EP1223589A2 - Electrical line - Google Patents

Electrical line Download PDF

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Publication number
EP1223589A2
EP1223589A2 EP01403138A EP01403138A EP1223589A2 EP 1223589 A2 EP1223589 A2 EP 1223589A2 EP 01403138 A EP01403138 A EP 01403138A EP 01403138 A EP01403138 A EP 01403138A EP 1223589 A2 EP1223589 A2 EP 1223589A2
Authority
EP
European Patent Office
Prior art keywords
wire
electrical line
core wire
conductor
line according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01403138A
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German (de)
French (fr)
Other versions
EP1223589A3 (en
Inventor
Ferdinand Ing. Grögl
Reinhold Göblmaier
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Publication of EP1223589A2 publication Critical patent/EP1223589A2/en
Publication of EP1223589A3 publication Critical patent/EP1223589A3/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

Definitions

  • the present invention relates to an electrical line according to the preamble of Claim 1.
  • Electrical cables for connecting portable electricity consumers must be flexible and therefore have a fine or depending on the flexibility requirement fine-wire conductor.
  • the diameter of the wires is particularly important for the stranding structure of the conductor. ever the shorter the stranding of the stranded wires and strands, the higher the mobility and fatigue strength.
  • a method for producing a stranded conductor is known from when threading several individual wires together, a thread made of glass fiber twine with being stranded.
  • the thread made of fiberglass thread is said to be used for strong gagging and high production speeds, adverse effects on the balance the mechanical properties of the copper wires.
  • Glass silk twine has one around about five times higher tensile strength than a soft copper wire and an elongation at break of approx. 2% compared to an average elongation of 25 to 35% for copper wires.
  • the Thread made of glass silk thread therefore absorbs all the tensile parameters that occur, both occur in the manufacture of the stranded conductor as well as in later practical use can.
  • a disadvantage of this solution is that the electrically conductive cross section of the stranded conductor is reduced. Often it is not accepted that a there is no metallic element in the strand.
  • Another proposed solution was to build a stranded wire in such a way that one hard drawn copper wire, soft copper wires were roped around. In this way could the tensile strength, the fatigue strength and the behavior of the strand Crimping process can be improved. These strands could be used for extreme applications but also not convincing.
  • the present invention has for its object the known electrical To improve lines so that these compared to the previously known Cables have a significantly higher fatigue strength at lower costs.
  • the line according to the invention by a line made of copper-cadmium or. Copper-tin alloys have comparable higher tensile strength.
  • the electrical Conductivity is only slightly less than with a stranded wire of the known type.
  • FIGS. 1 and 2 Exemplary embodiments explained in more detail.
  • Figure 1 shows a section through an electrical line z.
  • B. a sensor line from there are two wires 1 and 2 and a jacket 3 surrounding wires 1 and 2.
  • each Core has a conductor 1a or 2a and core insulation 1b or 2b.
  • the coat 3 is preferably an extruded polyurethane jacket.
  • the core insulation 1b or 2b can consist of thermoplastic or cross-linked insulating materials. Prefers are cross-linked polyethylene, polyurethane and two-layer insulation such as is described for example in the earlier application 100 36 610.4.
  • the conductor 1a or 2a is a multi-stranded strand, as shown in Figure 2.
  • the strand 1a, 2a consists of seven wire bundles 4, with six wire bundles as a layer are stranded around a central wire bundle.
  • Each wire bundle 4 has an inner one Core wire 5, around which six individual wires 7 are stranded.
  • the individual wires 7 are preferably with alternating lay direction - in cable technology SZ stranding called - stranded.
  • the core wire 5 is made of a material with high tensile strength and flexural fatigue strength.
  • a chromium-nickel steel with a strength of 1770 N / mm 2 is preferably used.
  • the individual wires 7 are copper wires which have a strength of approximately 280 N / mm 2 .
  • a conductor shown in Figure 2 can be produced in one step, in which first by means of seven SZ stranding devices made of core wire 5 and Copper wires 6 existing wire bundles 4 are produced.
  • the seven wire bundles 4 are then passed through a stranding nipple and wound on a rotating rewinder. By rotating the rewinder the wire bundle 4 stranded together to form the multi-wire conductor 1 a, 2a.
  • Electrical lines according to the teaching of the invention can be used in the automotive field medical technology but also find application in compressor refrigerators.
  • Typical dimensions of a line according to the invention are: Core wire diameter 0.12 mm Diameter copper wire 0.11 mm lay length 4.0 mm Lay length of the wire bundle 11.8 mm Outside diameter of the conductor 1.02 mm production speed 30 m / min

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  • Insulated Conductors (AREA)
  • Non-Insulated Conductors (AREA)
  • Communication Cables (AREA)

Abstract

Electrical line comprises an electrical conductor and an insulating layer surrounding the conductor. The conductor consists of a number of wire bundles made from a central metal core wire and copper wires surrounding the core wire. Preferred Features: The core wire is made from a steel having a strength of at least 1500 N/mm<2>, preferably made from a chromium-nickel steel having a strength of more than 1700 N/mm<2>.

Description

Die vorliegende Erfindung betrifft eine elektrische Leitung nach dem Oberbegriff des Anspruchs 1.The present invention relates to an electrical line according to the preamble of Claim 1.

Elektrische Leitungen zum Anschluß ortsveränderlicher Stromverbraucher müssen flexibel sein und haben deshalb je nach Anforderung an die Flexibilität einen fein- oder auch feinstdrähtigen Leiter.Electrical cables for connecting portable electricity consumers must be flexible and therefore have a fine or depending on the flexibility requirement fine-wire conductor.

Für die mechanische Beanspruchbarkeit und Flexibilität sind außer der Qualität und dem Durchmesser der Drähte besonders der Verseilaufbau des Leiters von Bedeutung. Je kürzer der Verseilschlag der Litzendrähte und Litzen ist, umso höher sind Beweglichkeit und Biegewechselfestigkeit.For the mechanical strength and flexibility are besides the quality and that The diameter of the wires is particularly important for the stranding structure of the conductor. ever the shorter the stranding of the stranded wires and strands, the higher the mobility and fatigue strength.

Aus der DE-A-25 19 687 ist ein Verfahren zur Herstellung eines Litzenleiters bekannt, bei dem beim Verseilen mehrerer Einzeldrähte miteinander ein Faden aus Glasseidezwirn mit verlitzt wird. Der Faden aus Glasseidezwirn soll die beim starken Verwürgen und bei hohen Fertigungsgeschwindigkeiten auftretenden nachteiligen Beeinflussungen der mechanischen Eigenschaften der Kupferdrähte ausgleichen. Glasseidezwirn hat eine um etwa fünffach höhere Zugfestigkeit als ein weicher Kupferdraht und eine Bruchdehnung von ca. 2 % gegenüber einer mittleren Dehnung von 25 bis 35 % bei Kupferdrähten. Der Faden aus Glasseidezwirn fängt daher alle auftretenden Zugparameter auf, die sowohl bei der Herstellung des Litzenleiters als auch im späteren praktischen Gebrauch auftreten können. Nachteilig bei dieser Lösung ist jedoch, daß der elektrisch leitende Querschnitt des Litzenleiters verringert wird. Vielfach wird auch nicht in Kauf genommen, daß ein nicht metallisches Element in der Litze vorhanden ist.From DE-A-25 19 687 a method for producing a stranded conductor is known from when threading several individual wires together, a thread made of glass fiber twine with being stranded. The thread made of fiberglass thread is said to be used for strong gagging and high production speeds, adverse effects on the balance the mechanical properties of the copper wires. Glass silk twine has one around about five times higher tensile strength than a soft copper wire and an elongation at break of approx. 2% compared to an average elongation of 25 to 35% for copper wires. The Thread made of glass silk thread therefore absorbs all the tensile parameters that occur, both occur in the manufacture of the stranded conductor as well as in later practical use can. A disadvantage of this solution, however, is that the electrically conductive cross section of the stranded conductor is reduced. Often it is not accepted that a there is no metallic element in the strand.

Um die Biegewechselfestigkeit bei Litzen zu erhöhen hat man auch bereits versucht, Leiterdrähte aus einer Kupferlegierung z. B. Kupfer-Cadmium, Kupfer-Silber- oder Kupfer-Zinn-Legierungen einzusetzen, jedoch haben diese Vorschläge sich nur bei sehr begrenzten Leitungstypen durchsetzen können. Darüber hinaus sind sie gegenüber den Standardlitzenaufbauten wesentlich teurer bzw. wesentlich schwieriger herstellbar.In order to increase the flexural fatigue strength of strands, attempts have already been made to Conductor wires made of a copper alloy z. B. copper-cadmium, copper-silver or To use copper-tin alloys, however, these suggestions have only been very successful can enforce limited line types. In addition, they are against the Standard strand structures are much more expensive or much more difficult to manufacture.

Ein anderer Lösungsvorschlag ging dahin, Litzenleiter so aufzubauen, daß um einen hartgezogenen Kupferdraht weiche Kupferdrähte herumgeseilt wurden. Auf diese Weise konnten die Zugfestigkeit, die Biegewechselfestigkeit sowie das Verhalten der Litze beim Crimp-Vorgang verbessert werden. Für extreme Anwendungsfälle konnten diese Litzen jedoch auch nicht überzeugen.Another proposed solution was to build a stranded wire in such a way that one hard drawn copper wire, soft copper wires were roped around. In this way could the tensile strength, the fatigue strength and the behavior of the strand Crimping process can be improved. These strands could be used for extreme applications but also not convincing.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, die bekannten elektrischen Leitungen dahingehend zu verbessern, daß diese gegenüber den bisher bekannten Leitungen eine erheblich höhere Biegewechselfestigkeit bei geringeren Kosten aufweisen.The present invention has for its object the known electrical To improve lines so that these compared to the previously known Cables have a significantly higher fatigue strength at lower costs.

Diese Aufgabe wird durch die im Anspruch 1 erfaßten Merkmale gelöst.This object is achieved by the features covered in claim 1.

Neben den sich aus der Aufgabenstellung direkt ergebenden Vorteilen zeichnet sich die erfindungsgemäße Leitung noch durch eine gegenüber Leitungen aus Kupfer-Cadmiumbzw. Kupfer-Zinn-Legierungen vergleichbare höhere Zugfestigkeit aus. Die elektrische Leitfähigkeit ist nur unwesentlich geringer als bei einer Litze der bekannten Art.In addition to the advantages resulting directly from the task, the line according to the invention by a line made of copper-cadmium or. Copper-tin alloys have comparable higher tensile strength. The electrical Conductivity is only slightly less than with a stranded wire of the known type.

Die Erfindung ist anhand der in den Figuren 1 und 2 schematisch dargestellten Ausführungsbeispiele näher erläutert.The invention is illustrated schematically in FIGS. 1 and 2 Exemplary embodiments explained in more detail.

Figur 1 zeigt einen Schnitt durch eine elektrische Leitung z. B. eine Sensorleitung, die aus zwei Adern 1 und 2 sowie einem die Adern 1 und 2 umgebenden Mantel 3 besteht. Jede Ader weist einen Leiter 1a bzw. 2a sowie eine Aderisolierung 1b bzw. 2b auf. Der Mantel 3 ist vorzugsweise ein extrudierter Polyurethanmantel. Die Aderisolierung 1b bzw. 2b kann aus thermoplastischen oder vernetzten Isolierwerkstoffen bestehen. Bevorzugt werden strahlenvernetzes Polyethylen, Polyurethan sowie Zweischichtisolierungen, wie sie beispielsweise in der älteren Anmeldung 100 36 610.4 beschrieben ist.Figure 1 shows a section through an electrical line z. B. a sensor line from there are two wires 1 and 2 and a jacket 3 surrounding wires 1 and 2. each Core has a conductor 1a or 2a and core insulation 1b or 2b. The coat 3 is preferably an extruded polyurethane jacket. The core insulation 1b or 2b can consist of thermoplastic or cross-linked insulating materials. Prefers are cross-linked polyethylene, polyurethane and two-layer insulation such as is described for example in the earlier application 100 36 610.4.

Der Leiter 1a bzw. 2a ist eine vieldrähtige Litze, wie sie in Figur 2 dargestellt ist.The conductor 1a or 2a is a multi-stranded strand, as shown in Figure 2.

Die Litze 1a, 2a besteht aus sieben Drahtbündeln 4, wobei sechs Drahtbündel als Lage um ein zentrales Drahtbündel verseilt sind. Jedes Drahtbündel 4 weist einen inneren Kerndraht 5 auf, um welchen sechs Einzeldrähte 7 herumverseilt sind. Die Einzeldrähte 7 sind vorzugsweise mit wechselnder Schlagrichtung - in der Kabeltechnik SZ-Verseilung genannt - verseilt.The strand 1a, 2a consists of seven wire bundles 4, with six wire bundles as a layer are stranded around a central wire bundle. Each wire bundle 4 has an inner one Core wire 5, around which six individual wires 7 are stranded. The individual wires 7 are preferably with alternating lay direction - in cable technology SZ stranding called - stranded.

Der Kerndraht 5 ist aus einem Werkstoff mit hoher Zugfestigkeit und Biegewechselfestigkeit hergestellt. Vorzugsweise wird ein Chrom-Nickel-Stahl mit einer Festigkeit von 1770 N/mm2 eingesetzt.The core wire 5 is made of a material with high tensile strength and flexural fatigue strength. A chromium-nickel steel with a strength of 1770 N / mm 2 is preferably used.

Die Einzeldrähte 7 sind Kupferdrähte, die eine Festigkeit von ca. 280 N/mm2 aufweisen.The individual wires 7 are copper wires which have a strength of approximately 280 N / mm 2 .

Ein in der Figur 2 dargestellter Leiter läßt sich in einem Arbeitsschritt herstellen, in dem zunächst mittels sieben SZ-Verseileinrichtungen die aus Kerndraht 5 und den Kupferdrähten 6 bestehenden Drahtbündel 4 hergestellt werden.A conductor shown in Figure 2 can be produced in one step, in which first by means of seven SZ stranding devices made of core wire 5 and Copper wires 6 existing wire bundles 4 are produced.

Die sieben Drahtbündel 4 werden dann durch einen Verseilnippel hindurchgeführt und auf einen rotierenden Aufwickler aufgespult. Durch die Drehung des Aufwicklers werden die Drahtbündel 4 miteinander zu dem vieldrähtigen Leiter 1 a, 2a verseilt.The seven wire bundles 4 are then passed through a stranding nipple and wound on a rotating rewinder. By rotating the rewinder the wire bundle 4 stranded together to form the multi-wire conductor 1 a, 2a.

Elektrische Leitungen nach der Lehre der Erfindung können im Kraftfahrzeugbereich in der Medizintechnik aber auch in Kompresserkühlschränken Anwendung finden.Electrical lines according to the teaching of the invention can be used in the automotive field medical technology but also find application in compressor refrigerators.

Typische Abmessungen einer Leitung nach der Erfindung sind: Durchmesser Kerndraht 0,12 mm Durchmesser Kupferdraht 0,11 mm Schlaglänge 4,0 mm Schlaglänge der Drahtbündel 11,8 mm Außendurchmesser des Leiters 1,02 mm Fertigungsgeschwindigkeit 30 m/min Typical dimensions of a line according to the invention are: Core wire diameter 0.12 mm Diameter copper wire 0.11 mm lay length 4.0 mm Lay length of the wire bundle 11.8 mm Outside diameter of the conductor 1.02 mm production speed 30 m / min

Claims (8)

Elektrische Leitung, insbesondere Sensorleitung, mit einem elektrischen Leiter (1 a,2a) und einer den Leiter umgebenden Isolierschicht (1 b,2b), dadurch gekennzeichnet, daß der Leiter (1a,2a) aus einer Vielzahl miteinander verseilter oder verwürgter Drahtbündel (4) besteht und jedes Drahtbündel (4) aus einem zentralen Kerndraht (5) aus einem Metall mit hoher Zug- und Wechselbiegefestigkeit sowie mehreren um den Kerndraht (5) herumgeseilten Kupferdrähten (6) besteht.Electrical cable, in particular sensor cable, with an electrical conductor (1 a, 2a) and an insulating layer (1 b, 2b) surrounding the conductor, characterized in that the conductor (1a, 2a) consists of a plurality of wire bundles (4 ) and each wire bundle (4) consists of a central core wire (5) made of a metal with high tensile and alternating bending strength as well as several copper wires (6) roped around the core wire (5). Elektrische Leitung nach Anspruch 1, dadurch gekennzeichnet, daß der Kerndraht (5) aus einem Stahl mit einer Festigkeit von mindestens 1500 N/mm2 besteht.Electrical line according to claim 1, characterized in that the core wire (5) consists of a steel with a strength of at least 1500 N / mm 2 . Elektrische Leitung nach Anspruch 2, dadurch gekennzeichnet, daß der Kerndraht (5) aus einem Chrom-Nickel-Stahl mit einer Festigkeit von mehr als 1700 N/mm2 besteht.Electrical line according to claim 2, characterized in that the core wire (5) consists of a chromium-nickel steel with a strength of more than 1700 N / mm 2 . Elektrische Leitung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Kupferdrähte (6) mit wechselnder Schlagrichtung auf den Kerndraht (5) aufgeseilt sind.Electrical line according to one of claims 1 to 3, characterized in that the copper wires (6) are stranded onto the core wire (5) with alternating direction of lay. Elektrische Leitung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß jedes Drahtbündel (4) aus einem zentralen Kerndraht (5) und sechs um den Kerndraht herumgeseilten Kupferdrähten (6) besteht. Electrical line according to one of Claims 1 to 4, characterized in that each wire bundle (4) consists of a central core wire (5) and six copper wires (6) stranded around the core wire. Elektrische Leitung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß um ein zentral angeordnetes Drahtbündel (4) eine Lage von sechs Drahtbündeln (4) aufgeseilt ist.Electrical line according to one of claims 1 to 5, characterized in that a layer of six wire bundles (4) is stranded around a centrally arranged wire bundle (4). Elektrische Leitung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Gesamtleiter aus sieben oder neunzehn Elementen aufgebaut ist, wobei jedes Element ein zentral angeordnetes Drahtbündel und eine aufgeseilte Lage von sechs Drahtbündeln enthält.Electrical line according to one of Claims 1 to 5, characterized in that the overall conductor is constructed from seven or nineteen elements, each element comprising a centrally arranged wire bundle and a stranded layer of six wire bundles. Elektrische Leitung nach Anspruch 1 oder einem der folgenden, dadurch gekennzeichnet, daß sie ein oder mehrere isolierte Leiter (1,2) enthält.Electrical line according to Claim 1 or one of the following, characterized in that it contains one or more insulated conductors (1, 2).
EP01403138A 2001-01-16 2001-12-06 Electrical line Withdrawn EP1223589A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10101641 2001-01-16
DE10101641A DE10101641A1 (en) 2001-01-16 2001-01-16 Electrical line

Publications (2)

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EP1223589A2 true EP1223589A2 (en) 2002-07-17
EP1223589A3 EP1223589A3 (en) 2003-02-19

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EP01403138A Withdrawn EP1223589A3 (en) 2001-01-16 2001-12-06 Electrical line

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US (1) US20020129969A1 (en)
EP (1) EP1223589A3 (en)
CA (1) CA2367667A1 (en)
DE (1) DE10101641A1 (en)

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JP2004212269A (en) * 2003-01-07 2004-07-29 Ngk Spark Plug Co Ltd Temperature sensor
US20100012347A1 (en) * 2008-07-16 2010-01-21 Greatbatch Ltd. Blended coiled cable
CN103310895A (en) * 2013-06-04 2013-09-18 无锡金顶石油管材配件制造有限公司 Cable with steel pipe oversheath
DE102014010777A1 (en) * 2014-01-30 2015-07-30 Dürr Systems GmbH High voltage cables
JP5708846B1 (en) * 2014-02-26 2015-04-30 株式会社オートネットワーク技術研究所 Stranded conductor and insulated wire
US9603984B2 (en) 2014-09-03 2017-03-28 Tci Llc Triple helix driveline cable and methods of assembly and use
JP6114331B2 (en) * 2015-04-06 2017-04-12 矢崎総業株式会社 Bending resistant wire and wire harness
KR101792153B1 (en) * 2016-05-16 2017-10-31 엘에스전선 주식회사 Heating cable with excellent elasticity and flexibility
KR20180012054A (en) * 2016-07-26 2018-02-05 해성디에스 주식회사 Graphene wire, cable employing and Manufacturing method thereof
WO2019026365A2 (en) * 2017-08-01 2019-02-07 住友電気工業株式会社 Electric wire and cable
CN111279428B (en) * 2017-10-26 2022-07-08 古河电气工业株式会社 Carbon nanotube composite wire, carbon nanotube-coated electric wire, and wire harness
JP7214644B2 (en) * 2017-10-26 2023-01-30 古河電気工業株式会社 Carbon nanotube composite wires, carbon nanotube coated wires, wire harnesses, wiring for robots and overhead wires for trains
JP2019102268A (en) * 2017-12-01 2019-06-24 住友電気工業株式会社 Multicore cable
JP7060002B2 (en) * 2019-11-20 2022-04-26 日立金属株式会社 Multi-core cable

Citations (1)

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EP0331182A1 (en) * 1988-03-04 1989-09-06 Yazaki Corporation Process for manufacturing a compact-stranded wire conductor for wire harnesses

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DE2519687A1 (en) * 1975-04-30 1976-11-11 Siemens Ag Stranded electrical cable central glass yarn - latter acting as tensile stress accepting core in high speed cable stranding
DE3710298A1 (en) * 1987-03-28 1988-10-06 Nicolay Gmbh CABLE EXPOSED TO HUMIDITY WITH AT LEAST ONE LADDER LADDER
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Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
EP0331182A1 (en) * 1988-03-04 1989-09-06 Yazaki Corporation Process for manufacturing a compact-stranded wire conductor for wire harnesses

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US20020129969A1 (en) 2002-09-19
CA2367667A1 (en) 2002-07-16
DE10101641A1 (en) 2002-07-18
EP1223589A3 (en) 2003-02-19

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