sensor 15 detects the register mark 2 V and then at least one side edge of the sheet 3.
- the sensor 15 in this embodiment comprises about an LED row or a CCD array, with approximately a portion 32 shown in dashed lines, in which a portion of the side edge of the sheet 3 is detected by the sensor 15.
- the register mark 2 V is preferably on the same line, viewed in the transport direction, as the side edge of the sheet 3.
- the faulty position of the side edge of the sheet 3 is determined in dependence on the register mark 2 V. Based on the measurements by the sensor 15, the path ⁇ x6 can be determined, similar to the above described.
- a correction of the register error in the present case, a shift of the sheet 3 to the left by the distance .DELTA.x6 is carried out such that the transport rollers 4, 4 'are driven by the device 30 and moved by the path .DELTA.x6 to the left. By frictional engagement with the sheet 3, this is shifted by the same way to the left as the transport rollers 4, 4 '.
- the registration and correction of the register error takes place during the printing process, as described.
- Fig. 5 shows a schematic side view of a portion of a printing module or printing unit of a multi-color printing machine above a transport medium 11 and a control device 19.
- a single sensor 15 and a single register mark 2 per sheet 3 is provided and a bow displacement in the longitudinal direction to the transport direction can be determined and corrected.
- an embodiment for determining and correcting an angular displacement of the sheet 3 is executable.
- the transport medium 11 follows the transport medium 1, the in Fig. 1 is shown in a section, the sheet 3 is transported from the transport medium 1, which is stretched around rollers 17, 18, on the transport medium 11.
- the sheet 3 is in this case moved by the transport rollers 4, 4 ', which act on the sheet 3, the transport medium 1 is rigid.
- the printing press has a plurality of printing modules, each printing module applies a color, with the individual colors printed on top of one another on a printing material, here the sheet 3, composing the overall picture, as is known.
- the transport medium 11 is driven by the drive on a second deflection roller 16 and moves in the direction of the arrow.
- the first guide roller 14, the second guide roller 16, an intermediate cylinder 25, a Be logisticsungszylinder 23 and a counter-pressure cylinder 27 for providing a counter force to the pressing force of the intermediate cylinder 25 move in the in Fig. 5 directions represented by the curved arrows.
- impression cylinder 23, 25 in the present description, the imaging cylinder 23 and the intermediate cylinder 25 as an intermediate carrier of the printed image, depending on whether the image from the imaging cylinder 23 directly on a sheet 3 or first on a Intermediate cylinder 25 and is transmitted from this to the sheet 3.
- the imaging cylinder 23 and the intermediate cylinder 25 have a first rotary encoder 24 and a second rotary encoder 26, respectively, which detect a specific rotational angle of the imaging cylinder 23 or the intermediate cylinder 25 so that their rotational angle is known at all times.
- the first rotary encoder 24 on the imaging cylinder 23 and the second rotary encoder 26 on the intermediate cylinder 25 transmit the detected rotation angles to a device 30.
- the device 30 comprises allocation tables or look-up tables, which are designed as registers, which data from the first rotary encoder 24, the second rotary encoder 26, obtained by the drive at the second guide roller 16 and by a sensor 15 or register sensor and each time numbers are assigned.
- the cycle numbers obtained from the look up tables serve to determine the time of the beginning of the imaging of the imaging cylinder 23 with an image.
- image in this context comprises color separations of images of the individual printing modules, which are composed of the overall image, for example, the color separations cyan, magenta, yellow and black in four-color printing, individual lines of the image or image areas. In Fig. 5 only one printing module for a color separation, cyan, magenta, yellow or black is shown, further printing modules are executable along the transport medium 11.
- the clock counter 20 transmits, after a certain number of clocks predetermined by the device 30, a signal to a imaging device 22, which transmits an electrostatic image to the imaging cylinder 23 on the basis of the signal.
- the imaging cylinder 23 has an electrostatically charged photoconductor which is subjected to controlled light by the imaging device 22, such as an LED source or a laser.
- the imaging device 22 such as an LED source or a laser.
- the electrostatic charges are removed.
- toner particles having magnetically opposite charges are applied to the locations freed from the electrostatic charges, and an image is provided on the imaging cylinder 23.
- the image is transferred to an intermediate cylinder 25, which rotates in opposite directions to the imaging cylinder 23, and from the intermediate cylinder 25 by rolling the Intermediate cylinder 25 printed on the sheet 3.
- the intermediate cylinder 25 exerts a force on the transport medium 11 from above
- an impression cylinder 27 exerts from below a force opposite the intermediate cylinder 25 force on the transport medium 11 from.
- the imaging cylinder 23, the intermediate cylinder 25, the first guide roller 14 and the impression cylinder 27 are driven by frictional engagement with the transport medium 11, which is driven by a drive on the second guide roller 16.
- the imaging by the imaging device 22, which is triggered by the clock counter 20, takes place exactly at a time that the image is transferred from the imaging cylinder 23 via the intermediate cylinder 25 to the sheet 3 micrometer accurate.
- the register mark 2 is, as described, transferred from the intermediate cylinder 25 to the transport medium 11.
- the sensor 15 at the end of the transport medium 11 first detects the register mark 2 on the transport medium 11, transmits in response thereto a signal to the device 30, which triggers a counting of a clock of the clock counter 20. Thereafter, the sensor 15 detects the leading edge of the sheet 3 and, in response, transmits a signal to the device 30, which stops counting the clock.
- Each register mark 2 is followed by a sheet 3. Between the detection of the register mark 2 and the front edge of the sheet 3, a cycle number is counted, which denotes the distance x1 between the register mark 2 and the front edge of the sheet 3.
- the number of cycles is clearly a distance, in this example the distance x1 can be assigned.
- the counted number of cycles denotes actual data which is compared in the device 30 with desired data. If the comparison shows that the actual data matches the target data, then there is no register error. If the comparison shows that the actual data does not match the target data, there is a register error, which is the greater, the greater the deviation of the actual data from the target data, the larger the path ⁇ x is, the greater the deviation of the actual data from the target data.
- the path difference ⁇ x calculated in this way is assigned to a calibration value in the allocation table of the device 30. With the calibration value, the transport rollers 4, 4 'are controlled, which are arranged above the transport medium 1 and transport the sheet 3.
- the transport rollers 4, 4 ' usually convey the sheet 3 evenly and are momentarily negatively or positively accelerated to avoid a registration error.
- the transport rollers 4, 4 ' are accelerated such that the sheet is x 3 moves by the distance ⁇ in addition to the front.
- the sheet 3 arrives at the right time on the transport medium 11, so that the printing is carried out without error by the intermediate cylinder 25.
- the sheet 3 is thus transferred in the correct position with respect to the transport direction of the transport medium 1 to the transport medium 11.
- the sheet 3 is also transferred in the correct position with respect to the direction perpendicular to the transport direction of the sheet 3 to the transport medium 11.
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Controlling Sheets Or Webs (AREA)
- Error Detection And Correction (AREA)
- Handling Of Sheets (AREA)
Abstract
Description
Bei der Bedruckung von Bogen von Papier oder ähnlichem durch Druckmaschinen ist das lagerichtige Drucken des Druckbildes auf die Bogen von erheblicher Bedeutung. Dieses Merkmal wird durch den Begriff der Registerhaltigkeit bezeichnet. Zur Feststellung der Registerhaltigkeit werden außer dem aufgedruckten Bild Registermarken verwendet, durch welche Abweichungen vom lagerichtigen Druck vom Bediener der Druckmaschine festgestellt und ausgemessen werden. Bei einer Fortbildung dieses Verfahrens wird die Registerhaltigkeit mit Hilfe von Sensoren in der Druckmaschine automatisch festgestellt und berechnet. Hierzu erfassen die Sensoren die Registermarken auf dem Bogen und ermitteln mittels der gemessenen Lage der Registermarken und einer Solllage, ob die Bedruckung fehlerfrei stattfindet. Im Falle von Registerabweichungen oder Registerfehlern wird die Druckmaschine im entsprechenden Maße angesteuert, um diese zu entfernen. Nachteilig beim Stand der Technik ist, dass die Registermarken bei verschiedenen . Bedruckstoffarten bei gleichen Bedingungen unerwünscht an unterschiedlichen Stellen aufgebracht werden. Beispielsweise wird die Registermarke bei einem dicken Bedruckstoff an einer geringfügig anderen Stelle aufgebracht als bei einem dünnen Bedruckstoff. Diese Fehler werden regelmäßig korrigiert, wobei die Druckmaschinenverfügbarkeit durch die Korrekturmaßnahmen verringert wird, welche gewöhnlich mit speziellen Kalibrierungsläufen durchgeführt werden. Ein weiterer Nachteil beim beschriebenen Stand der Technik ist die hohe Anzahl von Detektionselementen. Außerdem wird beim Stand der Technik jeder Bogen zum Ausrichten angehalten, wobei erhebliche Zeit verstreicht.In the printing of sheets of paper or the like by printing machines, the correct position printing of the printed image on the sheets is of considerable importance. This feature is referred to by the term registering. In order to determine the registration, register marks are used in addition to the printed image, by means of which deviations from the correct printing are detected and measured by the operator of the printing press. In a further development of this method, the register accuracy is automatically detected and calculated by means of sensors in the printing press. For this purpose, the sensors detect the register marks on the sheet and determine by means of the measured position of the register marks and a desired position, whether the printing takes place without errors. In the case of register deviations or registration errors, the printing press is driven to the extent necessary to remove them. A disadvantage of the prior art is that the register marks at different. Substrate types are applied at the same conditions undesirable at different locations. For example, the register mark is applied to a thick substrate at a slightly different location than a thin substrate. These errors are corrected on a regular basis, reducing press availability through the corrective actions that are usually performed with special calibration runs. Another disadvantage of the described prior art is the high number of detection elements. In addition, in the prior art, each sheet is stopped for alignment, with considerable time elapsing.
Aufgabe der Erfindung ist, einen Registerfehler zuverlässig und auf einfache Weise zu bestimmen. Eine weitere Aufgabe der Erfindung ist, den Registerfehler zu korrigieren.The object of the invention is to reliably and simply determine a register error. Another object of the invention is to correct the register error.
Die Aufgabe wird durch das Verfahren gemäß Anspruch 1, und die Steuereinrichtung gemäß Anspruch 11 gelöst.The object is achieved by the method according to claim 1, and the control device according to
Vorgesehen ist ein Verfahren und eine Steuerungseinrichtung zum Bestimmen eines Registerfehlers, bei dem wenigstens eine Registermarke gedruckt wird und wenigstens ein Sensor die Registermarke erfasst, wobei der Bogenrand des Bogens vom Sensor erfasst wird und der Registerfehler aus den Sensordaten und Soll- Daten bestimmt wird.A method and a control device are provided for determining a register error in which at least one register mark is printed and at least one sensor detects the register mark, wherein the sheet edge of the sheet is detected by the sensor and the register error is determined from the sensor data and desired data.
Hierdurch werden die vorstehend beschriebenen Nachteile des Stands der Technik beseitigt. Ferner ist nur ein geringer Schaltungsaufwand erforderlich.This eliminates the disadvantages of the prior art described above. Furthermore, only a small amount of circuitry is required.
Vorteilhafte Ausführungsformen der Erfindung sind in den Unteransprüchen aufgeführt.Advantageous embodiments of the invention are listed in the subclaims.
Bei einer Ausführungsform der Erfindung werden wenigstens zwei Registermarken mit einem Abstand quer zur Transportrichtung aufgebracht, der Registerfehler wird in Transportrichtung des Bogens erfasst und aus den Sensordaten wird ein Winkelfehler des Bogens bestimmt. Mit diesem Merkmal sind Winkelfehler einfach bestimmbar.In one embodiment of the invention, at least two register marks are applied at a distance transversely to the transport direction, the register error is detected in the transport direction of the sheet, and an angular error of the sheet is determined from the sensor data. With this feature, angle errors are easily determinable.
Eine Ausführungsform der Erfindung offenbart ein Verfahren, das während des Druckvorgangs durchgeführt wird, das Druckergebnis ist vom ersten Bogen an ohne Ausschuss von Bogen verwendbar und Kalibrierungsläufe der Druckmaschine werden vermieden. Die Druckqualität wird erhöht, da der Registerfehler ständig erfasst und korrigiert wird, nicht nur während eines Kalibrierungsdurchgangs vor dem Druckvorgang, wobei eine Drift des Registerfehlers erkannt wird, die bei längeren Druckmaschinenlaufzeiten auftritt. Durch Wegfall des Kalibrierungsdurchgangs wird die Druckmaschinenverfügbarkeit erhöht. Ferner fallen keine Bogen an, die aufgrund des Aufdrucks mit Registermarken nicht verwendet werden. Der Druck ist vom ersten Bogen an verwendbar.An embodiment of the invention discloses a method that is performed during the printing operation, the printing result is usable from the first sheet with no scrap of sheets and calibration runs of the printing press are avoided. The print quality is increased because the register error is constantly detected and corrected, not only during a pre-print calibration pass, detecting a drift in the register error that occurs with longer press run times. By omission of the calibration passage is the Increased press availability. Furthermore, there are no sheets that are not used due to the printing with register marks. The print is usable from the first bow on.
Bei einer weiteren Ausführungsform der Erfindung wird die Registermarke auf ein Transportmedium zum Befördern eines Bogens gedruckt. Vorteilhaft wird erreicht, dass der Druckauftrag vom ersten Bogen verwendbar ist und kein Bogenausschuss entsteht.In another embodiment of the invention, the register mark is printed on a transport medium for conveying a sheet. It is advantageously achieved that the print job from the first sheet is usable and no sheet broke arises.
Vorteilhaft wird das Erfassen der Registermarke und des Bogenrands des Bogens während des Druckvorgangs durchgeführt. Dieses Merkmal erhöht die Druckmaschinenverfügbarkeit, dem Druckvorgang vorangehende Kalibrierungsdurchläufe werden vermieden.Advantageously, the registration of the register mark and the sheet edge of the sheet is performed during the printing operation. This feature increases press availability, precluding calibration runs preceding the print process.
Bei einer Ausführungsform wird ein Registerfehler in Transportrichtung des Bogens erfasst und bei einer weiteren Ausführungsform werden Registerfehler des Bogens erfasst, die auf Winkelverschiebungen des Bogens beruhen.In one embodiment, a register error in the direction of transport of the sheet is detected, and in another embodiment register errors of the sheet are detected which are based on angular displacements of the sheet.
Bei einer Weiterbildung der Erfindung erfasst der Sensor die Registermarke und als Reaktion darauf wird ein Drehwinkel einer Antriebsrolle des Transportmediums bestimmt, der Sensor erfasst den Bogenrand und als Reaktion darauf wird der Drehwinkel der Antriebsrolle des Transportmediums und die Drehwinkeldifferenz bestimmt, die Drehwinkeldifferenz wird mit einer Soll- Drehwinkeldifferenz verglichen und der Registerfehler wird aus dem Vergleich bestimmt.In a further development of the invention, the sensor detects the register mark and in response thereto a rotation angle of a drive roller of the transport medium is determined, the sensor detects the sheet edge and in response thereto, the rotation angle of the drive roller of the transport medium and the rotation angle difference is determined, the rotation angle difference is a target - Rotation angle difference compared and the register error is determined from the comparison.
Außerdem wird der Registerfehler für verschiedene Bedruckstoffarten bestimmt. Vorteilhaft können Fehler, die durch unterschiedliche Kompressibilität von verschiedenen Bedruckstoffen hinsichtlich der Registerhaltigkeit verursacht werden, vermieden werden.In addition, the register error is determined for different types of substrates. Advantageously, errors that are caused by different compressibility of different substrates with regard to the register, can be avoided.
Eine Ausführungsform der Erfindung offenbart, dass der Registerfehler für verschiedene Bedruckstoffarten bestimmt wird und in einer Zuordnungstabelle einer Steuerungseinrichtung der Druckmaschine gespeichert wird.An embodiment of the invention discloses that the registration error is determined for different types of media and stored in an allocation table of a controller of the printing press.
Um ein zuverlässiges Entfernen der Registerfehler zu erzielen, wird eine Anzahl von Registerfehlern statistisch gemittelt. Die Verwendung von statistisch gemittelten Registerfehlern führt zu einer weiteren Verbesserung des Verfahrens.In order to achieve a reliable removal of register errors, a number of register errors are statistically averaged. The use of statistically averaged register errors leads to a further improvement of the method.
Im Folgenden ist die Erfindung anhand der Figuren ausführlich beschrieben.
- Fig. 1
- zeigt eine schematische Draufsicht eines Abschnitts eines Transportmediums mit einem in Längsrichtung verschobenen Bogen, einer Registermarke auf dem Transportmedium und einem Sensor zum Erfassen der Registermarke und des Vorderrands des Bogens als Ausführungsform der Erfindung,
- Fig. 2
- zeigt eine schematische Draufsicht eines Abschnitts eines Transportmediums mit einer Winkelverschiebung des Bogens, zwei Registermarken auf dem Transportmedium und zwei Sensoren zum Erfassen der Registermarken und des Vorderrands des Bogens als Ausführungsform der Erfindung,
- Fig. 3
- zeigt eine schematische Draufsicht eines Abschnitts eines Transportmediums mit einer Winkelverschiebung des Bogens, zwei Registermarken auf dem Bogen und zwei Sensoren zum Erfassen der Registermarken und des Vorderrands des Bogens als Ausführungsform der Erfindung,
- Fig. 4
- zeigt eine schematische Draufsicht eines Abschnitts eines Transportmediums mit einem senkrecht zur Transportrichtung verschobenen Bogen, einer Registermarke auf dem Transportmedium und einem Sensor zum Erfassen der Registermarke und des Seitenrands des Bogens als Ausführungsform der Erfindung,
- Fig. 5
- zeigt eine Seitenansicht einer Prinzipdarstellung einer Steuerungseinrichtung zum Bestimmen und Korrigieren eines Registerfehlers.
- Fig. 1
- shows a schematic plan view of a portion of a transport medium with a longitudinally displaced sheet, a register mark on the transport medium and a sensor for detecting the register mark and the leading edge of the sheet as an embodiment of the invention,
- Fig. 2
- shows a schematic plan view of a portion of a transport medium with an angular displacement of the sheet, two register marks on the transport medium and two sensors for detecting the register marks and the front edge of the sheet as an embodiment of the invention,
- Fig. 3
- shows a schematic plan view of a portion of a transport medium with an angular displacement of the sheet, two register marks on the sheet and two sensors for detecting the register marks and the leading edge of the sheet as an embodiment of the invention,
- Fig. 4
- shows a schematic plan view of a portion of a transport medium with a perpendicular to the transport direction shifted sheet, a register mark on the transport medium and a sensor for detecting the register mark and the side edge of the sheet as an embodiment of the invention,
- Fig. 5
- shows a side view of a schematic diagram of a control device for determining and correcting a register error.
Claims (11)
- Method for the determination of a register error, wherein at least one register mark (2, 2', 2", 2"') is printed, said register mark and a sheet edge of a sheet (3, 3', 3", 3"') to be printed being detected by at least one sensor (15, 15'), and wherein the register error is determined based on the sensor data and the nominal data,
characterized in that
the register mark (2, 2', 2", 2"') is printed on a transport medium (11) for transporting the sheet (3, 3', 3", 3"'). - Method as in Claim 1, characterized in that the detection of the register mark (2, 2', 2", 2"') and of the sheet edge of the sheet (3, 3', 3", 3"') is performed during the printing operation.
- Method as in one of the previous Claims, characterized in that a register error is detected in transport direction of the sheet (3, 3', 3", 3"').
- Method as in one of the previous Claims, characterized in that a register error is detected perpendicular to the transport direction of the sheet (3, 3', 3", 3"'), whereby the sensor (15, 15') detects at least one lateral edge of the sheet (3, 3', 3", 3'").
- Method as in one of the previous Claims, characterized in that at least two register marks (2, 2', 2", 2"') are applied at a distance and transverse with respect to the transport direction, that the register error is detected in transport direction of the sheet, and that an angular error of the sheet (3, 3', 3", 3"') is determined based on the sensor data.
- Method as in Claim 4 or 5, characterized in that the sensor (15, 15) detects the register mark (2, 2', 2", 2"') and that, in response thereto, an angle of rotation of a drive roller of the transport medium (11) is determined, that the sensor (15, 15') detects the sheet edge and, in response thereto, the angle of rotation of the drive roller of the transport medium (11) and the difference of the angles of rotation are determined, and that the difference of the angles of rotation is compared with a difference of a nominal difference of the angles of rotation, and that the register error is determined based on this comparison.
- Method as in one of the previous Claims, characterized in that the register error is determined for various types of printing material.
- Method as in one of the previous Claims, characterized in that the register error for various types of printing material is stored in an allocation table of a control device of the printing machine.
- Method as in one of the previous Claims, characterized in that the statistic average of a number of register errors is determined.
- Control device (19) for the determination of a register error in a printing machine comprising a transport medium (11) for transporting sheets, said device being used to carry out the method in accordance with Claim 1, comprising at least one sensor (15) for the detection of the leading edge of a sheet (3, 3', 3", 3"') and of at least one register mark (2, 2', 2", 2"'), and comprising a device (30) for the calculation of the register error based on the sensor data of the sensor (15) and based on stored data,
characterized in that
the register mark (2, 2', 2", 2'") is printed on the transport medium (11). - Control device (19) as in Claim 10, characterized by a device (30) for the correction of the calculated register error.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10241609A DE10241609A1 (en) | 2002-09-07 | 2002-09-07 | Method and control device for determining a register error |
DE10241609 | 2002-09-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1396341A1 EP1396341A1 (en) | 2004-03-10 |
EP1396341B1 true EP1396341B1 (en) | 2008-09-24 |
Family
ID=31502486
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03014130A Expired - Lifetime EP1396341B1 (en) | 2002-09-07 | 2003-06-24 | Method and control device for determining register errors |
Country Status (4)
Country | Link |
---|---|
US (1) | US7162956B2 (en) |
EP (1) | EP1396341B1 (en) |
AT (1) | ATE409116T1 (en) |
DE (2) | DE10241609A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004015101B4 (en) * | 2004-03-27 | 2012-04-26 | Eastman Kodak Co. | Method and sensor device for controlling an endless, seam-containing transport medium for a printing press |
DE102005007435A1 (en) | 2005-02-18 | 2006-08-24 | Bosch Rexroth Ag | Method for performing a pressure correction and device therefor |
FR2910372B1 (en) * | 2006-12-21 | 2010-12-10 | Goss Int Montataire Sa | DEVICE FOR CONTROLLING A ROTARY PRESS OF PRINTING A WEB OF MATERIAL, AND ROTATING PRESS. |
JP4664391B2 (en) * | 2008-04-28 | 2011-04-06 | シャープ株式会社 | Print output device and print output system |
US20150116734A1 (en) * | 2013-10-24 | 2015-04-30 | Joshua Hart Howard | Printer with image plane alignment correction |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2535428B2 (en) * | 1990-04-13 | 1996-09-18 | エス・ケイエンジニアリング株式会社 | Sheet supply device |
US5156391A (en) * | 1991-11-04 | 1992-10-20 | Xerox Corporation | Short paper path electronic deskew system |
EP0708046A1 (en) * | 1994-10-21 | 1996-04-24 | Maschinenfabrik Gietz Ag | Register and feeding device |
DE10127249B4 (en) * | 2000-06-28 | 2013-05-02 | Heidelberger Druckmaschinen Ag | Method for determining a position of a printed image and monitoring device for a printing machine |
DE10141034A1 (en) * | 2001-08-22 | 2003-03-20 | Nexpress Solutions Llc | Method and printing machine for determining register errors |
DE10141035A1 (en) * | 2001-08-22 | 2003-03-20 | Nexpress Solutions Llc | Method and printing machine for determining register errors |
US6848361B2 (en) * | 2002-01-18 | 2005-02-01 | Eastman Kodak Company | Control device and method to prevent register errors |
DE10227766A1 (en) * | 2002-06-21 | 2004-01-15 | Nexpress Solutions Llc | Method and control device for avoiding register errors |
US6997455B2 (en) * | 2004-02-09 | 2006-02-14 | Eastman Kodak Company | Sheet deskewing method and apparatus |
-
2002
- 2002-09-07 DE DE10241609A patent/DE10241609A1/en not_active Ceased
-
2003
- 2003-06-24 EP EP03014130A patent/EP1396341B1/en not_active Expired - Lifetime
- 2003-06-24 DE DE50310536T patent/DE50310536D1/en not_active Expired - Lifetime
- 2003-06-24 AT AT03014130T patent/ATE409116T1/en not_active IP Right Cessation
- 2003-08-06 US US10/635,260 patent/US7162956B2/en active Active
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US7162956B2 (en) | 2007-01-16 |
EP1396341A1 (en) | 2004-03-10 |
DE50310536D1 (en) | 2008-11-06 |
DE10241609A1 (en) | 2004-03-18 |
US20060013468A1 (en) | 2006-01-19 |
ATE409116T1 (en) | 2008-10-15 |
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