EP1166861A1 - Mixer for mixing at least two gas streams or other Newtonian liquids - Google Patents
Mixer for mixing at least two gas streams or other Newtonian liquids Download PDFInfo
- Publication number
- EP1166861A1 EP1166861A1 EP00112875A EP00112875A EP1166861A1 EP 1166861 A1 EP1166861 A1 EP 1166861A1 EP 00112875 A EP00112875 A EP 00112875A EP 00112875 A EP00112875 A EP 00112875A EP 1166861 A1 EP1166861 A1 EP 1166861A1
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- EP
- European Patent Office
- Prior art keywords
- flow channel
- installation surface
- separate
- mixer according
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002156 mixing Methods 0.000 title claims description 18
- 239000007788 liquid Substances 0.000 title claims description 7
- 238000005452 bending Methods 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 45
- 239000007789 gas Substances 0.000 description 30
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 8
- 239000003546 flue gas Substances 0.000 description 8
- 230000003068 static effect Effects 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- -1 ammonia compound Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005315 distribution function Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4311—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being adjustable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/313—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit
- B01F25/3131—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit with additional mixing means other than injector mixers, e.g. screens, baffles or rotating elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4316—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
Definitions
- the invention relates to a mixer for mixing at least two Gas flows or other Newtonian liquids, with one of the first Gas flow through the main flow channel with an arranged therein, the Installation area influencing flow, the installation area being a vortex-generating Disc with freely flowing front edges directed against the current is, the course of which is both in the main flow direction of the gas stream and also has a component running transversely thereto.
- the invention has for its object a mixer for mixing at least two gas streams or other Newtonian liquids create that through a quick mixing with a short mixing distance also excels when a volume flow has a comparatively small proportion another component is to be added.
- Possible applications are, for example, in Denox systems in flue gas cleaning technology or in the conditioning of dust in electrostatic filters.
- cleaning the flue gas add NH 3 or NH 4 OH to the flue gas flowing to the reactor rooms, the proportion of the ammonia compound being only about 2% by mass.
- the mixer according to the invention enables the two components to be mixed quickly with a short mixing section. The result of the mixing is that the profiles of the gas and / or liquid flow passed through are made more uniform, with a loss in performance being avoided.
- the vortex installation surface has a relatively low flow resistance, since it does not act as a guiding surface with its entire surface, but rather creates vortex fields with its front edges, which expand automatically in the direction of flow without additional installations or guiding surfaces for this expansion would be required.
- the mouth of the second Gas flow is located in the area of the front half of the disc. In this way becomes the second gas stream brought up via the separate flow channel captured by those early vertebral fields, those in the foremost edge area the disk are generated.
- the disc has a chamber into which the flow channel for the second gas flow leads, the chamber facing away from the inflow of the first gas stream Back of the disc is provided with outlet openings.
- the chamber, into which the flow channel for the second gas stream leads enables one distribution of the outlet openings adapted to the operating mode of the mixer for the second gas stream, i.e. the arrangement of these outlet openings can with great constructive freedom. For example, it is possible that To direct outlet openings against the main flow direction, or to attach special baffles, which the from the outlet openings escaping gas flow is particularly favorable in the area of the Steer leading edges of the disc from forming vertebrae.
- the chamber is used to stiffen the installation surface can be.
- the chamber have side walls is provided, which are arranged at an angle to the disc and the Stiffen the pane against bending loads and any vibrations.
- the disc be supported on struts in the main flow channel one of which is tubular and has a separate flow channel forms.
- the flow channel also takes on a static one Function in the arrangement of the vortex installation area within the main flow channel.
- FIG. 1 shows a section through part of a flue gas denitrification plant with a main flow channel 1 in an arm rising upwards and a reactor 2 in a flow arm of the plant pointing downwards.
- the reactor 2 is usually equipped with catalysts 3.
- the flue gas NH 3 or NH 4 OH entering 4 in the main flow channel 1 must be added. This takes place via a separate flow channel 5, which is guided through the wall 6 of the main flow channel 1.
- the ammonia compound in the flue gas is distributed very quickly and thus homogenized, so that the ammonia compound is completely evenly distributed in the flue gas stream when it subsequently flows into the reactor 2.
- the media are mixed using at least one in the Main flow channel 1 arranged installation area 7.
- the installation area 7 is a so-called "vortex installation area" for the production of Leading edge vortices.
- the free flow, against the current in the Main flow channel 1 directed front edges 8 of e.g. a circular disk designed installation surface 7 have both in the main flow direction 9 and also a component running transversely to this.
- each installation surface 7 at an acute angle ⁇ to the main flow direction 9 in the Flow channel 1 is arranged, arise on each front edge of the Installation area of vortex fields, which spread out in a circular cone downstream.
- the individual vertebrae roll inwards onto the back 10 of the Installation area 7 from.
- Each vortex field is formed by its Rotation a flow component transverse to the main flow direction 9 of the Gases through the associated exchange of momentum transversely to the direction of flow good mixing of the gas mixture results.
- the separate flow channel 5, preferably designed as a tube, for the second Gas flow extends into the main flow channel 1 and opens there in the region of the rear side 10 facing away from the inflow of the first gas stream the installation surface 7.
- the installation surface 7 is opposite one another via a plurality of struts 11 the wall 6a of the main flow channel 1 is supported so that the angle ⁇ with respect to the main flow direction 9 between 40 ° and 80 ° and preferably is approximately 60 °.
- the separate flow channel 5 is in shape of a tube cantilevered from the wall 6 on the rear 10 of the Disk 7 led to this without touching the disk 7.
- the exit opening 12 of the separate flow channel 5 is approximately in the direction of the main flow direction 9 directed.
- Figure 1 shows that the outlet opening 12 of the second gas flow at the level of the front half of the disc or installation area 7.
- FIG. 2 shows that there are multiple existing outlet openings 12 in the area of the front half of the installation area 7 are located.
- the separate flow channel 5 is open the front of the installation surface 7 led to this. This takes over Pipe of the separate flow channel 5 also the static function of one of the Struts 11. These struts 11 are located on the front of the installation surface 7, so as not to influence the formation of the vertebrae on their back.
- Angle of attack ⁇ of the disc 7 relative to the main flow direction 9 change, for example by changing the effective length of the struts 11. This change or setting can also be made while the mixer is operating respectively.
- Figure 2 also shows that the separate flow channel 5 is not immediate merges into the outlet openings 12, rather that via the flow channel 5 supplied second gas stream first enters a chamber 13, which on the Rear of the installation surface 7 is arranged. In the outside of the chamber 13 the outlet openings 12 are then located.
- FIGS. 3 and 4 show two possible configurations of the chambers 13, in the case of FIG. 3, the outlet openings 12 around the center line 14 the disc 7 are arranged around while in the embodiment according to FIG. 4, the outlet openings 12 on two groups on both sides of the center line 14 to distribute only in those areas that are from the left or be swept by the right front edge vertebrae.
- the embodiment according to FIG. 5 differs from the embodiment 4 through two separate flow channels 5, via the two separate Gas flows in turn pass into two separate chambers 13a, 13b.
- the separate chambers 13a, 13b can also lie one behind the other. This is shown in Fig. 5a.
- Figures 7 and 8 show that the outlet openings 12 in the Area of the front end 16 of the chamber 13 can be located. To this This results in an outflow that is almost opposite the front edges 8 forming vortex fields, which makes it a very early Mixing comes.
- FIG. 9 shows that the installation area also the shape a delta-shaped triangle with a direction opposite to the direction of flow Can have tip.
- Figure 10 reveals an additional hood 16 with over its entire circumference distributed outlet openings 12 are used.
- the hood 16 is on the placed on the back of the disc 7 arranged chamber 13, but can the chamber 13 itself can be designed hood-shaped.
- FIGS. 2 to 10 show that the walls of the chamber 13, since this is arranged vertically, but at least at an angle to the installation surface 7 are, can increase the installation area 7 with respect to bending loads. Out For this reason, those that serve as distributors for the second gas stream follow Chambers 13 other chambers 17, but no distribution function or have a fluidic function, but exclusively the stiffening serve the installation area 7.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft einen Mischer für die Mischung mindestens zweier Gasströme oder anderer Newtonscher Flüssigkeiten, mit einem von dem ersten Gasstrom durchströmten Hauptströmungskanal mit einer darin angeordneten, die Strömung beeinflussenden Einbaufläche, wobei die Einbaufläche eine wirbelerzeugende Scheibe mit frei umströmten, gegen die Strömung gerichteten Vorderkanten ist, deren Verlauf sowohl eine in Hauptströmungsrichtung des Gasstroms als auch eine quer hierzu verlaufende Komponente aufweist.The invention relates to a mixer for mixing at least two Gas flows or other Newtonian liquids, with one of the first Gas flow through the main flow channel with an arranged therein, the Installation area influencing flow, the installation area being a vortex-generating Disc with freely flowing front edges directed against the current is, the course of which is both in the main flow direction of the gas stream and also has a component running transversely thereto.
Zum Mischen von Gas- oder Flüssigkeitsströmungen in Rohrleitungen oder in Kanälen benötigt man bei turbulenter Strömung Mischlängen vom 15 bis 100-fachen des Kanaldurchmessers. Mittels geeigneter statischer Mischer in Gestalt von Einbaukörpern läßt sich diese Mischstrecke deutlich verkürzen. Es muß jedoch bei den meisten herkömmlich angewendeten Systemen ein hoher Druckverlust insbesondere dann in Kauf genommen werden, wenn hohe Anforderungen an die Homogenität der sich einstellenden Mischung gestellt werden. Viele der herkömmlichen Mischsysteme sind außerdem auf einfache Geometrien beschränkt, z.B. auf zylindrische Rohre oder quadratische Kanäle und lassen sich nicht bei Großanlagen und komplizierten Mischkammersystemen anwenden.For mixing gas or liquid flows in pipes or in ducts mixed lengths of 15 to 100 times are required for turbulent flow of the channel diameter. Using suitable static mixers in the form of built-in bodies this mixing distance can be shortened significantly. However, it must most conventional systems have a high pressure drop in particular be accepted if high demands are placed on homogeneity the resulting mixture. Many of the conventional ones Mixing systems are also limited to simple geometries, e.g. on cylindrical pipes or square channels and cannot be used in large systems and use complicated mixing chamber systems.
Aus der DE 29 11 873 C2 ist zur Anwendung in einem Kühlturm ein statischer Mischer bekannt, bei dem die Einbauten aus schräg angeströmten, deltaförmigen oder kreisscheibenförmigen Blechen bestehen, an deren Vorderkanten Wirbel entstehen. Die so gebildeten stationären und stabilen Wirbelsysteme wirken in den Strömungsnachlauf hinein, die zu mischenden Komponenten werden schichtenförmig eingerollt, was zu einer schnellen Vermischung bei sehr geringen Druckverlusten führt. Diese so genannten "Wirbeleinbauflächen" haben sich wegen der erzielbaren kurzen Mischstrecken in der Praxis bewährt.DE 29 11 873 C2 describes a static mixer for use in a cooling tower known, in which the internals from diagonally flowed, delta-shaped or circular disk-shaped sheets, on the front edges of which vortices are formed. The stationary and stable vortex systems thus formed act in the Flow wake in, the components to be mixed become layered rolled up, resulting in quick mixing at very low Loss of pressure leads. These so-called "vortex installation areas" have been due to the achievable short mixing distances proven in practice.
Der Erfindung liegt die Aufgabe zugrunde, einen Mischer für die Vermischung mindestens zweier Gasströme oder anderer Newtonscher Flüssigkeiten zu schaffen, der sich durch eine schnelle Vermischung bei kurzer Mischstrecke auch dann auszeichnet, wenn einem Volumenstrom ein vergleichsweise geringer Anteil einer weiteren Komponente beizumengen ist.The invention has for its object a mixer for mixing at least two gas streams or other Newtonian liquids create that through a quick mixing with a short mixing distance also excels when a volume flow has a comparatively small proportion another component is to be added.
Zur Lösung dieser Aufgabe ist ein Mischer mit den eingangs genannten Merkmalen gekennzeichnet durch einen separaten Strömungskanal für den zweiten Gasstrom, der sich bis in den Hauptströmungskanal hinein erstreckt und dort im Bereich der der Zuströmung des ersten Gasstroms abgewandten Rückseite der Scheibe mündet.To solve this problem is a mixer with the above Characterized by a separate flow channel for the second gas stream, which extends into the main flow channel and there in the area of the rear side facing away from the inflow of the first gas stream the disc opens.
Die Vorteile eines solchen Mischers bestehen insbesondere in solchen Fällen, in denen einem großen Volumenstrom einer ersten Komponente ein relativ kleiner Volumenstrom einer zweiten Komponente beizumischen ist und gleichwohl anschließend auf kurzer Mischstrecke eine Homogenisierung erreicht werden muß.The advantages of such a mixer are particularly in such cases, in a large volume flow of a first component is a relatively small one Volume flow of a second component is to be mixed and nevertheless homogenization can then be achieved over a short mixing section got to.
Anwendungsmöglichkeiten ergeben sich zum Beispiel bei Denox-Anlagen in der Rauchgas-Reinigungstechnik oder bei der Konditionierung des Staubes bei Elektrofiltern. Bei der Rauchgas-Reinigung ist dem zu den Reaktorräumen strömenden Rauchgas NH3 oder NH4 OH beizumischen, wobei der Anteil der Amoniak-Verbindung lediglich circa 2 Massen-% beträgt. In diesem Fall läßt sich mit dem erfindungsgemäßen Mischer eine schnelle Vermischung der beiden Komponenten bei kurzer Mischstrecke erzielen. Die Durchmischung hat zur Folge, daß die Profile des hindurchgeführten Gas- und/oder Flüssigkeitsstromes vergleichmäßigt werden, wobei Leistungseinbußen vermieden werden. Trotz der Bildung ausgedehnter und stabiler Wirbel hat die Wirbeleinbaufläche einen verhältnismäßig geringen Strömungswiderstand, da sie nicht mit ihrer gesamten Oberfläche als Leitfläche wirkt, sondern mit ihren vorderen Kanten Wirbelfelder erzeugt, die sich in Strömungsrichtung selbsttätig erweitern, ohne daß für diese Erweiterung zusätzliche Einbauten oder Leitflächen erforderlich wären.Possible applications are, for example, in Denox systems in flue gas cleaning technology or in the conditioning of dust in electrostatic filters. When cleaning the flue gas, add NH 3 or NH 4 OH to the flue gas flowing to the reactor rooms, the proportion of the ammonia compound being only about 2% by mass. In this case, the mixer according to the invention enables the two components to be mixed quickly with a short mixing section. The result of the mixing is that the profiles of the gas and / or liquid flow passed through are made more uniform, with a loss in performance being avoided. Despite the formation of extensive and stable vortices, the vortex installation surface has a relatively low flow resistance, since it does not act as a guiding surface with its entire surface, but rather creates vortex fields with its front edges, which expand automatically in the direction of flow without additional installations or guiding surfaces for this expansion would be required.
Zur Homogenisierung auf kürzester Mischstrecke trägt ferner bei, wenn sich gemäß einer bevorzugten Ausgestaltung der Erfindung die Mündung des zweiten Gasstroms im Bereich der vorderen Hälfte der Scheibe befindet. Auf diese Weise wird der zweite, über den separaten Strömungskanal herangeführte Gasstrom bereits von jenen früh einsetzenden Wirbelfeldern erfaßt, die im vordersten Kantenbereich der Scheibe generiert werden.Also contributes to homogenization over the shortest mixing distance if according to a preferred embodiment of the invention, the mouth of the second Gas flow is located in the area of the front half of the disc. In this way becomes the second gas stream brought up via the separate flow channel captured by those early vertebral fields, those in the foremost edge area the disk are generated.
In weiterer Ausgestaltung des erfindungsgemäßen Mischers weist die Scheibe eine Kammer auf, in die hinein der Strömungskanal für den zweiten Gasstrom führt, wobei die Kammer auf der der Zuströmung des ersten Gasstroms abgewandten Rückseite der Scheibe mit Austrittsöffnungen versehen ist. Die Kammer, in die hinein der Strömungskanal für den zweiten Gasstrom führt, ermöglicht eine an die Betriebsweise des Mischers angepaßte Verteilung der Austrittsöffnungen für den zweiten Gasstrom, d.h. die Anordnung dieser Austrittsöffnungen kann mit großer konstruktiver Freiheit erfolgen. So ist es zum Beispiel möglich, die Austrittsöffnungen entgegen der Hauptströmungsrichtung zu richten, oder spezielle Umlenkbleche anzubringen, welche den aus den Austrittsöffnungen austretenden Gasstrom besonders günstig in den Bereich der sich von den Vorderkanten der Scheibe aus bildenden Wirbel lenken.In a further embodiment of the mixer according to the invention, the disc has a chamber into which the flow channel for the second gas flow leads, the chamber facing away from the inflow of the first gas stream Back of the disc is provided with outlet openings. The chamber, into which the flow channel for the second gas stream leads enables one distribution of the outlet openings adapted to the operating mode of the mixer for the second gas stream, i.e. the arrangement of these outlet openings can with great constructive freedom. For example, it is possible that To direct outlet openings against the main flow direction, or to attach special baffles, which the from the outlet openings escaping gas flow is particularly favorable in the area of the Steer leading edges of the disc from forming vertebrae.
Von Vorteil ist ferner, daß die Kammer zur Versteifung der Einbaufläche herangezogen werden kann. Hierzu wird vorgeschlagen, daß die Kammer mit Seitenwänden versehen ist, welche im Winkel zu der Scheibe angeordnet sind und die Scheibe gegenüber Biegebelastungen und etwaigen Schwingungen versteifen.It is also advantageous that the chamber is used to stiffen the installation surface can be. To this end, it is proposed that the chamber have side walls is provided, which are arranged at an angle to the disc and the Stiffen the pane against bending loads and any vibrations.
In Bezug auf die Anordnung des Strömungskanals für den zweiten Gasstrom innerhalb des Hauptströmungskanals wird mit einer ersten Ausführungsform vorgeschlagen, daß der separate Strömungskanal auf der Vorderseite der Scheibe zu dieser hingeführt ist. Auf diese Weise beeinflußt das Bauvolumen des separaten Strömungskanals nicht die Wirbelbildung und -fortpflanzung an der Rückseite der Scheibe. With regard to the arrangement of the flow channel for the second gas flow inside the main flow channel is proposed with a first embodiment, that the separate flow channel on the front of the disc too this is led. In this way, the volume of the separate affects Flow channel not the vortex formation and propagation at the back of the Disc.
In anderen Fällen kann es auch von Vorteil sein, wenn das durch den separaten Strömungskanal bedingte Bauvolumen nicht die gleichmäßige vorderseitige Anströmung der Wirbeleinbaufläche stört. Mit einer zweiten Ausführungsform wird daher vorgeschlagen, daß der separate Strömungskanal auf der Rückseite der Scheibe zu dieser hingeführt ist.In other cases it can also be an advantage if this is done by the separate Flow channel-related construction volume is not the uniform front Inflow to the vortex installation surface is disruptive. With a second embodiment therefore suggested that the separate flow channel on the back of the Disk is led to this.
Schließlich wird im Sinne einer baulichen Vereinigung und damit Vereinfachung vorgeschlagen, daß die Scheibe über Streben in dem Hauptströmungskanal abgestützt ist, von denen eine rohrförmig gestaltet ist und den separaten Strömungskanal bildet. In diesem Fall übernimmt der Strömungskanal zusätzlich eine statische Funktion bei der Anordnung der Wirbeleinbaufläche innerhalb des Hauptströmungskanals.Finally, in the sense of a structural union and thus simplification suggested that the disc be supported on struts in the main flow channel one of which is tubular and has a separate flow channel forms. In this case, the flow channel also takes on a static one Function in the arrangement of the vortex installation area within the main flow channel.
Auf der Zeichnung ist ein Ausführungsbeispiel eines erfindungsgemäßen Mischers dargestellt, und zwar zeigen:
Figur 1- einen Schnitt durch eine Denox-Anlage einer Rauchgas-Reinigungsanlage mit einer in dem Hauptströmungskanal vor dem Reaktor angeordneten Wirbeleinbaufläche in Gestalt einer Scheibe;
Figur 2- in Schnittdarstellung eine alternative Ausführungsform der Scheibe in dem Hauptströmungskanal;
- Figur 3
- eine Draufsicht auf die Rückseite der Scheibe nach
Figur 2; Figur 4- eine Draufsicht auf die Rückseite einer Scheibe bei einer gegenüber Figur 3 abgewandelten Ausführungsform;
Figur 5- eine Draufsicht auf die Rückseite einer Scheibe bei einer gegenüber den Figuren 3 und 4 nochmals abgewandelten Ausführungsform;
- Figur 5a
- eine Draufsicht bei einer weiteren Ausführungsform;
Figur 6- in Schnittdarstellung eine weitere Ausführungsform einer Wirbeleinbaufläche in Gestalt einer Scheibe;
Figur 7- in Schnittdarstellung einschließlich des Hauptströmungskanals eine weitere Ausführungsform einer Wirbeleinbaufläche in Gestalt einer Scheibe;
Figur 8- eine Draufsicht auf die Rückseite der Scheibe nach
Figur 7; Figur 9- eine Draufsicht auf die Rückseite einer Wirbeleinbaufläche in Form einer deltaförmig gestalteten Scheibe und
Figur 10- in Schnittdarstellung eine weitere Ausführungsform einer scheibenförmigen Wirbeleinbaufläche.
- Figure 1
- a section through a Denox system of a flue gas cleaning system with a vortex installation surface in the form of a disk arranged in the main flow channel in front of the reactor;
- Figure 2
- in section an alternative embodiment of the disc in the main flow channel;
- Figure 3
- a plan view of the back of the disc of Figure 2;
- Figure 4
- a plan view of the back of a disc in a modified embodiment compared to Figure 3;
- Figure 5
- a plan view of the back of a disc in an embodiment modified again compared to Figures 3 and 4;
- Figure 5a
- a plan view in a further embodiment;
- Figure 6
- in sectional view a further embodiment of a vortex installation surface in the form of a disc;
- Figure 7
- in a sectional view including the main flow channel, a further embodiment of a vortex installation surface in the form of a disk;
- Figure 8
- a plan view of the back of the disc of Figure 7;
- Figure 9
- a plan view of the back of a vortex installation surface in the form of a delta-shaped disc and
- Figure 10
- in a sectional view a further embodiment of a disk-shaped peg installation surface.
Figur 1 zeigt einen Schnitt durch einen Teil einer Rauchgas-Entstickungsanlage
mit einem Hauptströmungskanal 1 in einem nach oben aufsteigenden Arm und
einem Reaktor 2 in einem nach unten weisenden Strömungsarm der Anlage. Der
Reaktor 2 ist üblicherweise mit Katalysatoren 3 bestückt. Zum Betrieb der Anlage
ist dem bei 4 in den Hauptströmungskanal 1 gelangenden Rauchgas NH3 oder
NH4 OH beizumengen. Dies erfolgt über einen separaten Strömungskanal 5, der
durch die Wand 6 des Hauptströmungskanals 1 hindurch geführt ist. Anschließend
kommt es auf nachfolgend noch näher beschriebene Weise zu einem sehr
schnellen Verteilen und damit Homogenisieren der Amoniak-Verbindung in dem
Rauchgas, so daß bei dem anschließenden Einströmen in den Reaktor 2 die
Amoniak-Verbindung völlig gleichmäßig in dem Rauchgasstrom verteilt ist.FIG. 1 shows a section through part of a flue gas denitrification plant with a
Die Mischung der Medien erfolgt unter Verwendung mindestens einer in dem
Hauptströmungskanal 1 angeordneten Einbaufläche 7. Bei der Einbaufläche 7
handelt es sich um eine so genannte "Wirbeleinbaufläche" zur Erzeugung von
Vorderkantenwirbeln. Die frei umströmten, gegen die Strömung in dem
Hauptströmungskanal 1 gerichteten Vorderkanten 8 der z.B. kreisscheibenförmig
gestalteten Einbaufläche 7 weisen sowohl eine in Hauptströmungsrichtung 9, als
auch eine quer hierzu verlaufende Komponente auf. Da ferner jede Einbaufläche 7
unter einem spitzen Winkel α zu der Hauptströmungsrichtung 9 in dem
Strömungskanal 1 angeordnet ist, entstehen an jeder Vorderkante der
Einbaufläche Wirbelfelder, welche sich stromabwärts kreiskegelförmig ausbreiten.
Dabei wälzen sich die einzelnen Wirbel nach innen auf die Rückseite 10 der
Einbaufläche 7 ab. Die an den einzelnen Vorderkanten 4 gebildeten Wirbel, von
denen ein Wirbel in Figur 1 vereinfacht dargestellt ist, verhalten sich weitgehend
stationär, verändern daher ihre Lage nicht. Jedes Wirbelfeld bildet durch seine
Rotation eine Strömungskomponente quer zur Hauptströmungsrichtung 9 des
Gases, die durch den damit verbundenen Impulsaustausch quer zur Strömungsrichtung
eine gute Vermischung des Gasgemisches zur Folge hat.The media are mixed using at least one in the
Die genannten wirbelerzeugenden Eigenschaften der Einbaufläche 7 werden in
Verbindung mit allen so genannten "Newtonschen Flüssigkeiten" erreicht, d.h. bei
Gasen sowie bei solchen Fluiden, die sich in ihren strömungstechnischen Eigenschaften
vergleichbar den Gasen verhalten.The aforementioned vortex-producing properties of the
Der vorzugsweise als Rohr gestaltete separate Strömungskanal 5 für den zweiten
Gasstrom erstreckt sich bis in den Hauptströmungskanal 1 hinein und mündet dort
im Bereich der der Zuströmung des ersten Gasstroms abgewandten Rückseite 10
der Einbaufläche 7. Über mehrere Streben 11 ist die Einbaufläche 7 gegenüber
der Wand 6a des Hauptströmungskanals 1 so abgestützt, daß der Winkel α
gegenüber der Hauptströmungsrichtung 9 zwischen 40° und 80° und vorzugsweise
ca. 60° beträgt.The
Bei der Ausführungsform nach Figur 1 ist der separate Strömungskanal 5 in Gestalt
eines frei von der Wand 6 auskragenden Rohres auf der Rückseite 10 der
Scheibe 7 zu dieser hingeführt, ohne die Scheibe 7 zu berühren. Die Austrittsöffnung
12 des separaten Strömungskanals 5 ist in etwa in Richtung der Hauptströmungsrichtung
9 gerichtet. Desweiteren läßt Figur 1 erkennen, daß sich die Austrittsöffnung
12 des zweiten Gasstroms auf Höhe der vorderen Hälfte der Scheibe
bzw. Einbaufläche 7 befindet.In the embodiment of Figure 1, the
Auch die Ausführungsform nach Figur 2 läßt erkennen, daß sich die dort mehrfach
vorhandenen Austrittsöffnungen 12 im Bereich der vorderen Hälfte der Einbaufläche
7 befinden. Bei dieser Ausführungsform ist der separate Strömungskanal 5 auf
der Vorderseite der Einbaufläche 7 zu dieser hingeführt. Hierbei übernimmt das
Rohr des separaten Strömungskanals 5 zugleich die statische Funktion einer der
Streben 11. Diese Streben 11 befinden sich auf der Vorderseite der Einbaufläche
7, um das Entstehen der Wirbel auf deren Rückseite nicht zu beeinflussen.The embodiment of Figure 2 shows that there are multiple
existing
Es ist möglich, zwecks Anpassung an die jeweiligen Betriebsbedingungen den
Anstellwinkel α der Scheibe 7 gegenüber der Hauptströmungsrichtung 9 zu
verändern, beispielsweise durch Veränderung der wirksamen Länge der Streben
11. Diese Änderung bzw. Einstellung kann auch während des Betriebes des Mischers
erfolgen.It is possible to adapt to the respective operating conditions
Angle of attack α of the
Figur 2 läßt ferner erkennen, daß der separate Strömungskanal 5 nicht unmittelbar
in die Austrittsöffnungen 12 übergeht, vielmehr der über den Strömungskanal 5
zugeführte zweite Gasstrom zunächst in eine Kammer 13 gelangt, die auf der
Rückseite der Einbaufläche 7 angeordnet ist. In der Außenseite der Kammer 13
befinden sich dann die Austrittsöffnungen 12.Figure 2 also shows that the
In den Figuren 3 und 4 sind zwei mögliche Ausgestaltungen der Kammern 13 dargestellt,
wobei im Fall der Figur 3 die Austrittsöffnungen 12 um die Mittellinie 14
der Scheibe 7 herum angeordnet sind, während sich bei der Ausführungsform
nach Figur 4 die Austrittsöffnungen 12 auf zwei Gruppen beiderseits der Mittellinie
14 verteilen, um so nur in jene Bereiche auszuströmen, die von den linken bzw.
von den rechten Vorderkantenwirbeln überstrichen werden.FIGS. 3 and 4 show two possible configurations of the
Die Ausführungsform nach Figur 5 unterscheidet sich von der Ausführungsform
nach Figur 4 durch zwei getrennte Strömungskanäle 5, über die zwei getrennte
Gasströme in wiederum zwei getrennte Kammern 13a, 13b gelangen. Auf diese
Weise ist es zum Beispiel möglich, zwei unterschiedliche Gasströme den im
Hauptströmungskanal geführten Gasstrom zuzumischen. Die getrennten Kammern
13a, 13b können auch hintereinander liegen. Dies ist in Fig. 5a eingezeichnet.The embodiment according to FIG. 5 differs from the
In Figur 6 ist dargestellt, daß die Austrittsöffnung 12 der Kammer mit einem
Umlenkblech 15 versehen werden kann, um so eine möglichst günstige Zuströmung
des zweiten Gasstroms in den Bereich der gebildeten Vorderkantenwirbel zu
erzielen. In Figure 6 it is shown that the outlet opening 12 of the chamber with a
Die Figuren 7 und 8 lassen erkennen, daß sich die Austrittsöffnungen 12 auch im
Bereich der vorderen Stirnseite 16 der Kammer 13 befinden können. Auf diese
Weise ergibt sich eine Ausströmung, die nahezu entgegengerichtet den sich an
den Vorderkanten 8 bildenden Wirbelfeldern ist, wodurch es zu einer sehr frühen
Vermischung kommt.Figures 7 and 8 show that the
Im Rahmen der voranstehend beschriebenen Ausführungsbeispiele der Erfindung
waren die Einbauflächen 7 im wesentlichen kreisförmig oder auch elliptisch gestaltet.
Die Figuren 9 und 10 lassen erkennen, daß die Einbaufläche auch die Gestalt
eines deltaförmigen Dreiecks mit entgegen der Strömungsrichtung gerichteter
Spitze aufweisen kann. Für den Austritt des zweiten Gasstroms kann ferner, wie
Figur 10 erkennen läßt, eine zusätzliche Haube 16 mit über deren ganzen Umfang
verteilten Austrittsöffnungen 12 verwendet werden. Die Haube 16 ist auf die auf
der Rückseite der Scheibe 7 angeordnete Kammer 13 aufgesetzt, jedoch kann
auch die Kammer 13 selbst haubenförmig gestaltet sein.Within the scope of the exemplary embodiments of the invention described above
were the installation surfaces 7 essentially circular or elliptical.
Figures 9 and 10 show that the installation area also the shape
a delta-shaped triangle with a direction opposite to the direction of flow
Can have tip. For the exit of the second gas stream, how
Figure 10 reveals an
Die Figuren 2 bis 10 lassen schließlich erkennen, daß die Wände der Kammer 13,
da diese senkrecht, zumindest jedoch im Winkel zu der Einbaufläche 7 angeordnet
sind, die Einbaufläche 7 in Bezug auf Biegebelastungen verstärken können. Aus
diesem Grunde schließen sich an die als Verteiler für den zweiten Gasstrom dienenden
Kammern 13 weitere Kammern 17 an, die jedoch keine Verteilerfunktion
oder strömungstechnische Funktion haben, sondern ausschließlich der Versteifung
der Einbaufläche 7 dienen. Finally, FIGS. 2 to 10 show that the walls of the
- 11
- HauptströmungskanalMain flow channel
- 22
- Reaktorreactor
- 33
- Katalysatorencatalysts
- 44
- Eintrittentry
- 55
- separater Stömungskanalseparate flow channel
- 66
- Wandwall
- 6a6a
- Wandwall
- 77
- Einbaufläche, ScheibeInstallation area, washer
- 88th
- Vorderkanteleading edge
- 99
- HauptströmungsrichtungMain flow direction
- 1010
- Rückseiteback
- 1111
- Strebestrut
- 1212
- Austrittsöffnungoutlet opening
- 1313
- Kammerchamber
- 13a13a
- Kammerchamber
- 13b13b
- Kammerchamber
- 1414
- Mittelliniecenter line
- 1515
- UmlenkblechBaffle plate
- 1616
- HaubeHood
- 1717
- Kammerchamber
- αα
- Winkelangle
Claims (9)
gekennzeichnet durch einen separaten Strömungskanal (5) für den zweiten Gasstrom, der sich bis in den Hauptströmungskanal (1) hinein erstreckt und dort im Bereich der der Zuströmung des ersten Gasstroms abgewandten Rückseite (10) der Scheibe mündet.Mixer for the mixing of at least two gas flows or other Newtonian liquids, with a main flow channel (1) through which the first gas flow flows and with an installation surface (7) arranged therein that influences the flow, the installation surface (7) flowing freely against a vortex-generating disk the flow is directed front edges (8), the course of which has both a main flow direction (9) of the gas flow and a component running transversely thereto,
characterized by a separate flow channel (5) for the second gas stream, which extends into the main flow channel (1) and opens there in the region of the rear side (10) of the disk facing away from the inflow of the first gas stream.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE50001550T DE50001550D1 (en) | 2000-06-19 | 2000-06-19 | Mixer for mixing at least two gas flows or other Newtonian liquids |
ES00112875T ES2192505T3 (en) | 2000-06-19 | 2000-06-19 | MIXER TO MIX AT LEAST TWO CURRENTS OF GAS OR OTHER NEWTONIAN FLUIDS. |
DK00112875T DK1166861T3 (en) | 2000-06-19 | 2000-06-19 | Mixer for mixing at least two gas streams or other Newtonian liquids |
EP00112875A EP1166861B1 (en) | 2000-06-19 | 2000-06-19 | Mixer for mixing at least two gas streams or other Newtonian liquids |
AT00112875T ATE235311T1 (en) | 2000-06-19 | 2000-06-19 | MIXER FOR MIXING AT LEAST TWO GAS STREAMS OR OTHER NEWTONIAN LIQUIDS |
CA002350961A CA2350961C (en) | 2000-06-19 | 2001-06-18 | Mixer for mixing at least two flows of gas or other newtonian liquids |
MXPA01006231A MXPA01006231A (en) | 2000-06-19 | 2001-06-18 | Mixer for mixing at least two flows of gas or other newtonian liquids. |
US09/884,356 US6779786B2 (en) | 2000-06-19 | 2001-06-19 | Mixer for mixing at least two flows of gas or other newtonian liquids |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00112875A EP1166861B1 (en) | 2000-06-19 | 2000-06-19 | Mixer for mixing at least two gas streams or other Newtonian liquids |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1166861A1 true EP1166861A1 (en) | 2002-01-02 |
EP1166861B1 EP1166861B1 (en) | 2003-03-26 |
Family
ID=8169004
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00112875A Expired - Lifetime EP1166861B1 (en) | 2000-06-19 | 2000-06-19 | Mixer for mixing at least two gas streams or other Newtonian liquids |
Country Status (8)
Country | Link |
---|---|
US (1) | US6779786B2 (en) |
EP (1) | EP1166861B1 (en) |
AT (1) | ATE235311T1 (en) |
CA (1) | CA2350961C (en) |
DE (1) | DE50001550D1 (en) |
DK (1) | DK1166861T3 (en) |
ES (1) | ES2192505T3 (en) |
MX (1) | MXPA01006231A (en) |
Cited By (7)
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EP1568410A1 (en) * | 2004-02-27 | 2005-08-31 | Haldor Topsoe A/S | Apparatus for mixing of fluid streams |
WO2007085471A1 (en) * | 2006-01-28 | 2007-08-02 | Fisia Babcock Environment Gmbh | Method and device for mixing a gaseous fluid with a large gas flow, especially to introduce a reducing agent into a flue gas containing nitrogen oxides |
WO2007085472A1 (en) * | 2006-01-28 | 2007-08-02 | Fisia Babcock Environment Gmbh | Process and device for mixing a gaseous fluid with a large flow-rate gas stream, in particular for introducing a reducing agent into flue gas containing nitrogen oxides |
US7448794B2 (en) | 2004-02-27 | 2008-11-11 | Haldor Topsoe A/S | Method for mixing fluid streams |
EP1962995B2 (en) † | 2005-12-15 | 2017-09-06 | FISIA Babcock Environment GmbH | Apparatus for mixing a fluid with a large gas stream, especially for introducing a reducing agent into a flue gas comprising nitrogen oxides |
WO2019012179A1 (en) * | 2017-07-11 | 2019-01-17 | Outotec (Finland) Oy | Sparger apparatus and method for extracting particles |
DE102018005192B3 (en) | 2018-07-02 | 2019-12-05 | Truma Gerätetechnik GmbH & Co. KG | burner device |
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US20050056313A1 (en) * | 2003-09-12 | 2005-03-17 | Hagen David L. | Method and apparatus for mixing fluids |
US7383850B2 (en) * | 2005-01-18 | 2008-06-10 | Peerless Mfg. Co. | Reagent injection grid |
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CN103877837B (en) * | 2014-02-26 | 2016-01-27 | 中国科学院过程工程研究所 | A kind of flue ozone distributor and arrangement thereof being applied to low-temperature oxidation denitration technology |
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US10058829B2 (en) * | 2015-10-21 | 2018-08-28 | Jason Ladd | Static mixer manifold |
GB2550130B (en) * | 2016-05-09 | 2021-01-27 | James Muggleton Kevin | System including passive blender for use with gas from an unconventional source |
DE102017002811A1 (en) | 2017-03-22 | 2018-09-27 | Balcke-Dürr GmbH | Flow channel with a mixing device |
CN117919977B (en) * | 2024-03-20 | 2024-07-05 | 山西众智科技有限责任公司 | Gas mixing device |
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EP1568410A1 (en) * | 2004-02-27 | 2005-08-31 | Haldor Topsoe A/S | Apparatus for mixing of fluid streams |
US7448794B2 (en) | 2004-02-27 | 2008-11-11 | Haldor Topsoe A/S | Method for mixing fluid streams |
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WO2007085472A1 (en) * | 2006-01-28 | 2007-08-02 | Fisia Babcock Environment Gmbh | Process and device for mixing a gaseous fluid with a large flow-rate gas stream, in particular for introducing a reducing agent into flue gas containing nitrogen oxides |
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US8517599B2 (en) | 2006-01-28 | 2013-08-27 | Fisia Babcock Environment Gmbh | Method and apparatus for mixing a gaseous fluid with a large gas stream, especially for introducing a reducing agent into a flue gas that contains nitrogen oxides |
WO2019012179A1 (en) * | 2017-07-11 | 2019-01-17 | Outotec (Finland) Oy | Sparger apparatus and method for extracting particles |
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DE102018005192B3 (en) | 2018-07-02 | 2019-12-05 | Truma Gerätetechnik GmbH & Co. KG | burner device |
Also Published As
Publication number | Publication date |
---|---|
US6779786B2 (en) | 2004-08-24 |
DE50001550D1 (en) | 2003-04-30 |
US20020017731A1 (en) | 2002-02-14 |
DK1166861T3 (en) | 2003-07-21 |
CA2350961C (en) | 2005-08-16 |
EP1166861B1 (en) | 2003-03-26 |
ATE235311T1 (en) | 2003-04-15 |
MXPA01006231A (en) | 2003-05-19 |
ES2192505T3 (en) | 2003-10-16 |
CA2350961A1 (en) | 2001-12-19 |
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