EP1160546B1 - Durchflussmessereinheit für Fluide mit thermischem Durchflusssensor - Google Patents

Durchflussmessereinheit für Fluide mit thermischem Durchflusssensor Download PDF

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Publication number
EP1160546B1
EP1160546B1 EP01113100A EP01113100A EP1160546B1 EP 1160546 B1 EP1160546 B1 EP 1160546B1 EP 01113100 A EP01113100 A EP 01113100A EP 01113100 A EP01113100 A EP 01113100A EP 1160546 B1 EP1160546 B1 EP 1160546B1
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EP
European Patent Office
Prior art keywords
flow
passage
air
sub
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01113100A
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English (en)
French (fr)
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EP1160546A1 (de
Inventor
Noboru Kitahara
Takao Ban
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
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Denso Corp
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Filing date
Publication date
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Publication of EP1160546A1 publication Critical patent/EP1160546A1/de
Application granted granted Critical
Publication of EP1160546B1 publication Critical patent/EP1160546B1/de
Anticipated expiration legal-status Critical
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • G01F1/6842—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow with means for influencing the fluid flow

Definitions

  • the present invention relates to a flow meter unit having a thermal flow sensor, suitable for use in an intake pipe of vehicle internal combustion engine.
  • An air flow meter measuring intake air flow amount of a vehicle engine uses a thermal flow sensor including a heating resistor.
  • the air flow meter detects a change of heat absorbed by the air-flow from a portion where the heating resistor heats, or a change of temperature in the vicinity of the heated portion, thereby attaining the air flow amount.
  • USP 5631417 discloses an air flow meter in which a fluid passage provided with a thermal flow sensor is smoothly restricted to reduce a turbulence of the air flowing toward the thermal flow sensor.
  • JP-A-10-293052 discloses an air flow meter in which a detecting pipe is disposed within a fluid passage and a supporter into which a thermal flow sensor is installed is disposed within the detecting pipe. The width of the supporter gradually increases from an end in an air-flow direction to a position where the thermal flow sensor is installed, for reducing a turbulence of the air flowing toward the thermal flow sensor.
  • relations between the air flow amount and the heat absorbed by the air flow from the portion heated by the heating resistor, and the air flow amount and the change of temperature around the heated portion are not linear. Further, response of change of the heat absorbed by the air-flow from the heated portion, and response of the temperature around the heated portion are delayed with respect to the change of air-flow amount. Thus, when the air-flow pulsates due to high-load operation of the engine, measured flow amount average might be smaller than actual air-flow amount average.
  • error amount of the measured flow amount average varies in accordance with a shape of fluid passage and a disposed position of the air flow meter, and the measured flow amount average deviates from the actual measured flow amount average to larger or smaller than the actual measured flow amount.
  • An object of the present invention is to measure fluid flow amount highly accurately even when the fluid flow pulsates.
  • a flow meter unit as defined in claim 1, comprising a protruding member in at least one of first and second sub fluid passages.
  • the protruding member works as a flow resistor for the fluid flow through said at least one sub fluid passage.
  • Flow passage losses of the first and second sub fluid passages are different from each other due to the protruding member.
  • measured flow amount average when the fluid flow pulsates is corrected to be either larger or smaller by adjusting the flow passage losses of the first and second sub fluid passages by changing size and/or shape of the protruding member without changing length and/or fluid passage area of the sub fluid passages. In this way, the actual flow amount is highly accurately measured even when the fluid flow pulsates.
  • an air flow meter 1 includes an intake pipe 10, a sensor portion 20, a circuit module 21, a flow meter unit 30, and a thermal flow sensor 40.
  • the flow meter unit 30 is attached to a mounting hole 10a of the intake pipe 10 of internal combustion engine, and disposed in an air passage 11 being a primary air passage.
  • a control circuit of the circuit module 21 electrically connects to the thermal flow sensor 40 installed within the flow meter unit 30.
  • the thermal flow sensor 40 outputs a signal in accordance with air-flow amount.
  • the control circuit converts the signal into a flow amount signal, and the converted signal is sent to an engine control unit (ECU) through a wire harness.
  • ECU engine control unit
  • the flow meter unit 30 includes an outer pipe 31, a partition wall 32, and a separator 33 for forming a bypass passage 34.
  • the partition wall 32 extends from a bottom of the outer pipe 31 toward the circuit module 21.
  • the bypass passage 34 is defined by an inner wall of the outer pipe 31 and the partition wall 32, and is formed in a U-shape perpendicularly to the primary air-flow in the air passage 11.
  • An inlet 34a and an outlet 34b of the bypass passage 34 are located within the air passage 11.
  • the inlet 34a opens toward the air upstream side of the air passage 11, and the outlet 34b opens toward the air downstream side of the air passage 11.
  • the bypass passage 34 includes an upstream side air passage 35 and a downstream side air passage 36.
  • the air is introduced into the upstream side air passage 35 through the inlet 34a and flows in the upstream side air passage 35 radially upwardly.
  • the downstream side air passage 36 is arranged in parallel with the upstream side air passage 35, and the air flows in the downstream side air passage radially downwardly.
  • the separator 33 extends along the primary air-flow in the air passage 11 and along the bypass air-flow in the upstream side air passage 35.
  • the inner wall of the outer pipe 31 and the partition wall 32 support the separator 33.
  • the separator 33 divides the upstream side air passage 35 into first and second sub air passages 35a and 35b.
  • the thermal flow sensor 40 is attached to the first sub air passage 35a side of the separator 33.
  • a convex portion 50 is formed on the inner wall of the outer pipe 31 forming the second sub air passage 35b.
  • the convex 50 includes a curved surface and protrudes toward the separator 33.
  • Minimum flow passage area S2 of the second sub air passage 35b is smaller than minimum flow passage area S1 of the first sub air passage 35a. That is, flow passage loss of the second sub air passage 35b is larger than flow passage loss of the first sub air passage 35a.
  • the thermal flow sensor 40 includes a semiconductor board 41, intake air temperature detecting resistors 42, 43, a flow amount detecting resistor 44, and a heating resistor 45, and an insulating film 46.
  • the semiconductor board 41 is made of silicon.
  • the intake air temperature detecting resistors 42, 43, the flow amount detecting resistor 44, and the heating resistor 45 are formed on the insulating film 46 in such a manner that they are arranged in this order from the air upstream side.
  • the intake air temperature detecting resistor 42 detects an intake air temperature, and is disposed sufficiently far from the heating resistor 45 so that heat of the heating resistor 45 does not influence the temperature detection.
  • the flow amount detecting resistor 44 detects a temperature including intake air temperature data and intake air flow amount data.
  • the intake air temperature detecting resistor 43 removes the intake air temperature data from the temperature detected by the flow amount detecting resistor 44.
  • the flow amount detecting resistor 44 is disposed at the air upstream side of the heating resistor 45.
  • the heating resistor 45 is controlled to have a standard temperature being higher than the intake air temperature detecting resistor 42 by a constant temperature.
  • the semiconductor board 41 includes a hole 41a at a position where the flow amount detecting resistor 44 and the heating resistor 45 are located.
  • the insulating film 46 covers over the semiconductor board including the hole 41a.
  • the flow amount detecting resistor 44 is disposed in the vicinity of the air upstream portion of the heating resistor 45. Thus, detected temperature by the flow amount detecting resistor 44 is lower than the standard temperature of the heating resistor 45 when the intake air normally flows, and is higher than the standard temperature when the intake air flows backwardly.
  • the thermal flow sensor 40 detects air-flow amount and air-flow direction by detecting the temperature change of the flow amount detecting resistor 44 through the control circuit of the circuit module 21.
  • the heating resistor 45 heats the flow amount detecting resistor 45 by electric current from the circuit module 21.
  • the length of the bypass passage 35 from the inlet 34a to the outlet 34b is larger than the width of the bypass passage 35 in the primary air-flow direction of the air passage 11.
  • the flow passage length ratio (bypass passage length)/(primary air passage length) is large. Therefore, when the air-flow pulsates, the measured air-flow amount average is corrected to be larger. In the first embodiment, only the correction at the upstream side air passage 35 insufficiently correct the measured air-flow amount average to be larger during the air flow pulsation.
  • the measured air-flow amount average is corrected to be large.
  • the second sub air passage 35b at which the thermal flow sensor 40 is not disposed corresponds to the fluid flow passage
  • the first sub air passage 35a at which the thermal flow sensor 40 is disposed corresponds to the bypass passage.
  • the minimum flow passage area S2 of the second sub air passage 35b is smaller than the minimum flow passage area S1 of the first sub air passage 35a, and (second sub air passage 35b loss)/(first sub air passage 35a loss) is large.
  • the measured air-flow amount average is corrected to be large when the air flow pulsates. In this way, the losses of the first and second sub air passage 35a, 35b are adjusted, so that the measured air flow amount is corrected to reach actual air flow amount average even when the air flow pulsates, thereby measuring the air flow mount highly accurately.
  • a convex portion 51 is formed on the inner wall of the outer pipe 31 forming the first sub air passage 35a.
  • the convex portion 51 works as an air flow resistor.
  • the convex portion 51 is smaller than the convex portion 50, and the minimum flow passage area S1 of the first sub air passage 35a is larger than the minimum flow passage area S2 of the second sub air passage 35b.
  • the flow passage loss ratio of the second sub air passage 35b relative to the first sub air passage 35a is adjusted by changing size of the convex portions 50, 51 or shapes thereof, so that the measured air-flow amount average is corrected to be large when the air flow pulsates.
  • a convex portion 52 is formed on the inner wall of the outer pipe 31 forming the second sub air passage 35b.
  • the shape of the convex portion 52 is different from the shape of the convex portion 50 in the first and second embodiments.
  • the measured flow amount average is corrected to large when the air-flow pulsates.
  • a convex portion 53 is formed on the surface of the separator 33 facing the second sub air passage 35b instead of the convex portion 50 in the second embodiment and the convex portion 52 in the third embodiment.
  • the minimum flow passage area S1 is larger than the minimum flow passage area S2.
  • measured fluid amount average is corrected to be small when the air-flow pulsates, that is different from the first through fourth embodiments.
  • the measured fluid amount average might be excessively corrected to be large. Further, due to the shape of fluid passage and a position where the sensor portion is disposed, the measured fluid amount average might be larger than actual fluid amount average.
  • a convex portion 54 is formed on the inner surface of the outer pipe 31 forming the first sub air passage 35a, and a convex portion 55 is formed on the inner surface of the outer pipe 31 forming the second sub air passage 35b.
  • the convex portion 54 is larger than the convex portion 55, so that the minimum fluid passage area S1 of the first sub air passage 35a is smaller than the minimum fluid passage area S2 of the second sub air passage 35b. Since the flow passage loss of the first sub air passage 35a is larger than the flow passage loss of the second sub air passage 35b, measured fluid amount average when the air-flow pulsates is corrected to be small.
  • first and second separators 56, 57 partition the upstream side air passage 35 into first through fourth sub air passages 35a, 35b, 35c and 35d.
  • the upstream end of the first separator 56 is located more upstream than the upstream end of the second separator 57.
  • the first separator 56 partitions the upstream side air passage 35 into the first and second air passages 35a and 35b.
  • the second separator 57 partitions the first sub air passage 35a into the third and fourth air passages 35c and 35d.
  • the thermal flow sensor 40 is attached to the surface of the second separator 57 facing the third sub air passage 35c.
  • a convex portion 58 is formed on the inner surface of the outer pipe 31 facing the second sub air passage 35b, and a convex portion 59 is formed on the inner surface of the outer pipe 31 forming the fourth sub air passage 35d.
  • correction amount is larger than that the correction is performed by single stage.
  • the convex portion is formed within the first sub air passage 35a to which the thermal flow sensor 40 faces, and the convex portion includes a convex curved surface.
  • the first sub air passage 35a is smoothly restricted from the upstream side to the downstream side thereof where the thermal flow sensor 40 is positioned.
  • the outer pipe 31 supports a separator 60 to which the thermal flow sensor 40 is attached.
  • the separator 60 partitions the upstream side air passage 35 into two sub air passages.
  • a convex portion is formed at one or both of two sub air passages partitioned by the separator 60, so that the flow passage losses of the sub air passage in which the thermal flow sensor is provided and the sub air passage in which the thermal flow sensor is not provided are adjusted.
  • the measured fluid amount average is corrected to be large or small for measuring the air-flow amount more accurately.
  • the convex portion formed on the inner wall of the fluid passage adjusts the flow passage loss of the sub air passage without changing the shape, the fluid passage length, and the fluid passage area of the bypass passage, so that the measured fluid flow amount average is corrected when the air-flow pulsates.
  • the convex portion formed in a smoothly symmetrically or no symmetrically shaped with respect to the air flow direction works as a flow resistor.
  • the convex portion may be formed in any shape as long as it increases the flow passage loss of the sub air passage.
  • the convex portion is formed integrally with the inner wall of the fluid passage.
  • the convex portion may be formed separately from the inner wall.
  • a convex portion made of metal may be provided at the inner wall.
  • the flow meter unit defines the bypass passage within the air passage 11, and the separator defines the sub air passages within the bypass passage.
  • separators may define a plurality of sub air passages within the air passage without defining a bypass passage.
  • the present invention is not limited to be used for measuring air-flow amount in a vehicle engine, and may be used for measuring flow amount of fluid flowing through miscellaneous fluid passages.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Volume Flow (AREA)

Claims (8)

  1. Durchflussmessereinheit (30) zur Messung der Fluidströmungsmenge durch einen Fluidkanal (10), wobei die Einheit (30)
    ein äußeres Rohr (31) zur Ausbildung eines Bypasskanals (34),
    einen den Bypasskanal (34) in erste und zweite Sub-Fluidkanäle (35a, 35b) unterteilenden Separator (33) und
    einen in einem der ersten und zweiten Sub-Fluidkanälen (35a, 35b) vorgesehenen thermischen Durchflusssensor (40) umfasst,
    gekennzeichnet durch
    ein in mindestens einem der ersten und zweiten Sub-Fluidkanälen (35a, 35b) vorgesehenes vorstehendes Teil (50) zur Erzeugung einer Strömungskanalwiderstandsdifferenz zwischen den ersten und zweiten Sub-Fluidkanälen (35a, 35b), wobei das vorstehende Teil (50) die Fluidströmung durch mindestens einen der Sub-Fluidkanäle (35a, 35b) begrenzt, so dass die Strömungskanalverluste der ersten und zweiten Sub-Fluidkanäle (35a, 35b) infolge des vorstehenden Teils (50) voneinander unterschiedlich sind.
  2. Durchflussmessereinheit (30) nach Anspruch 1, wobei das vorstehende Teil (50) ein an einer Innenwand des äußeren Rohres (31) vorgesehenes konvexes Teil (31) ist.
  3. Durchflussmessereinheit (30) nach Anspruch 1, wobei der Bypasskanal (34) U-förmig ausgebildet und im Wesentlichen senkrecht zu einer Fluidströmung in dem Fluidkanal (10) angeordnet ist.
  4. Durchflussmessereinheit (30) nach Anspruch 1, wobei der Separator (33) mittels einer Innenwand des äußeren Rohres (31) gelagert ist.
  5. Durchflussmessereinheit (30) nach Anspruch 1, wobei der Strömungskanalverlust des ersten Sub-Fluidkanals (35a) kleiner als der Strömungskanalverlust des zweiten Sub-Fluidkanals (35b) ist.
  6. Durchflussmessereinheit (30) nach Anspruch 1, wobei der Strömungskanalverlust des ersten Sub-Fluidkanals (35a) größer als der Strömungskanalverlust des zweiten Sub-Fluidkanals (35b) ist.
  7. Durchflussmessereinheit (30) nach Anspruch 1, wobei das vorstehende Teil (50) unabhängig von einer Innenwand des äußeren Rohres (31) ausgebildet ist.
  8. Durchflussmessereinheit (30) nach Anspruch 7, wobei das vorstehende Teil (50) aus Metall besteht.
EP01113100A 2000-05-30 2001-05-29 Durchflussmessereinheit für Fluide mit thermischem Durchflusssensor Expired - Lifetime EP1160546B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2000159753 2000-05-30
JP2000159753 2000-05-30
JP2001137262A JP4811695B2 (ja) 2000-05-30 2001-05-08 流量測定装置
JP2001137262 2001-05-08

Publications (2)

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EP1160546A1 EP1160546A1 (de) 2001-12-05
EP1160546B1 true EP1160546B1 (de) 2005-07-20

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US (1) US6619140B2 (de)
EP (1) EP1160546B1 (de)
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DE (1) DE60112002T2 (de)

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Also Published As

Publication number Publication date
DE60112002T2 (de) 2006-04-20
EP1160546A1 (de) 2001-12-05
US20010049970A1 (en) 2001-12-13
DE60112002D1 (de) 2005-08-25
US6619140B2 (en) 2003-09-16
JP4811695B2 (ja) 2011-11-09
JP2002054962A (ja) 2002-02-20

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