EP1192082B1 - Procede et dispositif pour l'emballage de produits plats - Google Patents

Procede et dispositif pour l'emballage de produits plats Download PDF

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Publication number
EP1192082B1
EP1192082B1 EP00951322A EP00951322A EP1192082B1 EP 1192082 B1 EP1192082 B1 EP 1192082B1 EP 00951322 A EP00951322 A EP 00951322A EP 00951322 A EP00951322 A EP 00951322A EP 1192082 B1 EP1192082 B1 EP 1192082B1
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EP
European Patent Office
Prior art keywords
tray
products
conveyor
trays
several
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00951322A
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German (de)
English (en)
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EP1192082A1 (fr
Inventor
Heinz-Peter Hammacher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Loesch Verpackungstechnik GmbH and Co KG
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Loesch Verpackungstechnik GmbH and Co KG
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Publication of EP1192082A1 publication Critical patent/EP1192082A1/fr
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/10Packaging biscuits
    • B65B23/16Inserting the biscuits, or wrapped groups thereof, into already preformed containers

Definitions

  • the invention relates to a method and an apparatus for packaging flat Products in trays.
  • the invention is preferably used in the confectionery and long-life bakery industry for the automatic Packaging of sensitive products used, the large dimensional and shape deviations can have.
  • cookies, biscuits, cookies or chocolate products can be packed in trays with high performance.
  • the trays preferably consist of more or less rigid plastic film, which according to the shape and number of to packaging products is shaped, in particular deep-drawn.
  • the products to be packaged are supplied by upstream ovens or by casting, or coating systems, preferably the products to the required Number of webs distributed and according to the invention the devices for insertion into the Trays are fed.
  • the trays are preferably fed in the form of tray stacks. from which individual trays are unstacked, into which the products are made one after the other be placed in the trays lying flat one above the other or generally vertically standing one behind the other or also scaled standing obliquely one behind the other.
  • the trays filled in this way are then transported away and, for example, to a device for Introduced into an outer packaging or for wrapping.
  • intermediate buffers or stores can be used provide for the in the event of malfunctions in the subsequent machine parts Products can be stored or buffered gently, for example by means of scale Stacking.
  • a method according to the preamble of claim 1 and an apparatus corresponding to the preamble of claim 13 are known from EP-A-0 275 420 or deductible. After that, the first conveyor moves up and down to cookie (cookies) overlay each other.
  • the aim of the invention is to ensure that the next product supplied next to or is placed over the product already stacked in the tray, the process and designed the device as simply as possible, but still as flexible as possible in its Should be working.
  • the method according to the invention is particularly in claim 1 and in the associated Subclaims marked.
  • the device according to the invention results in particular from claim 13 and the associated subclaims.
  • the invention is first of all based on the exemplary embodiment with its basic properties 1 and 2.
  • the device according to the invention has essentially a machine frame 11 with an operating panel (operating panel) 13, the is provided on the front of an electrical control cabinet 15. Laterally from that Machine frame 11 are 17 different essential device parts on a side frame arranged. At the top of the side frame 17 there is a tray magazine (tray magazine) 19, in which several individual trays 21 are arranged essentially vertically one after the other stacked to the left a denester (denester) 23 are fed.
  • a tray magazine tray magazine
  • Suitable conveyor elements are provided in the stack of the trays 21 in the direction of the denester 23, for example a conveyor belt 25 with deflection rollers 27 and one behind the stack of trays gripping slide 29.
  • the trays are unstacked individually and on transfer a tray manipulator 31 arranged in the machine frame 11.
  • the tray manipulator 31 has suitable drive devices for conveying the back and forth Trays 21, for example a conveyor belt 35 guided over deflection rollers 33.
  • the machine frame 11 with the components arranged therein forms a tray loading arrangement (tray loader).
  • a first conveyor track or a feed conveyor 43 for feeding flat successive individual products P are provided below the tray magazine 19 and to the side of the tray manipulator 31 .
  • This can be, for example act about a conveyor belt (product feeding belt) 43 guided over deflection rollers 41.
  • the individual products P come lying flat one behind the other in the direction of arrow A on the Conveyor belt 43 on.
  • You are at the left of FIG. 1 end of the conveyor belt 43 in the essentially trays 21 standing vertically in the tray manipulator 31 are stacked in such a way that the products P in the tray 21 each lie vertically one above the other in a stack. there the tray 21 is moved downward by the height of a product P.
  • the submission of the Products P from the conveyor belt 43 is made e.g. B. via an acute deflection 45 of the conveyor belt 43 with a small deflection roller 47 (rolling knife edge deflection).
  • 43 belt tensioners 49 are provided on the conveyor belt.
  • a second conveyor track 51 Located below the feed conveyor 43 for the products P on the side frame 17 a second conveyor track 51, on which the filled trays 21 are discharged in the direction of arrow C. (discharge conveyor of discharge of filled trays). This can also be a Acting on a conveyor belt guided by rollers. Between the tray manipulator 31 and the Delivery conveyor 51 is a curved conveyor track or transfer track 53 for the individual Trays 21 provided on which the trays 21 from the substantially vertical The loading position can be pivoted by approximately 90 degrees into an approximately horizontal position. The products P, initially lying in the stack 21 vertically one above the other in the form of a stack are thus on the second conveyor track 51 pivoted by 90 degrees in or on the trays 21 (products standing on edge, turned by 90 degrees in tray).
  • Fig. 2 shows the essential details of the device of Fig. 1 in a schematic Top view from above.
  • the tray manipulator 31 is arranged pivotable about a horizontal axis, so that 3, the individual products P arriving on the feed conveyor 43 in one slightly inclined to the vertical position of the tray manipulator 31 in the accordingly inclined trays 21 are introduced.
  • the products P are then in the Tray manipulator 31 flat in an almost vertical stack, but slightly to one side offset in the individual tray 21.
  • the tray 21 thus filled is transferred via the transfer path 53 conveyed downwards from the inclined position and pivoted so that the tray 21 lies horizontally on the discharge conveyor 51.
  • the individual products P are then scaled or side by side in the form of a scale in the tray 21 (products standing scaled on edge).
  • the tray 21 can be on its bottom and / or its side walls be designed with corresponding oblique holding projections for the products P.
  • Fig. 4 shows another possible use of the device according to the invention 1 to 3.
  • the tray manipulator 31 is such about a horizontal axis pivotable that the individual, with the help of the destacker 23 destacked 21 on the Tray manipulator 31 are only slightly inclined with respect to the horizontal.
  • the single ones, Products P arriving on the feed conveyor 43 are then deflected by means of the knife edge 45, 47 inserted into the tray 21 such that they are parallel to the bottom thereof lie.
  • the tray 21 can be controlled by means of the tray manipulator 31 in this way and back and forth be moved here that the individual products P in a single layer one behind the other lie on the tray 21.
  • the tray 21 can also by means of the tray manipulator 31 are moved back and forth in such a way that several individual layers of products P are placed one after the other on the tray 21, so that individual, on the tray 21 in Direction of conveyance of product stacks lying one behind the other results in each fed layer of products P get higher.
  • the tray manipulator 31 can also be controlled and be moved that first a single stack of products P on the front or leading (right) end of the tray 21 is placed on this, whereupon a second, a third and possibly further product stack are formed on the tray 21 which the products P are fed individually so that a stack after other is formed and the tray 21 is advanced accordingly for each stack.
  • the transfer path 53 can be designed so flexible or pliable that (at the Example of FIG. 4) the trays 21 which are almost horizontal in the tray manipulator 31 down a somewhat steeper section of the transfer path 53 and then over further Parts of the transfer path 53 more and more in the horizontal direction on the Delivery conveyor 51 are delivered on which the trays 21 horizontally one behind the other lie.
  • the individual products P then lie flat on the trays 21 next to one another and if necessary in stacks one above the other (products side by side in flat position and stacked, if applicable).
  • FIG. 5 shows a top view of a possible modified embodiment of the invention Contraption.
  • Multi-row trays 21a are used here.
  • a shifting module (shifting module for multi-row trays) 37 is provided, with which the trays 21a transverse to their main conveying direction and transverse to the feed direction A individual products P can be moved such that the individual products P can be inserted one after the other into each row of the trays 21a.
  • sorting devices 61 in particular sorting belts (aligning belts) with guide surfaces 63 arranged above them 6, the incoming products P via a through the first conveyor track or Feed conveyor 65 formed product feeding and distribution system) in several parallel runs of objects P ordered.
  • the product feed and distribution assembly 65 are several, the number of Tray loading arrangements corresponding to individual webs of products P assigned, each through its machine frame 11 with associated control cabinet 15 are illustrated.
  • Each of these tray loaders has its own tray magazine 19, if necessary with a displacement module 37 for the transverse displacement of multi-row trays 21, and each with its own feed conveyor or conveyor belt 43 for taking over the products P in one single row, but possibly also in several parallel rows from the first Conveyor track 65 and for feeding the products P to the corresponding tray manipulator 31st
  • the filled trays 21 are placed on individual discharge conveyors 51, which are each tray loader are assigned to a collective conveyor or a collecting transport track (collecting transport for filled trays) 55, from where they are in the direction of arrow C for further packaging be carried away.
  • the individual, by reference number 11 for the machine frame marked tray loaders are otherwise designed as it is in connection with the 1 to 5 has been described.
  • the device according to FIG. 7 largely corresponds to that of FIG. 6.
  • the product feed and distribution arrangement 65 here has a plurality of separate tracks parallel to one another, which are separated from one another, for example, by partitions 67. With the help of these partitions 67 are thus on the product feed and distribution assembly 65 in detail parallel paths product buffer (product buffer) formed in the event of malfunctions of the subsequent parts of the device for receiving or storing the incoming Products P serve and have a suitable length in the conveying direction.
  • product buffer product buffer
  • the individual products can be product buffers lying flat one behind the other or also can be stored in a stack on top of each other. This is a gentle one Treatment of the products ensured. Otherwise the design of the device corresponds 7 that of FIG. 6.
  • Fig. 8 shows a device in which the products arriving in the direction of arrow A P via only two times two guide or guide surfaces 63 arranged in series on two Feed conveyor 65 are divided, which in turn due to their length in the conveying direction can serve as a product buffer.
  • At the end of each of these first conveyor tracks 65 is one in a tray loading station (tray loader) accommodated in a common machine frame 11 71 arranged, which in this embodiment two parallel to each other Have tray magazines 19 each with associated tray manipulator 31.
  • the trays 21 loaded with products P are initially on a promoted own delivery conveyor 51.
  • the two discharge conveyors 51 guide the trays 21 a common collecting conveyor 55. on which the filled trays 21 in the direction of Arrow C to be transported away for further packaging.
  • the invention thus creates a modular machine concept in which individual components can be used alone or in a multiple arrangement can.
  • This concept is based on the specific requirements of confectionery and Durable baked goods industry specially coordinated. Every single feed path or conveyor track can be controlled separately by means of the control cabinet 15 via the control panel 13.
  • Every single feed path or conveyor track can be controlled separately by means of the control cabinet 15 via the control panel 13.
  • For the feed and conveyor tracks for the buffer tracks and for the tray manipulators 31 frequency-controlled drives can be used.
  • the type and number of products P pro Tray 21 can be programmed in many ways using the control panel 13. When changing products only a few machine elements are easy to adjust. All with the products in Parts coming into contact can be made in materials containing food are compatible, for example in stainless steel or in suitable plastics. Total results thus a solid, robust and reliable construction of the device.
  • the particular advantages of the method according to the invention or of the same is that the modular system is very flexible and easy to use different products is customizable.
  • the products are treated particularly gently, by supplying, counting and processing without pressure, i.e. without mutual delivery pressure without the use of grippers or special separators. Even if the products are irregular, there is always an exact number of products for every tray.
  • the integrated product buffer the overall system has the highest possible Availability, whereby alternatively stand-by modules can also be provided. Due to the modular structure of the device, it is, so to speak, for every application tailor-made. All elements of the device can be used for operation and maintenance make it optimally accessible. After all, the overall system has a very good price-performance ratio on. With the maximum equipment, all conceivable pack formations can and product presentations realized in one and the same device system become.
  • devices for discharging or Removal of deformed or damaged products may be provided.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Basic Packing Technique (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (23)

  1. Procédé pour l'emballage de produits plats (P) dans des conteneurs collectifs (21),
    un plateau (21) à la fois étant prélevé d'une pile de plateaux (19),
    plusieurs produits (P) étant acheminés couchés à plat l'un derrière l'autre sur un premier convoyeur (43),
    plusieurs produits (P) étant déposés individuellement l'un après l'autre à partir du premier convoyeur (43) dans chaque plateau (21) individuel,
    et les plateaux (21) remplis de produits (P) étant évacués sur un deuxième convoyeur (51),
    caractérisé en ce que les plateaux (21) peuvent être déplacés dans leur direction de transport en va-et-vient entre au moins deux positions au point d'alimentation en produits (P).
  2. Procédé selon la revendication 1, caractérisé en ce que les produits (P) sont déposés individuellement l'un sur l'autre dans un plateau (21) qui est en position debout approximativement verticale et que le plateau (21) est ensuite basculé de 90° environ et transféré horizontalement au deuxième convoyeur (51) de sorte que les produits (P) s'y trouvent debout approximativement en position verticale l'un derrière l'autre dans le plateau (21) (figure 1).
  3. Procédé selon la revendication 1, caractérisé en ce que les produits (P) sont déposés individuellement l'un sur l'autre dans un plateau (21) légèrement incliné par rapport à la verticale et que le plateau (21) est ensuite basculé en conséquence d'un peu moins de 90° et transféré horizontalement au deuxième convoyeur (51) de sorte que les produits (P) s'y trouvent debout obliquement en écailles l'un derrière l'autre dans le plateau (21) (figure 3).
  4. Procédé selon la revendication 1, caractérisé en ce que les produits (P) sont déposés individuellement l'un derrière l'autre dans un plateau (21) légèrement incliné par rapport à l'horizontale et que le plateau (21) est ensuite transféré en position horizontale au deuxième convoyeur (51) de sorte que les produits (P) s'y trouvent couchés à plat l'un derrière l'autre sur le plateau (21) (figure 4).
  5. Procédé selon la revendication 1, caractérisé en ce que les produits (P) sont déposés individuellement l'un sur l'autre dans un plateau (21) légèrement incliné par rapport à l'horizontale et que le plateau (21) est ensuite transféré en position horizontale au deuxième convoyeur (51) de sorte que les produits (P) s'y trouvent couchés à plat l'un sur l'autre dans le plateau (21) (figure 4).
  6. Procédé selon les revendications 4 ou 5, caractérisé en ce que dans une première position du plateau (21) plusieurs produits (P) sont déposés individuellement l'un après l'autre couchés à plat en superposition dans le plateau, que le plateau (21) est ensuite déplacé en avant dans au moins une seconde position, dans laquelle de nouveau plusieurs produits (P) individuels sont déposés couchés à plat en superposition, et qu'enfin le plateau (21) est transféré au deuxième convoyeur (51) de sorte qu'au moins deux piles de produits y sont couchées l'une derrière l'autre dans le plateau (21) (figure 4).
  7. Procédé selon les revendications 4 ou 5, caractérisé en ce que
    plusieurs produits (P) sont individuellement déposés en succession couchés à plat l'un derrière l'autre dans une première couche dans le plateau (21), le plateau (21) étant déplacé vers l'avant d'une distance en direction du transport correspondant à la distance entre les produits dans le plateau,
    qu'ensuite le plateau (21) est déplacé en arrière d'environ sa longueur en direction du transport,
    qu'ensuite au moins une deuxième couche de produits (P) individuels est déposée en succession de la même manière dans le plateau (21) et superposée à la première couche,
    et qu'enfin le plateau (21) est transféré au deuxième convoyeur (51) de sorte qu'au moins deux couches de produits s'y trouvent couchées en forme de pile l'une derrière l'autre dans le plateau (21) (figure 4).
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que des plateaux à plusieurs rangées (21a) sont utilisés, qui peuvent être déplacés transversalement par rapport au premier convoyeur (43) à un point d'alimentation (figure 5).
  9. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que les produits (P) sont acheminés sur le premier convoyeur (65, 43) juxtaposés en plusieurs rangées et le cas échéant déposés à plusieurs en juxtaposition dans plusieurs plateaux (21) (figure 6).
  10. Procédé selon la revendication 9, caractérisé en ce qu'à partir de chaque rangée du premier convoyeur (65) des produits (P) sont acheminés à une station d'alimentation des plateaux (11) propre et qu'ensuite les plateaux (21) remplis dans plusieurs stations (11) sont transférés à un transporteur collectif (55) commun (figure 6).
  11. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le premier convoyeur (65) sert de tampon de produits pour stocker des produits (P) avant qu'ils ne soient déposés dans les plateaux (21) (figures 7, 8).
  12. Procédé selon la revendication 11, caractérisé en ce que dans le tampon de produits sur le premier convoyeur (65) les produits (P) sont posés en écailles l'un derrière l'autre et l'un sur l'autre.
  13. Dispositif pour l'emballage de produits plats (P) dans des conteneurs collectifs (21), comportant les composants suivants :
    un magasin de plateaux (19) pour recevoir une pile de plateaux (21),
    un dépileur consistant en un dispositif pour dépiler (23) individuellement les plateaux (21) à partir du magasin (19),
    un transporteur d'acheminement, consistant en un premier convoyeur (43) pour acheminer des produits (P),
    un dispositif pour déposer (45, 47) des produits (P) individuels à partir du premier convoyeur (43) dans les plateaux (21) individuels,
    un transporteur de décharge, consistant en un deuxième convoyeur (51) pour évacuer les plateaux (21) remplis de produits (P),
    un manipulateur de plateaux consistant en un dispositif (31) pour maintenir les plateaux (21) individuels à remplir de produits (P) et pour transférer les plateaux remplis (21) au deuxième convoyeur (51) (figures 1, 3, 4),
    caractérisé en ce que le manipulateur de plateaux (31) présente un dispositif (33, 35) à l'aide duquel les plateaux (21) peuvent être déplacés en va-et-vient dans leur direction de transport au point d'alimentation.
  14. Dispositif selon la revendication 13, caractérisé en ce que le manipulateur de plateaux (31) pour remplir les plateaux (21) de produits (P) à partir du premier convoyeur (43) est basculable entre une position dans laquelle les plateaux (21) sont approximativement debout en verticale et une position inclinée par rapport à la verticale, et que le manipulateur de plateaux (31) est suivi d'un convoyeur de transfert (53) pour transférer les plateaux remplis (21) au deuxième convoyeur (51).
  15. Dispositif selon la revendication 14, caractérisé en ce que le manipulateur de plateaux (31) peut être déplacé en une position approximativement horizontale à partir de sa position d'alimentation pour transférer les plateaux remplis (21) au convoyeur de transfert (53) ou au deuxième convoyeur (51).
  16. Dispositif selon l'une quelconque des revendications de dispositif 13 à 15 précédentes, caractérisé en ce qu'un dispositif (37) pour déplacer les plateaux (21a) transversalement par rapport à leur direction de transport principale et transversalement par rapport au premier convoyeur (43) est prévu (figure 5).
  17. Dispositif selon l'une quelconque des revendications de dispositif 13 à 16 précédentes, caractérisé en ce que le premier convoyeur (65) est formé à plusieurs bandes et que celui-ci est suivi de plusieurs transporteurs d'acheminement (43) individuels en parallèle et qu'en amont du premier convoyeur (65) des dispositifs de triage et d'orientation (61, 63) sont prévus pour alimenter les différents transporteurs d'acheminement (43) en produits (P) (figures 6, 7).
  18. Dispositif selon la revendication 17, caractérisé en ce que plusieurs transporteurs de produits (43) à une ou plusieurs bandes suivent le premier convoyeur à plusieurs bandes (65), chaque transporteur de produits conduisant à une station d'alimentation des plateaux (11) présentant un magasin de plateaux (19) et un transporteur de décharge (51) et que pour plusieurs transporteurs de décharge (51) un convoyeur collectif (55) commun est prévu pour plateaux remplis (21) (figures 6, 7):
  19. Dispositif selon l'une quelconque des revendications de dispositif 13 à 18 précédentes, caractérisé en ce que le premier convoyeur (65) est formé comme tampon de produits pour stocker des produits (P) (figures 7, 8).
  20. Dispositif selon l'une quelconque des revendications de dispositif 13 à 19 précédentes, caractérisé en ce que le transporteur d'acheminement (43) est formé comme transporteur à bande avec un renvoi aigu (45) guidé par-dessus des poulies (47) à la manière d'une arête de couteau à l'extrémité de décharge pour transférer les produits (P) aux plateaux (21).
  21. Dispositif selon la revendication 20, caractérisé en ce que le transporteur d'acheminement (43) est muni de dispositifs de tension de la bande (49).
  22. Dispositif selon l'une quelconque des revendications de dispositif 13 à 21 précédentes, caractérisé en ce que le nombre de produits (P) à acheminer à chaque plateau (21) et/ou l'entraínement des diverses parties de dispositif sont réglables par une commande à programme.
  23. Dispositif selon l'une quelconque des revendications de dispositif 13 à 22 précédentes, caractérisé en ce que dans la réalisation du transporteur d'acheminement (65) et/ou du manipulateur de plateaux (31) en plusieurs bandes, l'entraínement de chacun de ces dispositifs peut être commandé séparément.
EP00951322A 1999-07-01 2000-06-30 Procede et dispositif pour l'emballage de produits plats Expired - Lifetime EP1192082B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19930368A DE19930368A1 (de) 1999-07-01 1999-07-01 Verfahren und Vorrichtung zum Verpacken von flachen Produkten
DE19930368 1999-07-01
PCT/EP2000/006123 WO2001002250A1 (fr) 1999-07-01 2000-06-30 Procede et dispositif pour l'emballage de produits plats

Publications (2)

Publication Number Publication Date
EP1192082A1 EP1192082A1 (fr) 2002-04-03
EP1192082B1 true EP1192082B1 (fr) 2003-02-26

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EP00951322A Expired - Lifetime EP1192082B1 (fr) 1999-07-01 2000-06-30 Procede et dispositif pour l'emballage de produits plats

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US (1) US6397563B1 (fr)
EP (1) EP1192082B1 (fr)
AT (1) ATE233199T1 (fr)
AU (1) AU6430500A (fr)
DE (2) DE19930368A1 (fr)
WO (1) WO2001002250A1 (fr)

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DE102010006630A1 (de) 2010-02-02 2011-08-04 Bahlsen GmbH & Co. KG, 30163 Verfahren und Vorrichtung zum Verpacken von Produkten
CN105923184A (zh) * 2016-06-03 2016-09-07 江门市创域自动化设备有限公司 一种曲奇自动分装系统
CN107931863B (zh) * 2017-12-27 2023-07-21 济南金强激光数控设备有限公司 一种全自动上料机
DE102020129212B4 (de) 2020-11-05 2023-01-26 Masterwork Group Co., Ltd. Verpackungsanlage und Verpackungsverfahren

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Publication number Publication date
AU6430500A (en) 2001-01-22
DE50001341D1 (de) 2003-04-03
EP1192082A1 (fr) 2002-04-03
WO2001002250A1 (fr) 2001-01-11
DE19930368A1 (de) 2001-03-29
US6397563B1 (en) 2002-06-04
ATE233199T1 (de) 2003-03-15

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