JP2004090937A - Packaging container with easily discriminative tear-open cut - Google Patents

Packaging container with easily discriminative tear-open cut Download PDF

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Publication number
JP2004090937A
JP2004090937A JP2002250661A JP2002250661A JP2004090937A JP 2004090937 A JP2004090937 A JP 2004090937A JP 2002250661 A JP2002250661 A JP 2002250661A JP 2002250661 A JP2002250661 A JP 2002250661A JP 2004090937 A JP2004090937 A JP 2004090937A
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Japan
Prior art keywords
opening
packaging container
notch
seal
bag
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JP2002250661A
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Japanese (ja)
Inventor
Yukihiro Nakamura
中村 行宏
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Toppan Inc
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Toppan Printing Co Ltd
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Priority to JP2002250661A priority Critical patent/JP2004090937A/en
Publication of JP2004090937A publication Critical patent/JP2004090937A/en
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  • Bag Frames (AREA)
  • Packages (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an auxiliary means with which an opening mouth of a baglike and molded packaging container of a plastic wrapper can be easily discriminated and the container can be easily opened. <P>SOLUTION: An uneven portion surrounding the outer periphery of a tear-open cut formed on the external end surface of a seal which is fusion-bonded and sealed is formed as the opening mouth of a packaging container such as a bag, a skin pack and a drawn package of the plastic wrapper. The tear-open cut can be found by checking the uneven portion by the touch of fingertips. The cut can be easily known visually as colors on the seal and the uneven portion differ by surface finishing of male and female molds forming the uneven portion, so that the package can be easily opened. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、主として菓子、食品、食肉加工品、レトルト食品、医療品等を包装する包装容器の開封用切り込み部を視覚的に見やすくし、且つ指先の感触から容易に識別可能な開封用切り込み部の識別が容易な包装容器に関する。
【0002】
【従来の技術】
菓子、食品、食肉加工品、レトルト食品、医療品等を包装する包装容器として多層プラスチックフイルムによる二方シール袋、三方シール袋、四方シール袋の袋状の包装容器か、あるいは多層プラスチックフイルムを真空成形あるいは圧空成形による深絞り包装、あるいはスキンパック等の包装容器が多用されている。
【0003】
これらの、包装容器の開封をハサミや、あるいはカッターナイフ等の刃物を使用しないで包装容器を開封する方法として、袋状の包装容器は袋の端部周縁溶着部の先端部にノコギリ刃状の鋸歯カットを施したり、V字状の切り込みをいれたV字カットを施したり、あるいは線状の切り込みノッチ等が施されている。
【0004】
また深絞り包装、あるいはスキンパックによる包装容器を開封する方法として、成形されている包装容器のフランジ溶着部の一部に開封のための未接着部あるいは弱接着部が施されているか、あるいは包装容器のフランジ溶着の開封を容易にするためにピーラブル蓋材が使用されている。
【0005】
上記のように袋状の包装容器で袋の端部周縁の溶着部に形成されているV字カットあるい鋸歯カット、線状ノッチなどは溶着部の引張り強度、耐圧強度等の劣化が生じないように溶着部の溶着幅の僅かな大きさで設けられている。
【0006】
この為にカット部あるいはノッチが非常に見ずらく、開封するときに開封部分を探す状態である。また、いざカット部分あるいはノッチから開封する場合に包装容器の包装材料または材料構成によって切れ難く、またかなりの力が必要な場合もある。
【0007】
また、袋状の包装容器は袋の溶着シール部分の端部周縁に設けられているV字カットあるい鋸歯カット、線状ノッチなどを探す為に袋の溶着シール部の外周端面部に指先を当てて開封切れ口を探している内に、目の不自由な人が指先を損傷すると言う問題が生じている。
【0008】
また、深絞り包装、あるいはスキンパックによる包装容器は成形部の外周縁部が溶着され、開封し易いように蓋材と容器との溶着部にピーラブルヒートシール樹脂層を設けたり、あるいは開封用切り込み部として包装容器の一部に未シール部あるいは弱接着部を設け、さらに蓋材と容器の大きさを多少換える等により開封用切り込み部を表示し、且つ蓋材を摘み易くしている。
【0009】
しかし、開封用切り込み部も溶着部と略同じ色をしているために見出すことが難しく、また蓋材と容器の大きさを多少違えた部分の先端も加熱シールされる為に蓋材が縮み、開封用切り込み部の判別が非常に難しい。
【0010】
また、開封用切り込み部を少しでも消費者に分かりやすくするために蓋材か容器の一部の僅かな個所に滴形状に赤色あるいは白色の印刷がほどこされている。さらに印刷された色と対称的な色で小さく「開け口」等と印刷が施されているが、非常に分かり難くい深絞り包装容器やスキンパックが多い。
【0011】
【発明が解決しようとする課題】
このように包装容器を開封するときに開封用切り込み部を視覚的手段によつて見つけるのが大半であるが非常に見付け難い。また、お年寄りや目の不自由な人は包装容器の溶着部の端面に指先を当てて開封用切り込み部を探している中に包装容器の端面で指先などを損傷する事がある。
【0012】
また開封用切り込み部が分かってもいざ開封しようとすると、健常者であっても包装容器の素材、あるいは溶着部の構成、構造等により開封し難い物であったりすると、包装容器の開封用切り込み部あるいは「開け口」と印刷されている個所から開封せずに、カッターナイフや、あるいはハサミ等を使用し、手等を損傷することもあった。
【0013】
さらに、「開け口」を見つけ容器の蓋材を開封しようとすると「開け口」と印刷され、溶着されていない部分が狭い為に掴み難く、なかなか開封出来ないことが非常に多い。
【0014】
この為に、包装容器の蓋材を開封し易いように、容器と蓋材のシールをピーラブルシール加工が施される。
【0015】
しかし、内容物が加熱殺菌や、これに伴う冷却処理工程などで容器内部と外部で著しい圧力差が発生することからピーラブルシール界面のみによるヒートシールでは密封シールの信頼性に欠けるという問題がある。
【0016】
本来、ピーラブルシールが施されている深絞り包装容器あるいはスキンパック等で包装されている収納物を取り出すときには、開封部である「開け口」と印刷されている蓋材の僅かな個所を摘み、かなりの力で蓋材を引張って開封する為に、収納物が落ちてしまうことが多々ある。
【0017】
また、イージーピール包装容器には材質構成や包装容器の構造などいろいろの対応が必要と成っている為に、包装容器の蓋材が容易に開封することが困難な深絞り包装容器やスキンパックが多い。
【0018】
この為に、容器と蓋材が溶着されている内側周縁の収納物の輪郭状にカッターナイフあるいは包丁等で蓋材等を切り、収納物を取り出すことも多々あり、手等を損傷するする場合がある。
【0019】
このために、お年寄りや目の不自由な人が包装容器の一部あるいは溶着部の平な部分(シール表面)に指先を当てて包装容器の収納物あるいは開封用切り込み部等を識別する方法が実公開昭61―172030号公報、特開2000―15354号公報記載等をはじめ多くの提案がなされている。
【0020】
実公開昭61―172030号公報には袋に粉末の薬剤を入れ、袋の端部周縁の溶着部に、開封を容易にするための切欠部を設け、切欠部の両側に凸版状の点字を形成し、粉末薬剤の「開け口」を識別する包装容器が提案されている。
【0021】
しかし、凸版状の点字は、凸状の型で溶着部の切欠部の両側に加圧して形成されるために、溶着部に施されている切欠部に亀裂が発生し溶着部以外の袋面を損傷する問題がある。
【0022】
また、カット部の両側に刻することで凸版状に成形されるために、周縁部の平な溶着シール部分が波形状態になり、収納物を充填する充填包装機の包装適性が著しく低下する問題がある。
【0023】
また、特開2000―15354号公報には袋状の包装容器の開封用切り込み部の両脇に、指先で識別出来る凹凸部を設け、この凹凸部を指先の感触で確認して切り込み部を両手の中央に位置させ開封を行うことが提案されている。
【0024】
しかし、溶着シール部に形成されているカット部の両側に凹凸部を形成することにより凹凸部周辺が引張られると同時に小皺が発生し、さらにカット部も亀裂が生じ、溶着シール部以外の袋面を損傷する問題ある。さらに凹凸部の外周縁の溶着シール部が波形状態となるために自動包装機適性等も著しく低下する。
【0025】
また、特開2000―15354号公報には開封用切り込み部の両脇に指先で識別する凹凸部の変わりに孔を袋状の包装容器の一部に設けることが記載されている。しかし、このような袋状の包装容器は、溶着シール部の僅かな幅に指先で識別できるほどの孔をカット部の両側に施すことによりその周辺の溶着シール部のシール強度が著しく低下すると言う問題がある。
【0026】
また、内容物を調理加工する為に袋をボイル加熱するときに袋が緊張(膨張状態)した状態になり、識別する孔の部分に皺がより、その部分から亀裂が生じるほか、孔の周辺部の溶着シール部分が縮み波形状になる為に、流通時に溶着部から内容物等の液漏れが生じることがある。
【0027】
また、実公開昭61―172030号公報と特開2000―15354号公報記載は袋状の包装容器に開封用切り込み部である線状ノッチ等の両脇に指先の感触で識別する凹凸部あるいは凸状の点字が形成され、識別すると言う事で略同様の目的と問題が生じている。
【0028】
特に、特開2000―15354号公報記載の袋状の包装容器は開封用切り込み部である線状ノッチ等の両脇に凹凸部を形成する点で、実公開昭61―172030号公報記載の開封用切り込み部である線状ノッチ等の両脇に点字用の凸状を形成し、指先の感触で識別する点では一致し、凹凸部あるいは凸状を形成することにより溶着部の線状ノッチが両脇に広げられるような状態となり、溶着部のシール幅方向に亀裂が生じたりあるいはピンホールが生じる事がある。
【0029】
また、収納物の容量が多く線状ノッチの部分に応力が加わった袋状の包装容器を数段積みした状態で箱詰め流通したときに、流通時に開封用の線状ノッチから損傷が進み袋状の包装容器が破損されることがある。
【0030】
上記のように本発明の包装容器の開封に関する多くの提案がなされているが、何れも指先の感触によって識別出来る凹凸を設けることで収納物を充填する作業適性が悪くなるほか、収納物を保護、保全あるいは品質保持するべき包装容器としての機能が、溶着シール部から袋の損傷等が発生することや、シール部の強度劣化が生じる事などで収納物の品質等が低下すると言う問題がある。また収納物を充填した包装容器の流通で、包装容器が破損する問題もある。そこで本発明はこれらの課題を鑑みて簡単な手段で、流通時でも包装容器の破損を来すこと無く、誰でも容易に包装容器を開封することが出来るようにするものである。
【0031】
【課題を解決するための手段】
本発明は上記の課題を解決するために、まず請求項1に係る発明は、菓子、食品加工品、調理食品、食肉加工品、医療品等をいれる開封用切り込み部を有する包装容器であって、該包装容器の開封用切り込み部の外周縁を取り囲む凹凸部が形成されている事を特徴とした識別容易な開封用切り込み部付き包装容器である。
【0032】
次に、本発明の請求項2に係る発明は、請求項1に係る前記、包装容器が溶着部を有する密封の袋であって、該溶着部分に開封用切り込み部の外周縁を取り囲む凹凸部が形成されている事を特徴とする請求項1に記載の識別容易な開封用切り込み部付き包装容器である。
【0033】
さらに、本発明の請求項3に係る発明は、請求項1に係る前記、包装容器が溶着部を有する成形された密封包装容器であって、開封用切り口が未接着部か、あるいは弱接着部の略中央部に凹凸部が形成されている事を特徴とした識別容易な開封用切り込み部付き包装容器である。
【0034】
【発明の実施の形態】
本発明の識別容易な開封用切り込み部付き包装容器を実施の形態に沿って以下に図面を参照しながら詳細に説明する。図1〜図3は本発明の一実施例を示す。図1(a)は本発明に係る識別の凹凸を有する開封用切り込み部付き袋状の包装容器を示す正面図、図1(b)は図1(a)のA−A′断面を示す断面図、図1(c)は図1(a)のB−B′断面を示す断面図、図1(d)は図1(a)の識別の凹凸を有する開封用切り込み部(S)の他形状を示す説明図、図1(e)は図1(a)の識別の凹凸を有する開封用切り込み部(S)の他形状を示す説明図、図1(f)は図1(a)の識別の凹凸を有する開封用切り込み部(S)の他形状を示す説明図、図2(a)は本発明に係る識別の凹凸を有する開封用切り込み部付き袋状の包装容器を示す平面図、図2(b)は図2(a)のC−C′断面を示す断面図、図2(c)は図2(b)の断面M部の拡大を示す拡大断面図、図3は本発明に係る凹凸状を有する開封用切り込み部付き袋状の包装容器の生産工程での加工状態を示す説明図である。
【0035】
本発明に係る袋状の包装容器はチューブ状フイルムの上・下(天・地)をシールした二方シールあるいは三方シールによるフラット袋、またはピロー状三方シール、あるいは袋の上下・左右の四方をシールする四方シール袋などの溶着部2に従来から開封用切り込み部Sが形成連れている。(図4)
【0036】
溶着部2に設けられている開封用切り込み部Sの形状は図4(a〜d)に示すような形状のが多用され、中でも図4(a)に示す線上ノッチが多く使用されている。
【0037】
また、溶着部2の一部を切り落とした開封用切り込み部Sとして図4(b〜d)に示すようなV字状開封用切り込み部(b)、U字状開封用切り込み部(c)、先端三角形状の開封用切り込み部(d)、あるいは鋸歯状開封用切り込み部等種々の形状に形成された、開封を容易にする為の開封用切り込み部が施されている。
【0038】
図1に示すように開封用切り込み部S上に凹凸部12を形成することにより、目の不自由な人や、健常者であっても視力の弱い人が溶着部2の平らな部分を指先で触わる程度で容易に開封用切り込み部が識別できる。
【0039】
凹凸部12の形成は雄型と雌型により形成され、溶着部2の開封用切り込み部S上には表裏の一方に凸部が形成され、他方に凹部が形成される。
【0040】
この為に、開封用切り込み部Sを探す為に溶着部2の平らな部分を二本の指先挟んで触わる時に一本の指先は凸部に触れ、他の一本の指は凹部に触れ開封用切り込み部Sを容易に確認する事が出来る。
【0041】
また、凹凸部12を形成する時に雄型と雌型を加熱することで溶着部2との色彩の違いが生じるために視覚的な手段でも開封用切り込み部Sを容易に見出すことが可能である。
【0042】
さらに、凹凸部12の雄型及び雌型の表面にシールバー表面に施されている網目状あるいはローレット目状模様等と異なる模様を設けることにより溶着部2と開封用切り込み部上に設けられた凹凸部12の色彩が明確になる為に開封用切り込み部Sが容易識別することが出来る。
【0043】
また、凹凸部12を設ける為の雄型と雌型を加熱する温度によっては開封用切り込み部Sからの開封が弱い力で開封することも出来る。
【0044】
また、袋状の包装容器1に収納物36を充填シールし、箱詰め作業あるいは流通等の過程で開封用切り込み部Sから袋状の包装容器1が損傷し開封目的以外で収納物36が飛び出したり、あるいは損傷により収納物36が痛むことがあったが、凹凸部12を形成する為の雄型と雌型を加熱して凹凸部12を形成する為に開封部の先端部が硬化される為に、溶着部2の開封用切り込み部Sに施されている線状ノッチ等からの亀裂の進行が防止される。
【0045】
溶着部2の開封用切り込み部Sは袋状に製袋されたものを50〜150枚程度ブロック状にして開封用切り込み部S作製用の機械で形成するか、あるいは製袋加工機上で溶着製袋加工時に開封用切り込み部Sを形成するかは、袋状の包装容器1の形状、大きさ、製袋加工機などにより何れかが選定される。
【0046】
溶着部2の外側先端から内側方向に開封用切り込み部Sが設けられ、さらに開封用切り込み部S上に雄型と雌型により凹凸部12が図1(a)〜(e)に示すような開封用切り込み部S上の略中心部に半円形状等に形成される。
【0047】
また、図1(b)の溶着部2の開封用切り込み部S上に設けられる半円形状等の凹凸に形成される深さ(h)は0.2mm〜3mm程度であり、大きさは1.5mm〜15.0mm程度に形成さけるが袋の大きさと開封用切り込み部Sが形成される溶着部2のシール幅によって凹凸部12の深さ及び大きさが異なる。
【0048】
また、図1(d)〜(f)は三方シールフラット袋の溶着部2上に線状のノッチ(a)、V字状カット(d)、U字状カット(e)、槍型状カット(f)等の上に雄型と雌型により凹凸部12が形成される。
【0049】
さらに、図1(a)に示す三方をシールされたフラット状の袋はプラスチック、金属、紙、セラミックあるいはそれらの積層体から形成されている。
【0050】
また、溶着部2は接着剤あるいは袋の内側面がヒートシール性のプラスチックフイルムまたはヒートシール層が施されている包装材料であれば加熱シール等で加熱加圧により接合される。
【0051】
接着剤は材料によって異なるが紙材であれば酢酸ビニル樹脂、ポリアクリル系樹脂、ポリビニルアルコール等の他ホットメルトにより加圧により接合される。
【0052】
また、図1(b)に示す表面部材10と裏面部材10′の内面はヒートシール性のプラスチックフイルムが設けられた積層体を加熱したシールバーにより加熱加圧によって接合されている。
【0053】
袋状の包装容器容器1に使用される積層体10、10′の材質構成は収納する収納物、保存方法、流通方法、収納物の使用方法、量、大きさ等により使用される包装材料、材料構成等が異なってくる。
【0054】
図1(c)に示す本発明に係る一実施例として表面部材10と裏面部材10′を同一材料構成で加熱加圧シールにより接合した袋状の包装容器1に収納物を充填シールし、使用するときにボイルしてから開封する耐熱性を有する袋状の包装容器1の構成を示す。
【0055】
図1(b)に記載の表面部材10および裏面部材10′は図1(c)に示すように外側からポリエステルフイルム3(12μ)/インキ層4/接着層5/ナイロン6(15μ)/接着層5/無延伸ポリプロピレン8(40μ)で構成されている。
【0056】
また、袋状の包装容器1に形成する為に表面部材10と裏面部材10′の内側面に設けられている無延伸ポリプロピレン8同士が加熱シールバーによって加熱加圧シールにより接合されている。
【0057】
また、ポリエステルフイルム3の裏面に施される印刷はグラビア印刷(凹版印刷)かフレキソ印刷が施されたあと、構成される各種のフイルムと貼り合わされる。
【0058】
積層体10、10′を形成後、袋状の包装容器1を作製する為の一実施例が図5に示す製袋加工機により、二方シールによる二方シールフラット袋あるいは三方シールによる三方フラット袋等の袋状の包装容器1が加工される。
【0059】
製袋加工機は広幅の積層体原反を繰り出しローラにより繰り出したあと積層体原反が送り方向の垂直方向の中心線に沿って2つ折りされスリット加工される。
【0060】
図5に示すようにスリット加工された2枚の積層体10、10′が上方10および下方10′に分離され、一対のダンサローラー14に導かれ、各積層体10、10′の縦シールを施す為の縦シールバー15が水平の送り経路に導かれ、お互いに重ね合わされる。(ダンサローラー14は積層体10、10′を貯留し、その張力を維持するものである。)
【0061】
積層体10、10′の送り経路に縦シールを施す為の縦シールバー15が設けられ、その下流に横シールを施す為の横シールバー17が設けられており、積層体10、10′は縦シールバー15および横シールバー17に導かれる。
【0062】
縦シールバー15によつて積層体10、10′が加熱加圧シールされ、積層体10、10′に縦シール37部分が形成される。
【0063】
また、横シールバー17によって積層体10、10′が加熱加圧シールされ、横シール部分が形成される。
【0064】
また、各積層体10、10′が縦シールされた後に、横シールバー17上に開封用切り込み部S上に手の感触により識別する為の凹凸部12を形成する為の雄型と雌型を設け、二面付き製袋加工を施す状態が図3である。
【0065】
図3に示す各積層体10、10′が縦シールされた後に、横シールバー17上に開封用切り込み部Sに識別可能な凹凸部12部を形成後、デリバリー部方向の下流送りローラ手前のスリット装置23で各積層体10、10′の縦シール幅の中心部(b)がスリット加工(b)され、さらに下流送りロールの前方のカッター部20で流れ方向に直角に設けられている横シール幅部分の中心(a)がカッター部20でカットされる一つおきに(b)、開封用切り込み部Sが識別可能な凹凸部12の半球形状等が半分に形成される。
【0066】
また、横シールバー17上に設けた開封用切り込み部S上が識別可能な凹凸部12を形成する為の雄型および雌型を下流方向のパンチ装置部24に単独で設け開封用切り込み部S上に識別可能な凹凸部12の半球形状等を形成する事も出来る。
【0067】
さらに、図5において縦シールが形成さら、横シールバー17に各積層体10、10′を搬送する為に中間送りロール18が設けられ、間欠送りにより横シールバー17の所定の位置で各積層体10、10′が停止し、且つ一定の張りを保つ為にダンサーロール19が設けられている。
【0068】
また、縦シール部15の所定位置で各積層体10、10′を停止させる為に、各積層体10、10′に施されている印刷部の所定の絵柄をセンサー16が感知し中間送りローラー18および下流送りローラー21の運転、停止によって行われる。
【0069】
また、縦シール後中間送りローラー18および下流送りローラー21の運転によって各積層体10、10′は前進移動し、各積層体10、10′に施されている印刷部の所定の絵柄をセンサー22が感知し横シール部17の所定の位置で各積層体10、10′は停止される。
【0070】
各センサー16、22によって各送りローラー18、21の駆動、停止等はプログラム制御装置11で一部が制御される。
【0071】
横シールを形成後中間送りロール18および下流送りローラ21によって各積層体10、10′が間欠送りされ各積層体10、10′幅の中心がスリット装置23で二つにスリットされる。さらにセンサー16、22により所定の位置で各積層体10、10′が停止しすると同時にカッター20で横シール部17の中心がカットされる。
【0072】
また、開封用切り込み部S上に識別可能な凹凸部12を横シールバー17で設けたときは線上ノッチあるいはV字カット、U字カットなど開封切り込み作業をパンチ装置部24で設ける事もできる。
【0073】
所定の形状にカットれたフラット状三方シール袋はコンベアー13上で所定数量が集積されると、コンベアー13が僅かに動き、再びコンベアー13上にフラット状三方シール袋が所定数量集積されるまで停止することで、コンベアー13上にフラット状三方シール袋の所定数量が集積されたブロックが形成される。
【0074】
所定数量が集積されたブロックはコンベアー13上を僅かづつ前進し作業テーブル7で箱詰めされる。
【0075】
また、図2に示す深絞り包装容器26の容器本体25は単層あるいは多層のプラスチックのフイルムシートを真空成形、プレス成形、圧空成形等で絞り成形することより形成される。
【0076】
また、容器本体25はヒートシール性樹脂とガスバリヤー性樹脂とを含む多層構造が多く使用される。
【0077】
また、図2に示す本発明に係る深絞り包装容器26はイージーピー性を考慮した容器本体25と蓋材30からなり、容器本体25のフランジ部は蓋材30のピーラブルヒートシール性樹脂層とヒートシールされる。
【0078】
容器本体25は、少なくとも内面はヒートシール性を有する樹脂からなるものであり、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、アイソタクティックポリプロピレン、プロピレンーエチレン共重合体、エチレンー酢酸ビニル共重合体、エチレン系不飽和カルボン酸ないしその無水物でグラフト変性されたオレフィン樹脂等比較的低融点ないし低軟化点のポリエチレンテレフタレート樹脂が使用できる。
【0079】
また、容器本体25としては内表面層(ヒートシール性樹脂層)27と中間層(ガスバリヤー性樹脂層)28とを含む多層構造からなっている事が好ましい。
【0080】
また、一実施例として、図2(c)に示すように容器本体25の内表面層(ヒートシール性樹脂層)27はヒートシール性を有し且つ耐湿性を有する、ポリエチレン、ポリプロピレン、エチレンープロピレン共重合体等のポリオレフィンやポリエチレンテレフタレート、ポリブチレンテレフタレート等の熱可塑性樹脂が外表面層29と共に使用される。
【0081】
また、内表面層(ヒートシール性樹脂層)27および外表面層29間の中間層(ガスバリヤー性樹脂層)28に設けられるガスバリヤー性熱可塑性樹脂としてはエチレンビニルアルコール共重合体、塩化ビニリデン系樹脂、ハイニトリル樹脂、ナイロン系樹脂等が使用される。
【0082】
内外表面層(ヒートシール性樹脂層)27、29と中間層(ガスバリヤー性樹脂層)28とは、熱接着性を有する接着剤樹脂から成る接着剤層31、32を介して接合されている。
【0083】
接着剤層31、32の熱接着性を有する樹脂として、例えば、酸性変性オレフィン系樹脂、コポリエステル系接着剤樹脂、エポキシ変性熱可塑性接着剤樹脂が使用される。
【0084】
また、図2(c)に示すように蓋材30は外面保護樹脂被膜層33、ガスバリアー性樹脂層35およびヒートシール用内面材層36からなり各層間は接着剤層34を介して形成されている。
【0085】
また、ヒートシール用内面材層36は樹脂支持層37とピーラブルヒートシール樹脂層38からなり、樹脂支持層37は凝集力の大きい樹脂からなるものであり、且つピーラブルヒートシール樹脂層38を剥離しないように強固に支持するものである。
【0086】
樹脂支持層37は容器本体25のフランジ部上面の内表面層(ヒートシール性樹脂層)27と主たる反復単位を共通する樹脂が良く、好適なヒートシール樹脂として、アイソタクティックポリプロピレンあるいは結晶性のプロピレンーエチレンブロック共重合体のようなポリプロピレン系重合体、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレンといったオレフィン樹脂であり、耐熱性等が要求される場合にはポリプロピレン系樹脂が使用される。
【0087】
ピーラブルヒートシール樹脂38は凝集力またはヒートシール強度が弱められたヒートシール性樹脂が使用され2種類以上の主たる反復単位を異にするヒートシール性樹脂のブレンドからなる樹脂組成物が使用される。
【0088】
また、ピーラブルヒートシール樹脂層38は、ポリプロピレン系樹脂とポリエチレン系樹脂との組成物からなることが好ましく、樹脂支持層がポリプロピレン系樹脂からなる場合には、ポリプロピレン系樹脂を主体とし、ポリエチレン系樹脂の少量を含む樹脂組成を用いるのが好ましい。
【0089】
図2(b)に示す容器本体25のフランジ部と蓋材30の接合は超音波シール、誘電加熱シールあるいはヒートシール等で接合出来るが液面シール(内容物である液体類がシール部にある状態でシールを施すことで液噛みシールとも言う事が有る)の場合はヒートシール方法での接合は好ましく無い。
【0090】
また、図2(b)に示す容器本体25のフランジ部と蓋材30との間で確実なヒートシールが望ましく、ヒートシール温度は180〜240℃で接合される。
【0091】
容器本体25のフランジ部と蓋材30のヒートシール方法での接合は開封部を除いて全面ベタシールが施される。
【0092】
また、図2(b)に示すように、容器本体25のフランジ部と蓋材30が開封部39を除いて全面ベタシールが施されると同時に開封部39の略中心に半球形状等の開封用切り込み部Sを指先の感触で識別可能な凹凸部12が形成される。
【0093】
半球形状等の凹凸部12は雄型と雌型による加圧あるいは加熱加圧により凹凸部12を形成するか、あるいは開封部39となる容器本体25のフランジ部外表面層部をホットエアーで加熱し圧空成形あるいは真空成形等により半球形状等の凹凸部12を形成することも出来る。
【0094】
また、開封部39の凹凸部12部は蓋材30を溶着シールする前に予め容器本体25のフランジ部の開封部39となる個所に形成させてもよい。
【0095】
このように、深絞り包装あるいはスキンパック等の包装容器のフランジ部、または収納物40の外周縁に形成されている開封口39の略中心に半球形状等の凹凸部12を形成することにより指先でも容易に開封用切り込み部Sを識別することができる。
【0096】
【発明の効果】
本発明は、以上の構成からなる識別容易な開封用切り込み部S付き包装容器で、シール上に指先で触れて識別できる凹凸部を形成するだけでお年寄りで、物がはっきりと見にくい人や、目の不自由な人でも、また暗い場所でも容易に開封用切り込み部が識別できるほか、開封用切り込み部上に形成される凹凸部の雄型と雌型の金型表面の加工によって溶着部と色彩が変わる為に、健常者が視覚でも素早く開封用切り込み部を充分に識別することが出来る。本発明は、今後益々高齢化が進む中で必要不可欠となるものである。また、開封用切り込み部周縁部に凹凸部が形成されるために凹凸部が再加熱加圧される事で、開封にも手間がかからず容易に開封することが出来る包装容器である。
【図面の簡単な説明】
【図1】(a)は本発明に係る開封用切り込み部に識別用凹凸が形成された包装容器を示す正面図、(b)は図1(a)のA−A′断面を示す断面図、(c)は図1(a)のB−B′断面を示す断面図、(d)は開封用切り込み部SのV字形状のカット部上に識別用凹凸の形成を示す説明図、(e)は開封用切り込み部のU字形状のカット部上に識別用凹凸の形を示す説明図、(f)は開封用切り込み部の槍型形状のカット部上に識別用凹凸の形を示す説明図である。
【図2】(a)は本発明に係る識別容易な開封用切り込み部S付き深絞り包装容器の平面を示す平面図、(b)は図2(a)のC−C′断面を示す断面図、(c)は図2(b)のフランジシール部M断面の拡大断面を示す断面図である。
【図3】は本発明に係る凹凸状を有する開封用切り込み部付き袋状の包装容器が作製される状態を示す説明図である。
【図4】(a)は従来の袋状の包装容器に形成されている開封用切り込み部付き袋状の包装容器を示す正面図、(b)は図4(a)のS部のノッチに変わる開封用切り込み部に形成されるV字形状のカットを示す説明図、(c)は図4(a)のS部のノッチに変わる開封用切り込み部に形成されるU字形状のカットを示す説明図、(d)は図4(a)のS部のノッチに変わる開封用切り込み部に形成される槍型形状のカットを示す説明図である。
【図5】は本発明に係る識別容易な開封用切り込み部付き包装容器を作製する機械の正面を示す正面図である。
【符号の説明】
1…袋状の包装容器容器
2…溶着部
3…ポリエステルフイルム
4…インキ層
5…接着層
6…ナイロン
7…作業台
8…無延伸ポリプロピレン
9…未シール部
10…表面包材
10′…裏面包材
11…プログラム制御装置
12…凹凸部
13…コンベアー
14…ダンサローラー
15…縦シールバー
16…センサー
17…横シールバー
18…中間送りローラー
19…ダンサローラー
20…カッター
21…下流送りローラー
22…センサー
23…スリット装置
24…パンチ装置
25…容器本体
26…深絞り包装容器
27…内表面層
28…中間層
29…外表面層
30…蓋
31…接着剤層
32…接着剤層
33…外面保護樹脂被膜層
34…接着剤層
35…ガスバリヤ性樹脂層
36…内面材層
37…樹脂支持層
38…ピーラブルヒートシール
39…開封部
40…収納物
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention mainly provides confectionery, food products, processed meat products, retort food products, medical products, and the like. The present invention relates to a packaging container that can be easily identified.
[0002]
[Prior art]
As a packaging container for confectionery, food, processed meat, retort food, medical products, etc., a two-sided, three-sided, or four-sided sealed bag made of multilayer plastic film, or a multilayer plastic film with vacuum Packaging containers such as deep-drawing packaging by molding or pressure forming or skin packs are often used.
[0003]
As a method for opening the packaging container without using scissors or a knife such as a cutter knife, a bag-shaped packaging container is provided with a saw-toothed shape at the tip end of the peripheral edge welding portion of the bag. A saw tooth cut, a V-shaped cut with a V-shaped cut, a linear cut notch, or the like is provided.
[0004]
In addition, as a method of opening a deep-drawing package or a package container by a skin pack, a part of a flange welded portion of a molded package container is provided with an unbonded portion or a weakly bonded portion for opening, or a package. A peelable lid material is used to facilitate opening of the flange welding of the container.
[0005]
As described above, the V-shaped cut, the saw-tooth cut, the linear notch, etc. formed in the welded portion at the peripheral edge of the bag in the bag-shaped packaging container do not cause deterioration in the tensile strength, pressure resistance, etc. of the welded portion. As described above, the welding portion is provided with a slightly smaller welding width.
[0006]
For this reason, the cut portion or the notch is very difficult to see, and the user is looking for the unsealed portion when unsealing. In addition, when opening from the cut portion or the notch, it may be difficult to cut due to the packaging material or material configuration of the packaging container, and a considerable force may be required.
[0007]
In addition, in order to search for a V-shaped cut or a saw-tooth cut, a linear notch, etc. provided on the peripheral edge of the welded seal portion of the bag, a fingertip is applied to the outer peripheral end surface of the welded seal portion of the bag. There is a problem that a blind person may damage his fingertips while he is searching for the opening.
[0008]
In addition, the outer peripheral edge of the molded portion is welded to the deep drawn package or the package container made of the skin pack, and a peelable heat seal resin layer is provided at the welded portion between the lid material and the container so that the package can be easily opened, or the package is opened. An unsealed portion or a weakly adhered portion is provided in a part of the packaging container as the cutout portion, and the opening cutout portion is displayed by slightly changing the size of the lid material and the container, and the lid material is easily picked.
[0009]
However, the notch for opening is also almost the same color as the welded part, making it difficult to find, and the lid material shrinks because the tip of the lid material and the container with a slightly different size are also heat sealed. It is very difficult to determine the opening notch.
[0010]
In addition, in order to make the opening notch part easily understandable to the consumer, red or white printing is applied in a drop shape to a small portion of the lid material or a part of the container. Furthermore, the printed color is symmetrical to the printed color and is printed with a small “open mouth” or the like, but there are many deep-drawing packaging containers and skin packs that are very difficult to understand.
[0011]
[Problems to be solved by the invention]
As described above, when opening the packaging container, the opening notch is mostly found by visual means, but is very difficult to find. In addition, an elderly or visually impaired person may damage a fingertip or the like at the end face of the packaging container while putting his / her finger on the end face of the welded portion of the packaging container and searching for the cutout for opening.
[0012]
Also, even if you know the notch for opening and try to open it, even if it is a healthy person, if it is difficult to open due to the material of the packaging container or the structure and structure of the welding part, the notch for opening the packaging container Using a cutter knife, scissors, or the like without opening from the part or the place where "open mouth" is printed, the hand may be damaged.
[0013]
Further, when an "opening" is found and an attempt is made to open the lid of the container, "opening" is printed, and the portion that is not welded is so narrow that it is difficult to grasp, and it is very difficult to open it.
[0014]
For this purpose, the seal between the container and the lid material is subjected to a peelable seal process so that the lid material of the packaging container can be easily opened.
[0015]
However, since there is a significant pressure difference between the inside and outside of the container due to heat sterilization of the contents and the accompanying cooling treatment process, there is a problem that the reliability of the hermetic seal is lacking in the heat seal using only the peelable seal interface. .
[0016]
Originally, when removing items packaged in a deep-drawing packaging container or skin pack that has a peelable seal, pick a small part of the lid that is printed with the "opening opening" that is the opening part. In order to open the lid by pulling the lid with considerable force, the stored items often fall.
[0017]
In addition, easy peel packaging containers require various measures such as material composition and packaging container structure, so deep drawing packaging containers and skin packs, for which the lid of the packaging container is difficult to open easily, are required. Many.
[0018]
For this reason, in many cases, the lid material is cut with a cutter knife or a kitchen knife, etc., and the stored material is often taken out from the contour of the stored material on the inner peripheral edge where the container and the lid material are welded. There is.
[0019]
For this purpose, an elderly or visually impaired person puts a fingertip on a part of a packaging container or a flat part (seal surface) of a welded portion to identify a packaged container or an opening cutout or the like. However, many proposals have been made, such as described in Japanese Utility Model Application Laid-Open No. 61-172030 and Japanese Patent Application Laid-Open No. 2000-15354.
[0020]
In Japanese Utility Model Publication No. 61-172030, a powdered drug is put in a bag, a cutout is provided at a welded portion at an edge of the bag to facilitate opening, and letterpress Braille is provided on both sides of the cutout. Packaging containers have been proposed that form and identify the "opening" of the powdered medicament.
[0021]
However, letterpress Braille is formed in a convex shape by pressing both sides of the cutout portion of the welded portion, so that the cutout portion provided in the welded portion is cracked and the bag surface other than the welded portion is formed. There is a problem to damage.
[0022]
In addition, since it is formed into a letterpress shape by engraving on both sides of the cut portion, the flat welded seal portion at the peripheral edge is in a corrugated state, and the packaging suitability of the filling and packaging machine for filling the stored items is significantly reduced. There is.
[0023]
Japanese Patent Application Laid-Open No. 2000-15354 discloses a method for providing a concave / convex portion which can be identified with a fingertip on both sides of an opening cutout portion of a bag-shaped packaging container. It has been proposed to open it in the center of the box.
[0024]
However, by forming the uneven portions on both sides of the cut portion formed in the welded seal portion, the periphery of the uneven portion is pulled and small wrinkles are generated at the same time, and the cut portion is also cracked, and the bag surface other than the welded seal portion is formed. There is a problem to damage. Further, since the welding seal portion on the outer peripheral edge of the uneven portion is in a corrugated state, suitability for an automatic packaging machine and the like is significantly reduced.
[0025]
Also, Japanese Patent Application Laid-Open No. 2000-15354 describes that holes are provided in a part of a bag-shaped packaging container on both sides of an opening notch, instead of the concave and convex portions identified by fingertips. However, in such a bag-shaped packaging container, by providing holes on both sides of the cut portion so as to be discernable with a fingertip in a small width of the welded seal portion, the seal strength of the welded seal portion around the cut portion is significantly reduced. There's a problem.
[0026]
In addition, when the bag is boiled to cook the contents, the bag becomes taut (expanded), and the hole of the hole to be identified becomes wrinkled. Since the welded seal portion of the portion shrinks into a wavy shape, liquid leakage of contents and the like may occur from the welded portion during distribution.
[0027]
Further, Japanese Unexamined Patent Publication No. 61-172030 and Japanese Patent Application Laid-Open No. 2000-15354 disclose irregularities or protrusions on both sides of a bag-shaped packaging container, such as a linear notch which is an opening cutout, which can be identified by the touch of a fingertip. A substantially similar purpose and problem arises in that a braille in the shape of a letter is formed and identified.
[0028]
In particular, the bag-shaped packaging container described in JP-A-2000-15354 has an irregularity formed on both sides such as a linear notch which is an opening cutout. A notch for the linear notch, etc., has a convex shape for Braille on both sides, and the points identified by the feel of the fingertips match, and the linear notch of the welded portion is formed by forming an uneven portion or convex shape. As a result, the welded portion may be cracked in the seal width direction or a pinhole may be formed.
[0029]
In addition, when a large number of stored items are packed in a bag-like packaging container with several levels of bag-like packaging containers with stress applied to the linear notch and distributed in a box, damage occurs from the linear notch for opening during distribution and May be damaged.
[0030]
As described above, many proposals have been made regarding the opening of the packaging container of the present invention. However, in any case, the provision of unevenness that can be identified by the feel of a fingertip deteriorates the workability of filling the stored item and protects the stored item. However, there is a problem that the function as a packaging container to be maintained or maintained in quality is such that the quality of the stored product is deteriorated due to the damage of the bag from the welded seal portion or the deterioration of the strength of the seal portion. . There is also a problem that the packaging container is damaged by the distribution of the packaging container filled with the stored items. In view of these problems, the present invention is intended to enable anyone to easily open a packaging container without any damage to the packaging container even at the time of distribution.
[0031]
[Means for Solving the Problems]
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention firstly provides a packaging container having an opening notch for putting confectionery, processed food, cooked food, processed meat, medical product, and the like. An easily identifiable packaging container with a notch for opening, characterized by forming an uneven portion surrounding an outer peripheral edge of the notch for opening of the packaging container.
[0032]
Next, the invention according to claim 2 of the present invention is the sealing bag according to claim 1, wherein the packaging container has a welded portion, and the uneven portion surrounding the outer peripheral edge of the cutout portion for opening at the welded portion. The packaging container according to claim 1, wherein the packaging container has a notch portion for easy opening.
[0033]
Further, the invention according to claim 3 of the present invention is the sealed packaging container according to claim 1, wherein the packaging container has a welded portion, and the opening for opening is an unbonded portion or a weakly bonded portion. An easily identifiable packaging container with a notch for opening, characterized in that an uneven portion is formed substantially at the center.
[0034]
BEST MODE FOR CARRYING OUT THE INVENTION
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A package container with a notch for easy opening according to the present invention will be described in detail below with reference to the drawings according to embodiments. 1 to 3 show one embodiment of the present invention. FIG. 1A is a front view showing a bag-shaped packaging container having a cutout for opening having irregularities for identification according to the present invention, and FIG. 1B is a cross-sectional view taken along the line AA ′ of FIG. FIG. 1C is a cross-sectional view showing a cross section taken along the line BB ′ of FIG. 1A, and FIG. 1D is a view of FIG. FIG. 1 (e) is an explanatory view showing the shape, FIG. 1 (e) is an explanatory view showing another shape of the opening notch (S) having the unevenness of identification in FIG. 1 (a), and FIG. FIG. 2 (a) is an explanatory view showing another shape of an opening notch (S) having identification irregularities, and FIG. 2 (a) is a plan view showing a bag-shaped packaging container with an opening notch having identification irregularities according to the present invention; 2B is a sectional view showing a section taken along the line CC ′ of FIG. 2A, FIG. 2C is an enlarged sectional view showing an enlarged section M of FIG. 2B, and FIG. According to the unevenness It is an explanatory view showing a working state of the production process of the cut portion with bag-shaped packaging container opening having.
[0035]
The bag-shaped packaging container according to the present invention is a flat bag with a two-sided or three-sided seal that seals the top and bottom (top and bottom) of the tubular film, or a pillow-shaped three-sided seal, or a four-sided top, bottom, left, and right side of the bag. A notch S for opening has conventionally been formed in a welded portion 2 such as a four-side seal bag to be sealed. (FIG. 4)
[0036]
4 (a to 4d) are frequently used as the shape of the cutout portion S for opening provided in the welding portion 2, and among them, a linear notch shown in FIG. 4 (a) is often used.
[0037]
Further, as the cutout portion S for opening a part of the welded portion 2 as shown in FIG. 4 (b-d), a cutout portion (b) for V-shaped opening, a cutout portion for U-shaped opening (c), as shown in FIGS. An opening notch (d) having a triangular tip or a serrated opening notch for opening is provided to facilitate opening.
[0038]
As shown in FIG. 1, the uneven portion 12 is formed on the opening notch S, so that a visually impaired person or a person with weak vision, even a healthy person, can touch the flat part of the welding part 2 with a fingertip. The opening notch can be easily identified just by touching it.
[0039]
The projections and depressions 12 are formed by a male die and a female die, and a projection is formed on one of the front and back sides on the opening notch S of the welding part 2 and a depression is formed on the other.
[0040]
For this reason, when the flat part of the welded part 2 is touched with two fingertips to find the notch S for opening, one fingertip touches the convex part and the other finger touches the concave part. The notch S for opening can be easily confirmed.
[0041]
Further, when the male and female molds are heated at the time of forming the concave and convex portions 12, a difference in color from the welded portion 2 occurs, so that the opening cutout S can be easily found even by visual means. .
[0042]
Further, by providing a pattern different from a mesh-like or knurl-like pattern provided on the surface of the seal bar on the surface of the male and female molds of the concavo-convex portion 12, it is provided on the welding portion 2 and the opening cutout. Since the color of the uneven portion 12 becomes clear, the opening notch S can be easily identified.
[0043]
Further, depending on the temperature at which the male mold and the female mold for providing the concave and convex portions 12 are heated, the opening from the opening notch S can be opened with a weak force.
[0044]
Further, the bag 36 is filled and sealed with the package 36, and the bag 36 is damaged from the opening notch S in the course of the boxing operation or distribution, and the package 36 jumps out for a purpose other than the opening. In some cases, the container 36 may be damaged due to damage or damage. However, since the male and female molds for forming the concave and convex portions 12 are heated to form the concave and convex portions 12, the leading end of the opening portion is hardened. In addition, the progress of a crack from a linear notch or the like provided in the opening cutout portion S of the welded portion 2 is prevented.
[0045]
The opening notch S of the welding portion 2 is formed into a block shape of about 50 to 150 pieces formed in a bag shape using a machine for forming the opening notch S, or is welded on a bag making machine. Whether to form the opening notch S during the bag making process is selected depending on the shape and size of the bag-shaped packaging container 1, a bag making machine, and the like.
[0046]
An opening notch S is provided inward from the outer end of the welded portion 2, and a concave and convex portion 12 is formed on the opening notch S by a male mold and a female mold as shown in FIGS. 1 (a) to 1 (e). A semicircular shape or the like is formed at a substantially central portion on the opening notch S.
[0047]
Further, the depth (h) formed in the semi-circular shape or the like provided on the opening cutout S of the welding portion 2 in FIG. 1B is about 0.2 mm to 3 mm, and the size is 1 mm. The depth and size of the concave and convex portion 12 vary depending on the size of the bag and the seal width of the welded portion 2 where the opening cutout S is formed.
[0048]
FIGS. 1D to 1F show a linear notch (a), a V-shaped cut (d), a U-shaped cut (e), and a spear-shaped cut on the welded portion 2 of the three-side seal flat bag. An uneven portion 12 is formed on the (f) and the like by a male mold and a female mold.
[0049]
Further, the flat bag sealed on three sides shown in FIG. 1A is formed of plastic, metal, paper, ceramic or a laminate thereof.
[0050]
In addition, the welded portion 2 is joined by heat and pressure using a heat seal or the like if the inside surface of the bag is a heat-sealing plastic film or a packaging material provided with a heat seal layer.
[0051]
The adhesive varies depending on the material, but if it is a paper material, it is joined by pressure using a hot melt in addition to vinyl acetate resin, polyacrylic resin, polyvinyl alcohol, or the like.
[0052]
The inner surfaces of the front surface member 10 and the back surface member 10 'shown in FIG. 1B are joined by heat and pressure by a seal bar which heats a laminate provided with a heat-sealing plastic film.
[0053]
The material composition of the laminates 10, 10 ′ used for the bag-shaped packaging container 1 is a packaging material used depending on the storage items to be stored, a storage method, a distribution method, a usage method, an amount, a size, etc. of the storage items, The material composition and the like differ.
[0054]
As one embodiment according to the present invention shown in FIG. 1 (c), the contents are filled and sealed in a bag-shaped packaging container 1 in which a front surface member 10 and a back surface member 10 'are joined by a heat and pressure seal with the same material composition. 1 shows a configuration of a heat-resistant bag-shaped packaging container 1 that is opened after being boiled.
[0055]
As shown in FIG. 1 (c), the front member 10 and the back member 10 'shown in FIG. 1 (b) have a polyester film 3 (12 .mu.) / Ink layer 4 / adhesive layer 5 / nylon 6 (15 .mu.) / Adhesive from the outside. It is composed of layer 5 / unstretched polypropylene 8 (40μ).
[0056]
In addition, the unstretched polypropylene 8 provided on the inner surface of the front surface member 10 and the inner surface of the back surface member 10 'to be formed in the bag-shaped packaging container 1 is joined by a heat and pressure seal by a heat seal bar.
[0057]
The printing performed on the back surface of the polyester film 3 is performed by gravure printing (intaglio printing) or flexographic printing, and then bonded to various types of configured films.
[0058]
After forming the laminates 10 and 10 ', one embodiment for producing the bag-shaped packaging container 1 is a two-sided seal flat bag with a two-side seal or a three-way flat with a three-side seal by a bag making machine shown in FIG. A bag-like packaging container 1 such as a bag is processed.
[0059]
In the bag making machine, a wide raw material of the laminate is fed by a feed roller, and then the raw material of the laminate is folded into two along a center line in a vertical direction in a feeding direction to be slit.
[0060]
As shown in FIG. 5, the two laminated bodies 10 and 10 ′ that have been slit are separated into an upper part 10 and a lower part 10 ′ and guided to a pair of dancer rollers 14, and the vertical seals of the respective laminated bodies 10 and 10 ′ are removed. A vertical seal bar 15 to be applied is guided to a horizontal feed path and overlaps each other. (The dancer roller 14 stores the laminates 10 and 10 'and maintains the tension.)
[0061]
A vertical seal bar 15 for applying a vertical seal is provided on the feed path of the laminates 10 and 10 ', and a horizontal seal bar 17 for providing a horizontal seal is provided downstream thereof. It is guided to the vertical seal bar 15 and the horizontal seal bar 17.
[0062]
The laminates 10 and 10 ′ are heat-pressed and sealed by the vertical seal bar 15, and a vertical seal 37 is formed on the laminates 10 and 10 ′.
[0063]
Further, the laminates 10 and 10 ′ are heat-pressed and sealed by the horizontal seal bar 17 to form a horizontal seal portion.
[0064]
Further, after each of the laminates 10 and 10 'is vertically sealed, a male mold and a female mold are formed on the horizontal seal bar 17 to form the concave / convex portion 12 for discriminating the opening notch S by the feel of the hand. FIG. 3 shows a state in which the two-sided bag making process is performed.
[0065]
After each of the laminates 10 and 10 'shown in FIG. 3 is vertically sealed, after forming an identifiable concave and convex portion 12 at the cutout portion S for opening on the horizontal seal bar 17, it is located just before the downstream feed roller in the delivery portion direction. The slit device 23 slits the central portion (b) of the vertical seal width of each of the laminates 10 and 10 ′ (b), and the horizontal portion provided at a right angle to the flow direction by the cutter unit 20 in front of the downstream feed roll. Every other center (a) where the center (a) of the seal width portion is cut by the cutter portion 20 (b), the hemispherical shape or the like of the uneven portion 12 in which the opening cutout portion S can be identified is formed in half.
[0066]
Further, a male mold and a female mold for forming the concave and convex portion 12 on the opening seal portion S provided on the horizontal seal bar 17 are separately provided in the punch device portion 24 in the downstream direction, and the opening cut portion S is provided independently. It is also possible to form a hemispherical shape or the like of the concavo-convex portion 12 that can be identified above.
[0067]
Further, in FIG. 5, a vertical seal is formed, and an intermediate feed roll 18 is provided on the horizontal seal bar 17 for transporting each of the laminates 10 and 10 '. Dancer rolls 19 are provided to stop the bodies 10, 10 'and maintain a constant tension.
[0068]
In order to stop each of the laminates 10 and 10 'at a predetermined position of the vertical seal portion 15, a sensor 16 detects a predetermined pattern of a printing portion applied to each of the laminates 10 and 10', and the intermediate feed roller 18 and the downstream feed roller 21 are operated and stopped.
[0069]
In addition, after the vertical sealing, the stacks 10 and 10 ′ are moved forward by the operation of the intermediate feed roller 18 and the downstream feed roller 21, and a predetermined pattern of the printing unit applied to each of the stacks 10 and 10 ′ is detected by the sensor 22. Is sensed, and the laminates 10 and 10 'are stopped at predetermined positions of the horizontal seal portion 17.
[0070]
The driving and stopping of the feed rollers 18 and 21 by the sensors 16 and 22 are partially controlled by the program controller 11.
[0071]
After the formation of the horizontal seal, each of the laminates 10, 10 ′ is intermittently fed by the intermediate feed roll 18 and the downstream feed roller 21, and the center of the width of each of the laminates 10, 10 ′ is slit into two by the slit device 23. Further, the stacked bodies 10, 10 'are stopped at predetermined positions by the sensors 16, 22, and at the same time, the center of the horizontal seal portion 17 is cut by the cutter 20.
[0072]
When the identifiable uneven portion 12 is provided on the opening notch S by the horizontal seal bar 17, an opening notch operation such as a linear notch or a V-shaped cut or a U-shaped cut can be provided by the punch device 24.
[0073]
When a predetermined amount of the flat three-side seal bags cut into a predetermined shape is accumulated on the conveyor 13, the conveyor 13 slightly moves and stops again until a predetermined number of the flat three-side seal bags are accumulated on the conveyor 13. By doing so, a block in which a predetermined number of flat three-side seal bags are accumulated on the conveyor 13 is formed.
[0074]
The blocks in which the predetermined number is accumulated are advanced little by little on the conveyor 13 and packed in the work table 7.
[0075]
The container body 25 of the deep drawn packaging container 26 shown in FIG. 2 is formed by drawing a single-layer or multi-layer plastic film sheet by vacuum forming, press forming, pressure forming, or the like.
[0076]
The container body 25 often has a multilayer structure including a heat sealing resin and a gas barrier resin.
[0077]
Further, the deep drawn packaging container 26 according to the present invention shown in FIG. 2 includes a container body 25 and a lid member 30 in consideration of easy-peeling, and a flange portion of the container body 25 has a peelable heat-sealing resin layer of the lid member 30. And heat sealed.
[0078]
At least the inner surface of the container body 25 is made of a resin having heat sealing properties, and is made of low-density polyethylene, medium-density polyethylene, high-density polyethylene, isotactic polypropylene, propylene-ethylene copolymer, ethylene-vinyl acetate copolymer Polyethylene terephthalate resins having a relatively low melting point or low softening point, such as olefin resins graft-modified with ethylenically unsaturated carboxylic acids or anhydrides thereof, can be used.
[0079]
The container body 25 preferably has a multilayer structure including an inner surface layer (heat-sealing resin layer) 27 and an intermediate layer (gas barrier resin layer) 28.
[0080]
Further, as an example, as shown in FIG. 2C, the inner surface layer (heat-sealable resin layer) 27 of the container body 25 has a heat-sealing property and moisture resistance, and is made of polyethylene, polypropylene, ethylene- A polyolefin such as a propylene copolymer or a thermoplastic resin such as polyethylene terephthalate or polybutylene terephthalate is used together with the outer surface layer 29.
[0081]
The gas-barrier thermoplastic resin provided in the intermediate layer (gas-barrier resin layer) 28 between the inner surface layer (heat-sealable resin layer) 27 and the outer surface layer 29 includes ethylene vinyl alcohol copolymer and vinylidene chloride. Resin, hynitrile resin, nylon resin and the like are used.
[0082]
The inner and outer surface layers (heat-sealable resin layers) 27 and 29 and the intermediate layer (gas barrier resin layer) 28 are joined via adhesive layers 31 and 32 made of an adhesive resin having thermal adhesiveness. .
[0083]
As the resin having a thermal adhesive property for the adhesive layers 31 and 32, for example, an acid-modified olefin resin, a copolyester-based adhesive resin, or an epoxy-modified thermoplastic adhesive resin is used.
[0084]
As shown in FIG. 2C, the lid member 30 is composed of an outer surface protective resin coating layer 33, a gas barrier resin layer 35, and a heat sealing inner surface material layer 36, and each layer is formed via an adhesive layer 34. ing.
[0085]
The heat sealing inner surface material layer 36 is composed of a resin support layer 37 and a peelable heat seal resin layer 38. The resin support layer 37 is made of a resin having a large cohesive force. It is firmly supported so as not to peel off.
[0086]
The resin support layer 37 is preferably made of a resin having the same main repeating unit as the inner surface layer (heat-sealable resin layer) 27 on the upper surface of the flange portion of the container body 25. As a preferable heat-seal resin, isotactic polypropylene or crystalline resin is used. It is an olefin resin such as a polypropylene-based polymer such as a propylene-ethylene block copolymer, a low-density polyethylene, a medium-density polyethylene, or a high-density polyethylene. If heat resistance or the like is required, a polypropylene-based resin is used.
[0087]
As the peelable heat seal resin 38, a heat seal resin having reduced cohesive strength or heat seal strength is used, and a resin composition comprising a blend of two or more heat seal resins having different main repeating units is used. .
[0088]
Further, the peelable heat seal resin layer 38 is preferably made of a composition of a polypropylene resin and a polyethylene resin. When the resin support layer is made of a polypropylene resin, the peelable heat seal resin layer 38 is mainly made of a polypropylene resin. It is preferable to use a resin composition containing a small amount of resin.
[0089]
The flange portion of the container body 25 and the lid member 30 shown in FIG. 2B can be joined by an ultrasonic seal, a dielectric heating seal, a heat seal, or the like, but a liquid surface seal (the liquids as contents are in the seal portion). In the case of sealing by applying a seal in a state, it may be called a liquid bite seal), the joining by the heat sealing method is not preferable.
[0090]
Further, a reliable heat seal is desirably provided between the flange portion of the container main body 25 shown in FIG. 2B and the lid member 30, and the heat seal temperature is 180 to 240 ° C.
[0091]
The whole surface of the joining of the flange portion of the container body 25 and the lid member 30 by the heat sealing method is performed except for the opening portion.
[0092]
As shown in FIG. 2 (b), the flange portion of the container body 25 and the lid member 30 are entirely solid-sealed except for the opening portion 39, and at the same time, a hemispherical opening or the like The concave / convex portion 12 is formed so that the cut portion S can be identified by the feel of the fingertip.
[0093]
The uneven portion 12 having a hemispherical shape or the like forms the uneven portion 12 by pressurization or heating and pressurization by a male mold and a female mold, or heats the outer surface layer portion of the flange portion of the container body 25 serving as the opening portion 39 with hot air. The uneven portion 12 having a hemispherical shape or the like can also be formed by press forming or vacuum forming.
[0094]
In addition, the uneven portion 12 of the opening portion 39 may be formed in advance at a location to be the opening portion 39 of the flange portion of the container body 25 before the lid member 30 is sealed by welding.
[0095]
As described above, the uneven portion 12 having a hemispherical shape or the like is formed substantially at the center of the flange portion of the packaging container such as the deep drawing package or the skin pack or the opening 39 formed on the outer peripheral edge of the storage item 40. However, the notch S for opening can be easily identified.
[0096]
【The invention's effect】
The present invention is an easily identifiable packaging container with a notch S for opening having the above-mentioned configuration, which is only elderly for forming an uneven portion that can be identified by touching it with a fingertip on a seal, In addition to being able to easily identify the notch for opening even in a blind place or in a dark place, the male and female mold surfaces of the concave and convex portions formed on the notch for opening can be easily welded to the welded part. Since the color changes, the healthy person can quickly and sufficiently identify the opening cutout visually. The present invention is indispensable as the population ages more and more in the future. Further, since the uneven portion is formed on the peripheral portion of the opening cutout portion, the uneven portion is reheated and pressurized, so that the packaging container can be easily opened without troublesome opening.
[Brief description of the drawings]
FIG. 1 (a) is a front view showing a packaging container according to the present invention in which an opening notch is provided with irregularities for identification, and FIG. 1 (b) is a cross-sectional view showing a cross section taken along the line AA ′ of FIG. 1 (a). (C) is a cross-sectional view showing a BB ′ cross section of FIG. 1 (a), (d) is an explanatory view showing the formation of the identification unevenness on the V-shaped cut portion of the opening cutout S, ( (e) is an explanatory diagram showing the shape of the identification unevenness on the U-shaped cut portion of the opening cutout portion, and (f) shows the shape of the identification unevenness on the spear-shaped cut portion of the opening cutout portion. FIG.
FIG. 2 (a) is a plan view showing a plane of a deep-drawing packaging container having an easily identifiable notch S for opening according to the present invention, and FIG. 2 (b) is a cross-sectional view showing a cross section taken along the line CC 'of FIG. FIG. 2C is a cross-sectional view showing an enlarged cross section of the cross section of the flange seal portion M in FIG.
FIG. 3 is an explanatory view showing a state in which a bag-shaped packaging container having a cut-away portion for opening according to the present invention is manufactured.
4 (a) is a front view showing a bag-shaped packaging container with a cut-out portion for opening formed in a conventional bag-shaped packaging container, and FIG. 4 (b) is a view showing a notch in an S portion of FIG. 4 (a). FIG. 4C is an explanatory view showing a V-shaped cut formed in a changing opening notch, and FIG. 4C shows a U-shaped cut formed in the opening notch which changes into a notch of an S portion in FIG. FIG. 4D is an explanatory view showing a spear-shaped cut formed in the opening cutout portion which is replaced with the notch of the S portion in FIG.
FIG. 5 is a front view showing the front of a machine for producing a packaging container with a notch for easy opening according to the present invention.
[Explanation of symbols]
1 ... bag-shaped packaging container
2 ... Welding part
3. Polyester film
4: Ink layer
5 ... adhesive layer
6 ... Nylon
7 ... Work table
8. Unstretched polypropylene
9: Unsealed part
10. Surface wrapping material
10 '… Backside packaging material
11 Program control device
12: Uneven part
13 ... Conveyor
14 ... Dancer roller
15 Vertical seal bar
16 ... Sensor
17 ... horizontal seal bar
18. Intermediate feed roller
19 ... Dancer roller
20 ... Cutter
21 Downstream feed roller
22 ... Sensor
23 ... Slit device
24 ... Punch device
25 ... container body
26… Deep drawn packaging container
27 ... Inner surface layer
28 ... Intermediate layer
29 ... Outer surface layer
30 ... lid
31 ... Adhesive layer
32 ... Adhesive layer
33: outer protective resin coating layer
34 ... Adhesive layer
35 ... gas barrier resin layer
36 ... Inner surface material layer
37 ... Resin support layer
38: Peelable heat seal
39 ... Opening section
40 ... Stowage

Claims (3)

菓子、食品加工品、調理食品、食肉加工品、医療品等をいれる開封用切り込み部を有する包装容器であって、該包装容器の開封用切り込み部の外周縁を取り囲む凹凸部が形成されている事を特徴とした識別容易な開封用切り込み部付き包装容器。A packaging container having an opening notch for putting confectionery, processed food, cooked food, processed meat, medical product, and the like, wherein an uneven portion surrounding an outer peripheral edge of the opening notch of the packaging container is formed. A packaging container with an easy-to-open notch for cutting. 上記包装容器が溶着部を有する密封の袋であって、該溶着部分に開封用切り込み部の外周縁を取り囲む凹凸部が形成されている事を特徴とする請求項1に記載の識別容易な開封用切り込み部付き包装容器。2. The easily identifiable opening according to claim 1, wherein the packaging container is a sealed bag having a welding portion, wherein the welding portion has an uneven portion surrounding the outer peripheral edge of the opening cutout portion. Packaging container with a cut-out part. 包装容器が溶着部を有する成形された密封包装容器であって、開封用切り口が未接着部か、あるいは弱接着部の略中央部に凹凸部が形成されている事を特徴とした識別容易な開封用切り込み部付き包装容器。The packaging container is a molded hermetically sealed packaging container having a welded portion, wherein the opening for opening is an unbonded portion or an uneven portion is formed substantially at the center of the weakly bonded portion, so that it is easy to identify. Packaging container with a notch for opening.
JP2002250661A 2002-08-29 2002-08-29 Packaging container with easily discriminative tear-open cut Pending JP2004090937A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008074441A (en) * 2006-09-21 2008-04-03 Dainippon Printing Co Ltd Universal design pouch
JP2010173694A (en) * 2009-01-29 2010-08-12 Dainippon Printing Co Ltd Shrink label, raw web for shrink label, container with shrink label, and method for manufacturing raw web for shrink label
JP2010173691A (en) * 2009-01-29 2010-08-12 Dainippon Printing Co Ltd Shrink label, raw web for shrink label, container with shrink label, and method for manufacturing raw web for shrink label
JP2020117300A (en) * 2019-01-28 2020-08-06 凸版印刷株式会社 Packaging bag

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008074441A (en) * 2006-09-21 2008-04-03 Dainippon Printing Co Ltd Universal design pouch
JP2010173694A (en) * 2009-01-29 2010-08-12 Dainippon Printing Co Ltd Shrink label, raw web for shrink label, container with shrink label, and method for manufacturing raw web for shrink label
JP2010173691A (en) * 2009-01-29 2010-08-12 Dainippon Printing Co Ltd Shrink label, raw web for shrink label, container with shrink label, and method for manufacturing raw web for shrink label
JP2020117300A (en) * 2019-01-28 2020-08-06 凸版印刷株式会社 Packaging bag

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