EP1146973B1 - Method for deforming a tube in the proximity of one of its ends and tool therefor - Google Patents

Method for deforming a tube in the proximity of one of its ends and tool therefor Download PDF

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Publication number
EP1146973B1
EP1146973B1 EP00981448A EP00981448A EP1146973B1 EP 1146973 B1 EP1146973 B1 EP 1146973B1 EP 00981448 A EP00981448 A EP 00981448A EP 00981448 A EP00981448 A EP 00981448A EP 1146973 B1 EP1146973 B1 EP 1146973B1
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EP
European Patent Office
Prior art keywords
cavity
tube
pipe
tool
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP00981448A
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German (de)
French (fr)
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EP1146973A1 (en
Inventor
Didier Gouiran
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Parker Hannifin SA
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Parker Hannifin SA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/02Forming single grooves in sheet metal or tubular or hollow articles by pressing
    • B21D17/025Forming single grooves in sheet metal or tubular or hollow articles by pressing by pressing tubes axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/16Reverse flanging of tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/025Special design or construction with rolling or wobbling dies

Definitions

  • the present invention relates to a method of deformation of a tube near one of its ends, especially for making a tight fitting for rigid tubes.
  • the invention also relates to a tool used in such a process.
  • Another disadvantage of this production method is that it breaks the fibers of the metal forming the tube to be connected. At the level of deformation, this tube is therefore weakened.
  • the object of the present invention is therefore to provide a method allowing a tube to be deformed at a distance from its free end without the weaken.
  • the shaped part is for example integrated into a tool having a longitudinal axis inclined relative to the axis of the tube and substantially intersecting with the latter, and the essentially axial force is exerted on the end of the tube by rotating the tool, the latter then being animated an orbital movement relative to the axis of the tube, and by approximation tool and die simultaneously.
  • the angle of inclination between the axis of revolution of the cavity and the axis of the tube is preferably between 2 and 5 degrees.
  • a nose of a snap intended for come to bear on the inner wall of the tube to be deformed is introduced in the latter when the end of the tube is introduced into the cavity of the tool.
  • the inside of the tube is then shaped at the same time that we distort this tube.
  • the shaped part is placed on the end of the tube of such so that the longitudinal axis of the cavity corresponds substantially to the axis longitudinal of the tube, and an external tool comes to bear on one face of the piece of shape opposite to the face in which the cavity is made.
  • the external tool is advantageously a tool axis inclined relative to the longitudinal axis of the tube and this tool is animated of an orbital movement with respect to the longitudinal axis of the tube combined with a translation towards the matrix.
  • the present invention also relates to a tool for setting work of a deformation process according to the invention.
  • This tool presents itself in the form of a substantially cylindrical part, at the end of which is made an open cavity, having an axis of revolution and having a bottom substantially arranged in a transverse plane thus that a conical zone close to the bottom and narrowing away from this latest.
  • the cavity has for example on the side of its open side a second conical zone, connecting to the first and widening towards the open side.
  • the cavity advantageously has an annular groove.
  • the cavity advantageously has an annular rib.
  • the cavity is made in a tubular part in which comes to take places the nose of the head, the bottom of the cavity being formed by the base of the snap, these two parts being mounted in a shaped housing substantially cylindrical circular, having a bottom and open to the opposite end.
  • Figures 1 to 4 show an opening matrix 2 with two jaws 4. Between these two jaws, comes to take places a tube 6. This tube is arranged so that a free end of it protrudes out of the matrix 2.
  • a tool 8 having a front face 10 in which is made a cavity 12.
  • the tube 6 is a circular cylindrical metal tube. he has a longitudinal axis of symmetry 14.
  • the matrix 2 is intended to hold the tube 6 during its deformation and it also partly determines the shape of the tube deformed.
  • the two jaws 4 forming the matrix 2 are supported one towards each other by means not shown and known to the person skilled in the art job. In this way, they tighten and hold the tube 6 in square. A free end 16 of the tube 6 protrudes from the matrix 2. The tube 6 will be deformed at the level where tube 6 exits the matrix 2.
  • the jaws 4 have a corresponding recess 18 substantially on the outer surface of the tube to be deformed.
  • the dimensions of this recess 18 are adapted to allow excellent tightening of the tube 6.
  • an additional groove 22 is made in each jaw 4. The shape of this groove 22 is adapted to the deformation that one wishes to achieve.
  • the tool 8 has a pin 24 at the end of which is fixed a shaped part 26.
  • the cavity 12 is produced in the part of shape 26.
  • the pin 24 and the shape piece 26 are two pieces of substantially cylindrical circular outer shell and have each a common axis of revolution 28. This axis 28 intersects with the axis 14 of the tube and is inclined relative to the latter about 4 °.
  • the cavity 12 has an opening 30 at the face frontal 10. Opposite the opening 30, the cavity 12 has a bottom 32 substantially transverse to the axis 28. On the side of the bottom 32, the cavity 12 has a frustoconical surface 34. This truncated cone narrowing towards the opening 30. Before this opening 30, the surface of the cavity 12 widens again. The cavity 12 therefore has a narrowing 36. This widening of the cavity 12 on the side of the opening 30 is in the form of two frustoconical zones with angles of different cones.
  • Figure 1 shows only the different objects work for the implementation of a method according to the invention.
  • a relative displacement between the tool and the matrix has occurred.
  • the matrix 2 is fixed while the tool 8 can move in translation in a direction parallel to the axis 14 of the tube 6.
  • the tool 8 has approached the die 2 and the free end 16 of the tube 6 enters the cavity 12 of the shaped part 26.
  • the tool 8 is then rotated around the axis 14 of the tube.
  • This tool is then animated by an orbital movement relative to the tube 6.
  • the axis 28 of the tool is then driven so as to describe a cone around the axis 16 of the tube 2.
  • This rotational movement is combined with the translational movement according to the direction determined by the axis 14 of the tube 6.
  • the tool holder allowing the drive of the tool 8 is not shown in the drawing.
  • Such a tool holder is known to those skilled in the art.
  • the frustoconical zone 34 of the cavity 12 is such that, during the rotation of the tool 8, the free end 16 of the tube 6 is not deformed.
  • the deformation of the tube 6 begins at the narrowing 36 of the cavity.
  • the tool 8 pushes the material of the tube 6 into the groove 22 made in the jaws 4.
  • the part of the cavity finding between the narrowing 36 and the opening 30 comes to shape the outside of the tube to give it the desired shape.
  • the tool 8 abuts against the face 20 of the matrix 2.
  • the deformation of the tube is completed.
  • the free end 16 is then removed from the tube out of the cavity 12 and the jaws are opened 4. The tube is thus released.
  • Figure 5 shows a fitting made with the deformed tube through the process illustrated in Figures 1 to 4.
  • the deformed tube 6 a nut 38, a threaded nipple 40 having an inner conical surface 42, as well as a seal 44.
  • the outer bead 46 which has been obtained by pushing the tube back into the groove 22 of the jaws 4 serves as stop at the bottom of the nut 38.
  • the area formed from the outside by the piece of form 26 serves to support the seal 44. The latter bears on the face frontal of the nipple 40.
  • Figure 6 shows a variant of the tool 8.
  • the cavity has a rib annular 48 which is intended to produce a groove 50 on the outer surface of the tube 6.
  • This groove 50 is intended to receive an O-ring 52.
  • the tube deformation process is identical to that described above. There is therefore only shown in the drawing one step of this process. corresponding to the step shown in Figure 4.
  • FIG. 8 a step in the process is shown. deformation corresponding to the step shown in Figure 4.
  • the area of the cavity between the narrowing 36 and the opening 30 comprises an annular groove 54.
  • This groove 54 makes it possible to produce at the level of the outer surface of the tube a second bead 56.
  • This second bead 56 is situated at the level of the conical surface 42 of the nipple 40. Between the two beads 46 and 56 is placed the O-ring 52. A seal is therefore produced here at the conical surface 42.
  • Figures 10 to 13 illustrate a variant of the deformation described with reference to Figures 1 to 4.
  • the tool used here is very different from the tools represented on Figures 1 to 4, 6 and 8.
  • the form part 126 and the nose of the head 158 are mounted in a housing formed in a support 162.
  • This support is itself mounted on a spindle 124.
  • the spindle 124 and the support 162 have a common axis of revolution 128.
  • the groove 22 which has a slightly different shape.
  • the axis 14 of the tube 6 is intersecting with the axis 128 of the tool and the angle formed between axis 14 and axis 128 is approximately 4 °.
  • the deformation process is as follows here.
  • the tool During a first step, represented in FIG. 10, the tool approaches the matrix 2. It then presents a movement of translation in the direction given by the axis 14 of the tube 6. During this moving closer, the tool can also be animated with a orbital motion as described above. Tool axis 128 then describes a cone around the axis 14 of the tube. As shown in Figure 10, the nose of the snap rests against the inner wall of the tube 6. The edge of the nose of this dowel is rounded so as to facilitate its introduction into the tube 6. When the approximation movement continuous, the nose of nose 158 rotates around its axis 160 and returns in the tube 6. The contact surface between the shaped part 126 and the base of the nose piece 158 is substantially spherical. Spring 164 keeps the shaped piece pressed against the nose of the head.
  • the tool moves away from the matrix and the jaws 4 of the latter are open in order to release the tube deformed.
  • This tube is then used to make for example a connection such as shown in Figure 14.
  • a nut 138 coming in taken on a threaded nipple 140 we find a nut 138 coming in taken on a threaded nipple 140.
  • the nut 138 is mounted on the tube 6 before the deformation of the latter.
  • the tube 6 also has a bead 146 against which comes support the bottom of the nut 138.
  • the tube has an extra thickness which could be achieved thanks on the nose of a snap 158.
  • Figure 15 shows in more detail and on an enlarged scale a alternative embodiment of a tool that can be used in the process illustrated in Figures 10 to 13.
  • a piece of form 126 and a nose of snap 158 are housed in a room support 162.
  • the latter is mounted at the end of a spindle 124. In rest position, this assembly has an axis of revolution 128.
  • the nose piece has a rounded base 166 dish.
  • the support piece 162 is in the form of a pot.
  • the flat bottom 166 of the nose of snap rests against the interior bottom of the support piece 162.
  • the base of the nose piece 158 carries a frustoconical projection extending the along axis 128 (in the rest position of the assembly).
  • This projection frustoconical carries at its end an annular rib whose shape is adapted to the desired shaping of the interior of the tube 6.
  • At the passage between the base of the nose and the frustoconical projection finds the axis 160 of articulation of the nose of nose. This axis is transverse relative to the axis 128 of the tool.
  • the form part 126 is here a tubular part. She comes cover, like a ring, the nose of the head 158. At at the base of the nose piece, the shaped part 126 is in contact.
  • the contact surface is a substantially spherical surface. This surface allows the snap nose to pivot without inducing pivoting of the piece of form 126.
  • a clearance remains between the nose of the snap and the workpiece. This game is intended to allow the passage of the wall of the tube 6 to be deformed.
  • the outer surface of the shaped part 126 is substantially cylindrical circular. It comes to marry the inner wall of the support piece 162 in pot shape.
  • An elastic ring 168 keeps the assembly formed by the nose of the nose 158 and the ring 126 in the support part 162.
  • Figure 16 shows a variant of a tool that can be used to deform the tube 6 near its free end 16.
  • the matrix 2 remains unchanged. It has two jaws 4, one face 20 from which protrudes the tube 6 to be deformed, and a housing for receive the tube. Grooves 22 are also provided to allow the deformation of the wall of the tube.
  • the tool is produced in two separate parts: a socket form 226 and an inclined flat head 270.
  • the shaped part 126 has the shape of a closed socket at one of its ends. This shaped part therefore has a cavity 212. This cavity is of a shape adapted to the tube and to the deformation desired tube.
  • the shaped part 226 has an axis of revolution. When the shaped part is placed on the free end 16 of the tube 6. This axis of revolution coincides with the axis 14 of the tube. On the side opposite the face into which the cavity 212 opens, the shaped part has a flat transverse bottom 272.
  • the inclined flat head has a pin 224 of axis 228. This axis 228 intersects with the axis 14 of the tube and is inclined by relation to this axis. At the end of the pin 224, is mounted a head snap 274 having a conical face 276 flattened conical. The angle of cone is such that the front face has an edge 278 perpendicular to axis 14 of the tube.
  • the form part 226 is placed on the free end of the tube 6.
  • This shaped part can be connected to matrix 2.
  • This link allows displacement in translation along the axis 14 of the form piece 226.
  • the free end of the tube 16 comes to bear at the bottom of the cavity 212 of the shaped part 226.
  • the inclined flat dowel is driven by an orbital movement. His axis 228 therefore describes a cone around axis 14.
  • This chisel 270 is also driven in a translational movement in the given direction by the axis 14 towards the matrix 2.
  • the bolt 270 presses by its face frontal 276 on the bottom 272 of the form piece 226. During this movement, there is always an edge 278 in contact with the bottom 272 of the form part 226.
  • This contact line rotates around the axis 14.
  • the snap 270 exerts on the workpiece 226 a force substantially axial. This force is fully transmitted to tube 16. It is located at the angular position of the edge 278 which is in contact with the background 272. During the orbital motion of the snap 270, the area of force application moves on the periphery of the free end of the tube. Once the desired deformation has been achieved, the dowel is removed and the form part 226 and the deformed tube is released by opening the die 2.

Abstract

The invention concerns a method comprising the following steps: placing a tube (6) in an opening matrix (2) having an impression (22) corresponding to the desired final external shape; inserting the end (16) of the tube into a cavity (12) of a shaping component (26), said cavity having a base (32), a side wall with adapted shape, and an opening (30) opposite the base (32); pressing the end (16) of the tube against the base (32) of the cavity (12), leaving a clearance between the opening of the cavity and the matrix; applying an essentially axial force on the end (16) of the tube, the zone of application of the force rotating about a longitudinal axis (14) of the tube thereby causing gradual deformation of the tube; withdrawing the end of the deformed tube outside the cavity (12) of the shaping component and outside the matrix (2).

Description

La présente invention concerne un procédé de déformation d'un tube à proximité de l'une de ses extrémités notamment pour la réalisation d'un raccord étanche pour tubes rigides. L'invention concerne également un outil mis en oeuvre dans un tel procédé.The present invention relates to a method of deformation of a tube near one of its ends, especially for making a tight fitting for rigid tubes. The invention also relates to a tool used in such a process.

Le procédé dont il est question ici doit permettre de réaliser la déformation d'un tube pour réaliser un raccord du type de celui représenté sur la figure 2 du document DE-195 26 316 C2 ou bien encore dans le document DE-197 57 946 A1. Dans ces deux documents, on retrouve un raccord d'un tuyau rigide. Un écrou est emmanché sur le tube à raccorder. L'extrémité du tube à raccorder est introduite dans une partie mâle du raccord qui comporte d'une part sur sa surface extérieure un filetage correspondant au taraudage de l'écrou et d'autre part à l'intérieur un alésage conique. Le tube est déformé vers l'extérieur pour réaliser une butée permettant de limiter la longueur d'introduction du tube à raccorder dans la partie mâle. Une fois l'extrémité du tube emmanchée dans la partie mâle, l'écrou est vissé sur le filetage correspondant en venant prendre appui directement ou indirectement sur la déformation du tube rigide à raccorder.The process in question here must make it possible to carry out the deformation of a tube to make a fitting of the type shown in FIG. 2 of document DE-195 26 316 C2 or even in the document DE-197 57 946 A1. In these two documents, there is a rigid pipe connection. A nut is fitted on the tube to be connected. The end of the tube to be connected is introduced into a male part of the fitting which has on the one hand a thread on its outer surface corresponding to the thread of the nut and on the other hand inside a tapered bore. The tube is deformed outward to achieve a stop to limit the insertion length of the tube to be connected in the male part. Once the end of the tube fitted into the part male, the nut is screwed onto the corresponding thread when coming support directly or indirectly on the deformation of the rigid tube to connected.

Les documents cités n'indiquent pas comment est réalisée la déformation du tube. Il est en fait connu de placer l'extrémité du tube à déformer dans une matrice et de venir pousser sur l'extrémité libre du tube afin de déformer la paroi de celui-ci et venir pousser la matière formant ce tube dans un logement prévu à cet effet dans la matrice.The documents cited do not indicate how the tube deformation. It is in fact known to place the end of the tube at deform in a matrix and come to push on the free end of the tube in order to deform the wall of it and push the material forming this tube in a housing provided for this purpose in the matrix.

Un inconvénient de ce dispositif est qu'il nécessite l'utilisation d'une machine lourde pouvant exercer des efforts importants. En outre, il faut une grande quantité d'énergie pour déformer le tube.One drawback of this device is that it requires the use a heavy machine that can exert significant efforts. Furthermore, it a large amount of energy is required to deform the tube.

Un autre inconvénient de ce procédé de réalisation est qu'il casse les fibres du métal formant le tube à raccorder. Au niveau de la déformation, ce tube est donc fragilisé.Another disadvantage of this production method is that it breaks the fibers of the metal forming the tube to be connected. At the level of deformation, this tube is therefore weakened.

Pour d'autres types de raccords, pour lesquels la déformation du tube est effectuée immédiatement à l'extrémité du tube à raccorder, il est connu de réaliser une déformation du tube par bouterollage. Le brevet EP-O 381 603 B1 décrit un tel procédé de réalisation d'un raccord. Ce procédé permet de respecter les fibres du métal et consomme moins d'énergie mais ne permet pas de réaliser un raccord tels ceux révélés dans le document DE-197 57 946 A1.For other types of fittings, for which the deformation of the tube is carried out immediately at the end of the tube to be connected, it is known to achieve a deformation of the tube by rolling. The patent EP-O 381 603 B1 describes such a method of producing a connector. This process respects the fibers of the metal and consumes less energy but does not allow for a connection such as those revealed in document DE-197 57 946 A1.

La présente invention a alors pour but de fournir un procédé permettant de déformer un tube à distance de son extrémité libre sans le fragiliser.The object of the present invention is therefore to provide a method allowing a tube to be deformed at a distance from its free end without the weaken.

À cet effet, elle propose un procédé de déformation d'un tube présentant un axe longitudinal, à proximité de son extrémité, dans lequel le tube est mis en place dans une matrice ouvrante présentant une empreinte correspondant à la forme extérieure finale souhaitée, une extrémité libre du tube dépassant hors de la matrice.To this end, it proposes a method of deformation of a tube having a longitudinal axis, close to its end, in which the tube is placed in an opening matrix having an imprint corresponding to the desired final external shape, a free end of the tube sticking out of the matrix.

Selon l'invention, ce procédé comporte en outre les étapes suivantes :

  • introduction de l'extrémité du tube dépassant de la matrice dans une cavité d'une pièce de forme, cette cavité présentant un fond, une paroi latérale de forme adaptée au tube et à la déformation souhaitée, ainsi qu'une ouverture opposée au fond,
  • appui de l'extrémité du tube contre le fond de la cavité, un jeu subsistant entre l'ouverture de la cavité et la matrice,
  • application d'une force essentiellement axiale sur l'extrémité du tube par l'intermédiaire de la pièce de forme, la zone d'application de la force tournant autour de l'axe longitudinal du tube provoquant ainsi une déformation progressive du tube,
  • retrait de l'extrémité du tube déformé hors de la cavité de la pièce de forme et hors de la matrice.
According to the invention, this method also comprises the following steps:
  • introduction of the end of the tube projecting from the matrix into a cavity of a shaped part, this cavity having a bottom, a lateral wall of a shape adapted to the tube and to the desired deformation, as well as an opening opposite the bottom,
  • support of the end of the tube against the bottom of the cavity, a clearance remaining between the opening of the cavity and the matrix,
  • application of an essentially axial force to the end of the tube by means of the shaping part, the zone of application of the force rotating around the longitudinal axis of the tube thus causing progressive deformation of the tube,
  • removal of the end of the deformed tube from the cavity of the shaped part and from the die.

Le fait que la force permettant de réaliser la déformation ne soit pas appliquée simultanément à toute la périphérie du tube permet de déformer progressivement le tube sans casser les fibres du métal constituant ce tube. Comme le tube est introduit dans une cavité, la déformation est contrôlée. En adaptant la forme de cette cavité, il est possible de laisser sans déformation une partie du tube sur une longueur prédéterminée à partir de son extrémité libre.The fact that the force making the deformation is not not applied simultaneously to the entire periphery of the tube allows gradually deform the tube without breaking the metal fibers constituting this tube. As the tube is introduced into a cavity, the deformation is controlled. By adapting the shape of this cavity, it is possible to leave part of the tube without deformation over a length predetermined from its free end.

Divers moyens sont envisageables pour exercer une force localement sur le tube en tournant autour de l'axe de celui-ci. On peut par exemple envisager d'avoir un galet presseur venant agir sur une paroi de la pièce de la pièce de forme en roulant sur cette paroi et en décrivant un cercle autour de l'axe du tube à déformer.Various means can be envisaged to exert a force locally on the tube by turning around its axis. We can by example consider having a pressure roller acting on a wall of the part of the form part by rolling on this wall and describing a circle around the axis of the tube to be deformed.

Dans une forme d'exécution avantageuse du procédé selon l'invention, la pièce de forme est par exemple intégrée à un outil présentant un axe longitudinal incliné par rapport à l'axe du tube et sensiblement sécant avec ce dernier, et la force essentiellement axiale est exercée sur l'extrémité du tube par mise en rotation de l'outil, celui-ci étant alors animé d'un mouvement orbital par rapport à l'axe du tube, et par rapprochement simultané de l'outil et de la matrice.In an advantageous embodiment of the method according to the invention, the shaped part is for example integrated into a tool having a longitudinal axis inclined relative to the axis of the tube and substantially intersecting with the latter, and the essentially axial force is exerted on the end of the tube by rotating the tool, the latter then being animated an orbital movement relative to the axis of the tube, and by approximation tool and die simultaneously.

Dans cette forme d'exécution, l'angle d'inclinaison entre l'axe de révolution de la cavité et l'axe du tube est de préférence compris entre 2 et 5 degrés.In this embodiment, the angle of inclination between the axis of revolution of the cavity and the axis of the tube is preferably between 2 and 5 degrees.

On peut également prévoir qu'un nez de bouterolle, destiné à venir prendre appui sur la paroi intérieure du tube à déformer est introduit dans ce dernier lorsque l'extrémité du tube est introduite dans la cavité de l'outil. On réalise alors un façonnage de l'intérieur du tube en même temps que l'on déforme ce tube.It is also possible to provide that a nose of a snap, intended for come to bear on the inner wall of the tube to be deformed is introduced in the latter when the end of the tube is introduced into the cavity of the tool. The inside of the tube is then shaped at the same time that we distort this tube.

Dans une autre forme d'exécution d'un procédé selon l'invention, la pièce de forme est placée sur l'extrémité du tube de telle sorte que l'axe longitudinal de la cavité correspond sensiblement à l'axe longitudinal du tube, et un outil extérieur vient en appui sur une face de la pièce de forme opposée à la face dans laquelle est réalisée la cavité.In another embodiment of a method according to the invention, the shaped part is placed on the end of the tube of such so that the longitudinal axis of the cavity corresponds substantially to the axis longitudinal of the tube, and an external tool comes to bear on one face of the piece of shape opposite to the face in which the cavity is made.

Dans ce cas, l'outil extérieur est avantageusement un outil d'axe incliné par rapport à l'axe longitudinal du tube et cet outil est animé d'un mouvement orbital par rapport à l'axe longitudinal du tube combiné à une translation vers la matrice.In this case, the external tool is advantageously a tool axis inclined relative to the longitudinal axis of the tube and this tool is animated of an orbital movement with respect to the longitudinal axis of the tube combined with a translation towards the matrix.

La présente invention concerne aussi un outil pour la mise en oeuvre d'un procédé de déformation selon l'invention. Cet outil se présente sous la forme d'une pièce sensiblement cylindrique, à l'extrémité de laquelle est réalisée une cavité ouverte, présentant un axe de révolution et comportant un fond sensiblement disposé dans un plan transversal ainsi qu'une zone conique voisine du fond et se rétrécissant en s'éloignant de ce dernier. La cavité présente par exemple du côté de son côté ouvert une seconde zone conique, se raccordant à la première et s'élargissant vers le côté ouvert. The present invention also relates to a tool for setting work of a deformation process according to the invention. This tool presents itself in the form of a substantially cylindrical part, at the end of which is made an open cavity, having an axis of revolution and having a bottom substantially arranged in a transverse plane thus that a conical zone close to the bottom and narrowing away from this latest. The cavity has for example on the side of its open side a second conical zone, connecting to the first and widening towards the open side.

Pour réaliser une nervure, ou un bourrelet annulaire, sur la surface extérieure du tube à déformer, la cavité présente avantageusement une gorge annulaire. De même, pour réaliser une gorge annulaire sur la surface extérieure du tube à déformer, la cavité présente avantageusement une nervure annulaire.To make a rib, or an annular bead, on the outer surface of the tube to be deformed, the cavity advantageously has an annular groove. Similarly, to make an annular groove on the outer surface of the tube to be deformed, the cavity advantageously has an annular rib.

Un autre type d'outil pouvant être utilisé pour mettre en oeuvre un procédé selon l'invention comporte une pièce sensiblement cylindrique, à l'extrémité de laquelle est réalisée une cavité ouverte, présentant un axe de révolution et comportant un fond sensiblement disposé dans un plan transversal ainsi qu'une zone conique voisine du fond et il comporte également un nez de bouterolle monté pivotant par rapport à un axe transversal de la cavité. Ce nez de bouterolle permet un façonnage du tube depuis l'intérieur au cours de la déformation.Another type of tool that can be used to implement a method according to the invention comprises a substantially cylindrical part, at the end of which is formed an open cavity, having an axis of revolution and having a bottom substantially arranged in a plane transverse as well as a conical zone close to the bottom and it comprises also a nose piece mounted pivoting relative to an axis transverse of the cavity. This snap nose allows shaping of the tube from the inside during the deformation.

Dans une forme de réalisation avantageuse de ce type d'outil, la cavité est réalisée dans une pièce tubulaire dans laquelle vient prendre place le nez de bouterolle, le fond de la cavité étant formé par la base de la bouterolle, ces deux pièces étant montées dans un logement de forme sensiblement cylindrique circulaire, présentant un fond et ouvert à l'extrémité opposée.In an advantageous embodiment of this type of tool, the cavity is made in a tubular part in which comes to take places the nose of the head, the bottom of the cavity being formed by the base of the snap, these two parts being mounted in a shaped housing substantially cylindrical circular, having a bottom and open to the opposite end.

De toute façon, l'invention sera bien comprise à l'aide de la description qui suit, en référence au dessin schématique annexé, représentant à titre d'exemples non limitatifs plusieurs variantes de réalisation d'un procédé selon l'invention et plusieurs outils mis en oeuvre dans ces variantes.

  • Figures 1 à 4 représentent de manière schématique quatre étapes d'un procédé pour déformer un tube à proximité de l'une de ses extrémités,
  • Figure 5 est une vue en coupe montrant un raccord obtenu lors de la déformation illustrée sur les figures 1 à 4,
  • Figure 6 est une vue correspondante à la figure 4 pour un procédé identique utilisant un outil différent,
  • Figure 7 est une vue en coupe montrant un raccord utilisant un tube tel que représenté déformé sur la figure 6,
  • Figure 8 est une vue correspondant à la figure 4 pour une autre variante de réalisation,
  • Figure 9 est une vue en coupe d'un raccord obtenu avec un tube tel que représenté sur la figure 8,
  • Figures 10 à 13 sont des vues montrant une variante d'un procédé selon l'invention,
  • Figure 14 est une vue en coupe montrant un raccord obtenu avec un tube déformé par le procédé illustré sur les figures 10 à 13,
  • Figure 15 montre à échelle agrandie une variante de réalisation de l'outil représenté sur les figures 10 à 13, et
  • Figure 16 est une vue correspondante à la figure 15 pour une autre variante de réalisation d'un outil selon l'invention.
  • In any case, the invention will be clearly understood with the aid of the description which follows, with reference to the appended schematic drawing, representing by way of nonlimiting examples several alternative embodiments of a method according to the invention and several tools implemented in these variants.
  • FIGS. 1 to 4 schematically represent four steps of a method for deforming a tube near one of its ends,
  • FIG. 5 is a sectional view showing a connection obtained during the deformation illustrated in FIGS. 1 to 4,
  • FIG. 6 is a view corresponding to FIG. 4 for an identical process using a different tool,
  • FIG. 7 is a sectional view showing a connector using a tube as shown deformed in FIG. 6,
  • FIG. 8 is a view corresponding to FIG. 4 for another alternative embodiment,
  • FIG. 9 is a sectional view of a fitting obtained with a tube as shown in FIG. 8,
  • Figures 10 to 13 are views showing a variant of a method according to the invention,
  • FIG. 14 is a sectional view showing a connection obtained with a tube deformed by the method illustrated in FIGS. 10 to 13,
  • FIG. 15 shows on an enlarged scale an alternative embodiment of the tool shown in FIGS. 10 to 13, and
  • Figure 16 is a view corresponding to Figure 15 for another alternative embodiment of a tool according to the invention.
  • Les figures 1 à 4 représentent une matrice ouvrante 2 comportant deux mâchoires 4. Entre ces deux mâchoires, vient prendre place un tube 6. Ce tube est disposé de telle sorte qu'une extrémité libre de celui-ci fait saillie hors de la matrice 2. On reconnaít également sur ces figures un outil 8 présentant une face frontale 10 dans laquelle est réalisée une cavité 12.Figures 1 to 4 show an opening matrix 2 with two jaws 4. Between these two jaws, comes to take places a tube 6. This tube is arranged so that a free end of it protrudes out of the matrix 2. We also recognize on these Figures a tool 8 having a front face 10 in which is made a cavity 12.

    Le tube 6 est un tube métallique cylindrique circulaire. Il présente un axe longitudinal de symétrie 14.The tube 6 is a circular cylindrical metal tube. he has a longitudinal axis of symmetry 14.

    La matrice 2 est destinée à maintenir le tube 6 pendant sa déformation et elle détermine également en partie la forme du tube déformé. Les deux mâchoires 4 formant la matrice 2 sont appuyées l'une vers l'autre par des moyens non représentés et connus de l'homme du métier. De cette manière, elles viennent serrer et maintenir le tube 6 en place. Une extrémité libre 16 du tube 6 fait saillie hors de la matrice 2. La déformation du tube 6 sera réalisée au niveau où le tube 6 sort de la matrice 2.The matrix 2 is intended to hold the tube 6 during its deformation and it also partly determines the shape of the tube deformed. The two jaws 4 forming the matrix 2 are supported one towards each other by means not shown and known to the person skilled in the art job. In this way, they tighten and hold the tube 6 in square. A free end 16 of the tube 6 protrudes from the matrix 2. The tube 6 will be deformed at the level where tube 6 exits the matrix 2.

    Les mâchoires 4 présentent un évidement 18 correspondant sensiblement à la surface extérieure du tube à déformer. Les dimensions de cet évidement 18 sont adaptées pour permettre un excellent serrage du tube 6. Au niveau de la face 20 de la matrice de laquelle l'extrémité libre 16 du tube fait saillie, une rainure supplémentaire 22 est réalisée dans chaque mâchoire 4. La forme de cette rainure 22 est adaptée à la déformation que l'on souhaite réaliser.The jaws 4 have a corresponding recess 18 substantially on the outer surface of the tube to be deformed. The dimensions of this recess 18 are adapted to allow excellent tightening of the tube 6. At the face 20 of the matrix from which the free end 16 of the tube protrudes, an additional groove 22 is made in each jaw 4. The shape of this groove 22 is adapted to the deformation that one wishes to achieve.

    L'outil 8 comporte une broche 24 à l'extrémité de laquelle est fixée une pièce de forme 26. La cavité 12 est réalisée dans la pièce de forme 26. La broche 24 et la pièce de forme 26 sont deux pièces d'enveloppe extérieure sensiblement cylindrique circulaire et présentent chacune un axe de révolution commun 28. Cet axe 28 est sécant avec l'axe 14 du tube et est incliné par rapport à celui-ci d'environ 4°.The tool 8 has a pin 24 at the end of which is fixed a shaped part 26. The cavity 12 is produced in the part of shape 26. The pin 24 and the shape piece 26 are two pieces of substantially cylindrical circular outer shell and have each a common axis of revolution 28. This axis 28 intersects with the axis 14 of the tube and is inclined relative to the latter about 4 °.

    La cavité 12 présente une ouverture 30 au niveau de la face frontale 10. A l'opposé de l'ouverture 30, la cavité 12 présente un fond 32 sensiblement transversal par rapport à l'axe 28. Du côté du fond 32, la cavité 12 présente une surface 34 tronconique. Ce tronc de cône va en se rétrécissant vers l'ouverture 30. Avant cette ouverture 30, la surface de la cavité 12 s'élargit à nouveau. La cavité 12 présente donc un rétrécissement 36. Cet élargissement de la cavité 12 du côté de l'ouverture 30 se présente sous la forme de deux zones tronconiques avec des angles de cône différents.The cavity 12 has an opening 30 at the face frontal 10. Opposite the opening 30, the cavity 12 has a bottom 32 substantially transverse to the axis 28. On the side of the bottom 32, the cavity 12 has a frustoconical surface 34. This truncated cone narrowing towards the opening 30. Before this opening 30, the surface of the cavity 12 widens again. The cavity 12 therefore has a narrowing 36. This widening of the cavity 12 on the side of the opening 30 is in the form of two frustoconical zones with angles of different cones.

    La figure 1 montre uniquement les différents objets mis en oeuvre pour la mise en oeuvre d'un procédé selon l'invention. Sur la figure 2, comme on le constate aisément, un déplacement relatif entre l'outil et la matrice a eu lieu. On suppose ici que la matrice 2 est fixe tandis que l'outil 8 peut se déplacer en translation selon une direction parallèle à l'axe 14 du tube 6. Ainsi, l'outil 8 s'est rapproché de la matrice 2 et l'extrémité libre 16 du tube 6 pénètre dans la cavité 12 de la pièce de forme 26. L'outil 8 est alors entraíné en rotation autour de l'axe 14 du tube. Cet outil est alors animé d'un mouvement orbital par rapport au tube 6. L'axe 28 de l'outil est alors entraíné de manière à décrire un cône autour de l'axe 16 du tube 2. Ce mouvement de rotation est combiné au mouvement de translation selon la direction déterminée par l'axe 14 du tube 6. Le porte-outil permettant l'entraínement de l'outil 8 n'est pas représenté au dessin. Un tel porte-outil est connu de l'homme du métier. On peut utiliser ici une machine à bouteroller du même type que celle décrite dans le document FR-2 660 219.Figure 1 shows only the different objects work for the implementation of a method according to the invention. On the face 2, as can easily be seen, a relative displacement between the tool and the matrix has occurred. We assume here that the matrix 2 is fixed while the tool 8 can move in translation in a direction parallel to the axis 14 of the tube 6. Thus, the tool 8 has approached the die 2 and the free end 16 of the tube 6 enters the cavity 12 of the shaped part 26. The tool 8 is then rotated around the axis 14 of the tube. This tool is then animated by an orbital movement relative to the tube 6. The axis 28 of the tool is then driven so as to describe a cone around the axis 16 of the tube 2. This rotational movement is combined with the translational movement according to the direction determined by the axis 14 of the tube 6. The tool holder allowing the drive of the tool 8 is not shown in the drawing. Such a tool holder is known to those skilled in the art. We can use a machine here same type of bolt as described in the document FR-2 660 219.

    Au cours du rapprochement de l'outil 8 vers la matrice 2, J'extrémité libre 16 du tube vient en butée contre le fond 32 de la cavité 12. La profondeur de la cavité 12 et la longueur du tube faisant saillie hors de la matrice sont telles que, lorsque l'extrémité 16 du tube vient en butée contre le fond 32 de la cavité, il reste encore un espace entre la face frontale 10 de l'outil et la face 20 de la matrice. L'outil continue à être entraíné dans son mouvement orbital et dans son mouvement de translation pour provoquer la déformation du tube 6. Grâce à la combinaison de ces deux mouvements, l'outil 8 exerce sur le tube 6, notamment sur son extrémité libre 16, une force sensiblement axiale. Cette force n'est pas exercée sur toute la périphérie du tube mais localement. La zone d'application de cette force tourne avec l'outil 8. On a donc une force qui se déplace à la périphérie du tube. Ceci permet de réaliser une déformation "en douceur" qui ne brusque pas le matériau constitutif du tube et ne casse pas les fibres du métal.During the approximation of the tool 8 towards the matrix 2, I free end 16 of the tube abuts against the bottom 32 of the cavity 12. The depth of the cavity 12 and the length of the tube projecting out of the matrix are such that, when the end 16 of the tube abuts against the bottom 32 of the cavity, there is still a space between the face front 10 of the tool and the face 20 of the die. The tool continues to be trained in its orbital movement and in its movement of translation to cause deformation of the tube 6. Thanks to the combination of these two movements, the tool 8 exerts on the tube 6, in particular on its free end 16, a substantially axial force. This force is not exerted on the entire periphery of the tube but locally. The area of application of this force rotates with the tool 8. We therefore have a force which moves around the periphery of the tube. This allows for a "gentle" deformation which does not abrupt the material of which the tube and does not break the fibers of the metal.

    La zone tronconique 34 de la cavité 12 est telle que, lors de la rotation de l'outil 8, l'extrémité libre 16 du tube 6 ne soit pas déformée. La déformation du tube 6 commence au niveau du rétrécissement 36 de la cavité. L'outil 8 vient repousser la matière du tube 6 dans la rainure 22 réalisée dans les mâchoires 4. En même temps, la partie de la cavité se trouvant entre le rétrécissement 36 et l'ouverture 30 vient façonner l'extérieur du tube pour lui donner la forme souhaitée. Comme représenté sur la figure 4, l'outil 8 vient buter contre la face 20 de la matrice 2. La déformation du tube est achevée. On retire alors l'extrémité libre 16 du tube hors de la cavité 12 et on ouvre les mâchoires 4. Le tube est ainsi libéré.The frustoconical zone 34 of the cavity 12 is such that, during the rotation of the tool 8, the free end 16 of the tube 6 is not deformed. The deformation of the tube 6 begins at the narrowing 36 of the cavity. The tool 8 pushes the material of the tube 6 into the groove 22 made in the jaws 4. At the same time, the part of the cavity finding between the narrowing 36 and the opening 30 comes to shape the outside of the tube to give it the desired shape. As shown in FIG. 4, the tool 8 abuts against the face 20 of the matrix 2. The deformation of the tube is completed. The free end 16 is then removed from the tube out of the cavity 12 and the jaws are opened 4. The tube is thus released.

    La figure 5 montre un raccord réalisé avec le tube déformé grâce au procédé illustré par les figures 1 à 4. On reconnaít dans ce raccord le tube 6 déformé, un écrou 38, un mamelon fileté 40 présentant une surface conique intérieure 42, ainsi qu'un joint 44. Ces différentes pièces sont connues de l'homme du métier et sont normalisées. Elles ne sont donc pas décrites en détail ici. Le bourrelet extérieur 46 qui a été obtenu par repoussage du tube dans la rainure 22 des mâchoires 4 sert de butée au fond de l'écrou 38. La zone façonnée de l'extérieur par la pièce de forme 26 sert de support au joint 44. Ce dernier vient en appui sur la face frontale du mamelon 40.Figure 5 shows a fitting made with the deformed tube through the process illustrated in Figures 1 to 4. We recognize in this fitting the deformed tube 6, a nut 38, a threaded nipple 40 having an inner conical surface 42, as well as a seal 44. These different parts are known to those skilled in the art and are standardized. They don't are therefore not described in detail here. The outer bead 46 which has been obtained by pushing the tube back into the groove 22 of the jaws 4 serves as stop at the bottom of the nut 38. The area formed from the outside by the piece of form 26 serves to support the seal 44. The latter bears on the face frontal of the nipple 40.

    La figure 6 montre une variante de l'outil 8. Ainsi, il est possible de déformer différemment le tube 6. lci, dans la zone de la cavité comprise entre l'ouverture 30 et le rétrécissement 36, la cavité présente une nervure annulaire 48 qui est destinée à réaliser une gorge 50 à la surface extérieure du tube 6. Cette gorge 50 est destinée à recevoir un joint torique 52. Le procédé de déformation du tube est identique à celui décrit précédemment. Il n'est donc représentée au dessin qu'une étape de ce procédé correspondant à l'étape montrée sur la figure 4. Figure 6 shows a variant of the tool 8. Thus, it is possible to deform the tube 6.lci differently, in the area of the cavity included between the opening 30 and the narrowing 36, the cavity has a rib annular 48 which is intended to produce a groove 50 on the outer surface of the tube 6. This groove 50 is intended to receive an O-ring 52. The tube deformation process is identical to that described above. There is therefore only shown in the drawing one step of this process. corresponding to the step shown in Figure 4.

    De même sur la figure 8 on représente une étape du procédé de déformation correspondant à l'étape représentée sur la figure 4. lci, la zone de la cavité comprise entre le rétrécissement 36 et l'ouverture 30 comporte une gorge annulaire 54. Cette gorge 54 permet de réaliser au niveau de la surface extérieure du tube un second bourrelet 56. Comme représenté sur la figure 9, on retrouve donc le premier bourrelet 46 et le second bourrelet 56. Ce second bourrelet 56 se situe au niveau de la surface conique 42 du mamelon 40. Entre les deux bourrelets 46 et 56 est placé le joint torique 52. On réalise donc ici une étanchéité au niveau de la surface conique 42.Likewise in FIG. 8, a step in the process is shown. deformation corresponding to the step shown in Figure 4. Here, the area of the cavity between the narrowing 36 and the opening 30 comprises an annular groove 54. This groove 54 makes it possible to produce at the level of the outer surface of the tube a second bead 56. As shown in Figure 9, so we find the first bead 46 and the second bead 56. This second bead 56 is situated at the level of the conical surface 42 of the nipple 40. Between the two beads 46 and 56 is placed the O-ring 52. A seal is therefore produced here at the conical surface 42.

    Les figures 10 à 13 illustrent une variante du procédé de déformation décrit en référence aux figures 1 à 4. Comme on peut le voir sur ces figures, l'outil utilisé est ici fort différent des outils représentés sur les figures 1 à 4, 6 et 8. Dans le principe, on retrouve une pièce de forme 126 dans laquelle est ménagée une cavité 112. Au centre de la cavité 112 se trouve toutefois un nez de bouterolle 158 monté pivotant autour d'un axe transversal 160. La pièce de forme 126 et le nez de bouterolle 158 sont montés dans un logement ménagé dans un support 162. Ce support est lui-même monté sur une broche 124. La broche 124 et le support 162 présentent un axe de révolution commun 128. Du côté de la matrice 2, on retrouve les mêmes éléments. La seule différence que l'on note sur les figures 10 à 13 au niveau de la matrice concerne la rainure 22 qui présente une forme légèrement différente. Comme pour le procédé décrit précédemment, l'axe 14 du tube 6 est sécant avec l'axe 128 de l'outil et l'angle formé entre l'axe 14 et l'axe 128 est d'environ 4°.Figures 10 to 13 illustrate a variant of the deformation described with reference to Figures 1 to 4. As can be seen in these figures, the tool used here is very different from the tools represented on Figures 1 to 4, 6 and 8. In principle, there is a shaped part 126 in which is formed a cavity 112. In the center of the cavity 112 however, there is a nose piece of 158 mounted pivoting around a transverse axis 160. The form part 126 and the nose of the head 158 are mounted in a housing formed in a support 162. This support is itself mounted on a spindle 124. The spindle 124 and the support 162 have a common axis of revolution 128. On the side of the matrix 2, we finds the same elements. The only difference noted on the Figures 10 to 13 at the level of the matrix relates to the groove 22 which has a slightly different shape. As for the process described previously, the axis 14 of the tube 6 is intersecting with the axis 128 of the tool and the angle formed between axis 14 and axis 128 is approximately 4 °.

    Le procédé de déformation est ici le suivant.The deformation process is as follows here.

    Au cours d'une première étape, représentée sur la figure 10, l'outil se rapproche de la matrice 2. Il présente alors un mouvement de translation selon la direction donnée par l'axe 14 du tube 6. Au cours de ce mouvement de rapprochement, l'outil peut également être animé d'un mouvement orbital tel que décrit ci-dessus. L'axe 128 de l'outil décrit alors un cône autour de l'axe 14 du tube. Comme on l'aperçoit sur la figure 10, le nez de bouterolle vient en appui contre la paroi intérieure du tube 6. Le bord du nez de cette bouterolle est arrondi de manière à faciliter son introduction dans le tube 6. Lorsque le mouvement de rapprochement continue, le nez de bouterolle 158 pivote autour de son axe 160 et rentre dans le tube 6. La surface de contact entre la pièce de forme 126 et la base du nez de bouterolle 158 est sensiblement sphérique. Un ressort 164 maintient la pièce de forme en appui sur le nez de bouterolle.During a first step, represented in FIG. 10, the tool approaches the matrix 2. It then presents a movement of translation in the direction given by the axis 14 of the tube 6. During this moving closer, the tool can also be animated with a orbital motion as described above. Tool axis 128 then describes a cone around the axis 14 of the tube. As shown in Figure 10, the nose of the snap rests against the inner wall of the tube 6. The edge of the nose of this dowel is rounded so as to facilitate its introduction into the tube 6. When the approximation movement continuous, the nose of nose 158 rotates around its axis 160 and returns in the tube 6. The contact surface between the shaped part 126 and the base of the nose piece 158 is substantially spherical. Spring 164 keeps the shaped piece pressed against the nose of the head.

    Une fois le nez de bouterolle introduit dans le tube 6 comme montré sur la figure 11, le mouvement de rapprochement de l'outil vers la matrice se continue, une paroi du tube 6 vient alors buter contre le fond de la cavité 112. lci, le fond de la cavité 112 est réalisé par la base du nez de bouterolle 158. Ceci est représenté sur la figure 12. Le mouvement de rapprochement de l'outil combiné à son mouvement orbital se continue. On a alors, comme expliqué précédemment, application d'une force sensiblement axiale sur l'extrémité libre du tube. Cette force est exercée de manière localisée, la zone d'application tournant à la périphérie du tube. Toutefois, on a ici, en plus de la déformation par la paroi extérieure, un façonnage de l'intérieur du tube grâce au nez de bouterolle. De cette manière, il est possible de maítriser précisément l'épaisseur du tube dans la zone déformée.Once the snap nose has been inserted into tube 6 as shown in Figure 11, the movement of the tool closer to the matrix continues, a wall of tube 6 then abuts against the bottom of the cavity 112. Here, the bottom of the cavity 112 is formed by the base of the nose of snap-button 158. This is shown in Figure 12. The movement of approximation of the tool combined with its orbital movement continues. We then, as explained above, applying a force substantially axial on the free end of the tube. This force is exerted from in a localized manner, the application area rotating at the periphery of the tube. However, here we have, in addition to the deformation by the outer wall, a shaping of the inside of the tube thanks to the nose bolt. Of this way, it is possible to precisely control the thickness of the tube in the deformed area.

    Une fois la déformation réalisée, l'outil s'éloigne de la matrice et les mâchoires 4 de cette dernière sont ouvertes afin de libérer le tube déformé. Ce tube est alors utilisé pour réaliser par exemple un raccord tel que représenté sur la figure 14. On retrouve ici un écrou 138 venant en prise sur un mamelon fileté 140. Bien entendu, l'écrou 138 est monté sur le tube 6 avant la déformation de ce dernier. Dans ce raccord, on remarque que le tube 6 présente également un bourrelet 146 contre lequel vient prendre appui le fond de l'écrou 138. Au niveau de ce bourrelet 146 on remarque que le tube présente une surépaisseur qui a pu être réalisée grâce au nez de bouterolle 158.Once the deformation has been carried out, the tool moves away from the matrix and the jaws 4 of the latter are open in order to release the tube deformed. This tube is then used to make for example a connection such as shown in Figure 14. Here we find a nut 138 coming in taken on a threaded nipple 140. Of course, the nut 138 is mounted on the tube 6 before the deformation of the latter. In this connection, we notice that the tube 6 also has a bead 146 against which comes support the bottom of the nut 138. At the level of this bead 146, note that the tube has an extra thickness which could be achieved thanks on the nose of a snap 158.

    La figure 15 montre plus en détail et à échelle agrandie une variante de réalisation d'un outil pouvant être utilisée dans le procédé illustré sur les figures 10 à 13. On retrouve ici une pièce de forme 126 et un nez de bouterolle 158. Ces deux pièces sont logées dans une pièce support 162. Cette dernière est montée à l'extrémité d'une broche 124. En position de repos, cet ensemble présente un axe de révolution 128.Figure 15 shows in more detail and on an enlarged scale a alternative embodiment of a tool that can be used in the process illustrated in Figures 10 to 13. Here we find a piece of form 126 and a nose of snap 158. These two parts are housed in a room support 162. The latter is mounted at the end of a spindle 124. In rest position, this assembly has an axis of revolution 128.

    Le nez de bouterolle comporte une base bombée à fond 166 plat. La pièce support 162 est en forme de pot. Le fond plat 166 du nez de bouterolle vient reposer contre le fond intérieur de la pièce support 162. La base du nez de bouterolle 158 porte une saillie tronconique s'étendant le long de l'axe 128 (en position de repos de l'ensemble). Cette saillie tronconique porte à son extrémité une nervure annulaire dont la forme est adaptée au façonnage souhaité de l'intérieur du tube 6. Au niveau du passage entre la base du nez de bouterolle et la saillie tronconique, se trouve l'axe 160 d'articulation du nez de bouterolle. Cet axe est transversal par rapport à l'axe 128 de l'outil.The nose piece has a rounded base 166 dish. The support piece 162 is in the form of a pot. The flat bottom 166 of the nose of snap rests against the interior bottom of the support piece 162. The base of the nose piece 158 carries a frustoconical projection extending the along axis 128 (in the rest position of the assembly). This projection frustoconical carries at its end an annular rib whose shape is adapted to the desired shaping of the interior of the tube 6. At the passage between the base of the nose and the frustoconical projection, finds the axis 160 of articulation of the nose of nose. This axis is transverse relative to the axis 128 of the tool.

    La pièce de forme 126 est ici une pièce tubulaire. Elle vient recouvrir à la manière d'une bague le nez de bouterolle 158. Au niveau de la base du nez de bouterolle, la pièce de forme 126 est en contact. La surface de contact est une surface sensiblement sphérique. Cette surface permet au nez de bouterolle de pivoter sans induire un pivotement de la pièce de forme 126. Au niveau de la saillie tronconique du nez de bouterolle, un jeu subsiste entre le nez de bouterolle et la pièce de forme. Ce jeu est destiné à permettre le passage de la paroi du tube 6 à déformer. La surface extérieure de la pièce de forme 126 est sensiblement cylindrique circulaire. Elle vient épouser la paroi intérieure de la pièce support 162 en forme de pot. Une bague élastique 168 vient maintenir l'ensemble formé par le nez de bouterolle 158 et la bague 126 dans la pièce support 162.The form part 126 is here a tubular part. She comes cover, like a ring, the nose of the head 158. At at the base of the nose piece, the shaped part 126 is in contact. The contact surface is a substantially spherical surface. This surface allows the snap nose to pivot without inducing pivoting of the piece of form 126. At the level of the frustoconical projection of the nose of snap, a clearance remains between the nose of the snap and the workpiece. This game is intended to allow the passage of the wall of the tube 6 to be deformed. The outer surface of the shaped part 126 is substantially cylindrical circular. It comes to marry the inner wall of the support piece 162 in pot shape. An elastic ring 168 keeps the assembly formed by the nose of the nose 158 and the ring 126 in the support part 162.

    La figure 16 montre une variante d'un outil pouvant être utilisée pour réaliser une déformation du tube 6 à proximité de son extrémité libre 16. lci, la matrice 2 reste inchangée. Elle comporte deux mâchoires 4, une face 20 de laquelle fait saillie le tube 6 à déformer, et un logement pour recevoir le tube. Des rainures 22 sont également prévues pour permettre la déformation de la paroi du tube.Figure 16 shows a variant of a tool that can be used to deform the tube 6 near its free end 16. Here, the matrix 2 remains unchanged. It has two jaws 4, one face 20 from which protrudes the tube 6 to be deformed, and a housing for receive the tube. Grooves 22 are also provided to allow the deformation of the wall of the tube.

    lci, l'outil est réalisé en deux pièces distinctes : une douille de forme 226 et une bouterolle plate inclinée 270.Here, the tool is produced in two separate parts: a socket form 226 and an inclined flat head 270.

    La pièce de forme 126 présente la forme d'une douille fermée à l'une de ses extrémités. Cette pièce de forme présente donc une cavité 212. Cette cavité est de forme adaptée au tube et à la déformation souhaitée du tube. La pièce de forme 226 présente un axe de révolution. Lorsque la pièce de forme est mise en place sur l'extrémité libre 16 du tube 6. Cet axe de révolution est confondu avec l'axe 14 du tube. Du côté opposé à la face dans laquelle débouche la cavité 212, la pièce de forme présente un fond plat 272 transversal.The shaped part 126 has the shape of a closed socket at one of its ends. This shaped part therefore has a cavity 212. This cavity is of a shape adapted to the tube and to the deformation desired tube. The shaped part 226 has an axis of revolution. When the shaped part is placed on the free end 16 of the tube 6. This axis of revolution coincides with the axis 14 of the tube. On the side opposite the face into which the cavity 212 opens, the shaped part has a flat transverse bottom 272.

    La bouterolle plate inclinée comporte une broche 224 d'axe 228. Cet axe 228 est sécant avec l'axe 14 du tube et est incliné par rapport à cet axe. A l'extrémité de la broche 224, est montée une tête de bouterolle 274 présentant une face frontale 276 conique aplatie. L'angle du cône est tel que la face frontale présente une arête 278 perpendiculaire à l'axe 14 du tube.The inclined flat head has a pin 224 of axis 228. This axis 228 intersects with the axis 14 of the tube and is inclined by relation to this axis. At the end of the pin 224, is mounted a head snap 274 having a conical face 276 flattened conical. The angle of cone is such that the front face has an edge 278 perpendicular to axis 14 of the tube.

    Pour réaliser la déformation du tube, la pièce de forme 226 est mise en place sur l'extrémité libre du tube 6. Cette pièce de forme peut être reliée à la matrice 2. Cette liaison permet un déplacement en translation le long de l'axe 14 de la pièce de forme 226. L'extrémité libre du tube 16 vient en appui au fond de la cavité 212 de la pièce de forme 226. La bouterolle plate inclinée est animée d'un mouvement orbital. Son axe 228 décrit donc un cône autour de l'axe 14. Cette bouterolle 270 est également animée d'un mouvement de translation selon la direction donnée par l'axe 14 vers la matrice 2. La bouterolle 270 vient appuyer par sa face frontale 276 sur le fond 272 de la pièce de forme 226. Au cours de ce mouvement, il y a toujours une arête 278 en contact avec le fond 272 de la pièce de forme 226. Cette ligne de contact tourne autour de l'axe 14. La bouterolle 270 exerce sur la pièce de forme 226 une force sensiblement axiale. Cette force est intégralement retransmise au tube 16. Elle est localisée à la position angulaire de l'arête 278 qui est au contact avec le fond 272. Au cours du mouvement orbital de la bouterolle 270, la zone d'application de la force se déplace sur la périphérie de l'extrémité libre du tube. Une fois la déformation souhaitée réalisée, on retire la bouterolle et la pièce de forme 226 et on libère le tube déformé en ouvrant la matrice 2.To achieve the deformation of the tube, the form part 226 is placed on the free end of the tube 6. This shaped part can be connected to matrix 2. This link allows displacement in translation along the axis 14 of the form piece 226. The free end of the tube 16 comes to bear at the bottom of the cavity 212 of the shaped part 226. The inclined flat dowel is driven by an orbital movement. His axis 228 therefore describes a cone around axis 14. This chisel 270 is also driven in a translational movement in the given direction by the axis 14 towards the matrix 2. The bolt 270 presses by its face frontal 276 on the bottom 272 of the form piece 226. During this movement, there is always an edge 278 in contact with the bottom 272 of the form part 226. This contact line rotates around the axis 14. The snap 270 exerts on the workpiece 226 a force substantially axial. This force is fully transmitted to tube 16. It is located at the angular position of the edge 278 which is in contact with the background 272. During the orbital motion of the snap 270, the area of force application moves on the periphery of the free end of the tube. Once the desired deformation has been achieved, the dowel is removed and the form part 226 and the deformed tube is released by opening the die 2.

    Tous les procédés décrits ci-dessus permettent de déformer un tube à proximité de son extrémité libre. Ces procédés sont des procédés économiques car l'énergie mise en oeuvre pour déformer un tube est inférieure à l'énergie mise en oeuvre par les procédés de l'art antérieur permettant de réaliser une telle déformation. De plus, ces procédés permettent de déformer un tube métallique sans casser les fibres du métal. De ce fait, au niveau de la déformation le tube ne présente pas de faiblesse. La solidité et la rigidité du tube restent constantes sur toute sa longueur.All the methods described above make it possible to deform a tube near its free end. These processes are processes economical because the energy used to deform a tube is lower than the energy used by the methods of the prior art allowing to carry out such a deformation. In addition, these processes allow to deform a metal tube without breaking the fibers of the metal. Therefore, at the level of the deformation the tube does not present any weakness. The strength and rigidity of the tube remain constant throughout its length.

    Comme il va de soi, l'invention ne se limite pas aux procédés décrits ci-dessus à titre d'exemples non limitatifs, ni aux outils décrits eux aussi à titre d'exemples non limitatifs ; elle en embrasse au contraire toutes les variantes dans le cadre des revendications ci-après.It goes without saying that the invention is not limited to processes described above by way of nonlimiting examples, or to the tools described therein also by way of nonlimiting examples; on the contrary it embraces all variants within the scope of the claims below.

    Claims (12)

    1. Method for deformation, in the vicinity of its end (16), of a pipe (6) having a longitudinal axis (14), wherein the pipe (6) is put into place in a die (2) which can be opened, having a recess (22) corresponding to the final outer shape required, a free end (16) of the pipe extending outside the die (2), characterised in that it additionally comprises the following steps:
      introduction of the end (16) of the pipe which extends from the die (2) into a cavity (12;112;212) into a form part (26;126;226), this cavity having a base (32), a lateral wall with a shape which is adapted to the pipe and to the deformation required, as well as an opening (30) opposite the base (32);
      support of the end of the pipe (16) against the base (32) of the cavity (12;112;212), play existing between the opening in the cavity and the die;
      application of substantially axial force on the end (16) of the pipe by means of the form part (26;126;226), the area of application of the force revolving around the longitudinal axis (14) of the pipe, thus giving rise to progressive deformation of the pipe; and
      withdrawal of the end of the deformed pipe from the cavity (12;112;212) in the form part and from the die (2).
    2. Method for deformation according to claim 1, characterised in that the form part (26;126) is integrated with a tool (8) with a longitudinal axis (28;128) which is inclined relative to the axis of the pipe and substantially intersects the latter, and in that the substantially axial force is exerted on the end of the pipe by rotation of the tool, the latter thus being driven by orbital movement relative to the axis (14) of the pipe, and by simultaneous bringing together of the tool (8) and the die (2).
    3. Method for deformation according to claim 2, characterised in that the angle of inclination between the axis (28;128) of revolution of the cavity and the axis (14) of the pipe is between 2 and 5°.
    4. Method for deformation according to claim 2 or claim 3, characterised in that a nose of a riveting head (158) which is designed to be supported on the inner wall of the pipe (6) to be deformed is introduced into the latter when the end (16) of the pipe is introduced into the cavity (112) in the tool.
    5. Method for deformation according to claim 1, characterised in that the form part (226) is placed on the end (16) of the pipe, such that the longitudinal axis of the cavity (212) corresponds substantially to the longitudinal axis (14) of the pipe, and in that an external tool (270) is supported on a surface (272) of the form part (226) opposite the surface in which the cavity (212) is provided.
    6. Method for deformation according to claim 5, characterised in that the external tool is a tool (270) with an axis (228) which is inclined relative to the longitudinal axis (14) of the pipe, and in that this tool is driven by orbital movement relative to the longitudinal axis of the pipe, combined with translation towards the die (2).
    7. Tool (8) for implementation of a method for deformation according to any one of claims 1 to 3, characterised in that it is in the form of a substantially cylindrical part, at the end of which there is provided an open cavity (12) with an axis of revolution (28), and comprising a base (32) which is disposed substantially on a transverse plane, as well as a conical area (34) which is in the vicinity of the base (32) and narrows as it extends away from the latter.
    8. Tool according to claim 7, characterised in that, on its open side (10), the cavity (12) has a second conical area, which is connected to the first area, and widens towards the open side (10).
    9. Tool according to claim 7 or claim 8, characterised in that the cavity (12) has an annular groove (54).
    10. Tool according to any one of claims 7 to 9, characterised in that the cavity (12) has an annular rib (48).
    11. Tool for implementation of a method for deformation according to claim 4, characterised in that it comprises a substantially cylindrical part, at the end of which there is provided an open cavity (112) which has an axis of revolution (128) and comprises a base which is disposed substantially on a transverse plane, as well as a conical area in the vicinity of the base, and in that it also comprises a nose of a riveting head (158) which is fitted such as to pivot relative to a transverse axis (160) of the cavity.
    12. Tool according to claim 11, characterised in that the cavity is provided in a tubular part (126) in which the nose of the riveting head (158) is placed, the base of the cavity being formed by the base of the riveting head, these two parts being fitted in a receptacle with a substantially circular cylindrical shape, which has a base and is open at the opposite end.
    EP00981448A 1999-11-30 2000-11-21 Method for deforming a tube in the proximity of one of its ends and tool therefor Expired - Lifetime EP1146973B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    FR9915111A FR2801522B1 (en) 1999-11-30 1999-11-30 PROCESS FOR DEFORMING A TUBE NEAR ONE OF ITS ENDS AND TOOL USED IN THIS PROCESS
    FR9915111 1999-11-30
    PCT/FR2000/003232 WO2001039907A1 (en) 1999-11-30 2000-11-21 Method for deforming a tube in the proximity of one of its ends and tool therefor

    Publications (2)

    Publication Number Publication Date
    EP1146973A1 EP1146973A1 (en) 2001-10-24
    EP1146973B1 true EP1146973B1 (en) 2004-02-11

    Family

    ID=9552746

    Family Applications (1)

    Application Number Title Priority Date Filing Date
    EP00981448A Expired - Lifetime EP1146973B1 (en) 1999-11-30 2000-11-21 Method for deforming a tube in the proximity of one of its ends and tool therefor

    Country Status (10)

    Country Link
    EP (1) EP1146973B1 (en)
    JP (1) JP2003515454A (en)
    KR (1) KR20010108152A (en)
    CN (1) CN1338977A (en)
    AT (1) ATE259263T1 (en)
    AU (1) AU1869301A (en)
    DE (1) DE60008216T2 (en)
    FR (1) FR2801522B1 (en)
    NO (1) NO319345B1 (en)
    WO (1) WO2001039907A1 (en)

    Families Citing this family (5)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE10245570B3 (en) * 2002-09-26 2004-03-18 Felss Gmbh Production of a tubular workpiece, especially a shock absorber piston rod, comprises a second process step in which a transition region is shaped by a deformation process to produce a right-angled shoulder of the workpiece
    JP4179890B2 (en) * 2003-01-30 2008-11-12 川口工業株式会社 Groove forming device
    DE102009050569B4 (en) * 2009-08-10 2011-09-22 Willy Kreutz Gmbh & Co. Kg Contact pin for use on lighting means and method for its production
    ES2559026T3 (en) * 2010-12-02 2016-02-10 Victaulic Company Procedure and machine for the manufacture of a pipe element with support surface, groove and flange
    DE102014103799B4 (en) * 2014-03-20 2018-07-05 Voss Fluid Gmbh Forming tool for a workpiece and apparatus for deforming a workpiece with such a tool

    Family Cites Families (4)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    US4871199A (en) * 1988-04-25 1989-10-03 Ridenour Ralph Gaylord Double bead tube fitting
    FR2642500B1 (en) * 1989-01-30 1991-04-19 Parker Hannifin Rak Sa PROCESS FOR PRODUCING A SEALED CONNECTION FOR A RIGID TUBE AND CONNECTION THEREOF
    DE29521617U1 (en) * 1994-05-07 1997-11-20 Walterscheid Gmbh Jean Pipe with a connection section and pipe connection
    US5622071A (en) * 1995-11-27 1997-04-22 Aeroquip Corporation Method for forming a flange on a tube

    Also Published As

    Publication number Publication date
    FR2801522B1 (en) 2002-02-01
    FR2801522A1 (en) 2001-06-01
    DE60008216D1 (en) 2004-03-18
    AU1869301A (en) 2001-06-12
    EP1146973A1 (en) 2001-10-24
    NO20013706D0 (en) 2001-07-27
    CN1338977A (en) 2002-03-06
    NO20013706L (en) 2001-09-21
    KR20010108152A (en) 2001-12-07
    WO2001039907A1 (en) 2001-06-07
    JP2003515454A (en) 2003-05-07
    NO319345B1 (en) 2005-07-18
    ATE259263T1 (en) 2004-02-15
    DE60008216T2 (en) 2004-07-01

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