EP1213063B1 - Device for forming beads - Google Patents
Device for forming beads Download PDFInfo
- Publication number
- EP1213063B1 EP1213063B1 EP01811126A EP01811126A EP1213063B1 EP 1213063 B1 EP1213063 B1 EP 1213063B1 EP 01811126 A EP01811126 A EP 01811126A EP 01811126 A EP01811126 A EP 01811126A EP 1213063 B1 EP1213063 B1 EP 1213063B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- beading
- tools
- machine according
- turntable
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling
Definitions
- the invention relates to a beading machine for the machining of sheet metal according to the preamble of claim 1.
- Beading machines have long been known in the art. They deform a sheet between work rolls by progressively bending in an edge direction. Beads are used in particular for stiffening sheets or for joining nested parts.
- the metal sheet, pipe or the like to be machined moves between two rollers that carry the profile of the bead during beading. Both rollers are driven and take the sheet metal.
- By adjusting at least one bead of beading a beading tool or by replacing the beading tool different beads can be produced.
- a beading machine which has two arranged on a common shaft beading tools. These beading tools can be set differently. Depending on the bead to be produced, one or the other tool is used.
- US-A-4,487,048 discloses a machine for incorporating beads into box blanks. At the periphery of a common drive shaft bead stations are arranged, which are positively controlled. All bead stations work simultaneously.
- the invention has for its object to provide a beading machine of the type mentioned, which allows an even more efficient and yet secure machining of sheet metal.
- the invention is achieved in a generic beading machine according to claim 1.
- the machining of a metal sheet with each of the beading tools is possible at a single working position.
- the working position need not be left when changing to another beading tool.
- the beading machine according to the invention can therefore be arranged, for example, in a corner of the room, and yet three or more beading tools can be present and optionally used. In three beading tools, these are preferably arranged in the corners of a triangle.
- the turntable When changing the beading tool then then the turntable must be rotated only by 120 degrees in one or the other direction.
- the beading tools may for example be bead rolls, which, however, are each set differently. Conceivable here are also different beading tools.
- Each beading tool can be engaged and disengaged with a single common drive. For a simple construction is possible and also only the used beading tool is driven in each case, which is advantageous in terms of safety at work. When working stand so that each unused beading tools.
- the beading machine 1 has, according to FIG. 1, a machine frame 2 which has three drives 3 at its lower end and is placed on a building floor 32.
- the drives 3 each have on a holder 5 a height-adjustable roller 4.
- the beading machine 1 can be parked on the floor 32 or moved in the raised state.
- a drive unit 6 which has an electric motor 7 or another suitable motor, is arranged on the machine frame 2.
- the drive axis A of this drive unit 6 extends vertically and centrally to a turntable 8, which according to FIG. 2 at equal distances from one another and peripherally has three bead units 9, 9 'and 9' '.
- the turntable 8 is mounted rotatably about the axis A on the machine frame 2.
- Fig. 2 shows with the double arrow 34, the directions of rotation in which the turntable 8 is indefinitely rotatable about the axis A.
- the drive unit 6 has, according to FIG. 3, a bearing block 17 which is fixedly connected to the machine frame 2 and in which a bevel gear 35 is inserted.
- This transmission 35 consists essentially of a bevel gear 14 which is fixedly connected to a vertical drive shaft 15 and three further Bevel gears 18, each of which is fixedly connected to a coupling shaft 16 and each mesh with the bevel gear 14.
- Fig. 3 only one bevel gear 18 and two coupling shafts 16 are visible.
- the three coupling shafts 16 are arranged in a star shape and the angle between adjacent coupling shafts 16 is 120 degrees.
- embodiments are also conceivable in which only two coupling shafts or more than three coupling shafts 16 are provided.
- the arrangement is here preferably symmetrical and all shafts 13 are driven together by the shaft 15.
- the coupling shafts 16 project beyond the bearing block 17 with an outer end, as shown in FIG. 3.
- a coupling piece 36 is mounted slidably limited.
- a coupling lever 19 which is pivotally mounted at its upper end 19a to a block and at its lower free end has a latching handle 20, the coupling piece 36 can be adjusted in the directions of the double arrow 38 limited.
- Each of the shafts 16 can be coupled by pivoting the coupling lever 19 with a corresponding positioning of the turntable 8 with one of the bead units 9, 9 'and 9''.
- the coupling piece 36 is moved radially outward from the position shown in FIG.
- clutch claws 28 engage between corresponding clutch claws 28 of a gear 27, which is fixedly connected to a shaft 25 of a bead rollers 21.
- the wheel 27 meshes with a gear 26 which is connected to an upper shaft 24 of the upper bead roll 22.
- the two bead rolls 21 and 22 are mounted in a bearing block 39, on which a stop plate 11 is mounted radially adjustable.
- the stop plate 11 engages with a web 40 in a not shown here recess of the bearing block 39 and can in each position can be clamped by means of a clamping member 31.
- the two bead rolls 21 and 22 pass through the stop plate 11.
- a stop plate 11 is provided for each bead unit 9, 9 'or 9 ".
- the two bead rollers 21 and 22 are formed as known per se. But it can also be provided here other beading tools.
- a sheet 41 to be machined is brought together in a manner known per se between the running beads 21 and 22, as indicated in FIG. 5.
- the sheet 21 may also be a pipe or a lid. This is processed, for example, according to FIG. 2 in the two-clock position with the bead unit 9. If now this sheet metal piece 41 or another piece of sheet metal with the bead unit 9 'to be processed, the bead unit 9 is disengaged and the turntable 8 is rotated counterclockwise by 120 degrees. The bead unit 9 'is now in the two-clock position. All bead units 9, 9 'and 9' 'are not driven.
- the bead unit 9 ' is coupled to the drive unit 6 and the sheet 41 can also be machined in the two-clock position with the bead unit 9'. If the bead unit 9 'is no longer needed, it is decoupled and the turntable 8 can now be rotated either clockwise or counterclockwise. A rotation of the turntable 8 is only possible if all bead units 9, 9 'and 9' 'are decoupled. This ensures that only the bead unit 9, 9 'or 9' 'that is required for machining a metal sheet 41 is driven during machining.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Tyre Moulding (AREA)
- Formation And Processing Of Food Products (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Confectionery (AREA)
- Glass Compositions (AREA)
Abstract
Description
Die Erfindung betrifft eine Sickenmaschine für die Bearbeitung von Blech gemäss Oberbegriff des Anspruchs 1.The invention relates to a beading machine for the machining of sheet metal according to the preamble of
Sickenmaschinen sind im Stand der Technik seit langem bekannt. Sie verformen ein Blech zwischen Arbeitswalzen durch fortschreitendes Biegen in einer Kantenrichtung. Sicken dienen insbesondere zum Versteifen von Blechen oder zum Verbinden von ineinander gesteckten Teilen. Das zu bearbeitende Blech, Rohr oder dergleichen bewegt sich beim Sicken zwischen zwei Rollen, die das Profil der Sicke tragen. Beide Rollen sind angetrieben und nehmen das Blech mit. Durch Verstellen wenigstens einer Sickenrolle eines Sickenwerkzeuges oder durch Auswechseln des Sickenwerkzeuges können unterschiedliche Sicken hergestellt werden. Im Stand der Technik ist eine Sickenmaschine bekannt, die zwei auf einer gemeinsamen Welle angeordnete Sickenwerkzeuge aufweist. Diese Sickenwerkzeuge können unterschiedlich eingestellt werden. Je nach der herzustellenden Sicke wird nun das eine oder das andere Werkzeug benutzt.Beading machines have long been known in the art. They deform a sheet between work rolls by progressively bending in an edge direction. Beads are used in particular for stiffening sheets or for joining nested parts. The metal sheet, pipe or the like to be machined moves between two rollers that carry the profile of the bead during beading. Both rollers are driven and take the sheet metal. By adjusting at least one bead of beading a beading tool or by replacing the beading tool different beads can be produced. In the prior art, a beading machine is known, which has two arranged on a common shaft beading tools. These beading tools can be set differently. Depending on the bead to be produced, one or the other tool is used.
Die US-A-4,487,048 offenbart eine Maschine zum Einarbeiten von Sicken in Büchsenrohlinge. Am Umfang einer gemeinsamen Antriebswelle sind Sickenstationen angeordnet, die zwangsgesteuert sind. Alle Sickenstationen arbeiten gleichzeitig.US-A-4,487,048 discloses a machine for incorporating beads into box blanks. At the periphery of a common drive shaft bead stations are arranged, which are positively controlled. All bead stations work simultaneously.
Der Erfindung liegt die Aufgabe zugrunde, eine Sickenmaschine der genannten Art zu schaffen, die eine noch rationellere und dennoch sichere Bearbeitung von Blech ermöglicht.The invention has for its object to provide a beading machine of the type mentioned, which allows an even more efficient and yet secure machining of sheet metal.
Die Erfindung ist bei einer gattungsgemässen Sickenmaschine gemäss Anspruch 1 gelöst. Bei der erfindungsgemässen Sickenmaschine ist an einer einzigen Arbeitsposition die Bearbeitung eines Bleches mit jedem der Sickenwerkzeuge möglich. Die Arbeitsposition muss somit nicht verlassen werden, wenn zu einem anderen Sickenwerkzeug gewechselt wird. Einerseits ist damit eine einfachere und schnellere Bearbeitung möglich und andererseits ist die Raumbeanspruchung wesentlich kleiner, da lediglich die Zugänglichkeit zu einer einzigen Arbeitsposition erforderlich ist. Die erfindungsgemässe Sickenmaschine kann deshalb beispielsweise in einer Raumecke angeordnet werden und trotzdem können drei oder mehr Sickenwerkzeuge vorhanden sein und wahlweise benutzt werden. Bei drei Sickenwerkzeugen sind diese vorzugsweise in den Ecken eines Dreieckes angeordnet. Beim Wechseln des Sickenwerkzeuges muss dann somit der Drehtisch lediglich um 120 Grad in der einen oder anderen Drehrichtung gedreht werden. Die Sickenwerkzeuge können beispielsweise Sickenrollen sein, die jedoch jeweils unterschiedlich eingestellt sind. Denkbar sind hier aber auch unterschiedliche Sickenwerkzeuge.The invention is achieved in a generic beading machine according to
Jedes Sickenwerkzeug ist mit einem einzigen gemeinsamen Antrieb ein- und auskuppelbar. Damit ist ein einfacher Aufbau möglich und zudem ist jeweils lediglich das benutzte Sickenwerkzeug angetrieben, was im Hinblick auf die Arbeitssicherheit vorteilhaft ist. Beim Arbeiten stehen damit jeweils die nicht benutzten Sickenwerkzeuge still.Each beading tool can be engaged and disengaged with a single common drive. For a simple construction is possible and also only the used beading tool is driven in each case, which is advantageous in terms of safety at work. When working stand so that each unused beading tools.
Weitere vorteilhafte Merkmale ergeben sich aus den abhängigen Patentansprüchen, der nachfolgenden Beschreibung sowie der Zeichnung.Further advantageous features emerge from the dependent claims, the following description and the drawings.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnung näher erläutert. Es zeigen:
- Fig 1
- schematisch eine Ansicht einer erfindungsgemässen Sickenmaschine wobei Teile aus zeichnerischen Gründen weggelassen sind,
- Fig. 2
- eine Draufsicht auf die erfindungsgemässe Sickenmaschine,
- Fig. 3
- ein Teilschnitt durch eine Antriebseinheit,
- Fig. 4
- eine Ansicht einer Sickeneinheit und
- Fig. 5
- ein Schnitt durch die Sickeneinheit entlang der Linie V-V der Fig. 4.
- Fig. 1
- 1 is a schematic view of a beading machine according to the invention, parts being omitted for reasons of drawing;
- Fig. 2
- a plan view of the inventive beading machine,
- Fig. 3
- a partial section through a drive unit,
- Fig. 4
- a view of a bead unit and
- Fig. 5
- a section through the bead unit along the line VV of Fig. 4th
Die Sickenmaschine 1 weist gemäss Fig. 1 ein Maschinengestell 2 auf, das an seinem unteren Ende drei Laufwerke 3 besitzt und auf einen Gebäudeboden 32 gestellt ist. Die Laufwerke 3 weisen jeweils an einem Halter 5 eine höhenverstellbare Laufrolle 4 auf. Die Sickenmaschine 1 kann auf dem Boden 32 abgestellt oder im angehobenen Zustand verfahren werden.The
Unterhalb einer hier lediglich teilweise gezeigten Abdeckung 33 ist am Maschinengestell 2 eine Antriebseinheit 6 angeordnet, die einen Elektromotor 7 oder einen anderen geeigneten Motor aufweist. Die Antriebsachse A dieser Antriebseinheit 6 verläuft vertikal und mittig zu einem Drehtisch 8, der gemäss Fig. 2 in gleichen Abständen zueinander und peripher drei Sickeneinheiten 9, 9' und 9'' aufweist. Der Drehtisch 8 ist um die Achse A drehbar auf dem Maschinengestell 2 gelagert. Die Fig. 2 zeigt mit dem Doppelpfeil 34 die Drehrichtungen, in denen der Drehtisch 8 um die Achse A unbegrenzt drehbar ist.Below a cover 33, which is only partially shown here, a
Die Antriebseinheit 6 weist gemäss Fig. 3 einen Lagerblock 17 auf, der fest mit dem Maschinengestell 2 verbunden ist und in den ein Kegelgetriebe 35 eingesetzt ist. Dieses Getriebe 35 besteht im wesentlichen aus einem Kegelrad 14, das fest mit einer vertikalen Antriebswelle 15 verbunden ist und mit drei weiteren Kegelrädern 18, die jeweils fest mit einer Kupplungswelle 16 verbunden sind und die jeweils mit dem Kegelrad 14 kämmen. In der Fig. 3 sind lediglich ein Kegelrad 18 sowie zwei Kupplungswellen 16 sichtbar. Die drei Kupplungswellen 16 sind sternförmig angeordnet und der Winkel zwischen benachbarten Kupplungswellen 16 beträgt 120 Grad. Es sind hier aber auch Ausführungen denkbar, bei welchen lediglich zwei Kupplungswellen oder mehr als drei Kupplungswellen 16 vorgesehen sind. Die Anordnung ist aber hier vorzugsweise symmetrisch und sämtliche Wellen 13 werden gemeinsam von der Welle 15 angetrieben.The
Die Kupplungswellen 16 überragen jeweils mit einem äusseren Ende den Lagerblock 17, wie die Fig. 3 zeigt. Auf jedem dieser Enden ist ein Kupplungsstück 36 begrenzt verschieblich gelagert. Mittels eines Kupplungshebels 19, der an seinem oberen Ende 19a an einem Bock verschwenkbar gelagert ist und an seinem unteren freien Ende einen Rastgriff 20 aufweist, kann das Kupplungsstück 36 in den Richtungen des Doppelpfeiles 38 begrenzt verstellt werden.The coupling shafts 16 project beyond the
Jede der Wellen 16 kann durch Verschwenken des Kupplungshebels 19 bei entsprechender Positionierung des Drehtisches 8 mit einer der Sickeneinheiten 9, 9' bzw. 9'' gekuppelt werden. Das Kupplungsstück 36 wird hierzu aus der in Fig. 3 gezeigten Position radial nach aussen bewegt. Hierbei greifen Kupplungsklauen 28 zwischen entsprechende Kupplungsklauen 28 eines Zahnrades 27, das fest mit einer Welle 25 einer Sickenrollen 21 verbunden ist. Das Rad 27 kämmt mit einem Zahnrad 26, das mit einer oberen Welle 24 der oberen Sickenrolle 22 verbunden ist. Die beiden Sickenrollen 21 und 22 sind in einem Lagerblock 39 gelagert, an dem eine Anschlagplatte 11 radial verstellbar gelagert ist. Die Anschlagplatte 11 greift mit einem Steg 40 in eine hier nicht gezeigte Ausnehmung des Lagerblockes 39 ein und kann in jeder Position mittels eines Klemmorgans 31 festgeklemmt werden. Die beiden Sickenrollen 21 und 22 durchgreifen die Anschlagplatte 11. Vorzugsweise ist für jede Sickeneinheit 9, 9' bzw. 9" eine solche Anschlagplatte 11 vorgesehen.Each of the
Die beiden Sickenrollen 21 und 22 sind wie an sich bekannt ausgebildet. Es können hier aber auch andere Sickenwerkzeuge vorgesehen sein. Ein zu bearbeitendes Blech 41 wird in an sich bekannter Weise zwischen die laufenden Sicken 21 und 22 einigeführt, wie in der Fig. 5 angedeutet ist. Das Blech 21 kann auch ein Rohr oder ein Deckel sein. Dieses wird beispielsweise gemäss Fig. 2 in der Zweiuhr-Position mit der Sickeneinheit 9 bearbeitet. Soll nun dieses Blechstück 41 oder ein anderes Blechstück mit der Sickeneinheit 9' bearbeitet werden, so wird die Sickeneinheit 9 ausgekuppelt und der Drehtisch 8 wird im Gegenuhrzeigersinn um 120 Grad gedreht. Die Sickeneinheit 9' befindet sich nun in Zweiuhr-Stellung. Sämtliche Sickeneinheiten 9, 9', bzw. 9'' sind nicht angetrieben. Nun wird die Sickeneinheit 9' mit der Antriebseinheit 6 gekuppelt und das Blech 41 kann ebenfalls in der Zweiuhr-Position mit der Sickeneinheit 9' bearbeitet werden. Wird die Sickeneinheit 9' nicht mehr benötigt, so wird diese entkuppelt und der Drehtisch 8 kann nun wahlweise im Uhrzeiger- oder Gegenuhrzeigersinn gedreht werden. Ein Drehen des Drehtisches 8 ist nur dann möglich, wenn sämtliche Sickeneinheiten 9, 9' und 9'' entkuppelt sind. Damit ist sichergestellt, dass beim Bearbeiten lediglich die Sickeneinheit 9, 9' bzw. 9'' angetrieben ist, die zur Bearbeitung eines Bleches 41 benötigt wird.The two
Claims (8)
- Beading machine for the machining of sheet metal, with a machine stand (2), on which at least two driven and adjustable beading tools (12) are arranged at a distance from one another, characterized in that the beading tools (12) are arranged on a common turntable (8) and can be moved in each case into the same working position by rotation of the turntable (8), each beading tool (12, 12', 12'') being couplable to a single common drive (6), so that, when work is being carried out, in each case the beading tools (12) not being used are stationary.
- Machine according to Claim 1, characterized in that the turntable (8) is rotatable about a vertical axis (A).
- Machine according to Claim 1 or 2, characterized in that the beading tools (12, 12', 12'') are arranged on a periphery of the turntable (8).
- Machine according to one of Claims 1 to 3,
characterized in that at least three beading tools (12, 12', 12'') are provided, and in that these beading tools are arranged approximately at an equal distance from one another on a circle which lies on a central axis of rotation (A) of the turntable (8). - Machine according to one of Claims 1 to 4,
characterized in that the beading tools (12, 12', 12'') can in each case be coupled and uncoupled by means of a hand lever (19). - Machine according to one of Claims 1 to 5, characterized in that a common drive (6) is provided, which drives at least two shafts (16) arranged in a bearing block (17), a coupling piece (36) being mounted on each of these shafts (16).
- Beading machine according to Claim 6, characterized in that the coupling pieces (36) are in each case provided with coupling claws (28) at an outer end.
- Beading machine according to one of Claims 1 to 7, characterized in that it is mounted on rollers (4).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH234900 | 2000-12-04 | ||
CH23492000 | 2000-12-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1213063A2 EP1213063A2 (en) | 2002-06-12 |
EP1213063A3 EP1213063A3 (en) | 2004-01-21 |
EP1213063B1 true EP1213063B1 (en) | 2006-06-07 |
Family
ID=4568711
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01811126A Expired - Lifetime EP1213063B1 (en) | 2000-12-04 | 2001-11-23 | Device for forming beads |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1213063B1 (en) |
AT (1) | ATE328681T1 (en) |
DE (1) | DE50110024D1 (en) |
DK (1) | DK1213063T3 (en) |
ES (1) | ES2266145T3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1518616B2 (en) * | 2003-09-25 | 2012-03-07 | Mabi Ag | Sheet rolling machine for forming beads, edges and the like on metal sheets |
LU92442B1 (en) | 2014-05-02 | 2015-11-03 | Interver Man Sa | METHOD OF MANUFACTURING A TUBULAR INSULATION ELEMENT IN SHEET METAL |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3118783C2 (en) * | 1981-05-12 | 1986-02-20 | Cantec, Inc., Fort Worth, Tex. | Device for beading the body of a sheet metal container |
JP3282754B2 (en) * | 1993-09-06 | 2002-05-20 | 日本ピストンリング株式会社 | Camshaft manufacturing equipment |
JP3610653B2 (en) * | 1995-12-26 | 2005-01-19 | 株式会社デンソー | Groove processing method and groove processing apparatus for metal pipe |
US6112568A (en) * | 1999-02-03 | 2000-09-05 | Finn-Power International, Inc. | Roll forming using turret punch press |
-
2001
- 2001-11-23 AT AT01811126T patent/ATE328681T1/en active
- 2001-11-23 ES ES01811126T patent/ES2266145T3/en not_active Expired - Lifetime
- 2001-11-23 EP EP01811126A patent/EP1213063B1/en not_active Expired - Lifetime
- 2001-11-23 DE DE50110024T patent/DE50110024D1/en not_active Expired - Lifetime
- 2001-11-23 DK DK01811126T patent/DK1213063T3/en active
Also Published As
Publication number | Publication date |
---|---|
DE50110024D1 (en) | 2006-07-20 |
DK1213063T3 (en) | 2006-10-02 |
ATE328681T1 (en) | 2006-06-15 |
EP1213063A2 (en) | 2002-06-12 |
EP1213063A3 (en) | 2004-01-21 |
ES2266145T3 (en) | 2007-03-01 |
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