EP1323642A1 - Cushioning packaging method, cushioning package body, and cushioning package bag - Google Patents
Cushioning packaging method, cushioning package body, and cushioning package bag Download PDFInfo
- Publication number
- EP1323642A1 EP1323642A1 EP00962816A EP00962816A EP1323642A1 EP 1323642 A1 EP1323642 A1 EP 1323642A1 EP 00962816 A EP00962816 A EP 00962816A EP 00962816 A EP00962816 A EP 00962816A EP 1323642 A1 EP1323642 A1 EP 1323642A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shock
- bag
- absorbable
- articles
- packaging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/06—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/20—Embedding contents in shock-absorbing media, e.g. plastic foam, granular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/026—Enclosing successive articles, or quantities of material between opposed webs the webs forming a curtain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/16—End- or aperture-closing arrangements or devices
- B65D33/25—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners
- B65D33/2508—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners using slide fasteners with interlocking members having a substantially uniform section throughout the length of the fastener; Sliders therefor
- B65D33/2541—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners using slide fasteners with interlocking members having a substantially uniform section throughout the length of the fastener; Sliders therefor characterised by the slide fastener, e.g. adapted to interlock with a sheet between the interlocking members having sections of particular shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
- B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2230/00—Aspects of the final package
- B65B2230/02—Containers having separate compartments isolated from one another
Definitions
- the present invention relates to a shock-absorbable packaging method for packaging articles, to shock-absorbable packages, and to shock-absorbable packaging bags for the packaging.
- tableware such as glass, ceramic or porcelain tableware
- electric appliances, parts of electric appliances, precision instruments, and parts of precision instruments are transported, various methods are employed for protecting them from being broken while they are transported.
- pieces of tableware are individually wrapped up by hand in a wrapping material such as crepe paper, honey paper or foamed resin sheets so as to protect them from being cracked or broken, and the thus-wrapped pieces are directly packed in corrugated carton, or are put into fabric bags set in a corrugated carton.
- tableware precision instruments and parts of precision instruments are shipped from factories where they are produced, they are also individually wrapped, and individually packaged in paper cases, and a plurality of the packages are packed in a corrugated carton.
- Japanese Patent Laid-Open No. 338274/1998 discloses a packing system for transporting articles and a method of using the packing system for packing articles therein for transportation.
- the packing system disclosed comprises a transparent bag capable of being sealed up and capable of being transformed under pressure, partition plates disposed in the bag, and a degassing unit fitted to the bag for degassing the bag.
- the packing method disclosed comprises packing articles in the bag of the packing system followed by degassing the bag to thereby make the articles hermetically adhere to nearly the entire surface of the bag.
- a plurality of articles to be transported can be packed all in one bag, and the method is excellent as it saves the work of packing.
- the method does not require so many packing materials, and does not bring about so many wastes, and therefore it is friendly to the environment.
- the method is problematic in some points.
- the articles such as tableware to be transported can be all packed in one bag for primary packaging, but the thus-packaged articles must be packed in a corrugated carton along with a shock-absorbing material such as plastic foams or plastic balls in order to protect them from being cracked or broken while they are transported.
- the shock-absorbing material has an extremely low apparent density and is therefore bulky. Storing and transporting it results in inefficiency, and the shock-absorbing material is, after used, generally disposed of and discarded. Accordingly, a better packaging method is desired for saving resources and for protecting the environment.
- the present invention is to provide an efficient packaging method for packaging and packing pieces of tableware, precision instruments and others so as to protect them from being cracked or broken, and to provide a packaging bag efficiently used in the method.
- the packaging method of the invention does not require so many packaging materials, and is therefore friendly to the environment.
- the invention provides the following:
- the numeral reference 1 indicates a shock-absorbable package
- 2 indicates a thermoplastic resin sheet (shock-absorbing sheet) having a large number of independent, small air-cushion hills
- 3 indicates a small air-cushion hill
- 4 indicates an ordinary thermoplastic resin film
- 5 indicates a degassing unit
- 6 indicates an article to be packaged
- 7 indicates a heat-sealed part
- 8 indicates a sealed part of the shock-absorbing sheet
- 9 indicates a substrate.
- the numeral reference 11 indicates a shock-absorbable packaging bag with a fastener; 12 indicates an opening of the bag; 13 indicates a shock-absorbing sheet; 14 indicates a small air-cushion hill; 15 indicates a heat-sealed part; 16 indicates a fastener; 17 indicates an adhesive member; 18 indicates a bonding member of adhesive resin; and 19 indicates a degassing unit.
- thermoplastic resin sheet having a large number of independent, small air-cushion hills (this will be hereinafter referred to as a shock-absorbing sheet).
- the sheet is prepared by processing a thermoplastic resin film to thereby make it have a large number of independent, small air-cushion hills.
- thermoplastic resin film is applied to a drum having a large number of small recesses on its periphery, and processed thereon in a mode of thermal vacuum forming or pressure forming to thereby make it have a large number of small recesses.
- the thus-processed film is laminated and integrated with a base film (back film) to thereby seal up the recesses between the laminated two films.
- the small air-cushion hills may have any form of columns, pillars, oval columns, semi-spheres, or a combination of such shapes.
- the small air-cushion hills may have, for example, a diameter of from 2 to 20 mm, preferably from 3 to 10 mm; and a height of from 2 to 30 mm, preferably from 3 to 20 mm.
- the film thickness of the small air-cushion hills may fall between 5 and 100 ⁇ m, preferably between 10 and 50 ⁇ m.
- the small air-cushion hills are regularly distributed in the shock-absorbing sheet, which, however, may partly have a flat area with no air-cushion hills therein.
- thermoplastic resin film to be processed to form such small recesses is not specifically defined.
- polyolefin resins such as polyethylene resins and polypropylene resins, in view of their processability to form small recesses, their sealability with base film (back film), and their flexibility and shock-absorbability.
- low-density polyethylene produced in a high-pressure process
- linear low-density polyethylene and polyethylene and ethylene copolymers with ⁇ -olefins
- ⁇ -olefins such as butene-1, hexene-1 or octene-1 produced through (co)polymerization in the presence of a metallocene catalyst.
- the polypropylene resins may be low-crystalline soft polypropylene or propylene random copolymers with other olefins.
- the polyolefin resins may contain ethylene-vinyl acetate copolymers and elastomers such as ethylene- ⁇ -olefin elastomers.
- the base film is not specifically defined, and may be any one at least capable of sealing up the small air-cushion hills of the film having the hills. In general, however, the base film forms the essential structure of the shock-absorbing sheet. Therefore, the base film is selected from various types of films, depending on the application and use of shock-absorbable packages.
- the base film may be any of single-layered polyethylene films that are heat-sealable with the film having small air-cushion hills, multi-layered films formed through coextrusion of such polyethylene resin and other resins, and laminate films of such polyethylene film laminated with other films.
- nylon/polyethylene includes nylon/polyethylene, polyester/polyethylene, vinylidene chloride-coated nylon/polyethylene, vinylidene chloride-coated polyester/polyethylene, polypropylene/ethylene-vinyl alcohol copolymer/polyethylene, polycarbonate/polyethylene, aluminium foil/polyethylene, paper/polyethylene, and cloth/polyethylene.
- adhesive resin such as maleic anhydride-modified polyolefin resin.
- the resin component of these films may contain, if desired, any other resins or elastomers, and various stabilizers, colorants and fillers.
- the base film preferably forms the outer surface. Therefore, the base film may be printed in any desired manner, like that in ordinary packaging bags. Accordingly, in the invention, the base film is appropriately selected, depending on the use and the size of the packages and on the articles to be packaged, for which the strength, the heat resistance and the gas-barrier properties of the film shall be taken into consideration. However, for ensuring the vacuum sealing of the packages, preferred are films having gas-barrier properties.
- the shock-absorbing sheet is composed of the film having small air-cushion hills and the base film. If desired, however, an additional film may be laminated over the hills-having surface of the film, and the shock-absorbing sheet may have a multi-layered structure.
- the shock-absorbing sheet with a large number of small air-cushion hills is preferably transparent so that the contents of the articles packaged in the sheet can be seen through the sheet.
- shock-absorbable packaging method of the invention articles are packaged, and the inside of the package is degassed to have a reduced pressure. Therefore, in case where a packaging bag is used in the method, it must have an opening through which articles are inserted and housed therein. The opening of the bag must be sealed after the articles have been inserted therethrough. For this, the opening may be heat-sealed, which, however, requires an additional unit or tool. To omit it, a fastener and an adhesive member may be disposed at the opening of the bag, by which the opening of the bag may be sealed.
- thermoplastic resin sheet having a large number of independent, small air-cushion hills into a bag having such a fastener and an adhesive member.
- a thermoplastic resin film is processed to form a large number of small recesses, then this is laminated on a base film to thereby seal up the small recesses between the laminated two films. In that manner, formed is a shock-absorbing sheet having a large number of independent, small air-cushion hills.
- a fastener is attached to a part of the sheet not having the small air-cushion hills, preferably on the hills-having side of the sheet (that is, on the side opposite to the base film).
- Fig. 1(A) is a schematic cross-sectional view showing one embodiment of the shock-absorbable packaging method of the invention, in which the outer periphery of the packaging sheet has been heat-sealed except its degassing mouth. This is not degassed as yet.
- Fig. 1(B) is after degassed in vacuum, in which the articles are hermetically packaged in the shock-absorbing sheet.
- Fig. 1(C) shows another embodiment of the invention, in which the articles to be packaged are mounted on a substrate.
- Fig. 1 indicates a shock-absorbable package
- 2 indicates a thermoplastic resin sheet (shock-absorbing sheet) having a large number of independent, small air-cushion hills
- 3 indicates a small air-cushion hill
- 4 indicates an ordinary thermoplastic resin film
- 5 indicates a degassing unit
- 6 indicates an article to be packaged
- 7 indicates a heat-sealed part
- 8 indicates a sealed part of the shock-absorbing sheet
- 9 indicates a substrate.
- two thermoplastic resin sheets (shock-absorbing sheets) 2a and 2b both having a large number of small air-cushion hills 3 are so disposed that their hills 3 all face inside.
- Fig. 1(C) shows another embodiment of the invention.
- a thermoplastic resin sheet (shock-absorbing sheet) 2a having a large number of independent, small air-cushion hills, and an ordinary thermoplastic resin film 4, and the articles to be packaged are mounted on a substrate 9.
- the substrate 9 is put on the ordinary thermoplastic plastic resin film 4, and the articles to be packaged are disposed on the substrate 9. With that, the articles are packaged in the same manner as above.
- the substrate 9 may be an ordinary flat plate, but is preferably a shock-resistant one such as a foam sheet of thermoplastic resin.
- the surface of the substrate is preferably roughened.
- the substrate is preferably processed to form recesses corresponding to the shape of the articles.
- the mode of packaging articles is not specifically defined, so far as a shock-absorbing sheet having a large number of independent, small air-cushion hills is used for packaging articles.
- the packaging mode itself may be suitably determined, depending on the matter of how to package articles for what purpose. For example, for packages for house-moving or for those for individual transportation, packaging bags made of a shock-absorbing sheet may be used.
- the form of the shock-absorbable packaging bags suitable for such individual transportation are not specifically defined. For example, after an article has been packed in a shock-absorbable packaging bag of an ordinary form, the opening of the bag may be heat-sealed.
- the bag of the type requires a heat-sealing device and a heat-sealing step, and using it is often troublesome in the field of ordinary packages.
- a shock-absorbable bag having a fastener, not requiring such heat-sealing.
- Fig. 2 is to schematically show the shock-absorbable packaging bag of the invention, which has a fastener disposed at its opening, and an adhesive member disposed inside below the fastener, and is equipped with a degassing unit.
- Fig. 3 shows enlarged cross-sectional views of the opening of the shock-absorbable bag of Fig. 2.
- Fig. 2(A) is a plan view; and
- Fig. 2(B) is a cross-sectional view.
- 11 indicates a shock-absorbable packaging bag with a fastener
- 12 indicates an opening of the bag
- 13 indicates a shock-absorbing sheet
- 14 indicates a small air-cushion hill
- 15 indicates a heat-sealed part
- 16 indicates a fastener
- 17 indicates an adhesive member
- 18 indicates a bonding member of adhesive resin
- 19 indicates a degassing unit.
- the fastener 16 is provided along the open end of the opening of the shock-absorbable packaging bag 11.
- This is a tape fastener, composed of a male member 16a and a female member 16b.
- the two members are separately fused to the base film of each of the shock-absorbing sheets to be combined.
- the structure of the tape fastener is per-se known.
- the adhesive member 17 may be an adhesive resin layer, but is preferably a bonding member 18 of adhesive resin, as in Fig. 3. It is important that the bonding member 18 is disposed on the inner surface of the bag and below the fastener 16, opposite to the opening of the bag. If the bonding member 18 is disposed above the fastener 16, adjacent to the opening of the bag, it will partly bond while the fastener is fastened up. If so, the bonding member will finally have a non-bonded part, as not well matching with fastened condition of the fastener, and, as a result, the bag could not be stably sealed up. Another problem with the case is that the bonding member requires any manual and intentional external force to be applied to the entire region of the member for bonding it.
- the cross-sectional profile of the bonding member of adhesive resin is not specifically defined, and it may be square, semi-circular or trapezoidal.
- One preferred embodiment of the bonding member is a combination of a convex part and a concave part, as in Fig. 3(A).
- the bonding member makes it possible to seal up the opening of the bag and to stabilize the hermetically sealed condition of the bag.
- the bonding mode of the bonding member is enough so far as the hermetically sealed condition of the bag is kept as it is. Therefore, the function of the bonding member quite differs from that of an ordinary fastener, and the bonding member does not require adhesion strength.
- the bonding member must not have a female (claw) structure like that of a female member of a fastener.
- the function of the bonding member of adhesive resin may be the same as that of the female member of a conventional fastener coated with an adhesive layer.
- the modes of forming them quite differ from each other. Specifically, it is impossible to use a fastener made of an adhesive resin in place of an adhesive-coated fastener (female member). This is because adhesive resin is generally soft and flexible and is not tough. Therefore, a male member could not be pushed into the female member made of such a soft adhesive resin when the two are desired to be fastened under pressure. Even if the male member could be pushed into the female member, the thus-fastened two members could not ensure fastening strength, or that is, a bag having a fastener made of such a soft adhesive resin could not have the intended function of sealing up its opening.
- the method of producing the bag with a fastener of the invention is not specifically defined.
- a resin for the fastener and a resin for the bonding member are co-extruded to form two resin layers integrated for the fastener and the bonding member.
- the resin for the fastener must be tough in some degree for ensuring the intended fastening strength, and must be heat-sealable with the film of the bag.
- the adhesive resin for the bonding member may be suitably selected, depending on the type, the thickness and the toughness of the film of the bag.
- an adhesive resin such as a polyolefin resin modified with an unsaturated carboxylic acid or its derivative may be added to the resin for the fastener.
- the resin for the bonding member exhibits its adhesiveness on its surface.
- the resin layer for the bonding member may be formed on the extended part (fused to the base film) of the resin layer for the fastener, and it is easy to co-extrude the two resin layers of that type.
- the resin for the fastener is selected in consideration of its fastenability and its fusibility to the inner surface of the film of the bag, and it includes, for example, low-density polyethylene, ethylene- ⁇ -olefin copolymers, ethylene-acrylic acid copolymers and polypropylene resins.
- Preferred examples of the resin for the bonding member are ethylene-polar vinyl copolymers and resins containing such copolymers.
- the ethylene-polar vinyl copolymers include ethylene-vinyl acetate copolymers, ethylene-methacrylic acid copolymers and ethylene-ethyl acrylate copolymers.
- an adhesive component such as ethylene- ⁇ -olefin copolymers, copolymers of propylene, butene and 1- ⁇ -olefins having from 5 to 10 carbon atoms, styrene-ethylene-butylene-styrene block copolymers, styrene-butadiene-styrene block copolymers, and styrene-isoprene-styrene block copolymers.
- the polar vinyl content of these adhesive resins is suitably controlled, and the blend ratio of the adhesive resins with other resins and elastomers is also controlled.
- suitable one is selected, depending on the properties, the use and the size of the bag.
- the shock-absorbable packaging bag having a fastener of the invention may be used for packaging articles therein, for example, as follows: The particles to be packaged therein are put into the bag, then the opening of the bag is sealed up except a part thereof, a duct of a vacuum cleaner is inserted into the opened part, the vacuum cleaner is driven to degas the sealed bag, and the opened part of the bag is fastened and sealed up while the reduced pressure inside the bag is kept as such.
- a more preferred method for packaging articles in the bag comprises putting articles into the bag, fastening the opening of the bag, inserting a duct of a vacuum cleaner into the degassing unit 19, such as a check valve or a switch valve fitted to the bag, and driving the vacuum cleaner to thereby degas the bag.
- a degassing unit 19 such as a check valve or a switch valve fitted to the bag
- the bonding member of adhesive resin can be kept non-bonded before the bag is degassed.
- fastening the fastener may be effected separately from bonding the bonding member. Therefore, in this method, the shock-absorbing sheets 13a and 13b naturally attract each other in the part opposite to the opening, with the bag being degassed to have a reduced pressure, and, as a result, the bonding member naturally bonds not by any artificial outer force but owing to the action of the degassing unit. Accordingly, the bonding member uniformly and simultaneously bonds in its widthwise direction, and, as a result, the bonding force of the bonding member is greatly enhanced to well ensure the hermetically sealed condition of the bag.
- the height of the two parts of the bonding member are preferably so controlled that they are not contacted with each other or the films of the bag around them are not contacted with each other when the fastener has been fastened but before the bag is not degassed as yet.
- the shock-absorbable packaging bag of the invention has a fastener to seal up the bag, and is not heat-sealed for sealing up it. Accordingly, the bag can be re-used repeatedly, which therefore contributes to saving natural resources.
- shock-absorbable packaging method of the invention has been described hereinabove for the case of individual packaging.
- the method is not limited to such individual packaging for house-moving or for home delivery of parcels, but is applicable to packaging of various products and parts, such as glass products, porcelain and ceramic products, machines, machine parts, electric appliances and parts of electric appliances, for their delivery from factories to any other places where they are needed, as so mentioned hereinabove.
- usable is an automatic or semiautomatic packaging system.
- Fig. 4 is a schematic cross-sectional view showing an intermittent automatic packaging system for the shock-absorbable packaging method of the invention.
- Fig. 5 is a schematic plan view of Fig. 4.
- 22 indicates a shock-absorbing sheet
- 24 indicates a thermoplastic resin film
- 25 indicates a degassing device
- 26 indicates an article to be packaged
- 27 indicates a heat-sealed periphery
- 29 indicates a substrate
- 30 indicates a belt conveyor
- 31 indicates a heat sealer for heat-sealing the periphery of each package
- 32 indicates a heat sealer for heat-sealing the degassing mouth
- 33 indicates a cutter.
- thermoplastic resin film 24 is fed onto the belt conveyor by unwinding the film roll 24a.
- a substrate 29 having thereon articles to be packaged [conveying step (A)].
- a shock-absorbing sheet 22 is fed to cover the articles, by unwinding the sheet roll 22a. Having been thus fed, the shock-absorbing sheet is optionally pressed at its right and left sides against the thermoplastic resin film 24.
- the peripheries of the thermoplastic resin film 24 and the shock-absorbing sheet 22 are heat-sealed by the heat sealer 31, except the part for the degassing device (pipe) [heat-sealing step (B)].
- the belt conveyor may be intermittently operated in each step, and the articles can be automatically packaged.
- the heat sealer 31 for heat-sealing the periphery of each package may be provided with a heat-sealing bar 31a by which the center part with no article mounted thereon may be heat-sealed while the periphery of each packages is heat-sealed.
- articles may be directly put on a shock-absorbing sheet and not on the thermoplastic resin film 24, and may be packaged in the two shock-absorbing sheets.
- the substrate with articles mounted thereon may be put on a shock-absorbing sheet. Needless-to-say, in this case, the articles are packaged in the two shock-absorbing sheets.
- shock-absorbable packaging method used is a shock-absorbing sheet having a large number of independent, small air-cushion hills.
- the hills-having surface of the sheet may face either inside or outside the packages formed. In either case, the packages formed can enjoy the shock-absorbing effect.
- the invention is characterized by the additional effect attained by degassing the sealed package so that the shock-absorbing sheet can hermetically adhere to articles to tightly fix them, in addition to the process of simply packaging articles with a shock-absorbing sheet. Accordingly, in the invention, it is desirable that the small air-cushion hills of the shock-absorbing sheet face inside the packages as they are transformable and hermetically adherable to the articles packaged in the sheet.
- the shock-absorbable packaging method is characterized by using the shock-absorbing sheet having a large number of independent, small air-cushion hills, in which the hills have the advantages of shock absorption and heat insulation.
- the advantages of the shock-absorbable packaging bag having a fastener of the invention are that the bag can be re-used repeatedly by fastening and opening the fastener, that the bag does not require a device for heat sealing, and that articles can be packed and packaged in the bag in any place to form shock-absorbable packages.
- electric and electronic appliances, machines, and their parts, as well as pieces of glass, porcelain and ceramic tableware, and even works of art and various edibles can be hermetically packaged for storage and transportation.
- a plurality of dishes can be packaged all at a time, and the volume of the packages can be reduced. It is expected that the application of the invention is much expanded in many fields for storage, transportation and custody of articles.
- articles can be hermetically packaged in a shock-absorbing sheet having a large number of independent, small air-cushion hills by degassing the packages in vacuum, and the sheet hermetically adheres to the articles to tightly fix them in the packages. Accordingly, even a plurality of articles to be packaged can be accurately positioned and spaced from each other in one package, in which the articles packaged are kept not in contact with each other.
- the packages since the packages are covered with the shock-absorbing sheet, they do not require any additional shock-absorbing material. Even if needed, the additional material may be reduced. Further, the packages do not require any side material, and the working environment in packaging articles can be kept all the time good.
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- Dispersion Chemistry (AREA)
- Buffer Packaging (AREA)
Abstract
Provided is an efficient, shock-absorbable packaging
method for packaging and packing pieces of tableware, precision
instruments and others so as to protect them from being cracked
or broken. The method does not require so many packing
materials, and ensures good working environment. In the
method, articles to be packaged are wrapped in a thermoplastic
resin sheet having a large number of independent, small
air-cushion hills, and the thus-wrapped articles are sealed
up and degassed whereby the sheet is hermetically adhered to
the articles. If desired, the articles may be put on a
substrate. A shock-absorbable packaging bag having a fastener
disposed at its opening, and an adhesive member disposed inside
below the fastener, and equipped with a degassing unit may be
used for packaging articles therein.
Description
The present invention relates to a shock-absorbable
packaging method for packaging articles, to shock-absorbable
packages, and to shock-absorbable packaging bags for the
packaging.
When tableware such as glass, ceramic or porcelain
tableware, electric appliances, parts of electric appliances,
precision instruments, and parts of precision instruments are
transported, various methods are employed for protecting them
from being broken while they are transported. For example,
in house-moving, pieces of tableware are individually wrapped
up by hand in a wrapping material such as crepe paper, honey
paper or foamed resin sheets so as to protect them from being
cracked or broken, and the thus-wrapped pieces are directly
packed in corrugated carton, or are put into fabric bags set
in a corrugated carton. When tableware, precision instruments
and parts of precision instruments are shipped from factories
where they are produced, they are also individually wrapped,
and individually packaged in paper cases, and a plurality of
the packages are packed in a corrugated carton. Basically,
therefore, they are individually packaged, and the packaging
efficiency is poor, as the work of packaging and unpackaging
them takes a lot of time. For packaging them for
transportation, various packaging materials must be ensured
and, after used, they are discarded. This means a waste of
natural resources, and requires high labor costs. Accordingly,
the conventional packaging system for transportation is
problematic in point of the increase in total packaging costs.
To solve the problem, Japanese Patent Laid-Open No.
338274/1998 discloses a packing system for transporting
articles and a method of using the packing system for packing
articles therein for transportation. The packing system
disclosed comprises a transparent bag capable of being sealed
up and capable of being transformed under pressure, partition
plates disposed in the bag, and a degassing unit fitted to the
bag for degassing the bag. The packing method disclosed
comprises packing articles in the bag of the packing system
followed by degassing the bag to thereby make the articles
hermetically adhere to nearly the entire surface of the bag.
According to the method, a plurality of articles to be
transported can be packed all in one bag, and the method is
excellent as it saves the work of packing. In addition, the
method does not require so many packing materials, and does
not bring about so many wastes, and therefore it is friendly
to the environment. However, the method is problematic in some
points. According to the method, the articles such as
tableware to be transported can be all packed in one bag for
primary packaging, but the thus-packaged articles must be
packed in a corrugated carton along with a shock-absorbing
material such as plastic foams or plastic balls in order to
protect them from being cracked or broken while they are
transported. The shock-absorbing material has an extremely
low apparent density and is therefore bulky. Storing and
transporting it results in inefficiency, and the shock-absorbing
material is, after used, generally disposed of and
discarded. Accordingly, a better packaging method is desired
for saving resources and for protecting the environment.
The present invention is to provide an efficient
packaging method for packaging and packing pieces of tableware,
precision instruments and others so as to protect them from
being cracked or broken, and to provide a packaging bag
efficiently used in the method. The packaging method of the
invention does not require so many packaging materials, and
is therefore friendly to the environment.
Given that situation, we, the present inventors have
found that, when articles to be protected from being cracked
or broken are wrapped or packaged in a thermoplastic resin sheet
having a large number of small air-cushion hills, and are
hermetically adhered to the sheet by degassing the wrapped or
packaged articles, then the articles can be more stably fixed
to the sheet, and that the thus-wrapped or packaged articles
are well protected from being cracked or broken owing to the
shock-absorbing action of the sheet. On the basis of these
findings, we have completed the present invention.
Specifically, the invention provides the following:
In Fig. 1, the numeral reference 1 indicates a
shock-absorbable package; 2 indicates a thermoplastic resin
sheet (shock-absorbing sheet) having a large number of
independent, small air-cushion hills; 3 indicates a small
air-cushion hill; 4 indicates an ordinary thermoplastic resin
film; 5 indicates a degassing unit; 6 indicates an article to
be packaged; 7 indicates a heat-sealed part; 8 indicates a
sealed part of the shock-absorbing sheet; and 9 indicates a
substrate.
In Fig. 2 and Fig. 3, the numeral reference 11 indicates
a shock-absorbable packaging bag with a fastener; 12 indicates
an opening of the bag; 13 indicates a shock-absorbing sheet;
14 indicates a small air-cushion hill; 15 indicates a
heat-sealed part; 16 indicates a fastener; 17 indicates an
adhesive member; 18 indicates a bonding member of adhesive
resin; and 19 indicates a degassing unit.
In Fig. 4 and Fig. 5, the numeral reference 22 indicates
a shock-absorbing sheet; 24 indicates a thermoplastic resin
film; 25 indicates a degassing device; 26 indicates an article
to be packaged; 27 indicates a heat-sealed periphery; 29
indicates a substrate; 30 indicates a belt conveyor; 31
indicates a heat sealer for heat-sealing the periphery of each
package; 32 indicates a heat sealer for heat-sealing the
degassing mouth; and 33 indicates a cutter.
Embodiments of the invention are described below.
In the shock-absorbable packaging method of the
invention, used is a thermoplastic resin sheet having a large
number of independent, small air-cushion hills (this will be
hereinafter referred to as a shock-absorbing sheet). The
sheet is prepared by processing a thermoplastic resin film to
thereby make it have a large number of independent, small
air-cushion hills.
For preparing the thermoplastic resin sheet having a
large number of independent, small air-cushion hills, for
example, a thermoplastic resin film is applied to a drum having
a large number of small recesses on its periphery, and processed
thereon in a mode of thermal vacuum forming or pressure forming
to thereby make it have a large number of small recesses. With
that, the thus-processed film is laminated and integrated with
a base film (back film) to thereby seal up the recesses between
the laminated two films.
Regarding their shape, the small air-cushion hills may
have any form of columns, pillars, oval columns, semi-spheres,
or a combination of such shapes. Regarding their size, the
small air-cushion hills may have, for example, a diameter of
from 2 to 20 mm, preferably from 3 to 10 mm; and a height of
from 2 to 30 mm, preferably from 3 to 20 mm. The film thickness
of the small air-cushion hills may fall between 5 and 100 µm,
preferably between 10 and 50 µm. In general, the small
air-cushion hills are regularly distributed in the shock-absorbing
sheet, which, however, may partly have a flat area
with no air-cushion hills therein.
The thermoplastic resin film to be processed to form
such small recesses is not specifically defined. For this,
however, preferred are polyolefin resins such as polyethylene
resins and polypropylene resins, in view of their
processability to form small recesses, their sealability with
base film (back film), and their flexibility and shock-absorbability.
Especially preferred are low-density
polyethylene produced in a high-pressure process, linear
low-density polyethylene, and polyethylene and ethylene
copolymers with α-olefins such as butene-1, hexene-1 or
octene-1 produced through (co)polymerization in the presence
of a metallocene catalyst.
The polypropylene resins may be low-crystalline soft
polypropylene or propylene random copolymers with other
olefins. The polyolefin resins may contain ethylene-vinyl
acetate copolymers and elastomers such as ethylene-α-olefin
elastomers. The base film is not specifically defined, and
may be any one at least capable of sealing up the small
air-cushion hills of the film having the hills. In general,
however, the base film forms the essential structure of the
shock-absorbing sheet. Therefore, the base film is selected
from various types of films, depending on the application and
use of shock-absorbable packages. Accordingly, the base film
may be any of single-layered polyethylene films that are
heat-sealable with the film having small air-cushion hills,
multi-layered films formed through coextrusion of such
polyethylene resin and other resins, and laminate films of such
polyethylene film laminated with other films.
For example, it includes nylon/polyethylene,
polyester/polyethylene, vinylidene chloride-coated
nylon/polyethylene, vinylidene chloride-coated
polyester/polyethylene, polypropylene/ethylene-vinyl
alcohol copolymer/polyethylene, polycarbonate/polyethylene,
aluminium foil/polyethylene, paper/polyethylene, and
cloth/polyethylene. If desired, these may be multi-layered
via an adhesive resin such as maleic anhydride-modified
polyolefin resin.
The resin component of these films may contain, if
desired, any other resins or elastomers, and various
stabilizers, colorants and fillers. In the shock-absorbable
packages of the invention, the base film preferably forms the
outer surface. Therefore, the base film may be printed in any
desired manner, like that in ordinary packaging bags.
Accordingly, in the invention, the base film is appropriately
selected, depending on the use and the size of the packages
and on the articles to be packaged, for which the strength,
the heat resistance and the gas-barrier properties of the film
shall be taken into consideration. However, for ensuring the
vacuum sealing of the packages, preferred are films having
gas-barrier properties.
In general, the shock-absorbing sheet is composed of
the film having small air-cushion hills and the base film. If
desired, however, an additional film may be laminated over the
hills-having surface of the film, and the shock-absorbing sheet
may have a multi-layered structure. The shock-absorbing sheet
with a large number of small air-cushion hills is preferably
transparent so that the contents of the articles packaged in
the sheet can be seen through the sheet.
In the shock-absorbable packaging method of the
invention, articles are packaged, and the inside of the package
is degassed to have a reduced pressure. Therefore, in case
where a packaging bag is used in the method, it must have an
opening through which articles are inserted and housed therein.
The opening of the bag must be sealed after the articles have
been inserted therethrough. For this, the opening may be
heat-sealed, which, however, requires an additional unit or
tool. To omit it, a fastener and an adhesive member may be
disposed at the opening of the bag, by which the opening of
the bag may be sealed.
One preferred method of forming a thermoplastic resin
sheet having a large number of independent, small air-cushion
hills into a bag having such a fastener and an adhesive member
is described. A thermoplastic resin film is processed to form
a large number of small recesses, then this is laminated on
a base film to thereby seal up the small recesses between the
laminated two films. In that manner, formed is a shock-absorbing
sheet having a large number of independent, small
air-cushion hills. Simultaneously with, or before or after
the lamination of the two films to form the shock-absorbing
sheet, a fastener is attached to a part of the sheet not having
the small air-cushion hills, preferably on the hills-having
side of the sheet (that is, on the side opposite to the base
film). Such an in-line process of forming the small air-cushion
hills in the sheet and attaching the fastener to the
sheet solves the problem of difficulty in handling the bulky
sheet, which, however, is inevitable if the two steps are
carried out independently in different processes.
The invention is described, based on the drawings
attached hereto. Fig. 1(A) is a schematic cross-sectional
view showing one embodiment of the shock-absorbable packaging
method of the invention, in which the outer periphery of the
packaging sheet has been heat-sealed except its degassing mouth.
This is not degassed as yet. Fig. 1(B) is after degassed in
vacuum, in which the articles are hermetically packaged in the
shock-absorbing sheet. Fig. 1(C) shows another embodiment of
the invention, in which the articles to be packaged are mounted
on a substrate.
In Fig. 1, 1 indicates a shock-absorbable package; 2
indicates a thermoplastic resin sheet (shock-absorbing sheet)
having a large number of independent, small air-cushion hills;
3 indicates a small air-cushion hill; 4 indicates an ordinary
thermoplastic resin film; 5 indicates a degassing unit; 6
indicates an article to be packaged; 7 indicates a heat-sealed
part; 8 indicates a sealed part of the shock-absorbing sheet;
and 9 indicates a substrate. In the embodiment of the
shock-absorbable packaging method of the invention
illustrated in Fig. 1(A), two thermoplastic resin sheets
(shock-absorbing sheets) 2a and 2b both having a large number
of small air-cushion hills 3 are so disposed that their hills
3 all face inside. Between the two shock-absorbing sheets,
articles 6 to be packaged are sandwiched. With a degassing
unit 5 being ensured in a part between them, the two sheets
are heat-sealed at their outer peripheries to form a heat-sealed
part 7, by which the space between the two sheets is
kept hermetically sealed up. Next, this is degassed in vacuum
through the degassing unit 5. Having been thus degassed, the
large number of small air-cushion hills of the shock-absorbing
sheets hermetically adhere to the articles, and the sheets are
partly sealed to form sealed parts 8, as in Fig. 1(B). In that
manner, the articles are unmovably fixed at their predetermined
positions between the two sheets.
Fig. 1(C) shows another embodiment of the invention.
In this, used are a thermoplastic resin sheet (shock-absorbing
sheet) 2a having a large number of independent, small air-cushion
hills, and an ordinary thermoplastic resin film 4, and
the articles to be packaged are mounted on a substrate 9.
Concretely, the substrate 9 is put on the ordinary
thermoplastic plastic resin film 4, and the articles to be
packaged are disposed on the substrate 9. With that, the
articles are packaged in the same manner as above. The
substrate 9 may be an ordinary flat plate, but is preferably
a shock-resistant one such as a foam sheet of thermoplastic
resin. For preventing the packaged articles from moving
thereon, the surface of the substrate is preferably roughened.
In case where specific articles are to be mounted thereon, the
substrate is preferably processed to form recesses
corresponding to the shape of the articles.
In the shock-absorbable packaging method of the
invention, the mode of packaging articles is not specifically
defined, so far as a shock-absorbing sheet having a large number
of independent, small air-cushion hills is used for packaging
articles. Accordingly, the packaging mode itself may be
suitably determined, depending on the matter of how to package
articles for what purpose. For example, for packages for
house-moving or for those for individual transportation,
packaging bags made of a shock-absorbing sheet may be used.
The form of the shock-absorbable packaging bags suitable for
such individual transportation are not specifically defined.
For example, after an article has been packed in a shock-absorbable
packaging bag of an ordinary form, the opening of
the bag may be heat-sealed. However, the bag of the type
requires a heat-sealing device and a heat-sealing step, and
using it is often troublesome in the field of ordinary packages.
To solve the problem, proposed is a shock-absorbable bag having
a fastener, not requiring such heat-sealing.
Fig. 2 is to schematically show the shock-absorbable
packaging bag of the invention, which has a fastener disposed
at its opening, and an adhesive member disposed inside below
the fastener, and is equipped with a degassing unit. Fig. 3
shows enlarged cross-sectional views of the opening of the
shock-absorbable bag of Fig. 2. Fig. 2(A) is a plan view; and
Fig. 2(B) is a cross-sectional view. In Fig. 2 and Fig. 3,
11 indicates a shock-absorbable packaging bag with a fastener;
12 indicates an opening of the bag; 13 indicates a shock-absorbing
sheet; 14 indicates a small air-cushion hill; 15
indicates a heat-sealed part; 16 indicates a fastener; 17
indicates an adhesive member; 18 indicates a bonding member
of adhesive resin; and 19 indicates a degassing unit. As in
Fig. 2, the fastener 16 is provided along the open end of the
opening of the shock-absorbable packaging bag 11. This is a
tape fastener, composed of a male member 16a and a female member
16b. The two members are separately fused to the base film
of each of the shock-absorbing sheets to be combined. The
structure of the tape fastener is per-se known. By fastening
the two members to each other and detaching them from each other,
the opening of the bag can be closed and re-opened.
The adhesive member 17 may be an adhesive resin layer,
but is preferably a bonding member 18 of adhesive resin, as
in Fig. 3. It is important that the bonding member 18 is
disposed on the inner surface of the bag and below the fastener
16, opposite to the opening of the bag. If the bonding member
18 is disposed above the fastener 16, adjacent to the opening
of the bag, it will partly bond while the fastener is fastened
up. If so, the bonding member will finally have a non-bonded
part, as not well matching with fastened condition of the
fastener, and, as a result, the bag could not be stably sealed
up. Another problem with the case is that the bonding member
requires any manual and intentional external force to be
applied to the entire region of the member for bonding it.
The cross-sectional profile of the bonding member of
adhesive resin is not specifically defined, and it may be square,
semi-circular or trapezoidal. One preferred embodiment of the
bonding member is a combination of a convex part and a concave
part, as in Fig. 3(A). Formed on the inner surface of each
of the shock-absorbing sheets 13a and 13b, the bonding member
makes it possible to seal up the opening of the bag and to
stabilize the hermetically sealed condition of the bag. The
bonding mode of the bonding member is enough so far as the
hermetically sealed condition of the bag is kept as it is.
Therefore, the function of the bonding member quite differs
from that of an ordinary fastener, and the bonding member does
not require adhesion strength. The bonding member must not
have a female (claw) structure like that of a female member
of a fastener.
The function of the bonding member of adhesive resin
may be the same as that of the female member of a conventional
fastener coated with an adhesive layer. However, the modes
of forming them quite differ from each other. Specifically,
it is impossible to use a fastener made of an adhesive resin
in place of an adhesive-coated fastener (female member). This
is because adhesive resin is generally soft and flexible and
is not tough. Therefore, a male member could not be pushed
into the female member made of such a soft adhesive resin when
the two are desired to be fastened under pressure. Even if
the male member could be pushed into the female member, the
thus-fastened two members could not ensure fastening strength,
or that is, a bag having a fastener made of such a soft adhesive
resin could not have the intended function of sealing up its
opening.
The method of producing the bag with a fastener of the
invention is not specifically defined. In general, a resin
for the fastener and a resin for the bonding member are
co-extruded to form two resin layers integrated for the
fastener and the bonding member. The resin for the fastener
must be tough in some degree for ensuring the intended fastening
strength, and must be heat-sealable with the film of the bag.
On the other hand, the adhesive resin for the bonding member
may be suitably selected, depending on the type, the thickness
and the toughness of the film of the bag.
For improving the coextrusion adhesiveness of the resin
for the fastener and the resin for the bonding member, an
adhesive resin such as a polyolefin resin modified with an
unsaturated carboxylic acid or its derivative may be added to
the resin for the fastener. The resin for the bonding member
exhibits its adhesiveness on its surface. The resin layer for
the bonding member may be formed on the extended part (fused
to the base film) of the resin layer for the fastener, and it
is easy to co-extrude the two resin layers of that type.
The resin for the fastener is selected in consideration
of its fastenability and its fusibility to the inner surface
of the film of the bag, and it includes, for example, low-density
polyethylene, ethylene-α-olefin copolymers,
ethylene-acrylic acid copolymers and polypropylene resins.
Preferred examples of the resin for the bonding member are
ethylene-polar vinyl copolymers and resins containing such
copolymers. The ethylene-polar vinyl copolymers include
ethylene-vinyl acetate copolymers, ethylene-methacrylic acid
copolymers and ethylene-ethyl acrylate copolymers.
Also usable are various resins containing an adhesive
component, such as ethylene-α-olefin copolymers, copolymers
of propylene, butene and 1-α-olefins having from 5 to 10 carbon
atoms, styrene-ethylene-butylene-styrene block copolymers,
styrene-butadiene-styrene block copolymers, and styrene-isoprene-styrene
block copolymers. The polar vinyl content
of these adhesive resins is suitably controlled, and the blend
ratio of the adhesive resins with other resins and elastomers
is also controlled. Of such adhesive resins, suitable one is
selected, depending on the properties, the use and the size
of the bag.
The shock-absorbable packaging bag having a fastener
of the invention may be used for packaging articles therein,
for example, as follows: The particles to be packaged therein
are put into the bag, then the opening of the bag is sealed
up except a part thereof, a duct of a vacuum cleaner is inserted
into the opened part, the vacuum cleaner is driven to degas
the sealed bag, and the opened part of the bag is fastened and
sealed up while the reduced pressure inside the bag is kept
as such. However, a more preferred method for packaging
articles in the bag comprises putting articles into the bag,
fastening the opening of the bag, inserting a duct of a vacuum
cleaner into the degassing unit 19, such as a check valve or
a switch valve fitted to the bag, and driving the vacuum cleaner
to thereby degas the bag.
According to the method, the bonding member of adhesive
resin can be kept non-bonded before the bag is degassed. In
other words, fastening the fastener may be effected separately
from bonding the bonding member. Therefore, in this method,
the shock-absorbing sheets 13a and 13b naturally attract each
other in the part opposite to the opening, with the bag being
degassed to have a reduced pressure, and, as a result, the
bonding member naturally bonds not by any artificial outer
force but owing to the action of the degassing unit.
Accordingly, the bonding member uniformly and simultaneously
bonds in its widthwise direction, and, as a result, the bonding
force of the bonding member is greatly enhanced to well ensure
the hermetically sealed condition of the bag. For this, the
height of the two parts of the bonding member are preferably
so controlled that they are not contacted with each other or
the films of the bag around them are not contacted with each
other when the fastener has been fastened but before the bag
is not degassed as yet. The shock-absorbable packaging bag
of the invention has a fastener to seal up the bag, and is not
heat-sealed for sealing up it. Accordingly, the bag can be
re-used repeatedly, which therefore contributes to saving
natural resources.
The shock-absorbable packaging method of the invention
has been described hereinabove for the case of individual
packaging. However, the method is not limited to such
individual packaging for house-moving or for home delivery of
parcels, but is applicable to packaging of various products
and parts, such as glass products, porcelain and ceramic
products, machines, machine parts, electric appliances and
parts of electric appliances, for their delivery from factories
to any other places where they are needed, as so mentioned
hereinabove. For these, usable is an automatic or semiautomatic
packaging system.
Fig. 4 is a schematic cross-sectional view showing an
intermittent automatic packaging system for the shock-absorbable
packaging method of the invention. Fig. 5 is a
schematic plan view of Fig. 4. In Fig. 4 and Fig. 5, 22
indicates a shock-absorbing sheet; 24 indicates a
thermoplastic resin film; 25 indicates a degassing device; 26
indicates an article to be packaged; 27 indicates a heat-sealed
periphery; 29 indicates a substrate; 30 indicates a belt
conveyor; 31 indicates a heat sealer for heat-sealing the
periphery of each package; 32 indicates a heat sealer for
heat-sealing the degassing mouth; and 33 indicates a cutter.
The shock-absorbable packing method, in which the
packaging system illustrated is used, is described. First,
a thermoplastic resin film 24 is fed onto the belt conveyor
by unwinding the film roll 24a. On the thermoplastic resin
film, put is a substrate 29 having thereon articles to be
packaged [conveying step (A)]. Next, a shock-absorbing sheet
22 is fed to cover the articles, by unwinding the sheet roll
22a. Having been thus fed, the shock-absorbing sheet is
optionally pressed at its right and left sides against the
thermoplastic resin film 24. Next, the peripheries of the
thermoplastic resin film 24 and the shock-absorbing sheet 22
are heat-sealed by the heat sealer 31, except the part for the
degassing device (pipe) [heat-sealing step (B)].
After having been thus heat-sealed, this is degassed
in vacuum by the degassing device 25, whereby the shock-absorbing
sheet hermetically adheres to the articles
[degassing and adhering step (C)]. The degassing pipe is drawn
to its halfway, and at the same time, the degassing mouth is
heat-sealed by the heat sealer 32 and the intermediate part
between the adjacent packages is cut by the cutter 33 [sealing
and cutting step (D)]. Through these steps, packaging the
articles is finished. According to the shock-absorbable
packaging method, the belt conveyor may be intermittently
operated in each step, and the articles can be automatically
packaged.
If desired, the heat sealer 31 for heat-sealing the
periphery of each package may be provided with a heat-sealing
bar 31a by which the center part with no article mounted thereon
may be heat-sealed while the periphery of each packages is
heat-sealed. Not mounted on the substrate 29, articles may
be directly put on a shock-absorbing sheet and not on the
thermoplastic resin film 24, and may be packaged in the two
shock-absorbing sheets. Depending on its material, the
substrate with articles mounted thereon may be put on a
shock-absorbing sheet. Needless-to-say, in this case, the
articles are packaged in the two shock-absorbing sheets.
The shock-absorbable packaging method, the shock-absorbable
packages, and the shock-absorbable packaging bags
of the invention are described in detail hereinabove. In the
shock-absorbable packing method of the invention, used is a
shock-absorbing sheet having a large number of independent,
small air-cushion hills. In the method, the hills-having
surface of the sheet may face either inside or outside the
packages formed. In either case, the packages formed can enjoy
the shock-absorbing effect. However, the invention is
characterized by the additional effect attained by degassing
the sealed package so that the shock-absorbing sheet can
hermetically adhere to articles to tightly fix them, in
addition to the process of simply packaging articles with a
shock-absorbing sheet. Accordingly, in the invention, it is
desirable that the small air-cushion hills of the shock-absorbing
sheet face inside the packages as they are
transformable and hermetically adherable to the articles
packaged in the sheet.
The shock-absorbable packaging method is characterized
by using the shock-absorbing sheet having a large number of
independent, small air-cushion hills, in which the hills have
the advantages of shock absorption and heat insulation. The
advantages of the shock-absorbable packaging bag having a
fastener of the invention are that the bag can be re-used
repeatedly by fastening and opening the fastener, that the bag
does not require a device for heat sealing, and that articles
can be packed and packaged in the bag in any place to form
shock-absorbable packages. In the invention, for example,
electric and electronic appliances, machines, and their parts,
as well as pieces of glass, porcelain and ceramic tableware,
and even works of art and various edibles can be hermetically
packaged for storage and transportation. In addition, a
plurality of dishes can be packaged all at a time, and the volume
of the packages can be reduced. It is expected that the
application of the invention is much expanded in many fields
for storage, transportation and custody of articles.
According to the shock-absorbable packaging method of
the invention, articles can be hermetically packaged in a
shock-absorbing sheet having a large number of independent,
small air-cushion hills by degassing the packages in vacuum,
and the sheet hermetically adheres to the articles to tightly
fix them in the packages. Accordingly, even a plurality of
articles to be packaged can be accurately positioned and spaced
from each other in one package, in which the articles packaged
are kept not in contact with each other. In addition, since
the packages are covered with the shock-absorbing sheet, they
do not require any additional shock-absorbing material. Even
if needed, the additional material may be reduced. Further,
the packages do not require any side material, and the working
environment in packaging articles can be kept all the time good.
Claims (9)
- A shock-absorbable packaging method, which comprises wrapping or packaging an article in a thermoplastic resin sheet having a large number of independent, small air-cushion hills, then sealing the article in the sheet, and degassing the thus-sealed article to thereby make the article hermetically adhere to the sheet.
- A shock-absorbable packaging method, which comprises packing an article in a shock-absorbable packaging bag of a thermoplastic resin sheet having a large number of independent, small air-cushion hills, then sealing the article in the bag, and degassing the thus-sealed article to thereby make the article hermetically adhere to the sheet of the bag, and in which the bag has a fastener disposed at its opening, and an adhesive member disposed inside below the fastener, and is equipped with a degassing unit.
- The shock-absorbable packaging method as claimed in claim 1 or 2, wherein the article is so packaged that it faces the small air-cushion hills of the thermoplastic resin sheet.
- The shock-absorbable packaging method as claimed in any of claims 1 to 3, wherein the article to be packaged is mounted on a substrate.
- A shock-absorbable package of an article in a thermoplastic resin sheet having a large number of independent, small air-cushion hills, in which the article is hermetically adhered to the inner surface of the sheet by degassing the package.
- The shock-absorbable package as claimed in claim 5, wherein the article faces the small air-cushion hills of the thermoplastic resin sheet.
- The shock-absorbable package as claimed in claim 5 or 6, wherein the article is mounted on a substrate.
- A shock-absorbable packaging bag of a thermoplastic resin sheet having a large number of independent, small air-cushion hills, which has a fastener disposed at its opening, and an adhesive member disposed inside below the fastener, and is equipped with a degassing unit.
- The shock-absorbable packaging bag as claimed in claim 8, wherein the small air-cushion hills of the thermoplastic resin sheet face inside the bag.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2000/006565 WO2002026590A1 (en) | 1999-07-28 | 2000-09-25 | Cushioning packaging method, cushioning package body, and cushioning package bag |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1323642A1 true EP1323642A1 (en) | 2003-07-02 |
Family
ID=11736512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00962816A Withdrawn EP1323642A1 (en) | 2000-09-25 | 2000-09-25 | Cushioning packaging method, cushioning package body, and cushioning package bag |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1323642A1 (en) |
CN (1) | CN1399608A (en) |
WO (1) | WO2002026590A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022084293A1 (en) * | 2020-10-20 | 2022-04-28 | Ds Smith Plc | Sack for mailing or dunnage |
FR3125021A1 (en) * | 2021-07-08 | 2023-01-13 | Sediver | Process for conditioning glass or porcelain electrical insulators coated with silicone |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2903086B1 (en) * | 2006-06-29 | 2010-09-24 | S2F Flexico | PERFECTED CLOSURE DEVICE FOR REFERMABLE BAGS |
CN109677009A (en) * | 2019-01-25 | 2019-04-26 | 浙江华鲲科技有限公司 | A kind of molding machine of buffer packing bag |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2504798Y2 (en) * | 1990-05-16 | 1996-07-10 | 船井電機株式会社 | Bag for vacuum pack |
JPH079592A (en) * | 1993-06-29 | 1995-01-13 | Okura Ind Co Ltd | Production of compression arranging bag or vacuum packing bag |
JP2000079951A (en) * | 1998-09-03 | 2000-03-21 | Idemitsu Petrochem Co Ltd | Method of manufacture of foamed film with fastener, method of manufacture of packing bag and packin bag |
-
2000
- 2000-09-25 CN CN00816309A patent/CN1399608A/en active Pending
- 2000-09-25 WO PCT/JP2000/006565 patent/WO2002026590A1/en not_active Application Discontinuation
- 2000-09-25 EP EP00962816A patent/EP1323642A1/en not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO0226590A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022084293A1 (en) * | 2020-10-20 | 2022-04-28 | Ds Smith Plc | Sack for mailing or dunnage |
FR3125021A1 (en) * | 2021-07-08 | 2023-01-13 | Sediver | Process for conditioning glass or porcelain electrical insulators coated with silicone |
EP4124578A2 (en) | 2021-07-08 | 2023-02-01 | Sediver | Method for vacuum or inert gas packaging for electrical insulators made from silicone-coated glass or porcelain |
EP4124578A3 (en) * | 2021-07-08 | 2023-04-12 | Sediver | Method for vacuum or inert gas packaging for electrical insulators made from silicone-coated glass or porcelain |
US12012242B2 (en) | 2021-07-08 | 2024-06-18 | Sediver | Process for conditioning glass or porcelain electrical insulators coated with silicone |
Also Published As
Publication number | Publication date |
---|---|
WO2002026590A1 (en) | 2002-04-04 |
CN1399608A (en) | 2003-02-26 |
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Free format text: ORIGINAL CODE: 0009012 |
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Inventor name: GOTO, SHUICHI |
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RBV | Designated contracting states (corrected) |
Designated state(s): AT BE CH CY DE FR GB IT LI |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: IDEMITSU KOSAN CO., LTD. |
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Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20060401 |