EP1394478B1 - Profiled sealing strip for foam filled casing - Google Patents
Profiled sealing strip for foam filled casing Download PDFInfo
- Publication number
- EP1394478B1 EP1394478B1 EP03016769A EP03016769A EP1394478B1 EP 1394478 B1 EP1394478 B1 EP 1394478B1 EP 03016769 A EP03016769 A EP 03016769A EP 03016769 A EP03016769 A EP 03016769A EP 1394478 B1 EP1394478 B1 EP 1394478B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- foam
- support surface
- bend
- sections
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/18—Water-storage heaters
- F24H1/181—Construction of the tank
- F24H1/182—Insulation
Definitions
- the invention relates to a sealing profile of a sprayed with foam housing, with objects to be insulated are placed in part in the housing and the space between the housing and the object to be insulated is sprayed with a foam.
- Objects to be insulated are partly placed in the housing and then the space between the housing and the object to be insulated is sprayed with a foam. It is important to ensure that no foam escapes between the joints of the housing parts.
- the aim of the invention is to avoid the disadvantages of the prior art and to provide an insulated housing, which can be filled with a simple workload with foam in which no foam leaks through joints and at the same time has a rigid structure.
- a sealing profile for housing characterized in that housing parts are connected with HintergreifInstitut and then the housing is sprayed with foam.
- the HintergreifInstitut are designed as partial areas with elastically interlocking springs, wherein the springs have at least one common first support surface and each one of these support surface opposite angling. The two bends, at least if they are not in engagement, are not parallel and engage each other under tension. The rear grips prevent leakage of the foam through the joints. Since the foam adheres to the housing parts during curing, the housing is additionally stiffened in this way. The voltage between the housing parts a firm connection. This results in the advantage that the subregions have a particularly non-displaceable fixation.
- the inner spring can be easily inserted into the outer spring.
- Fig. 1 shows a hot water tank 5 in a housing 4, which has at least two housing parts 1, 2. While in Fig. 1 the housing 4 is open and without foam is in Fig. 2 to see the same housing 4 closed with foam 3. Between the hot water tank 5 and the housing parts 1, 2 is a heat-insulating foam 3, which in addition to the heat-insulating function and the housing 4 and the parts therein is stability.
- the two housing parts 1, 2 engage according to the figures Fig. 4 to Fig. 5 in sub-areas 11, 21 engaging behind each other.
- the two housing parts 1, 2 are joined together such that the gap between the housing part 1 is closed by the housing part 2.
- Fig. 3 is an unclaimed sealing profile to see.
- the housing part 1 has a bead 7 just before a final edge 9.
- the housing part 2 also has a bead 7 just before a Abschlußumkantung 8.
- the two housing parts 1, 2 are joined together so that the terminal edge 9 of the housing part 1 linearly to the bead 7 of the housing part 2 abuts.
- the end edge 8 of the housing part 2 engages linearly into the bead 7 of the housing part 1.
- Rivets 6 hold the housing parts 1, 2 together.
- the Abschlußumkantung 8 and the end edge 9 deform elastically and provide a compressive stress in the contact area.
- insulating foam 3 Due to the line contact between the two housing parts 1, 2 no foam 3 can escape into the environment. Minimal amounts of foam 3, which could pass by at the end edge 9 during foaming, are trapped between the subregions 11, 12 and can not escape via the end edge 8.
- Fig. 4 shows a sealing profile, which manages without separate connection means.
- the housing parts 1, 2 are matched to one another such that they engage elastically resiliently in one another.
- the two subregions 11, 21 are configured as springs, which have mutually perpendicular support surfaces 10, 12, on which the housing parts 1, 2 abut each other.
- the housing part 1 has an angled portion 13 and the housing part 2 via a bend 14.
- the bend 14 engages the bend 13, wherein the angle between the support surface 12 and the bend 14 is smaller than the angle between the support surface 12 and the Angling 13. This results in positive engagement by the support surfaces 10 and 12 and the line contact between the bends 13 and 14.
- the elastic deformation of the housing parts 1, 2 also creates adhesion.
- the production process envisages that primarily foams based on a polyol mixture (hard foam system) are used.
- the housing parts 1, 2 are assembled so that they have tight joints (as described above). With very short so-called shot times (about 2-3 sec.),
- the foam mixture in the mold space between the housing 4 and hot water tank 5) by spraying from a nozzle introduced: The mixture begins immediately after leaving the nozzle to drive until the room is completely filled. In this case, the housing is held pressure-proof in the foam mold, so that even with resulting overpressures the desired excess amounts of hard foam mixture can be safely spent. The amount and the pressure can influence the density of the foam.
- Open-celled foam is particularly suitable for recycling, has a low density, but has no high stability, so that open-cell foam can be used only partially as a supporting material.
- the entire foaming process must - in order to be able to be controlled reproducibly - be monitored in all parameters (times, processing temperature, etc.) and is very sensitive to deviations.
- the process control should therefore be largely automated, since in case of deviations, the entire foamed product is rejected and the foamed object can be returned to production only after manual "peeling".
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Coating By Spraying Or Casting (AREA)
- Gasket Seals (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Dichtprofil eines mit Schaum ausgespritzten Gehäuses, wobei zu dämmende Gegenstände zum Teil im Gehäuse platziert sind und der Raum zwischen dem Gehäuse und dem zu dämmende Gegenstand mit einem Schaum ausgespritzt ist.The invention relates to a sealing profile of a sprayed with foam housing, with objects to be insulated are placed in part in the housing and the space between the housing and the object to be insulated is sprayed with a foam.
Zu dämmende Gegenstände werden zum Teil in Gehäuse platziert und anschließend der Raum zwischen dem Gehäuse und dem zu dämmenden Gegenstand mit einem Schaum ausgespritzt. Hierbei ist darauf zu achten, dass kein Schaum zwischen den Fugen der Gehäuseteile austritt.Objects to be insulated are partly placed in the housing and then the space between the housing and the object to be insulated is sprayed with a foam. It is important to ensure that no foam escapes between the joints of the housing parts.
Bei ausgeschäumten Gehäusen gemäß dem Stand der Technik werden daher entweder die Fugen mittels Klebestreifen abgedichtet oder eine Folie zwischen das Gehäuse und den Schaum platziert. Die erstgenannte Lösung hat den Nachteil, dass sie zeitaufwendig und somit teuer ist. Die zweite Lösung hat den Nachteil, dass bei Falten in der Folie Hohlräume entstehen und auch keine stabilisierende Wirkung durch den Schaum entsteht, da die Folie lediglich an dem Gehäuse anliegt, nicht jedoch mit der Wand verklebt.In the case of foam-filled housings according to the prior art, therefore, either the joints are sealed by means of adhesive strips or a film is placed between the housing and the foam. The former solution has the disadvantage that it is time consuming and thus expensive. The second solution has the disadvantage that when folded in the film voids and no stabilizing effect caused by the foam, since the film is applied only to the housing, but not glued to the wall.
Aus der
Ziel der Erfindung ist es, die Nachteile des Standes der Technik zu vermeiden und ein gedämmtes Gehäuse zu schaffen, welches mit einfachem Arbeitsaufwand mit Schaum gefüllt werden kann, bei dem kein Schaum durch Fugen austritt und das zugleich einen steifen Aufbau besitzt.The aim of the invention is to avoid the disadvantages of the prior art and to provide an insulated housing, which can be filled with a simple workload with foam in which no foam leaks through joints and at the same time has a rigid structure.
Erfindungsgemäß wird dies durch ein Dichtprofil für Gehäuse gemäß dem unabhängigen Anspruch 1 dadurch erreicht, dass Gehäuseteile mit Hintergreifungen verbunden werden und anschließend das Gehäuse mit Schaum ausgespritzt wird. Die Hintergreifungen sind als Teilbereiche mit elastisch ineinander greifenden Federn ausgestaltet, wobei die Federn über mindestens einer gemeinsamen ersten Stützfläche sowie jeweils einer dieser Stützfläche gegenüberliegenden Abwinklung verfügen. Die beiden Abwinklungen verlaufen, zumindest sofern sie nicht im Eingriff sind, nicht parallel und berühren einander im Eingriff unter Spannung. Die Hintergreifungen verhindern ein Austreten des Schaums durch die Fugen. Da der Schaum mit den Gehäuseteilen beim Aushärten verklebt, wird das Gehäuse auf diese Art zusätzlich versteift. Durch die Spannung besteht zwischen den Gehäuseteilen eine feste Verbindung. Es ergibt sich der Vorteil, dass die Teilbereiche über eine besonders verschiebsichere Fixierung verfügen.This is achieved by a sealing profile for housing according to the
Gemäß den Merkmalen des Anspruchs 2 kann die innere Feder leicht in die äußere Feder eingeführt werden.According to the features of
Durch die Merkmale des Anspruchs 3 wird ein besonders vorteilhafter Einsatz eines erfindungsgemäßen Dichtprofils beschrieben.Due to the features of
Die Erfindung wird nun anhand der Zeichnungen näher erläutert. Dabei zeigt
-
Fig. 1 ein Gehäuse ohne Darstellung der erfindungsgemäßen Dichtprofile und ohne Schaum als Explosionszeichnung, -
Fig. 2 das selbe Gehäuse geschlossen mit Schaum sowie -
Fig. 3 ein Dichtprofil sowie -
Fig. 4 bis 5 Details von Varianten eines erfindungsgemäßen Dichtprofils.
-
Fig. 1 a housing without representation of the sealing profiles according to the invention and without foam as exploded view, -
Fig. 2 the same housing closed with foam as well -
Fig. 3 a sealing profile as well -
4 to 5 Details of variants of a sealing profile according to the invention.
Erfindungsgemäß greifen die beiden Gehäuseteile 1, 2 entsprechend der Figuren
In
Innerhalb des Gehäuses 4 befindet sich Dämmschaum 3. Durch die Linienberührung zwischen den beiden Gehäuseteilen 1, 2 kann kein Schaum 3 in die Umgebung entweichen. Minimale Mengen Schaum 3, welche beim Schäumen an der Abschlußkante 9 vorbeistreichen könnten, werden zwischen den Teilbereiche 11, 12 abgefangen und können nicht über die Abschlußumkantung 8 nach außen gelangen.Within the
Das Fertigungsverfahren sieht vor, dass vorwiegend Schäume auf Basis einer Polyol-Mischung (Hartschaumsystem) verwendet werden. Die Gehäuseteile 1, 2 werden zusammengesetzt, so dass sie über dichte Fugen (wie oben beschrieben) verfügen. Mit sehr kurzen sogenannten Schußzeiten (ca. 2-3sec.) wird das Schaumgemisch in die Form (Raum zwischen Gehäuse 4 und Warmwasserspeicher 5) durch Spritzen aus einer Düse eingebracht: Das Gemisch fängt sofort nach Verlassen der Düse an zu treiben bis der Raum völlig ausgefüllt ist. Hierbei wird das Gehäuse drucksicher in der Schaumform gehalten, so dass auch bei entstehenden Überdrücken die gewollten Mehrmengen an Hartschaumgemisch sicher verbracht werden können. Durch die Menge und den Druck läßt sich die Dichte des Schaums beeinflussen.The production process envisages that primarily foams based on a polyol mixture (hard foam system) are used. The
Bis das Schaumgemisch in der Reaktionsheftigkeit abnimmt und auszuhärten beginnt, vergeht etwa eine halbe Stunde.It takes about half an hour for the foam mixture to decrease in the reaction strength and harden.
Man unterscheidet zwischen offenzelligem und geschlossenzelligem Schaum. Die Zellstruktur des offenzelliger Schaum bricht nach dem Aushärten partiell auf und entläßt das Treibgas. Hier dringt anstelle des Treibgases die Umgebungsatmosphäre in die Zelle. Offenzelliger Schaum ist besonders geeignet bezüglich Recycling, weist eine geringe Dichte auf, hat jedoch keine hohe Stabilität, so dass offenzelliger Schaum nur bedingt als tragendes Material eingesetzt werden kann.One distinguishes between open-cell and closed-cell foam. The cell structure of the open-cell foam breaks after curing partially and releases the propellant gas. Here, instead of the propellant gas, the ambient atmosphere penetrates into the cell. Open-celled foam is particularly suitable for recycling, has a low density, but has no high stability, so that open-cell foam can be used only partially as a supporting material.
Der gesamte Schäumprozeß muss - um reproduzierbar gesteuert werden zu können - in allen Parametern (Zeiten, Verarbeitungstemperatur, etc.) überwacht werden und ist gegenüber Abweichungen sehr sensibel. Die Prozeßführung sollte demzufolge weitestgehend automatisiert ablaufen, da bei Abweichungen das gesamte eingeschäumte Produkt Ausschuß wird und der eingeschäumte Gegenstand erst nach manuellem "Schälen" wieder der Produktion zugeführt werden kann.The entire foaming process must - in order to be able to be controlled reproducibly - be monitored in all parameters (times, processing temperature, etc.) and is very sensitive to deviations. The process control should therefore be largely automated, since in case of deviations, the entire foamed product is rejected and the foamed object can be returned to production only after manual "peeling".
Claims (3)
- A housing (4) in which objects to be insulated are partially accommodated and in which the space between the housing and the object to be insulated is filled with foam, such housing comprising one or several housing parts (1, 2) which are in contact with one another, with partial sections (11, 21) of such housing parts (1, 2) being designed in such a way that the said partial sections (11, 21) partially encompass each other under spring load, characterised in that the partial sections (11, 21) are formed as spring loaded sections elastically engaging each another, such spring loaded sections being provided with at least one common first support surface (10) and a common second support surface (12) extending perpendicular to the first common support surface (10), and each of them being further provided with a bend (13, 14) located opposite the first support surface (10), further that the two bends (13, 14), at least to the extent that they are not in mutual engagement, are not parallel and contact each other in their engaged portion under load, with the angle between the support surface (12) and the bend (14) of the inner partial section (21) being smaller than the angle between the support surface (12) and the bend (13) of the outer partial section (11).
- A foam (3) filled housing (4) as claimed in Claim 1, characterised in that provision is made of a snap-in aid (15) in the form of a rounded end of the bend (13) of the outer partial section (11) disposed at a distance from the first support surface (10) which corresponds to the distance of the first support surface (10) of the inner partial area (21) from the farthest point of the bend (14) of the inner partial area (21).
- A foam (3) filled housing (4) as claimed in Claim 1 or Claim 2, characterised in that a hot water tank (5) is arranged inside the housing (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT03016769T ATE403119T1 (en) | 2002-08-30 | 2003-07-23 | SEALING PROFILE FOR A HOUSING INJECTED WITH FOAM |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT12962002 | 2002-08-30 | ||
AT0129602A AT411932B (en) | 2002-08-30 | 2002-08-30 | SEALING PROFILE FOR A CASE INJECTED WITH FOAM |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1394478A1 EP1394478A1 (en) | 2004-03-03 |
EP1394478B1 true EP1394478B1 (en) | 2008-07-30 |
Family
ID=29588449
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03016769A Expired - Lifetime EP1394478B1 (en) | 2002-08-30 | 2003-07-23 | Profiled sealing strip for foam filled casing |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1394478B1 (en) |
AT (2) | AT411932B (en) |
DE (2) | DE50310229D1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014204987A1 (en) * | 2014-02-21 | 2015-08-27 | Vaillant Gmbh | casing |
CN111981690B (en) * | 2019-05-23 | 2022-05-10 | 青岛经济技术开发区海尔热水器有限公司 | Water heater shell and water heater |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5020481A (en) * | 1989-02-13 | 1991-06-04 | Nelson Thomas E | Thermal insulation jacket |
FR2746175B1 (en) * | 1996-03-18 | 1998-06-05 | METHOD FOR MANUFACTURING A WATER HEATER AND CORRESPONDING WATER HEATER | |
AT408808B (en) * | 1998-03-23 | 2002-03-25 | Vaillant Gmbh | FAIRING FOR A BOILER |
-
2002
- 2002-08-30 AT AT0129602A patent/AT411932B/en not_active IP Right Cessation
-
2003
- 2003-07-23 DE DE50310229T patent/DE50310229D1/en not_active Expired - Lifetime
- 2003-07-23 EP EP03016769A patent/EP1394478B1/en not_active Expired - Lifetime
- 2003-07-23 AT AT03016769T patent/ATE403119T1/en active
- 2003-07-23 DE DE10333364A patent/DE10333364A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
ATE403119T1 (en) | 2008-08-15 |
AT411932B (en) | 2004-07-26 |
ATA12962002A (en) | 2003-12-15 |
DE10333364A1 (en) | 2004-03-11 |
DE50310229D1 (en) | 2008-09-11 |
EP1394478A1 (en) | 2004-03-03 |
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