EP1226292A1 - Vorrichtung zur herstellung von schichten auf scheiben - Google Patents

Vorrichtung zur herstellung von schichten auf scheiben

Info

Publication number
EP1226292A1
EP1226292A1 EP00952166A EP00952166A EP1226292A1 EP 1226292 A1 EP1226292 A1 EP 1226292A1 EP 00952166 A EP00952166 A EP 00952166A EP 00952166 A EP00952166 A EP 00952166A EP 1226292 A1 EP1226292 A1 EP 1226292A1
Authority
EP
European Patent Office
Prior art keywords
wafer carrier
spindle
wafer
platform
wafers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00952166A
Other languages
English (en)
French (fr)
Inventor
Richard A. Stall
Alexander Gurary
Hong Q. Hou
Scott Beherrell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Veeco Instruments Inc
Original Assignee
Emcore Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Emcore Corp filed Critical Emcore Corp
Publication of EP1226292A1 publication Critical patent/EP1226292A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6838Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4412Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/458Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
    • C23C16/4582Rigid and flat substrates, e.g. plates or discs
    • C23C16/4583Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
    • C23C16/4584Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally the substrate being rotated
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B25/00Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
    • C30B25/02Epitaxial-layer growth
    • C30B25/12Substrate holders or susceptors

Definitions

  • the present invention relates to making semiconductor components and more particularly relates to devices for growing epitaxial layers on substrates, such as wafers.
  • Semiconductor wafers are frequently manufactured by placing wafer substrates within a reaction chamber of a chemical vapor deposition (CVD) reactor and then growing one or more epitaxial layers on the wafers. During this process, wafers are placed inside the CVD reactor and reactant chemicals in gaseous form are introduced over the wafers in controlled quantities and at controlled rates for growing epitaxial layers on the wafers.
  • CVD chemical vapor deposition
  • CVD reactors have various designs, including horizontal reactors in which wafers are mounted at an angle to the inflowing reactant gases; horizontal reactors with planetary rotation in which the reactant gases pass across the wafers; barrel reactors; and vertical reactors in which wafers are rotated at a relatively high speed within the reaction chamber as reactant gases are injected downwardly onto the wafers.
  • the reactant chemicals are typically introduced into the reaction chamber by placing the reactant chemicals in a device known as a bubbler and then passing a carrier gas through the bubbler.
  • the carrier gas picks up molecules of the reactant chemicals to provide a reactant gas which is then fed into the reaction chamber of the CVD reactor using a mass flow controller.
  • the conditions under which the reactant gases are introduced into the reaction chamber have a dramatic effect upon the characteristics of the epitaxial layers grown on the wafers.
  • These conditions typically include material viscosity, density, vapor pressure, the flow path of the reactant gases, chemical activity and temperature.
  • the flow path of the reactant gases may be altered by changing the design of the flow flange used to introduce reactant gases into reaction chambers.
  • the epitaxial layers grown on the substrates are studied to determine the optimum flow path for growing a particular type of layer.
  • the wafers When depositing epitaxial layers on wafers, the wafers are typically placed on a wafer carrier within a reaction chamber, which, in turn, may be placed upon a rotatable susceptor. In these reactors, the growth of uniform epitaxial layers is attained by rapidly rotating the wafer carrier and susceptor on which the wafers are mounted. The thickness, composition and quality of the deposited layers determine the characteristics of the resulting semiconductor devices. Accordingly, the deposition process must be capable of depositing films of uniform composition and thickness on the front face of each wafer. The requirements for uniformity have become progressively more stringent with the use of larger wafers and with the use of apparatus which deposit coatings on several wafers simultaneously.
  • the surface temperature of the wafers is usually cooler than the surface temperature of the wafer carrier as a result of the thermal resistance created by the interface between the wafers and the wafer carrier and the different emissivities of the materials from which the wafer carrier and the wafer are made.
  • this temperature difference diminishes the quality of the resultant semiconductor wafers.
  • the higher temperature of the wafer carrier surface results in a nonuniform temperature on the surface of the wafers, particularly along their outer periphery, such that the layer(s) deposited along peripheral portions of wafers ordinarily are of poor quality and must be discarded.
  • a wafer 10 is mounted atop a wafer carrier 12.
  • the wafer carrier 12 is mounted on a susceptor 14 that is attached atop a rotatable support spindle 16.
  • the wafer(s) 10, wafer carrier 12, and the upper end of susceptor 14 are generally located within an enclosed reactor chamber.
  • a heating assembly 18 may be arranged below susceptor 14 for heating the susceptor, the wafer carrier 12 and wafer(s) 10 mounted thereon.
  • Spindle 16 preferably rotates so as to enhance the uniformity of reactant gases flowing over the wafers 10. Rotating spindle 16 generally enhances the uniformity of reactant gases flowing over wafers 10 as well as temperature uniformity across the wafers 10.
  • Wafer carrier 12 includes circular-shaped pockets 20 on their upper surfaces 22 for holding wafers 10 in place as wafer carrier 12 is rotated during the deposition process.
  • the circular pockets 20 have a diameter that is about 0.020" larger than the diameter of the wafer(s) 10 and a depth that is about 0.002" deeper than the thickness of the wafers.
  • These wafer carriers 12 also typically include an annular flange 24 which is used for lifting and transporting wafer carrier 12 into and out of the reaction chamber.
  • wafer carrier 12 may include an annular wall 26 for locating and holding wafer carrier 12 on susceptor 14 as the wafer carrier is rotated during the deposition process.
  • wafers 10 are heated by heating assembly 18.
  • earlier deposited epitaxial layers generally have a higher temperature than later deposited epitaxial layers. This frequently results in the peripheral edges 28 of each wafer 10 curling up and away from wafer carrier 12, as shown in FIG. IB. As a result, the peripheral edges 28 of wafer(s) 10 are no longer in contact with wafer carrier 12 and are no longer being heated to the same level as interior portions of the wafer.
  • the present invention is not limited by any particular theory of operation, it is believed that the curling is due to the earlier deposited epitaxial layers being at a higher temperature than the later deposited epitaxial layers.
  • An apparatus for growing epitaxial layers on substrates, such as wafers used to make semiconductor devices includes a rotatable spindle having an upper end disposed inside a reaction chamber, a lower end disposed outside the reaction chamber and an opening extending between the upper and lower ends of the spindle.
  • the apparatus includes a rotatable platform mounted to the upper end of the spindle.
  • the rotatable platform is preferably a susceptor made of a non-porous material.
  • the upper end of the spindle preferably includes an outwardly extending flange portion for enhancing the mounting engagement between the rotatable platform and the spindle.
  • the platform includes a top surface, a bottom surface in contact with the upper end of the spindle and a central opening extending between the top and bottom surfaces of the platform.
  • the central opening of the rotatable platform is preferably in substantial alignment with the opening extending between the upper and lower ends of the spindle.
  • the apparatus includes a motor connected to the rotatable spindle for selectively rotating the spindle and the platform mounted thereto.
  • One or more vacuum rotating feedthroughs may be provided in sealing engagement with the spindle and/or the reaction chamber for providing a vacuum seal between the spindle and the reaction chamber and around the spindle.
  • the apparatus also desirably includes a substantially porous wafer carrier positioned over the top surface of the platform.
  • the substantially porous wafer carrier preferably has a top surface including one or more cavities for receiving one or more wafers therein. Each cavity preferably has an outer diameter or perimeter that is greater than or equal to the outer diameter or perimeter of one of the wafers placed therein. In certain preferred embodiments, the diameter of each of the cavities formed in a top surface of the wafer carrier is approximately 1.0-1.25 times the diameter of each of the wafers positioned therein.
  • the wafer carrier may also have a bottom surface that is in contact with the top surface of the platform. The bottom surface of the wafer carrier desirably has a hollow space formed therein.
  • the hollow space in the wafer carrier is preferably in substantial alignment with the central opening of the platform.
  • the hollow space in the wafer carrier is in substantial alignment with the central opening of the platform and the elongated opening extending through the rotatable spindle.
  • the substantially porous wafer carrier is preferably made of a material selected from the group consisting of graphite, SiC and molybdenum and preferably has a porosity of approximately of 7-14%.
  • the wafer carrier may include one or more channels in communication with the hollow space. The one or more channels preferably extend outwardly from the hollow space and may pass under the one or more of the cavities formed in the top surface of the wafer carrier. In certain preferred embodiments, the channels extend along the bottom surface of the wafer carrier and below the cavities of the wafer carrier.
  • the wafer carrier may also include a sealing arrangement, such as a sealing ring, provided adjacent the outer perimeter thereof for isolating the hollow space of the wafer from the reactant gases within the deposition chamber.
  • the sealing arrangement may include an outer flange portion of the wafer carrier that extends beyond an outer perimeter of the platform when the wafer carrier is positioned atop the platform.
  • the top surface of the wafer carrier that surrounds the cavities may be covered with a non-porous coating or layer.
  • the deposition chamber may also include a pump in communication with the spindle opening that generates a vacuum or suction within the elongated opening extending through the spindle.
  • a vacuum or low-pressure area of equal force is generated within both the central opening of the rotatable platform and the hollow space of the wafer carrier.
  • the vacuum may extend from the hollow space to the one or more channels extending through the wafer carrier.
  • an apparatus for supporting a wafer in a reaction chamber of a CVD reactor includes a rotatable spindle having an upper end disposed inside the reaction chamber and a lower end disposed outside the reaction chamber, the spindle including an opening extending between the upper and lower ends.
  • the apparatus also includes a rotatable platform mounted atop the upper end of the spindle, the platform including a top surface, a bottom surface in contact with the upper end of the spindle and a central opening extending between the top and bottom surfaces of the platform, the central opening being in substantial alignment with the spindle opening.
  • the apparatus may also include a substantially porous wafer carrier positioned over the top surface of the platform.
  • the wafer carrier desirably includes a bottom surface having a hollow space in substantial alignment with the central opening of the platform and being in fluid communication with the spindle opening.
  • the spindle opening is connected to a source of low pressure so that the pressure level within the hollow space of the wafer carrier is less than the pressure level above the wafers positioned on the wafer carrier.
  • a method of growing epitaxial layers atop a wafer includes providing a reaction chamber having a rotatable, substantially porous wafer carrier therein, maintaining a first pressure level within the reaction chamber, placing a wafer atop the substantially porous wafer carrier, and after the placing step, drawing a vacuum through the substantially porous wafer carrier so that an interface between the wafer and the wafer carrier has a second pressure level that is less than the first pressure level present within the reaction chamber.
  • a substantially porous wafer carrier has a top surface, a bottom surface and a plurality of wafer-receiving cavities formed in the top surface for receiving wafers.
  • the top surface of the wafer carrier surrounding the wafer-receiving cavities is covered by a non-porous layer.
  • the non-porous layer improves the strength of a vacuum force that may be drawn within the cavities.
  • the top surface of a substantially porous wafer carrier does not have cavities, but has wafer-receiving areas defined by a non-porous layer formed atop the wafer carrier. The wafer receiving areas are not covered by the non-porous layer so that suction at the wafer-receiving areas holds the wafers atop the wafer carrier when g rowing epitaxial layers.
  • FIG. 1A is a cross-sectional view of a prior art wafer carrier including wafers mounted atop the wafer carrier, a susceptor, a rotatable spindle used to support the susceptor, and a heating device for heating the susceptor.
  • FIG. IB shows the prior art wafer carrier of FIG. 1A with epitaxial layers being grown atop the wafers.
  • FIG. 2 shows a cross-sectional view of a deposition chamber including a wafer carrier, a rotatable platform and a rotatable spindle, in accordance with certain preferred embodiments of the present invention.
  • FIG. 3 A shows a top view of the wafer carrier of FIG. 2 taken along line IIIA-IIIA of FIG. 2.
  • FIG. 3B shows a bottom view of the wafer carrier of FIG. 3 A.
  • FIG. 4 shows a fragmentary cross-sectional view of the deposition chamber of FIG. 2.
  • FIG. 5 shows a cross-sectional view of a wafer carrier having wafer-receiving cavities and a substantially non-porous top surface surrounding the wafer-receiving cavities, in accordance with certain preferred embodiments of the present invention.
  • Best Mode of Carrying Out Invention Figure 2 shows an apparatus for growing epitaxial layers on wafers in accordance with certain preferred embodiments of the present invention.
  • the apparatus includes a deposition chamber 100 comprising a side wall 102, and a top flange 104 including one or more openings 106 for introducing reactant chemicals, such as reactant gases, into an interior region 108 of deposition chamber 100.
  • Deposition chamber 100 also includes a bottom-sealing flange 1 10.
  • the deposition chamber 100 is preferably made of stainless steel with the top and bottom flanges 104 and 110 being sealingly engaged with sidewall 102.
  • the reactant gases introduced through the opening 106 in top flange 104 are generally uniformly distributed by one or more showerheads 114.
  • the reactant gases preferably interact with one another inside deposition chamber 100 to form epitaxial layers upon wafers, as will be described in more detail below.
  • the waste material is removed through an exhaust 116 extending through bottom-sealing flange 110.
  • the waste reactant gases are removed through exhaust opening 116 using pump 1 18.
  • the pressure level within the interior region 108 of deposition chamber 100 is regulated by throttle valve 120.
  • wafers 122 are preferably positioned within deposition chamber 100 and atop wafer carrier 124.
  • Wafer carrier 124 has a top surface 126, a bottom surface 128, and one or more wafer-receiving cavities 128 adapted to receive one or more wafers 122 therein.
  • Each wafer-receiving cavity 128 preferably has a diameter that is greater than or equal to the outer diameter of the wafer 122 stored therein.
  • Wafer carrier 124 also preferably includes a hollow space 130 formed in the bottom surface 128 of wafer carrier 124. The hollow space 130 may be centrally located on the wafer carrier 124.
  • the wafer carrier 124 is preferably made of a substantially porous material such as graphite, SiC, molybdenum or other well-known materials typically used for wafer carriers.
  • the porosity of wafer carrier 124 is approximately between 7-14%.
  • Wafer carrier 124 also includes outer flanges 132 that define the outer perimeter of wafer carrier 124. Wafer carrier 124 is adapted to be positioned atop a rotatable platform or susceptor. Susceptor 134 has a top surface 136 and bottom surface 138 remote therefrom. Susceptor 134 also includes a central opening 140 extending between top and bottom surfaces 136, 138.
  • Susceptor 134 is connected to a rotatable spindle 142 having an upper end 144 disposed inside deposition chamber 100 and a lower end 146 located outside the deposition chamber.
  • the uppermost end of spindle 142 desirably includes a flanged portion 148 mounted to the bottom surface 138 of susceptor 134.
  • Spindle 142 may be rotated by a motor 150 tlirough pulleys 152, 154 and belt 156.
  • Spindle 142 preferably has an elongated opening 158 extending therethrough that is aligned with the central opening 140 extending through susceptor 134.
  • the hollow space 130 at the bottom surface 128 thereof is preferably in substantial alignment with spindle opening 158 and susceptor opening 140.
  • the outer flanges 132 hold wafer carrier 124 atop susceptor 134 as wafer carrier 124 and susceptor 134 rotate.
  • the lowermost end of spindle 142 is preferably connected to pump 118 for drawing a vacuum through spindle opening 158.
  • Differential pressure controller 162 regulates the pressure within the interior region 108 of deposition chamber 100 and the pressure level within spindle opening 158, susceptor opening 140 and hollow space 130, so that the pressure level within hollow space 130 is always less than the pressure level within the interior region 108 of deposition chamber 100.
  • a vacuum seal is provided between deposition chamber 100 and spindle 142, or around spindle 142, such as by using one or more vacuum rotating feedthroughs 160 and 164.
  • vacuum rotating feedthroughs are manufactured by Ferrofluidic Corporation, Advanced Fluid Systems and Rigaku.
  • wafer carrier 124 preferably includes hollow space 130 formed at the bottom surface 128 of wafer carrier 124. As pump 118 is activated, a vacuum is created within spindle opening 158, susceptor opening 140 and hollow space 130.
  • the wafer carrier includes one or more channels 135 in communication with hollow space 130 so that the low pressure or vacuum within hollow space 130 may pass throughout the entire area of the substantially porous wafer carrier.
  • the pressure level at the interface of the wafers 122 and the wafer carrier is less than the pressure level within the interior region 108 of reaction chamber 100.
  • the terminology "interface of the wafers 122 and wafer carrier” means the areas of the wafer carrier in direct contact with the wafers placed on the carrier. The low pressure at the interface suctions the wafers 122 to cavities 128, thereby preventing the peripheral edges of the wafers 122 from curling up, as occurs with the prior art device shown in Figure IB.
  • the present invention is not limited by any particular theory of operation, it is believed that maintaining the wafers 122 substantially flat during deposition of reactant gases thereupon will result in the formation of semiconductor wafers having uniform epitaxial layers across the entire area of the wafers. As a result, the semiconductor devices formed at the edges of the wafer may be used, and not discarded as occurs with prior art processes.
  • wafer carrier 124 has a flange region 132 that aligns wafer carrier 124 atop susceptor 134 and prevents wafer carrier 124 from falling off susceptor 134 during rotation of susceptor. Flange region may also provide a seal between the wafer carrier 124 and susceptor 134 for isolating the relatively higher pressure gas within the interior region 108 of deposition chamber 100 from the relatively lower pressure gas in hollow space 130 and the channels 135 of wafer carrier 124.
  • FIG. 3 A shows a top view of wafer carrier 124 of Figure 2, in accordance with certain preferred embodiments of the present invention.
  • Wafer carrier 124 includes top surface 126 having a plurality of wafer-receiving cavities 128 formed thereon.
  • Wafer carrier 124 includes a peripheral flange 132 that extends around the outer perimeter thereof.
  • peripheral flange 132 preferably provides an alignment guide for positioning wafer carrier 124 atop susceptor 134.
  • the peripheral flange 132 may also provide a sealing function for effectively isolating the relatively higher pressure gas within the interior region 108 of deposition chamber 100 from the relatively lower pressure within hollow space 130 of wafer carrier 124.
  • FIG. 3B shows a bottom view of wafer carrier 124 including hollow space 130 and channels 135 that extend outwardly from hollow space 135 and around cavity support regions 168 of wafer carrier 124.
  • the channels 135 preferably distribute the vacuum generated by pump 118 in a more uniform pattern throughout substantially porous wafer carrier 124.
  • cavity support regions 168 are in substantial alignment the wafer-receiving cavities 128.
  • the cavity support regions 168 may have diameters that are approximately 1-1.5 times the diameter of the wafer-receiving cavities 128.
  • the cavity support regions 168 enhance the structural stability of wafer carrier 124 so as to prevent the wafer carrier 124 from warping, bending or buckling when a vacuum is drawn through wafer carrier 124.
  • FIG. 4 shows an expanded view of wafer carrier 124 positioned atop susceptor 134 during an epitaxial layer forming process.
  • reactant gases 170 are deposited atop wafers 122.
  • spindle 142 is rotated by motor 150 (not shown) which, in turn, rotates susceptor 134 mounted to upper end 144 of spindle 142 and wafer carrier 124.
  • Reactant gases 170 are then introduced into the interior region 108 of deposition chamber 100.
  • Pump 118 (FIG. 2) draws a vacuum 172 through spindle opening 158.
  • a vacuum of similar magnitude is formed in hollow space 130 of wafer carrier 124. Due to the substantial porosity of the wafer carrier 124, suction 175 is generated at an interface 174 between the cavities 128 and wafers 122. The suction 175 pulls the edges 176 of the wafers 122 into the cavities 128 so as to prevent the peripheral edges 176 of the wafers 122 from curling during formation of the epitaxial layers. As a result, semiconductor wafers having uniform layers and/or consistent properties across the entire surface thereof may be formed.
  • FIG. 5 shows a wafer carrier 224 for receiving wafers 222, in accordance with other preferred embodiments of the present invention.
  • Wafer carrier 224 has top surface 226 and bottom surface 228 remote therefrom.
  • Wafer carrier 224 has one or more wafer- receiving cavities 229 formed therein. Each cavity 229 is sized and shaped to receive a wafer 222 so that epitaxial layers may be grown on the wafer. Each cavity 229 defines an interface 274 that confronts an underside of a wafer 222.
  • the top surface 226 of wafer carrier 224 surrounding the cavities 229 is covered by a non-porous layer 280.
  • the non-porous layer 280 causes the vacuum force to be concentrated at the wafer/carrier interface 274, thereby enhancing the ability of the assembly to maintain the wafers 222 in a substantially flat position as epitaxial layers are grown.
  • the top surface of wafer carrier is substantially flat and has wafer-receiving areas defined by a non-porous coating that is formed over the top surface and that surrounds the wafer-receiving areas. When porous wafer carrier, such vacuum force is concentrated at the wafer-receiving areas of the carrier (i.e., the areas at the top surface of the wafer not covered by a non-porous coating).
  • the invention has applicability in the semiconductor industry.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Chemical Vapour Deposition (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)
EP00952166A 1999-07-26 2000-07-24 Vorrichtung zur herstellung von schichten auf scheiben Withdrawn EP1226292A1 (de)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US14567299P 1999-07-26 1999-07-26
US145672P 1999-07-26
US61925400A 2000-07-19 2000-07-19
US619254 2000-07-19
PCT/US2000/019879 WO2001007691A1 (en) 1999-07-26 2000-07-24 Apparatus for growing epitaxial layers on wafers

Publications (1)

Publication Number Publication Date
EP1226292A1 true EP1226292A1 (de) 2002-07-31

Family

ID=26843200

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00952166A Withdrawn EP1226292A1 (de) 1999-07-26 2000-07-24 Vorrichtung zur herstellung von schichten auf scheiben

Country Status (5)

Country Link
EP (1) EP1226292A1 (de)
JP (1) JP2004513857A (de)
KR (1) KR100565138B1 (de)
AU (1) AU6491600A (de)
WO (1) WO2001007691A1 (de)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6506252B2 (en) * 2001-02-07 2003-01-14 Emcore Corporation Susceptorless reactor for growing epitaxial layers on wafers by chemical vapor deposition
US6896929B2 (en) * 2001-08-03 2005-05-24 Applied Materials, Inc. Susceptor shaft vacuum pumping
US6660928B1 (en) 2002-04-02 2003-12-09 Essential Research, Inc. Multi-junction photovoltaic cell
DE102004060625A1 (de) * 2004-12-16 2006-06-29 Siltronic Ag Beschichtete Halbleiterscheibe und Verfahren und Vorrichtung zur Herstellung der Halbleiterscheibe
US7055229B2 (en) 2003-12-31 2006-06-06 Intel Corporation Support system for semiconductor wafers and methods thereof
US8603248B2 (en) 2006-02-10 2013-12-10 Veeco Instruments Inc. System and method for varying wafer surface temperature via wafer-carrier temperature offset
CN101802254B (zh) 2007-10-11 2013-11-27 瓦伦斯处理设备公司 化学气相沉积反应器
US8022372B2 (en) * 2008-02-15 2011-09-20 Veeco Instruments Inc. Apparatus and method for batch non-contact material characterization
KR20120012336A (ko) * 2010-07-30 2012-02-09 엘지이노텍 주식회사 서셉터 및 이를 포함하는 증착 장치
CN105088186B (zh) * 2011-11-23 2018-05-15 中微半导体设备(上海)有限公司 化学气相沉积反应器或外延层生长反应器及其支撑装置
US10316412B2 (en) 2012-04-18 2019-06-11 Veeco Instruments Inc. Wafter carrier for chemical vapor deposition systems
US10167571B2 (en) 2013-03-15 2019-01-01 Veeco Instruments Inc. Wafer carrier having provisions for improving heating uniformity in chemical vapor deposition systems
US20160115623A1 (en) * 2013-06-06 2016-04-28 Ibiden Co., Ltd. Wafer carrier and epitaxial growth device using same
TWI654666B (zh) 2014-01-27 2019-03-21 Veeco Instruments, Inc. 用於化學氣相沉積系統之具有複合半徑容置腔的晶圓載具
ITUA20161980A1 (it) 2016-03-24 2017-09-24 Lpe Spa Suscettore con substrato trattenuto mediante depressione e reattore per deposizione epitassiale
JP7188250B2 (ja) * 2019-04-11 2022-12-13 株式会社Sumco 気相成長装置及びこれに用いられるキャリア

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5370739A (en) * 1992-06-15 1994-12-06 Materials Research Corporation Rotating susceptor semiconductor wafer processing cluster tool module useful for tungsten CVD

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO0107691A1 *

Also Published As

Publication number Publication date
JP2004513857A (ja) 2004-05-13
KR100565138B1 (ko) 2006-03-30
WO2001007691A1 (en) 2001-02-01
KR20020019574A (ko) 2002-03-12
AU6491600A (en) 2001-02-13

Similar Documents

Publication Publication Date Title
EP1386981B1 (de) Gerät zur Herstellung von Dünnschichten
US7235139B2 (en) Wafer carrier for growing GaN wafers
EP1226292A1 (de) Vorrichtung zur herstellung von schichten auf scheiben
EP1358368B1 (de) Suszeptorloser reaktor zum aufwachsenlassen von epitaxialen schichten auf wafern mittels cvd
US7387685B2 (en) Apparatus and method for depositing materials onto microelectronic workpieces
EP2543063B1 (de) Waferträger mit abgeschrägtem ende
US8628622B2 (en) Gas driven rotation apparatus and method for forming crystalline layers
US20100107974A1 (en) Substrate holder with varying density
WO2001004376A1 (en) A method of forming a silicon nitride layer on a semiconductor wafer
KR20010034921A (ko) 정화 가스 채널과 펌핑 시스템을 갖는 기판 지지 부재
JP2001077109A (ja) 成膜処理装置及び成膜処理方法
WO2001004937A2 (en) Method and apparatus for directing constituents through a processing chamber
KR20170010583A (ko) 기판 처리장치
WO2006088448A1 (en) Wafer carrier for growing gan wafers
TWI423383B (zh) Substrate support for the III-V film growth reaction chamber, its reaction chamber and process treatment
WO2002091448A1 (fr) Dispositif de croissance a phase gazeuse
US11692266B2 (en) SiC chemical vapor deposition apparatus
US20160340799A1 (en) Epitaxy reactor and susceptor system for improved epitaxial wafer flatness
TW201339353A (zh) 金屬有機化合物化學氣相沉積方法及其裝置
KR19980064236A (ko) 기상 성장 장치 및 기상 성장 방법
JPS6343315A (ja) 減圧cvd装置
JPH01297820A (ja) 基体へのフィルム被着装置およびその方法
US6544339B1 (en) Rectilinear wedge geometry for optimal process control in chemical vapor deposition and rapid thermal processing
JPH01123413A (ja) 気相成長装置
JPH0410617A (ja) 半導体製造装置

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20020114

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE

AX Request for extension of the european patent

Free format text: AL;LT;LV;MK;RO;SI

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: VEECO INSTRUMENTS INC.

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20050201