EP1153077A1 - Zusammensetzung zur herstellung von biologisch abbaubaren formkörpern - Google Patents
Zusammensetzung zur herstellung von biologisch abbaubaren formkörpernInfo
- Publication number
- EP1153077A1 EP1153077A1 EP00901088A EP00901088A EP1153077A1 EP 1153077 A1 EP1153077 A1 EP 1153077A1 EP 00901088 A EP00901088 A EP 00901088A EP 00901088 A EP00901088 A EP 00901088A EP 1153077 A1 EP1153077 A1 EP 1153077A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- starch
- additives
- composition according
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- 229920002472 Starch Polymers 0.000 claims abstract description 54
- 235000019698 starch Nutrition 0.000 claims abstract description 53
- 239000008107 starch Substances 0.000 claims abstract description 51
- 239000000654 additive Substances 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 239000000835 fiber Substances 0.000 claims description 18
- 229920000881 Modified starch Polymers 0.000 claims description 15
- 229920002678 cellulose Polymers 0.000 claims description 13
- 239000001913 cellulose Substances 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 8
- 238000001704 evaporation Methods 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 230000000996 additive effect Effects 0.000 claims description 6
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 6
- 239000005871 repellent Substances 0.000 claims description 6
- 230000002940 repellent Effects 0.000 claims description 6
- 230000002087 whitening effect Effects 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 239000012876 carrier material Substances 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 4
- 235000002864 food coloring agent Nutrition 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000004890 Hydrophobing Agent Substances 0.000 claims description 3
- 239000007844 bleaching agent Substances 0.000 claims description 3
- KRMMOHWZHDVMBQ-UHFFFAOYSA-N 2-[2-[2-sulfo-4-(1,3,5-triazin-2-ylamino)phenyl]ethenyl]-5-(1,3,5-triazin-2-ylamino)benzenesulfonic acid Chemical compound C=1C=C(C=CC=2C(=CC(NC=3N=CN=CN=3)=CC=2)S(O)(=O)=O)C(S(=O)(=O)O)=CC=1NC1=NC=NC=N1 KRMMOHWZHDVMBQ-UHFFFAOYSA-N 0.000 claims 2
- 239000000853 adhesive Substances 0.000 claims 2
- 230000001070 adhesive effect Effects 0.000 claims 2
- 238000004040 coloring Methods 0.000 claims 1
- 239000004569 hydrophobicizing agent Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 239000004368 Modified starch Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 235000019426 modified starch Nutrition 0.000 description 3
- 238000009827 uniform distribution Methods 0.000 description 3
- -1 1,3,5-triazinylamino Chemical group 0.000 description 2
- NSMMFSKPGXCMOE-UHFFFAOYSA-N 2-[2-(2-sulfophenyl)ethenyl]benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1C=CC1=CC=CC=C1S(O)(=O)=O NSMMFSKPGXCMOE-UHFFFAOYSA-N 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000945 Amylopectin Polymers 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 235000012773 waffles Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/203—Solid polymers with solid and/or liquid additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
- C08L3/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2303/00—Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
- C08J2303/02—Starch; Degradation products thereof, e.g. dextrin
Definitions
- the invention relates to a composition for the production of biodegradable moldings, a process for their production and their use.
- DE-A 197 06 642 discloses a process for producing a shaped body made of biodegradable material, consisting of cellulose fibers, native and / or modified starch and water, this mixture being subjected to a baking process to form the finished shaped body.
- the starch and the cellulose fibers are dry mixed in a continuous process and water is then added continuously.
- the mixture (bakable mass) has 25 to 75% by weight of fibrous materials, 13 to 38% by weight of starch and 13 to 38% by weight of water as constituents.
- additives e.g. As water repellents, whiteners and food colors, this mixture can be added. To do this, however, it is necessary to distribute the additives as evenly as possible in the mixture so that the entire product has the desired properties to the same extent. Since these additives usually only in very small amounts, e.g. B. in an amount of about 1 wt .-%, based on the entire mixture, a uniform distribution can only be achieved if these ingredients are mixed with the additive over a very long time.
- the present invention is therefore based on the object of providing a means with which such additives can be distributed quickly and uniformly in a bakable composition comprising starch, cellulose-containing fibers and water.
- composition for producing biodegradable moldings which is characterized in that it is starch
- Carrier material and one or more additives for influencing the product properties of the molded body comprises, wherein the additive or the additives are adhered to the starch.
- a predistribution of the additives on the carrier material takes place through this composition and, as a result, in the actual mixing process of the constituents of a bakable composition which comprises starch (native and / or pregelatinized), cellulose-containing fibers and water, a very rapid and uniform distribution takes place, so that after a very short mixing time there is a homogeneous baked mass in which the additives are ideally evenly distributed.
- This composition also ensures that the product properties of the shaped body have a constant level, particularly when the bakable composition and the shaped body are produced at different locations and / or with different systems, since the product property is partly due to the additives and the quality of the mixture with the other constituents is influenced, which is positively influenced by the composition according to the invention.
- composition according to the invention also has the advantage that it is easy to transport.
- the composition according to the invention is preferably in the form of granules. It has proven to be advantageous that it is dried, i. H. Any water that may be present has been removed as much as possible, preferably substantially completely. The removal of water can be done in a conventional manner, e.g. B. by evaporation at elevated temperature and / or at reduced pressure. This ensures that the composition over a period of several months and even several
- Years can be stored stable without the additives losing their ability to influence the product properties of the molded body.
- the starch which is present in the composition according to the invention can originate from natural starch, chemically and / or physically modified starch and mixtures thereof, as well as from genetically produced or genetically modified starch.
- the starch is native starch, i.e. H. natural starch, e.g. B. potato, corn, rice, tapioca and wheat starch and other amylopectin-containing starches obtained from plant materials.
- additive for influencing the product properties of the shaped body includes compounds of any kind which can be added to bakable compositions comprising starch, cellulose-containing fibers and water, which properties of the shaped body obtained are influenced.
- Such additives are the relevant ones Known to those skilled in the art. These additives are preferably biodegradable. Preferred examples of these additives are selected from water repellents, whitening agents, food colors and flavorings. Hydrophobing agents are compounds which impart hydrophobic properties to the resulting shaped body.
- Whiteners are compounds that are used to lighten the color of the moldings; Food colors are components used for the color design of the packaging.
- “Aroma substances” are understood to mean compounds of any kind which influence the aroma of the molded body.
- water repellents are fluoroalkyl polymers and fluoroalkyl copolymers, e.g. B. Fioralkylacrylate copolymers.
- fluoroalkyl polymers indicates that the polymers are composed of repeating alkyl units, one or more, possibly even all, of the hydrogen atoms being replaced by fluorine atoms. A representative of these is a perfluoroalkyl acrylate copolymer.
- the whitening agent is a compound having a disulfonic acid group.
- Such compounds are well known to those skilled in the relevant technical field. Example of such
- Disulfonic acid compound is 4,4'-bis (1,3,5-triazinylamino) stilbene - 2,2'-disulfonic acid.
- the starch can be present in the composition according to the invention in an amount of 80 to 98% by weight, based on the composition.
- the amount of the additive or additives can be 2 to 20% by weight, preferably 5 to 15% by weight, particularly preferably about 10% by weight, based on the composition.
- the amount of the hydrophobizing agent can be 1 to 20% by weight, 5 to 15% by weight, particularly preferably about 10% by weight, based on the composition.
- the whitening agent can be present in an amount of 1 to 20% by weight, 5 to 15% by weight, particularly preferably about 10% by weight, based on the composition according to the invention.
- a particularly preferred embodiment of the composition according to the invention is 80% by weight starch, 10% by weight fluoroalkyl polymer and 10% by weight dissulfonic acid, in each case based on the composition.
- the present invention furthermore relates to a process for the preparation of a composition according to the invention, in which an aqueous solution of the additives is sprayed onto the starch and the water is evaporated.
- the additives described above and the starches described above can be used in the amounts indicated.
- an aqueous solution of the additives is sprayed onto the starch.
- a solution of the additives in water is used.
- the amount of additives in water is 30 to 35% by weight.
- the water is evaporated in the process according to the invention.
- This can be the water that is introduced through the aqueous solution. But it can also be the water that is usually present in starch.
- the spraying and the evaporation can be carried out in a conventional manner, the evaporation advantageously being carried out by heating.
- the temperature is chosen so that on the one hand the best possible evaporation of the water is ensured, but on the other hand it is ensured that the additives are not changed, for. B. be decomposed.
- the process is carried out in a fluidized bed system, since spraying and evaporation of water can be carried out in a particularly favorable manner in such a system.
- starch powder is heated in a warm air stream in a fluidized bed system
- compositions according to the invention are therefore ideally suited for use in a method for producing biodegradable molded articles, in which the composition according to the invention is added to a bakable mass.
- the composition according to the invention is preferably added in an amount of 1.0 to 3.0% by weight, preferably 1.7 to 2.1% by weight, of a bakable composition which comprises starch, pregelatinized starch, cellulose-containing fibers and water, and which is then baked.
- a composition according to the invention can be added to this bakable mass.
- the bakable composition is produced by adding 7.8 to 8.5% by weight of cellulose-containing fibers, 16.1 to 17.6% by weight of native starch, 5.4 to 6.0% by weight of pregelatinized starch and 68.0 to 70.6% by weight of water, in each case based on the bakeable mass, are mixed and then the bakeable mass is baked to form a shaped body.
- the pre-gelatinized starch is obtained from about 90 to 94% by weight of water and 6 to 10% by weight of native starch, particularly preferably about 92% by weight of water and about 8.0% by weight of native starch.
- a homogeneous suspension is first produced from these two components. This can e.g. B. done by stirring water and the native starch in a conventional stirrer.
- This homogeneous suspension can be heated and then cooled.
- the heating is preferably carried out at a temperature of 68 to 70 ° C. It has also proven advantageous to carry out this heating for a period of 10 minutes and then to keep the suspension constant at this temperature over a period of about 2 minutes.
- the pre-gelatinized starch is then cooled.
- the temperature to which it is cooled is preferably about
- the pre-gelatinized starch is advantageously added to the mixture of native starch, fiber and water at a temperature of about 50 ° C.
- the mixing temperature is 40 ° C. After mixing, the mixture is not post-cooled.
- This baked mass is then baked. For this purpose, it is placed in a baking pan and at a temperature of 10 to 100 seconds, in particular 60 seconds
- the baking pan is designed depending on the shape of the desired end product, for. B. in the form of a bowl.
- the baking pan can be replaced by at least 2 baking plates, i.e. H. an upper and a lower baking plate may be formed which are received in a baking tongs, the inner surface of the baking plates being locked in a closed manner
- the baking pan has specially shaped evaporation openings for discharging the water vapor.
- a plurality of baking tongs can also be used for the simultaneous production of a plurality of shaped bodies. Such baking devices are based on the waffle baking technology known per se.
- the batchable mass is preferably metered into the baking mold by means of a pump.
- the cellulose-containing fibers used here are fibers of any kind which contain cellulose or consist of cellulose. Vegetable fibers in different lengths in the range from 600 ⁇ m to 3,000 ⁇ m, mainly made of wood, hemp or cotton, are preferred.
- the width of the cellulose-containing fibers can range from 10 ⁇ m to 60 ⁇ m. They can be present as individual fibers or as a bundle of fibers. Such
- Fibers can be produced in a manner known to those skilled in the art.
- starch powder is swirled in an air stream at a temperature of 40 ° C. in such an amount that it is 80% by weight in the composition according to the invention.
- the amount of the aqueous solution was chosen so that that of the fluoroalkyl polymer was 10% by weight and that of disulfonic acid was 10% by weight, based in each case on the composition according to the invention.
- the non-aqueous additives in the spray solution covered the surface of the starch particles swirled in the fluidized bed and adhered there, while the water evaporated and was removed with the exhaust air. In this way a composition according to the invention was obtained.
- composition according to the invention thus obtained was added in an amount of 1.7 to 2.1% by weight, based on the following bakeable compositions: ("%" means% by weight)
- pre-gelatinized starch 5.94% 5.70% 5.48%
- the pre-gelatinized starch consists of 91.97% water and 8.03% native starch.
- To prepare the pregelatinized starch is a homogeneous suspension is produced from these components and this is heated to a temperature of 65 C C to 70 ° C and kept constant for 2 minutes at this temperature.
- the pre-gelatinized starch is then specifically cooled to 50 ° C before being added to the mixture of native starch, cellulose-containing fibers and the water at a fixed temperature of exactly 50 ° C.
- the entire raw material components including the composition according to the invention are homogeneously mixed with one another over a mixing time of 5 minutes.
- the mixing temperature is 40 ° C. After mixing, the mixture is not post-cooled.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19903375 | 1999-01-28 | ||
DE19903375A DE19903375C1 (de) | 1999-01-28 | 1999-01-28 | Zusammensetzung zur Herstellung von biologisch abbaubaren Formkörpern, Verfahren und Verwendung |
PCT/EP2000/000148 WO2000044826A1 (de) | 1999-01-28 | 2000-01-11 | Zusammensetzung zur herstellung von biologisch abbaubaren formkörpern |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1153077A1 true EP1153077A1 (de) | 2001-11-14 |
Family
ID=7895667
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00901088A Withdrawn EP1153077A1 (de) | 1999-01-28 | 2000-01-11 | Zusammensetzung zur herstellung von biologisch abbaubaren formkörpern |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1153077A1 (de) |
AU (1) | AU2107600A (de) |
DE (1) | DE19903375C1 (de) |
TW (1) | TW524817B (de) |
WO (1) | WO2000044826A1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001025315A1 (de) * | 1999-10-06 | 2001-04-12 | Apack AG für Biologische Verpackungen | Zusammensetzung, umfassend stärke und cellulosehaltige fasern |
KR20030061675A (ko) | 2002-01-11 | 2003-07-22 | 뉴 아이스 리미티드 | 생분해성 또는 부패성 컨테이너 |
US8470192B2 (en) | 2005-10-11 | 2013-06-25 | Thomas Fx Group, Inc. | Artificial snow and method for making same |
DE202011001927U1 (de) | 2011-01-25 | 2011-04-07 | Sellin, Lothar | Naturstent |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3334118A1 (de) * | 1983-09-21 | 1985-05-15 | Thomas Katrineholm Öbrink | Fuellmaterial, verfahren zu seiner herstellung und verwendung von derartigem fuellmaterial |
DD257581A1 (de) * | 1987-02-19 | 1988-06-22 | Adw Ddr | Verfahren zur herstellung von staerkehaltigen lebensmittelzusatzstoffen, vorzugsweise von staerkehaltigen dickungsmitteln |
DE19706642A1 (de) * | 1997-02-20 | 1998-08-27 | Apack Verpackungen Gmbh | Verfahren zur Herstellung eines Formkörpers aus biologisch abbaubarem Material |
DE19729272C2 (de) * | 1997-07-09 | 2002-01-10 | Celanese Ventures Gmbh | Thermoplastische Mischung auf Stärkebasis zur Herstellung von biologisch abbaubaren Formkörpern mit verbesserten Eigenschaften, vorzugsweise verbesserten mechanischen Eigenschaften, Verfahren zur Herstellung der Mischung sowie Verwendung |
-
1999
- 1999-01-28 DE DE19903375A patent/DE19903375C1/de not_active Expired - Fee Related
-
2000
- 2000-01-11 AU AU21076/00A patent/AU2107600A/en not_active Abandoned
- 2000-01-11 EP EP00901088A patent/EP1153077A1/de not_active Withdrawn
- 2000-01-11 WO PCT/EP2000/000148 patent/WO2000044826A1/de not_active Application Discontinuation
- 2000-03-23 TW TW089105375A patent/TW524817B/zh active
Non-Patent Citations (1)
Title |
---|
See references of WO0044826A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19903375C1 (de) | 2000-09-28 |
AU2107600A (en) | 2000-08-18 |
WO2000044826A1 (de) | 2000-08-03 |
TW524817B (en) | 2003-03-21 |
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