EP1157869A2 - Additional electrical heating device for vehicles - Google Patents
Additional electrical heating device for vehicles Download PDFInfo
- Publication number
- EP1157869A2 EP1157869A2 EP00112395A EP00112395A EP1157869A2 EP 1157869 A2 EP1157869 A2 EP 1157869A2 EP 00112395 A EP00112395 A EP 00112395A EP 00112395 A EP00112395 A EP 00112395A EP 1157869 A2 EP1157869 A2 EP 1157869A2
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- EP
- European Patent Office
- Prior art keywords
- heating
- heating elements
- power
- elements
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 191
- 238000001816 cooling Methods 0.000 claims description 18
- 230000007423 decrease Effects 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 230000033228 biological regulation Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000020169 heat generation Effects 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2225—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters arrangements of electric heaters for heating air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2218—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters controlling the operation of electric heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
- F24H3/0441—Interfaces between the electrodes of a resistive heating element and the power supply means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
- F24H9/1872—PTC
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/023—Industrial applications
- H05B1/0236—Industrial applications for vehicles
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
- H05B3/50—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/02—Heaters using heating elements having a positive temperature coefficient
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
- H05K1/0204—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
Definitions
- the invention relates to an electric auxiliary heater for motor vehicles according to the Preamble of claim 1.
- Electric heaters are used in motor vehicles, for example, to heat the Indoor air, for preheating cooling water in water-cooled engines or Heating of fuel used.
- Such additional heaters exist usually from at least one heating level with heating elements and one Control device.
- the heating elements are usually an electrical heating resistor, especially designed as a PTC element.
- the heater and the control unit can both formed as separate functional units as well as a structural unit be summarized.
- a disadvantage of a separate design is that connecting lines between Heating and control unit are required, some of which conduct significant currents to have.
- the power loss generated in the control unit must be separate be dissipated.
- An electrical heating device for motor vehicles is known from EP-A2-0 901 311.
- the additional heater described comprises several to a heating block composite heating elements.
- the heating block is combined with a Control device for controlling the heating elements in a common frame held. In this way, the control device forms with that in the frame held heating block a structural unit.
- the control device includes one Power electronics with electronic switches that have heat sinks.
- EP-A2-0 837 381 describes an electric heater in which both the heating elements and a control device are arranged in a structural unit.
- this Document are various control concepts for additional electrical heaters described.
- the simplest power control for an additional heating consisting of several individual separate heating circuits consists of simultaneous activation of the Heating levels.
- Such a control using the example of three heating levels is shown in Fig. 5a shown.
- the outputs P1, P2 and P3 of the individual heating levels are each separate shown. If the heating requirement increases, the heating levels are controlled evenly, so that each of the individual stages produces an increasingly greater heating output.
- the Total heating power P is shown in the bottom diagram in FIG. 5a.
- the Total output P corresponds to the sum of the individual heating outputs P1 to P3.
- Such control enables a uniformly distributed heating of the entire Additional heating.
- a disadvantage of such a power control is that in the Control device for all heating levels creates a high power loss at the same time.
- the power loss that arises in the control device can then be reduced if the power to be delivered by each heating circuit or heating element is separate is adjustable.
- the individual heating levels are independent of each other controlled and sequentially regulated with increasing heating requirements.
- Fig. 5b except for one heating level, all others are either with No load or operated at full load. If the heating requirement is low, the first one Heating level up to full load operation. If heating requirements continue to increase additionally a second heating level adjusted. Then the third can Heating level can be adjusted until all heating levels are operated at full heating power become.
- the total heating power P increases, as in the bottom diagram in Fig. 5b shown in the same way as for the simultaneous control of the heating levels acc. Fig. 5a.
- the object of the invention is to provide a further improved additional heating.
- the heating power is varied in that the current that flows through heating elements with a pulse width modulation is modulated.
- Such a power regulation has the advantage that the Power loss can be reduced particularly effectively.
- the heating output results from the Duty cycle with which the current is clocked.
- the duty cycle is Adaptation to a requested heating output variable. This allows one Achieve continuous power control of the auxiliary heating.
- the uniformity of the Heat generation by the heating elements is improved in that a Control of the heating levels takes place at different times.
- The varies Switching between zero load and full load operation of adjacent heating levels in time.
- the time offset is controlled so that the total current drawn remains as constant as possible in order to load the To cause energy supply, for example in a car's electrical system.
- the uniformity of the heat generation by the heating elements can thereby further be improved that a timing of the heating levels offset in time he follows.
- the switch between zero load and full load operation varies neighboring heating levels in time.
- Peak loads can also be avoided if the heating levels are not synchronized, but only one of the heating levels at a time is switched on or off by the clocking.
- FIG. 1a is a side view of the electrical auxiliary heater 1 according to the invention shown, which is particularly suitable for use in motor vehicles.
- Fig. 1b shows a supervision of the electric auxiliary heater 1.
- the electric auxiliary heater 1 contains a heating block made up of a plurality of layered or stacked Heating elements 2 exists. Each heating element 2 consists of one Resistance heating element and adjacent radiators or Heat conducting plates. PTC elements are preferably used as resistance heating elements used.
- the heating block from the heating elements 2 is held in a frame. This frame consists of opposite longitudinal bars 3 and perpendicular to it arranged side rails 4 and 5.
- the rails of the frame are either made Made of metal or plastic.
- longitudinal bars 3 are constructed essentially symmetrically, differentiate the two side rails 4 and 5 in the embodiment shown in Fig. 1.
- the side rail 5 is a box open on one side educated.
- the opening of this box-shaped side member 5 is on the Heating elements 2 opposite side of the side member 5.
- this box is one Control device can be used, the heat output of the individual heating elements 2 by Control of the current supplied to the heating elements 2 controls.
- the open side of the formed as a box side spar 5 is after inserting the control circuit closed with a clip-on or clip-on lid.
- the board 10 of the control device is preferably perpendicular to after insertion Arranged frame level, but a parallel arrangement is also possible (not shown).
- the auxiliary heater 1 is supplied with power via two connecting bolts 8. You are so trained that they can easily conduct the required heating currents.
- connecting bolts 8 protrude on the side out, on which the box-shaped side member 5 is open.
- the side rail 5 has on the sides that lie in the plane of the frame, Window openings 7 on. These window openings are arranged so that they too lie in the air flow to be heated. Between the opposite Window openings 7, cooling elements 6 are arranged, which to the Power electronics components of the control circuit belong. In operation it will not only the heating block from the heating elements 2, but also the window openings 7 interspersed with air to be heated.
- the choice of the size of the window openings 7 allows the proportion of the air volume to increase determine which flows past the cooling elements 6.
- the air flow becomes like this that the air flowing through the heating block and that at the heat sinks 6 air flowing past should show as little temperature difference as possible. Only if the temperature of the air flowing through the window openings 7 that of the Heating block comes as close as possible to the air flowed, the highest possible efficiency reached when operating the auxiliary heater.
- FIG. 3 shows a detailed view of the box-shaped side member 5 and the in this applicable control circuit.
- the side rail 5 is on one side with the Longitudinal bars 3 and the heating block connected to the heating elements 2.
- the window-shaped openings 7 can be seen through the top of the side member 5 that the air to be heated passes through.
- the underside is on the side of the control device 5a facing the side rail 5 to recognize the circuit board 10.
- Three cooling elements 6 protrude from this circuit board 10. Each of these cooling elements or cooling plates is one of the power transistors 11 Assigned heating level.
- each cooling element 6 there are corresponding window openings 7 in the surface of the Side spar 5 provided. As a result, each cooling element is targeted during operation Airflow supplied.
- a further connecting bolt 8b can be seen on the side facing outwards.
- This connection pin serves as an electrical ground pole when power is supplied.
- the connecting bolt 8b is connected to the line rail 13 shown in FIG. 4, which supplies the heating current to individual heating levels. Each of the heating levels is removed via their power transistor 11 up to about 40 amperes via the line rail 13 amount of electricity supplied.
- Fig. 4 is a further detailed perspective view of the side rail 5 and in the box-shaped opening of the side member 5 insertable control circuit shown.
- Window openings 7 can be seen. These window openings are arranged so that they are above and below the cooling elements 6 when the control circuit in the Side rail 5 is inserted. For targeted control of the air flow between the Window openings 7 can be provided in the side rail 5 additional walls, which are not shown in the figures.
- the connecting straps 15 are inside the box-shaped opening of the side rail 5 to recognize the heating elements 2. There is a connecting strap 15 for each heating level intended.
- Control electronics On a circuit board 10, in addition to the power electronics components 11 Control electronics provided.
- the control electronics determine that of the Power electronics components 11, in particular the power transistors, to the amount of electricity to be delivered to each associated heating element 2.
- the amount of electricity the control circuit from one of the connecting bolts 8 via a line rail 13 fed.
- the output of the power transistor 11 is soldered to the circuit board 10 and connected to the spring element 14 assigned to this transistor.
- the spring elements 14 are attached to the circuit board so that they Put the control device in the side rails 5 with the Terminal lugs 15 of the heating elements 2 are connected.
- the terminal lugs 15 are through the board 10 inserted into the spring elements 14.
- Such an arrangement allows a fixed one mechanical fixation of the circuit board 10 with the control electronics in the frame. At the same time, electrical contact is made with the respective heating elements causes.
- the circuit board 10 is only equipped with components on one side. According to the number of The circuit board has heating stages horizontally on power transistors 11 fastened thereon on. In the exemplary embodiment there are three heating levels and accordingly three Power transistors provided. Each power transistor 11 is on its Output connection soldered to the circuit board 10.
- a terminal lug protrudes from the transistor, to which a cooling element 6 is attached is.
- the cooling element 6 is advantageously not electrically conductive with the heating element connected.
- the cooling element 6 has cooling fins which lie in a plane which is perpendicular to the Circuit board stands. In the exemplary embodiment shown, the cooling fins are also not on the assembled side of the board. Only one leg of the cooling element 6 protrudes the populated side of the board and is with the terminal lug of the transistor 11th connected to dissipate the heat generated by the transistor. In the shown Embodiment protrudes the leg of the connected to the transistor 11 Cooling element 6 through an opening in the board 10 on the populated side of the board 10. These openings in FIG. 4 are each arranged to the left of the transistors 11 detect. However, it can also protrude over the edge of the board, so that a Opening in the board 10 is not required.
- a corresponding arrangement of the components of transistor 11, spring element 14 and cooling element 6 is provided for each heating level on the board.
- FIG. A computing unit 16 preferably a Microcomputer, controls the heating power of several electrical heating resistors 17.
- the high currents to achieve a total heating output in the range of 1000 to 2000 Watts are required via power semiconductors 11, in particular Power transistors, the electrical heating resistors 17 supplied.
- Which Amount of current from the transistors 11 to the resistors 17 is determined
- Control device 16 depending on the control method used and predetermined target values.
- the computing unit 16 is connected separately via lines 18 each of the power transistors 11 connected.
- the total heating power generated by the heating resistors 17 regulates the Computing unit 16 as a function of the desired heating output.
- the maximum generator power available in a motor vehicle of the control system can also be the maximum generator power available in a motor vehicle of the control system.
- each of the individual heating resistors contributes to the total heating output depends on the selected performance control concept. Unlike known ones According to the invention, linear control concepts become a clocked control used. 6a and 6b are examples of a clocked power control reproduced.
- the additional heater in turn preferably consists of three separate heating circuits with electrical heating resistors 17. The The heating power of each individual resistor 17 is indicated by P1, P2 and P3. The The resulting total heating output is shown in the bottom diagram for P.
- Each heating circuit is controlled by the control device 1 with a fixed frequency f Period T clocked.
- the performance of each individual heating element 17 results from the duty cycle.
- By modulating the width of the pulses it is possible to Infinitely variable heating output.
- the inertia of the heating elements from heating resistors and heat-conducting elements (for example radiators) in the heat conduction causes one temperature corresponding to the average heating output.
- the fluctuations in The temperature of the heating elements is therefore wide compared to that of the currents less strong.
- the power control shown in FIG. 6a corresponds in principle to that with reference linear modulation described in FIG. 5a. Accordingly, for generation a predetermined total heating output all heating elements evenly controlled. With increasing total heating output, the heating output of all individuals decreases Heating elements accordingly.
- a duty cycle of 70% is given for each of the pulses. Accordingly, 70% of the maximum possible heating output is generated.
- the dashed line labeled P 70% indicates the average effective heating output of all heating elements, while the solid line shows the instantaneous output.
- a corresponding control for a 30% total heating output is shown in FIG. 6b.
- the different heating elements are keyed synchronously in time with every cycle to a sudden increase in the additional heating withdrawn generator power or to an abrupt drop.
- This Switching between zero load and full load with every cycle leads to a irregular and disturbing load on the generator.
- Correspondingly pulsates also the total amount of heat given off by the additional heating.
- the strong Fluctuations in the momentary total output is shown by the solid lines in the bottom diagrams shown in Fig. 6a and 6b.
- FIG. 7a and 7b show examples of such a time offset.
- the three Heating levels are clocked with a time offset t.
- the respective one is active Pulse width of the individual heating stages distributed over an entire period T of a cycle. In this way, the total heating output is generated much more evenly over time.
- 7a and 7b is a relatively constant instantaneous total heating power compared to FIGS. 6a and 6b recognizable in the bottom diagram.
- the various heating circuits are controlled sequentially with a predetermined time offset within a frequency period. In this way, a simultaneous doubling of current and thus an increased load on a (motor vehicle) generator is avoided.
- the activation of a further heating stage takes place in each case during the pauses in the further heating stages, as shown in FIG. 7b.
- 7b is a seamless one Connection of the total current in the bottom diagram, which shows the total heating power P reproduces, at the transition from the last pulse of a period T from the third heating element to recognize the first pulse of a new period T from the first heating element.
- Fig. 5b Control concept is further improved.
- the heating levels increase The heating power requirement is not increased sequentially, but only one
- the heating level is adjustable. All other additional heating levels are either can only be operated under full load or no load. These heating levels can be increased or decreased as required. be switched off.
- the heating power of this heating level is continuously adjustable (usually over a variety of discrete values).
- This concept can also be applied to clocked modulation. This is the Heating output of a stage continuously by setting the duty cycle TV adjustable. Additional heating levels are switched on or off as required.
- Such Regulation has the advantage that only one stage is clocked and thus the Control effort is reduced. Doubling of electricity, like the first Embodiment can not occur.
- Fig. 8 an example of an alternative waveform is shown to the current that a heating element is fed to modulate. Different from that Rectangular functions of the previous examples can also use modulation functions be used with less sudden increases or decreases in the current flow. As 8 shows a sinusoidal timing. More, not functions shown are also possible. Such curves are characterized by it from that the current is not just between a no-load and a full-load operation is switched, but also accepts intermediate values.
Abstract
Description
Die Erfindung betrifft eine elektrische Zusatzheizung für Kraftfahrzeuge gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to an electric auxiliary heater for motor vehicles according to the Preamble of claim 1.
Elektrische Heizungen werden in Kraftfahrzeugen beispielsweise zur Erwärmung der Innenraumluft, zur Vorheizung von Kühlwasser bei wassergekühlten Motoren oder Erwärmung von Kraftstoff verwendet. Derartige Zusatzheizungen bestehen üblicherweise aus mindestens einer Heizstufe mit Heizelementen und einer Steuervorrichtung. Die Heizelemente sind in der Regel als elektrischer Heizwiderstand, insbesondere als PTC-Element ausgebildet. Die Heizung und die Steuereinheit können sowohl als getrennte Funktionseinheiten ausgebildet als auch zu einer Baueinheit zusammengefasst sein.Electric heaters are used in motor vehicles, for example, to heat the Indoor air, for preheating cooling water in water-cooled engines or Heating of fuel used. Such additional heaters exist usually from at least one heating level with heating elements and one Control device. The heating elements are usually an electrical heating resistor, especially designed as a PTC element. The heater and the control unit can both formed as separate functional units as well as a structural unit be summarized.
Nachteilig an einer getrennten Ausbildung ist, dass Verbindungsleitungen zwischen Heizung und Kontrolleinheit erforderlich sind, die zum Teil erhebliche Ströme zu leiten haben. Außerdem muss die in der Steuereinheit erzeugte Verlustleistung gesondert abgeführt werden.A disadvantage of a separate design is that connecting lines between Heating and control unit are required, some of which conduct significant currents to have. In addition, the power loss generated in the control unit must be separate be dissipated.
Aus EP-A2-0 901 311 ist eine elektrische Heizeinrichtung für Kraftfahrzeuge bekannt. Die beschriebene Zusatzheizung umfasst mehrere zu einem Heizblock zusammengesetzte Heizelemente. Der Heizblock wird zusammen mit einer Steuervorrichtung zur Ansteuerung der Heizelemente in einem gemeinsamen Rahmen gehalten. Auf diese Weise bildet die Steuervorrichtung mit dem in dem Rahmen gehaltenen Heizblock eine bauliche Einheit. Die Steuervorrichtung umfasst eine Leistungselektronik mit elektronischen Schaltern, die Kühlkörper aufweisen.An electrical heating device for motor vehicles is known from EP-A2-0 901 311. The additional heater described comprises several to a heating block composite heating elements. The heating block is combined with a Control device for controlling the heating elements in a common frame held. In this way, the control device forms with that in the frame held heating block a structural unit. The control device includes one Power electronics with electronic switches that have heat sinks.
EP-A2-0 837 381 beschreibt eine elektrische Heizung, bei der sowohl die Heizelemente als auch eine Steuereinrichtung in einer Baueinheit angeordnet sind. In diesem Dokument sind verschiedene Steuerungskonzepte für elektrische Zusatzheizungen beschrieben. EP-A2-0 837 381 describes an electric heater in which both the heating elements and a control device are arranged in a structural unit. In this Document are various control concepts for additional electrical heaters described.
Die einfachste Leistungsregelung für eine Zusatzheizung aus mehreren einzelnen, voneinander getrennten Heizkreisen besteht aus einer gleichzeitigen Ansteuerung der Heizstufen. Eine solche Ansteuerung am Beispiel von drei Heizstufen ist in Fig. 5a dargestellt. Die Leistungen P1, P2 und P3 der einzelnen Heizstufen sind jeweils separat dargestellt. Bei steigendem Heizbedarf werden die Heizstufen gleichmäßig ausgesteuert, so dass jede der einzelnen Stufen eine zunehmend größere Heizleistung erbringt. Die Gesamtheizleistung P ist im untersten Diagramm der Fig. 5a dargestellt. Die Gesamtleistung P entspricht der Summe der Einzelheizleistungen P1 bis P3.The simplest power control for an additional heating consisting of several individual separate heating circuits consists of simultaneous activation of the Heating levels. Such a control using the example of three heating levels is shown in Fig. 5a shown. The outputs P1, P2 and P3 of the individual heating levels are each separate shown. If the heating requirement increases, the heating levels are controlled evenly, so that each of the individual stages produces an increasingly greater heating output. The Total heating power P is shown in the bottom diagram in FIG. 5a. The Total output P corresponds to the sum of the individual heating outputs P1 to P3.
Eine solche Ansteuerung ermöglicht eine gleichmäßig verteilte Aufheizung der gesamten Zusatzheizung. Nachteilig an einer solchen Leistungsregelung ist jedoch, dass in der Steuervorrichtung für alle Heizstufen gleichzeitig eine hohe Verlustleistung entsteht.Such control enables a uniformly distributed heating of the entire Additional heating. A disadvantage of such a power control, however, is that in the Control device for all heating levels creates a high power loss at the same time.
Die Verlustleistung, die in der Steuerungsvorrichtung entsteht, kann dann vermindert werden, wenn die von jedem Heizkreis bzw. Heizelement abzugebende Leistung separat einstellbar ist. Dazu werden die einzelnen Heizstufen unabhängig voneinander angesteuert und bei steigendem Heizbedarf sequentiell aufgeregelt.The power loss that arises in the control device can then be reduced if the power to be delivered by each heating circuit or heating element is separate is adjustable. The individual heating levels are independent of each other controlled and sequentially regulated with increasing heating requirements.
Wie in Fig. 5b dargestellt, werden bis auf eine Heizstufe alle anderen entweder mit Nulllast oder mit Volllast betrieben. Bei geringem Heizbedarf wird zunächst eine erste Heizstufe bis zum Volllastbetrieb aufgeregelt. Bei weiter steigendem Heizbedarf wird zusätzlich eine zweite Heizstufe aufgeregelt. Anschließend kann auch noch die dritte Heizstufe aufgeregelt werden, bis alle Heizstufen mit voller Heizleistung betrieben werden. Die Gesamtheizleistung P steigt dabei, wie im untersten Diagramm in Fig. 5b dargestellt, in derselben Weise, wie bei der gleichzeitigen Ansteuerung der Heizstufen gem. Fig. 5a, an.As shown in Fig. 5b, except for one heating level, all others are either with No load or operated at full load. If the heating requirement is low, the first one Heating level up to full load operation. If heating requirements continue to increase additionally a second heating level adjusted. Then the third can Heating level can be adjusted until all heating levels are operated at full heating power become. The total heating power P increases, as in the bottom diagram in Fig. 5b shown in the same way as for the simultaneous control of the heating levels acc. Fig. 5a.
Vorteilhaft an dieser Leistungsregelung ist, dass nur jeweils die nicht im Volllastbetrieb befindliche Heizstufe eine höhere Verlustleistung erzeugt, während die anderen Heizstufen nur eine geringe Verlustleistung verursachen.The advantage of this power control is that only those that are not in full load operation located heating stage generates a higher power loss, while the others Heating levels cause only a low power loss.
Aufgabe der Erfindung ist es, eine weiter verbesserte Zusatzheizung anzugeben.The object of the invention is to provide a further improved additional heating.
Diese Aufgabe wird mit den Merkmalen des Patentanspruchs 1 gelöst. This object is achieved with the features of patent claim 1.
Bei der erfindungsgemäßen Zusatzheizung wird die Heizleistung dadurch variiert, dass der Strom, der jeweils durch Heizelemente fließt, mit einer Puls-Breiten-Modulation moduliert ist. Eine solche Leistungsregelung hat den Vorteil, dass sich die Verlustleistung besonders effektiv vermindern lässt. Die Heizleistung ergibt sich aus dem Tastverhältnis, mit dem der Strom jeweils getaktet wird. Das Tastverhältnis ist zur Anpassung an eine jeweils angeforderte Heizleistung variabel. Dadurch lässt sich eine stufenlose Leistungsregelung der Zusatzheizung erreichen. Die Gleichmäßigkeit der Wärmeerzeugung durch die Heizelemente wird dadurch verbessert, dass eine Ansteuerung der Heizstufen zeitlich voneinander versetzt erfolgt. Dabei variiert die Umschaltung zwischen Nulllast- und Volllastbetrieb benachbarter Heizstufen zeitlich. Der zeitliche Versatz wird dabei so gesteuert, dass der insgesamt entnommene Strom möglichst konstant bleibt, um eine möglichst gleichmäßige Belastung der Energieversorgung zu bewirken, beispielsweise im Bordnetz eines Autos.In the additional heater according to the invention, the heating power is varied in that the current that flows through heating elements with a pulse width modulation is modulated. Such a power regulation has the advantage that the Power loss can be reduced particularly effectively. The heating output results from the Duty cycle with which the current is clocked. The duty cycle is Adaptation to a requested heating output variable. This allows one Achieve continuous power control of the auxiliary heating. The uniformity of the Heat generation by the heating elements is improved in that a Control of the heating levels takes place at different times. The varies Switching between zero load and full load operation of adjacent heating levels in time. The The time offset is controlled so that the total current drawn remains as constant as possible in order to load the To cause energy supply, for example in a car's electrical system.
Da jede Heizstufe von der Puls-Breiten-Modulation nur zwischen Nulllast- und Volllastbetrieb umgeschaltet wird, kann die von der Steuervorrichtung erzeugte Verlustleistung wirksam reduziert werden.Since each heating level from pulse width modulation only between zero load and Full load operation is switched, can be generated by the control device Power loss can be reduced effectively.
In einer vorteilhaften Ausgestaltung der Erfindung ist jeweils nur eine Heizstufe mit dem Maximalstrom getaktet, während die verbleibenden Heizstufen je nach Bedarf zu- bzw. abschaltbar sind. Eine solche Leistungsregelung, bei der eine stufenlose Leistungsregelung durch den getakteten Maximalstrom nur einer einzelnen Stufe bestimmt wird, hat eine insgesamt geringe Verlustleistung und zudem noch einen einfachen Aufbau. Eine Taktung ist nämlich nur für eine der Heizstufen erforderlich.In an advantageous embodiment of the invention, only one heating stage with the Maximum current clocked, while the remaining heating levels increase or decrease as required can be switched off. Such a power regulation, in which a stepless Power control through the clocked maximum current of only a single stage is determined, has an overall low power loss and also one simple construction. A clocking is only required for one of the heating levels.
Um eine größere Homogenität der Wärmeerzeugung bei nebeneinander angeordneten Heizelementen zu erreichen, werden vorteilhafterweise alle Heizstufen getaktet.To achieve greater homogeneity of heat generation when arranged side by side To achieve heating elements, all heating levels are advantageously clocked.
Die Gleichmäßigkeit der Wärmeerzeugung durch die Heizelemente kann dadurch weiter verbessert werden, dass eine Taktung der Heizstufen zeitlich voneinander versetzt erfolgt. Dabei variiert die Umschaltung zwischen Nulllast- und Volllastbetrieb benachbarter Heizstufen zeitlich. The uniformity of the heat generation by the heating elements can thereby further be improved that a timing of the heating levels offset in time he follows. The switch between zero load and full load operation varies neighboring heating levels in time.
Belastungsspitzen lassen sich weiter dann vermeiden, wenn die Heizstufen nicht synchron getaktet werden, sondern zu einem Zeitpunkt jeweils nur eine der Heizstufen durch die Taktung zu- oder abgeschaltet wird.Peak loads can also be avoided if the heating levels are not synchronized, but only one of the heating levels at a time is switched on or off by the clocking.
Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the dependent claims.
Die Erfindung wird im folgenden anhand der beiliegenden Figuren beschrieben, in
denen:
In Fig. 1a ist eine Seitenansicht der erfindungsgemäßen elektrischen Zusatzheizung 1
gezeigt, die insbesondere für den Einsatz in Kraftfahrzeugen geeignet ist. Fig. 1b zeigt
eine Aufsicht auf die elektrische Zusatzheizung 1. Die elektrische Zusatzheizung 1
enthält einen Heizblock, der aus einer Mehrzahl geschichteter oder gestapelter
Heizelemente 2 besteht. Jedes Heizelement 2 besteht aus einem
Widerstandsheizelement und benachbart dazu angeordneten Radiatoren oder
Wärmeleitblechen. Als Widerstandsheizelemente werden vorzugsweise PTC-Elemente
verwendet. Der Heizblock aus den Heizelementen 2 wird in einem Rahmen gehalten.
Dieser Rahmen besteht aus gegenüberliegenden Längsholmen 3 und senkrecht dazu
angeordneten Seitenholmen 4 und 5. Die Holme des Rahmens werden entweder aus
Metall oder aus Kunststoff gefertigt.1a is a side view of the electrical auxiliary heater 1 according to the invention
shown, which is particularly suitable for use in motor vehicles. Fig. 1b shows
a supervision of the electric auxiliary heater 1. The electric auxiliary heater 1
contains a heating block made up of a plurality of layered or stacked
Während die Längsholme 3 im wesentliche symmetrisch aufgebaut sind, unterscheiden
sich die beiden Seitenholme 4 und 5 in der in Fig. 1 dargestellten Ausführungsform.While the
Im Gegensatz zum Seitenholm 4 ist der Seitenholm 5 als einseitig offener Kasten
ausgebildet. Die Öffnung dieses kastenförmigen Seitenholms 5 liegt auf der den
Heizelementen 2 gegenüberliegenden Seite des Seitenholms 5. In diesen Kasten ist eine
Steuervorrichtung einsetzbar, die die Wärmeabgabe der einzelnen Heizelemente 2 durch
Steuerung des den Heizelementen 2 zugeführten Stromes steuert. Die offene Seite des
als Kasten ausgebildeten Seitenholms 5 wird nach dem Einsetzen der Steuerschaltung
mit einem aufsteckbaren oder aufklipsbaren Deckel verschlossen.In contrast to the
Die Platine 10 der Steuervorrichtung ist nach dem Einsetzen vorzugsweise senkrecht zur
Rahmenebene angeordnet, es ist jedoch auch eine parallele Anordnung möglich (nicht
dargestellt).The
Die Zusatzheizung 1 wird über zwei Anschlussbolzen 8 mit Strom versorgt. Sie sind so
ausgebildet, dass sie problemlos die geforderten Heizströme leiten können. Die
Anschlussbolzen 8 ragen in der in Fig. 1 dargestellten Ausführungsform auf der Seite
heraus, auf der der kastenförmige Seitenholm 5 offen ist.The auxiliary heater 1 is supplied with power via two connecting
Auf derselben Seite ist ein weiterer Steckersockel zur Ansteuerung der Steuervorrichtung vorgesehen, der in Fig. 1 nicht dargestellt ist.On the same side there is another connector base for controlling the Control device is provided, which is not shown in Fig. 1.
Der Seitenholm 5 weist auf den Seiten, die in der Flächenebene des Rahmens liegen,
Fensteröffnungen 7 auf. Diese Fensteröffnungen sind so angeordnet, dass sie ebenfalls
in dem zu erwärmenden Luftstrom liegen. Zwischen den sich gegenüberliegenden
Fensteröffnungen 7 sind Kühlelemente 6 angeordnet, die zu den
Leistungselektronikbauelementen der Steuerschaltung gehören. Beim Betrieb wird nicht
nur der Heizblock aus den Heizelementen 2, sondern ebenfalls die Fensteröffnungen 7
von zu erwärmender Luft durchsetzt.The
Die Wahl der Größe der Fensteröffnungen 7 erlaubt, den Anteil der Luftmenge zu
bestimmen, die an den Kühlelementen 6 vorbeiströmt. Der Luftdurchsatz wird so
eingestellt, dass die durch den Heizblock geströmte Luft und die an den Kühlkörpern 6
vorbeigeströmte Luft möglichst geringe Temperaturunterschiede aufweisen. Nur wenn
die durch die Fensteröffnungen 7 geströmte Luft in ihrer Temperatur der durch den
Heizblock geströmten Luft möglichst nahe kommt, wird eine möglichst hohe Effizienz
beim Betrieb der Zusatzheizung erreicht.The choice of the size of the window openings 7 allows the proportion of the air volume to increase
determine which flows past the
Figur 3 zeigt eine Detailansicht des kastenförmig ausgebildeten Seitenholms 5 und der in
diesen einsetzbaren Steuerschaltung. Der Seitenholm 5 ist auf einer Seite mit den
Längsholmen 3 und dem Heizblock mit den Heizelementen 2 verbunden. Auf der
Oberseite des Seitenholms 5 sind die fensterförmigen Öffnungen 7 zu erkennen, durch
die die zu erwärmende Luft hindurchtritt.Figure 3 shows a detailed view of the box-shaped
Innerhalb des kastenförmig ausgebildeten Seitenholms 5 sind drei Anschlusslaschen 15
zu erkennen und ein Anschlussbolzen 8a. Dieser Anschlussbolzen stellt die
Plusverbindung für alle Heizelemente 2 dar. Zusätzlich ist in dieser Abbildung in
perspektivischer Darstellung die Steuervorrichtung 5a zu erkennen, die in den Kasten
des Seitenholmes 5 einsetzbar ist. Die Steuervorrichtung 5a wird mit der dem
Seitenholm 5 zugewandten Seite in diesen eingesetzt.Inside the box-shaped
Auf der dem Seitenholm 5 zugewandten Seite der Steuereinrichtung 5a ist die Unterseite
der Platine 10 zu erkennen. Aus dieser Platine 10 ragen drei Kühlelemente 6 heraus.
Jedes dieser Kühlelemente bzw. Kühlbleche ist einem der Leistungstransistoren 11 einer
Heizstufe zugeordnet.The underside is on the side of the
Zu jedem Kühlelement 6 sind entsprechende Fensteröffnungen 7 in der Oberfläche des
Seitenholms 5 vorgesehen. Dadurch wird im Betrieb jedem Kühlelement gezielt ein
Luftstrom zugeführt. For each
Auf der nach außen gewandten Seite ist ein weiterer Anschlussbolzen 8b zu erkennen.
Dieser Anschlussbolzen dient als elektrischer Massepol bei der Zuführung von Strom.
Der Anschlussbolzen 8b ist mit der in Fig. 4 dargestellten Leitungsschiene 13 verbunden,
die den Heizstrom einzelnen Heizstufen zuführt. Jeder einzelne der Heizstufen entnimmt
über ihren Leistungstransistor 11 bis zu etwa 40 Ampere der über die Leitungsschiene
13 zugeführten Strommenge.A further connecting
In Fig. 4 ist eine weitere perspektivische Detailansicht des Seitenholms 5 und der in die
kastenförmige Öffnung des Seitenholms 5 einsteckbaren Steuerschaltung dargestellt.In Fig. 4 is a further detailed perspective view of the
Im oberen Bereich der Fig. 4 sind auf der Oberfläche des Seitenholms 5 zwei der
Fensteröffnungen 7 zu erkennen. Diese Fensteröffnungen sind so angeordnet, dass sie
ober- und unterhalb der Kühlelemente 6 liegen, wenn die Steuerschaltung in den
Seitenholm 5 eingesetzt ist. Für eine gezielte Lenkung des Luftstroms zwischen den
Fensteröffnungen 7 können in dem Seitenholm 5 zusätzliche Wände vorgesehen sein,
die in den Figuren nicht dargestellt sind.4 are two of the on the surface of the
Innerhalb der kastenförmigen Öffnung des Seitenholms 5 sind die Anschlusslaschen 15
der Heizelemente 2 zu erkennen. Für jede Heizstufe ist eine Anschlusslasche 15
vorgesehen.The connecting straps 15 are inside the box-shaped opening of the
In der unteren Hälfte der Fig. 4 ist die in den Seitenholm 5 einsetzbare Steuerschaltung
dargestellt. Nur einer der Leistungstransistoren 11 ist in diesem Fall zur besseren
Deutlichkeit des Aufbaus mit einem Kühlelement 6 versehen.In the lower half of FIG. 4 is the control circuit that can be used in the
Auf einer Platine 10 ist neben den Leistungselektronikbauelementen 11 eine
Steuerelektronik vorgesehen. Die Steuerelektronik bestimmt die von den
Leistungselektronikbauelementen 11, insbesondere den Leistungstransistoren, an das
diesen jeweils zugeordnete Heizelement 2 abzugebende Strommenge. Die Strommenge
wird der Steuerschaltung von einem der Anschlussbolzen 8 über eine Leitungsschiene
13 zugeführt. Der Ausgang des Leistungstransistors 11 ist fest mit der Platine 10 verlötet
und mit dem diesem Transistor zugeordneten Federelement 14 verbunden. On a
Die Federelemente 14 sind so auf der Platine angebracht, dass sie beim
Zusammenstecken der Steuervorrichtung in den Seitenholmen 5 mit den
Anschlussfahnen 15 der Heizelemente 2 verbunden sind.The
In der dargestellten Ausführungsform werden die Anschlussfahnen 15 durch die Platine
10 hindurch in die Federelemente 14 gesteckt. Eine solche Anordnung erlaubt eine feste
mechanische Fixierung der Platine 10 mit der Steuerelektronik in dem Rahmen.
Gleichzeitig wird eine elektrische Kontaktierung mit den jeweiligen Heizelementen
bewirkt.In the illustrated embodiment, the terminal lugs 15 are through the
Die Platine 10 ist nur einseitig mit Bauelementen bestückt. Entsprechend der Anzahl von
Heizstufen weist die Platine waagerecht auf dieser befestigte Leistungstransistoren 11
auf. Im Ausführungsbeispiel sind drei Heizstufen und dementsprechend drei
Leistungstransistoren vorgesehen. Jeder Leistungstransistor 11 ist an seinem
Ausgangsanschluss fest mit der Platine 10 verlötet.The
Aus dem Transistor ragt eine Anschlussfahne heraus, an der ein Kühlelement 6 befestigt
ist. Das Kühlelement 6 ist vorteilhafterweise nicht elektrisch leitend mit dem Heizelement
verbunden.A terminal lug protrudes from the transistor, to which a
Das Kühlelement 6 weist Kühlrippen auf, die in einer Ebene liegen, die senkrecht auf der
Platine steht. Im gezeigten Ausführungsbeispiel sind die Kühlrippen zudem auf der nicht
bestückten Seite der Platine angeordnet. Nur ein Schenkel des Kühlelementes 6 ragt auf
die bestückte Seite der Platine und ist mit der Anschlussfahne des Transistors 11
verbunden, um die vom Transistor erzeugte Wärme abzuleiten. In der gezeigten
Ausführungsform ragt der mit dem Transistor 11 verbundene Schenkel des
Kühlelementes 6 durch eine Öffnung in der Platine 10 auf die bestückte Seite der Platine
10. Diese Öffnungen in Fig. 4 jeweils links von den Transistoren 11 angeordnet zu
erkennen. Er kann jedoch ebenfalls über den Rand der Platine ragen, so dass eine
Öffnung in der Platine 10 nicht erforderlich ist.The
Eine entsprechende Anordnung der Bauelemente von Transistor 11, Federelement 14
und Kühlelement 6 ist jeweils für jede Heizstufe auf der Platine vorgesehen. A corresponding arrangement of the components of
Die Grundschaltung einer elektrischen Heizvorrichtung als Zusatzheizung gemäß der
vorliegenden Erfindung ist in Fig. 2 dargestellt. Eine Recheneinheit 16, vorzugsweise ein
Mikrocomputer, steuert die Heizleistung mehrerer elektrischer Heizwiderstände 17. Die
hohen Ströme, die zur Erzielung einer Gesamtheizleistung im Bereich von 1000 bis 2000
Watt erforderlich sind, werden über Leistungshalbleiter 11, insbesondere
Leistungstransistoren, den elektrischen Heizwiderständen 17 zugeführt. Welche
Strommenge von den Transistoren 11 an die Widerstände 17 geleitet wird, bestimmt die
Steuervorrichtung 16 in Abhängigkeit von dem verwendeten Steuerverfahren und
vorgegebenen Sollwerten. Dazu ist die Recheneinheit 16 über Leitungen 18 separat mit
jedem der Leistungstransistoren 11 verbunden.The basic circuit of an electric heater as an additional heater according to the
present invention is shown in FIG. A
Die Gesamtheizleistung, die von den Heizwiderständen 17 erzeugt wird, regelt die
Recheneinheit 16 in Abhängigkeit von der erwünschten Heizleistung. Zusätzlich kann
auch die maximal zur Verfügung stehende Generatorleistung in einem Kraftfahrzeug bei
der Steuerung mitberücksichtigt werden.The total heating power generated by the
In welcher Weise jeder der einzelnen Heizwiderstände zur Gesamtheizleistung beiträgt,
hängt von dem gewählten Leistungsregelungskonzept ab. Im Gegensatz zu bekannten,
linearen Ansteuerungskonzepten wird erfindungsgemäß eine getaktete Ansteuerung
verwendet. In den Fig. 6a und 6b sind Beispiele für eine getaktete Leistungsregelung
wiedergegeben. Die Zusatzheizung besteht dabei wiederum vorzugsweise aus drei
voneinander getrennten Heizkreisen mit elektrischen Heizwiderständen 17. Die
Heizleistung jedes einzelnen Widerstands 17 ist mit P1, P2 und P3 angegeben. Die
resultierende Gesamtheizleistung ergibt sich im untersten Diagramm jeweils zu P.How each of the individual heating resistors contributes to the total heating output
depends on the selected performance control concept. Unlike known ones
According to the invention, linear control concepts become a clocked control
used. 6a and 6b are examples of a clocked power control
reproduced. The additional heater in turn preferably consists of three
separate heating circuits with
Jeder Heizkreis wird von der Steuereinrichtung 1 mit einer festen Frequenz f mit der
Periode T getaktet. Die Leistung jedes einzelnen Heizelementes 17 ergibt sich dabei aus
dem Tastverhältnis. Durch eine Modulation der Breite der Pulse ist es möglich, die
Heizleistung stufenlos zu variieren. Die Trägheit der Heizelemente aus Heizwiderständen
und Wärmeleitelementen (beispielsweise Radiatoren) bei der Wärmeleitung bewirkt eine
der gemittelten Heizleistung entsprechende Temperatur. Die Schwankungen der
Temperatur der Heizelemente sind daher im Vergleich zu denen der Ströme weit
weniger stark. Each heating circuit is controlled by the control device 1 with a fixed frequency f
Period T clocked. The performance of each
Die in Fig. 6a gezeigte Leistungsregelung entspricht prinzipiell der unter Bezugnahme auf Fig. 5a beschriebenen linearen Aussteuerung. Demgemäss werden zur Erzeugung einer vorgegebenen Gesamtheizleistung alle Heizelemente gleichmäßig ausgesteuert. Bei zunehmender Gesamtheizleistung nimmt die Heizleistung aller einzelnen Heizelemente entsprechend zu.The power control shown in FIG. 6a corresponds in principle to that with reference linear modulation described in FIG. 5a. Accordingly, for generation a predetermined total heating output all heating elements evenly controlled. With increasing total heating output, the heating output of all individuals decreases Heating elements accordingly.
In Fig. 6a ist beispielsweise ein Tastverhältnis von 70% für jeden der Impulse angegeben. Es wird also demgemäss 70% der maximal möglichen Heizleistung erzeugt. Im untersten Diagramm gibt die gestrichelte Linie mit der Bezeichnung P70% die gemittelte effektive Heizleistung aller Heizelemente an, während die durchgezogene Linie jeweils die Momentanleistung anzeigt. In Fig. 6b ist eine entsprechende Ansteuerung für eine 30%-ige Gesamtheizleistung wiedergegeben.For example, in Fig. 6a a duty cycle of 70% is given for each of the pulses. Accordingly, 70% of the maximum possible heating output is generated. In the bottom diagram, the dashed line labeled P 70% indicates the average effective heating output of all heating elements, while the solid line shows the instantaneous output. A corresponding control for a 30% total heating output is shown in FIG. 6b.
Eine zeitlich synchron erfolgende Tastung der verschiedenen Heizelemente führt jedoch bei jedem Taktvorgang zu einem sprunghaften Anstieg der von der Zusatzheizung entnommenen Generatorleistung bzw. zu einem ebenso sprunghaften Abfall. Diese Umschaltung zwischen Nulllast und Volllast mit jedem Takt führt zu einer unregelmäßigen und störenden Belastung des Generators. Dementsprechend pulsiert auch die von der Zusatzheizung insgesamt abgegebene Wärmemenge. Die starken Schwankungen der Momentangesamtleistung wird von den durchgezogenen Linien in den untersten Diagrammen in Fig. 6a und 6b wiedergegeben.However, the different heating elements are keyed synchronously in time with every cycle to a sudden increase in the additional heating withdrawn generator power or to an abrupt drop. This Switching between zero load and full load with every cycle leads to a irregular and disturbing load on the generator. Correspondingly pulsates also the total amount of heat given off by the additional heating. The strong Fluctuations in the momentary total output is shown by the solid lines in the bottom diagrams shown in Fig. 6a and 6b.
Um solche zeitlichen Schwankungen in der Wärmeabgabe zu vermeiden, werden bei Verwendung mehrerer Heizstufen diese vorzugsweise zeitlich versetzt getaktet. In Fig. 7a und 7b sind Beispiele für einen solchen zeitlichen Versatz dargestellt. Die drei Heizstufen werden mit einem zeitlichen Versatz t getaktet. Dabei ist die jeweilige aktive Impulsbreite der einzelnen Heizstufen über eine ganze Periode T eines Taktes verteilt. Auf diese Weise wird die Gesamtheizleistung zeitlich sehr viel gleichmäßiger erzeugt. In Fig. 7a und 7b ist eine im Vergleich zu den Fig. 6a und 6b relativ konstante Momentan-Gesamtheizleistung im untersten Diagramm zu erkennen.To avoid such temporal fluctuations in the heat emission, at Use of several heating stages, preferably clocked at different times. In Fig. 7a and 7b show examples of such a time offset. The three Heating levels are clocked with a time offset t. The respective one is active Pulse width of the individual heating stages distributed over an entire period T of a cycle. In this way, the total heating output is generated much more evenly over time. In 7a and 7b is a relatively constant instantaneous total heating power compared to FIGS. 6a and 6b recognizable in the bottom diagram.
Die verschiedenen Heizkreise werden gemäß Fig. 7 sequentiell mit einem
vorbestimmten zeitlichen Versatz innerhalb einer Frequenzperiode angesteuert. Auf
diese Weise wird eine gleichzeitige Stromverdopplung und damit eine erhöhte Belastung
für einen (Kraftfahrzeug)-Generator vermieden. Idealerweise erfolgt die Ansteuerung
einer weiteren Heizstufe jeweils in den Strompausen der weiteren Heizstufen, wie in Fig.
7b gezeigt. Ein gleichmäßiger Zeitversatz innerhalb einer Periode T ergibt sich bei einem
Zeitversatz t gemäß folgender Formel
Dadurch, dass die aktiven Pulsbreiten über die gesamte Dauer einer Periode T verteilt werden, kann auch bei unterschiedlichen Tastverhältnissen eine möglichst kontinuierliche elektrische Belastung erzeugt werden. In Fig. 7b ist ein nahtloser Anschluss des Gesamtstroms im untersten Diagramm, das die Gesamtheizleistung P wiedergibt, beim Übergang vom letzten Impuls einer Periode T vom dritten Heizelement zu dem ersten Impuls einer neuen Periode T vom ersten Heizelement zu erkennen.Because the active pulse widths are distributed over the entire duration of a period T. can be as possible even with different duty cycles continuous electrical load are generated. 7b is a seamless one Connection of the total current in the bottom diagram, which shows the total heating power P reproduces, at the transition from the last pulse of a period T from the third heating element to recognize the first pulse of a new period T from the first heating element.
Bis zu einer Heizleistung von P/n jeder einzelnen Stufe können die "aktiven" Impulse der Einzelstufen so aufeinanderfolgen, dass ein nahezu konstanter Stromfluss entsteht und nur eine geringe Anzahl von Stromflusssprüngen erforderlich ist.Up to a heating power of P / n of every single stage the "active" impulses of the Sequence individual stages in such a way that an almost constant current flow arises and only a small number of current flow jumps is required.
Im folgenden wird eine zweite Ausführungsform eines Leistungsregelungskonzepts beschrieben. Gemäß dem Stand der Technik ist es bekannt, mehrere, unabhängige Heizstufen je nach gewünschter Gesamtheizleistung gleichmäßig auszusteuern (vgl. Fig. 5a) oder jede Heizstufe sequentiell aufzuregeln (vgl. Fig. 5b). Beide bekannte Regelungskonzepte haben jedoch die folgenden Nachteile. Bei der gleichmäßigen Aufregelung aller Heizelemente (Fig. 5a) wird abhängig von der eingestellten Heizleistung jeweils eine relativ hohe Verlustleistung erzeugt. Gemäß der in Fig. 5b dargestellten sequentiellen Aufregelung separater Heizelemente wird die Verlustleistung vermindert, indem ein weiteres Heizelement erst dann aktiv wird, wenn ein Vorhergehendes die erwünschte Heizleistung nicht mehr allein bewirken kann.The following is a second embodiment of a power control concept described. According to the prior art, it is known to have several independent Control heating levels evenly depending on the desired total heating output (see Fig. 5a) or sequentially regulate each heating stage (cf. FIG. 5b). Both known However, control concepts have the following disadvantages. At the even Control of all heating elements (Fig. 5a) depends on the set Heating power each generates a relatively high power loss. According to the in Fig. 5b The sequential regulation of separate heating elements is the power loss reduced by a further heating element only becomes active when a The foregoing can no longer effect the desired heating output alone.
Mit einem solchen Leistungsregelungskonzept wird zwar die Verlustleistung der Steuervorrichtung deutlich vermindert, jedoch der Steuerungsaufwand selbst erhöht. With such a power control concept, the power loss of the Control device significantly reduced, but the control effort itself increased.
Zudem benötigen beide bekannte Regelungskonzepte separate lineare Regler für jede Heizstufe.In addition, both known control concepts require separate linear controllers for each Heating level.
Diese beiden Nachteile lassen sich vermeiden, in dem das in Fig. 5b dargestellte Regelungskonzept weiter verbessert wird. Dazu werden die Heizstufen bei steigendem Heizleistungsbedarf nicht aufeinanderfolgend hochgeregelt, sondern nur eine einzige Heizstufe ist regelbar ausgestaltet. Alle weiteren zusätzlichen Heizstufen sind entweder nur unter Volllast oder Nulllast betreibbar. Diese Heizstufen können je nach Bedarf zu-bzw. abgeschaltet werden. Für eine entsprechende "Feinabstimmung" der zu erbringenden Heizleistung wird die regelbare Heizstufe mit einem variablen Beitrag zugeschaltet. Die Heizleistung dieser Heizstufe ist kontinuierlich einstellbar (in der Regel über eine Vielzahl diskreter Werte). Ein solches Regelungskonzept ist in Fig. 5c dargestellt.These two disadvantages can be avoided by the one shown in Fig. 5b Control concept is further improved. To do this, the heating levels increase The heating power requirement is not increased sequentially, but only one The heating level is adjustable. All other additional heating levels are either can only be operated under full load or no load. These heating levels can be increased or decreased as required. be switched off. For a corresponding "fine-tuning" of the Providing heating power is the adjustable heating level with a variable contribution switched on. The heating power of this heating level is continuously adjustable (usually over a variety of discrete values). Such a control concept is shown in Fig. 5c shown.
Dieses Konzept lässt sich auch auf eine getaktete Aussteuerung übertragen. Dazu ist die Heizleistung einer Stufe kontinuierlich durch Einstellung des Tastverhältnisses TV regelbar. Weitere Heizstufen werden je nach Bedarf zu- bzw. abgeschaltet. Eine solche Regelung hat den Vorteil, dass nur eine Stufe getaktet wird und damit der Steuerungsaufwand vermindert wird. Stromverdopplungen, wie bei der ersten Ausführungsform können dabei nicht auftreten.This concept can also be applied to clocked modulation. This is the Heating output of a stage continuously by setting the duty cycle TV adjustable. Additional heating levels are switched on or off as required. Such Regulation has the advantage that only one stage is clocked and thus the Control effort is reduced. Doubling of electricity, like the first Embodiment can not occur.
In Fig. 8 ist ein Beispiel für eine alternative Kurvenform dargestellt, um den Strom, der einem Heizelement jeweils zugeführt wird, zu modulieren. Anders als die Rechteckfunktionen der vorhergehenden Beispiele können auch Modulationsfunktionen mit weniger sprunghaftem Anstieg bzw. Abfall des Stromflusses verwendet werden. Als Beispiel ist in Fig. 8 eine sinusförmige Taktung wiedergegeben. Weitere, nicht dargestellte Funktionen sind ebenfalls möglich. Solche Kurven zeichnen sich dadurch aus, dass der Strom nicht nur zwischen einem Nulllast- und einem Volllastbetrieb umgeschaltet wird, sondern auch Zwischenwerte annimmt.In Fig. 8 an example of an alternative waveform is shown to the current that a heating element is fed to modulate. Different from that Rectangular functions of the previous examples can also use modulation functions be used with less sudden increases or decreases in the current flow. As 8 shows a sinusoidal timing. More, not functions shown are also possible. Such curves are characterized by it from that the current is not just between a no-load and a full-load operation is switched, but also accepts intermediate values.
Claims (7)
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EP00112395A EP1157869B2 (en) | 2000-05-23 | 2000-06-09 | Additional electrical heating device for vehicles |
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EP00111120 | 2000-05-23 | ||
EP00111120A EP1157867B1 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP00112395A EP1157869B2 (en) | 2000-05-23 | 2000-06-09 | Additional electrical heating device for vehicles |
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EP00111120A Expired - Lifetime EP1157867B1 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP02017608A Expired - Lifetime EP1253808B1 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP02017607A Withdrawn EP1253807A3 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP00112394A Expired - Lifetime EP1157868B1 (en) | 2000-05-23 | 2000-06-09 | Electrical heating device |
EP00112395A Expired - Lifetime EP1157869B2 (en) | 2000-05-23 | 2000-06-09 | Additional electrical heating device for vehicles |
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EP02017608A Expired - Lifetime EP1253808B1 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP02017607A Withdrawn EP1253807A3 (en) | 2000-05-23 | 2000-05-23 | Electrical heating device, in particular for use in vehicles |
EP00112394A Expired - Lifetime EP1157868B1 (en) | 2000-05-23 | 2000-06-09 | Electrical heating device |
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EP (5) | EP1157867B1 (en) |
JP (3) | JP3481217B2 (en) |
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- 2000-05-23 EP EP00111120A patent/EP1157867B1/en not_active Expired - Lifetime
- 2000-05-23 DE DE50011929T patent/DE50011929D1/en not_active Expired - Lifetime
- 2000-05-23 EP EP02017608A patent/EP1253808B1/en not_active Expired - Lifetime
- 2000-05-23 AT AT00111120T patent/ATE229892T1/en not_active IP Right Cessation
- 2000-05-23 ES ES02017608T patent/ES2254568T3/en not_active Expired - Lifetime
- 2000-05-23 AT AT02017608T patent/ATE313450T1/en not_active IP Right Cessation
- 2000-05-23 EP EP02017607A patent/EP1253807A3/en not_active Withdrawn
- 2000-05-23 DE DE50000968T patent/DE50000968D1/en not_active Expired - Lifetime
- 2000-06-09 DE DE50002831T patent/DE50002831D1/en not_active Expired - Lifetime
- 2000-06-09 DE DE50002174T patent/DE50002174D1/en not_active Expired - Lifetime
- 2000-06-09 ES ES00112394T patent/ES2201973T3/en not_active Expired - Lifetime
- 2000-06-09 ES ES00112395T patent/ES2197846T5/en not_active Expired - Lifetime
- 2000-06-09 EP EP00112394A patent/EP1157868B1/en not_active Expired - Lifetime
- 2000-06-09 AT AT00112395T patent/ATE240223T1/en not_active IP Right Cessation
- 2000-06-09 EP EP00112395A patent/EP1157869B2/en not_active Expired - Lifetime
- 2000-06-09 AT AT00112394T patent/ATE244652T1/en not_active IP Right Cessation
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2001
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2003
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- 2003-02-27 JP JP2003051289A patent/JP3747031B2/en not_active Expired - Fee Related
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Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2002045985A3 (en) * | 2000-12-09 | 2002-12-27 | Beru Ag | Method and device for controlling the temperature of an electric heater that functions with a positive temperature coefficient (ptc) heating element |
WO2002045985A2 (en) * | 2000-12-09 | 2002-06-13 | Eichenauer Heizelemente Gmbh & Co. Kg | Method and device for controlling the temperature of an electric heater that functions with a positive temperature coefficient (ptc) heating element |
EP1296102A3 (en) * | 2001-09-25 | 2004-01-02 | Beru AG | Method for operating an electric multistage heating having several heating elements |
US6872922B2 (en) | 2001-09-25 | 2005-03-29 | Beru Ag | Method for operating a multi-stage electrical heater comprised of several heating elements |
WO2003086018A1 (en) * | 2002-04-11 | 2003-10-16 | Valeo Climatisation | Electric heating device, particularly for a heating or air-conditioning unit in a vehicle |
FR2838599A1 (en) * | 2002-04-11 | 2003-10-17 | Valeo Climatisation | ELECTRIC HEATING DEVICE, PARTICULARLY FOR VEHICLE HEATING AND AIR CONDITIONING APPARATUS |
KR100582324B1 (en) * | 2002-10-30 | 2006-05-22 | 카템 게엠베하 운트 캄파니 카게 | Electric Heating Device Comprising a Plurality of Heating Elements |
EP1416770B2 (en) † | 2002-10-30 | 2009-05-20 | catem GmbH & Co.KG | Electrical heating device with several heating elements |
EP1510381A1 (en) * | 2003-08-29 | 2005-03-02 | Valeo Climatisation | Electrical heating element for ventilating, heating and/or air conditioning unit |
FR2859349A1 (en) * | 2003-08-29 | 2005-03-04 | Valeo Climatisation | ELECTRIC HEATING ELEMENT FOR VENTILATION, HEATING AND / OR AIR CONDITIONING APPARATUS |
EP1630923A1 (en) * | 2004-08-31 | 2006-03-01 | Catem GmbH & Co. KG | Control circuit for a plurality of electrical loads with a safeguard for the semiconductor switches |
EP1630013A1 (en) * | 2004-08-31 | 2006-03-01 | Catem GmbH & Co. KG | Electric supplementary heating for vehicles with current safety |
EP2315493B1 (en) | 2009-10-21 | 2017-05-10 | Mahle Behr France Rouffach S.A.S | Heating device, in particular for a motor vehicle air conditioning device |
EP2863143A1 (en) | 2013-10-21 | 2015-04-22 | Mahle Behr France Rouffach S.A.S | Heating device |
US9937772B2 (en) | 2013-10-21 | 2018-04-10 | Mahle International Gmbh | Heater |
DE102020105866A1 (en) | 2020-03-04 | 2021-09-09 | Audi Aktiengesellschaft | Electric heating device for a motor vehicle interior and method for operating an electric heating device |
Also Published As
Publication number | Publication date |
---|---|
EP1253807A2 (en) | 2002-10-30 |
EP1253808A2 (en) | 2002-10-30 |
EP1157868B1 (en) | 2003-07-09 |
EP1157867B1 (en) | 2002-12-18 |
EP1157868A3 (en) | 2002-07-17 |
JP3481217B2 (en) | 2003-12-22 |
ES2187411T3 (en) | 2003-06-16 |
EP1253808A3 (en) | 2003-02-05 |
JP2003260925A (en) | 2003-09-16 |
EP1253807A3 (en) | 2003-02-05 |
DE50002174D1 (en) | 2003-06-18 |
JP2002019457A (en) | 2002-01-23 |
ES2197846T3 (en) | 2004-01-16 |
DE50002831D1 (en) | 2003-08-14 |
EP1157869B1 (en) | 2003-05-14 |
JP3747031B2 (en) | 2006-02-22 |
ATE313450T1 (en) | 2006-01-15 |
ES2201973T3 (en) | 2004-04-01 |
JP2003276424A (en) | 2003-09-30 |
EP1157869B2 (en) | 2012-05-23 |
ATE229892T1 (en) | 2003-01-15 |
ES2254568T3 (en) | 2006-06-16 |
US20020011484A1 (en) | 2002-01-31 |
DE50011929D1 (en) | 2006-01-26 |
EP1253808B1 (en) | 2005-12-21 |
EP1157868A2 (en) | 2001-11-28 |
EP1157867A1 (en) | 2001-11-28 |
ES2197846T5 (en) | 2012-07-06 |
EP1157869A3 (en) | 2002-07-17 |
ATE244652T1 (en) | 2003-07-15 |
US6392207B2 (en) | 2002-05-21 |
DE50000968D1 (en) | 2003-01-30 |
ATE240223T1 (en) | 2003-05-15 |
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