EP1133815B1 - Dispositif de commutation, notamment commutateur, et procede pour produire un dispositif de ce type - Google Patents
Dispositif de commutation, notamment commutateur, et procede pour produire un dispositif de ce type Download PDFInfo
- Publication number
- EP1133815B1 EP1133815B1 EP99973185A EP99973185A EP1133815B1 EP 1133815 B1 EP1133815 B1 EP 1133815B1 EP 99973185 A EP99973185 A EP 99973185A EP 99973185 A EP99973185 A EP 99973185A EP 1133815 B1 EP1133815 B1 EP 1133815B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- segments
- support body
- segment
- carrier body
- commutator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000010410 layer Substances 0.000 claims description 20
- 239000012790 adhesive layer Substances 0.000 claims description 9
- 229910000679 solder Inorganic materials 0.000 claims description 7
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920005749 polyurethane resin Polymers 0.000 claims description 2
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000004873 anchoring Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000007767 bonding agent Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 239000005749 Copper compound Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001880 copper compounds Chemical class 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/04—Commutators
- H01R39/06—Commutators other than with external cylindrical contact surface, e.g. flat commutators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/14—Fastenings of commutators or slip-rings to shafts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/06—Manufacture of commutators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
- Y10T29/49011—Commutator or slip ring assembly
Definitions
- webs aligned in the radial direction on an end face can engage in corresponding recesses or grooves on the associated segment, or the cylindrical support body can have an axially projecting, preferably circumferentially annular, overhang on its end face at the edge, which has a centering on the end face segment disc to be defined guaranteed, which is then divisible into individual, mutually electrically insulated commutator segments.
- the bonding agent is an adhesive layer
- it may be filled according to the electrical and / or thermal requirements with appropriate additives.
- a ceramic filler for example, the thermal expansion coefficient of the adhesive layer can be reduced.
- an electrically conductive, in particular metallic filler for example on Ag, Cu or Ni-based, if necessary, an electrically conductive connection between the segment and the support body can be produced, for example, if in a Plankommutator the support body comprises electrically conductive, segment-shaped connecting tracks ,
- the fillers may in particular define a distance between the commutator segments and the carrier body and thus the thickness of the adhesive layer, preferably by spherical fillers, in particular glass or ceramic balls.
- the segments are fixed to the support body by means of a connecting means arranged substantially between the support body and the segments.
- the support body can be brought as a whole before setting the segments in a connecting agent immersion bath.
- the segments can also be provided with the connecting means at least on their surface facing the carrier body.
- the surfaces of the support body and / or the segments to be cleaned and / or provided with a bonding agent prior to attachment of the bonding agent.
- the conditioning of the surfaces may preferably be carried out in a vacuum process, for example in an ionic or plasma vacuum process.
- the connecting means can be inserted, for example, before being fed as an adhesive strand into the groove.
- the connecting means is displaced and forms a flat connecting layer between the support body and segment.
- the bent positioning means 309, 311 engage in corresponding receiving means of the support body 303 and are thereby positioned and aligned.
- the determination of the segment 304 on the support body 303 can be effected exclusively due to a clamping between the positioning means 309, 311 and the support body 303 or additionally by a connection layer 305.
- the support body 303 is for this purpose preferably made of an elastic core 314, which provides the elastic deformation for the clamping effect on the segments 304 and the positioning means 309, 311 and for the press fit on the motor axis (not shown).
- the support body 304 With respect to the axis of rotation 302 radially outward, the support body 304 has a shape-and temperature-resistant outer shell 315. In the right half of the picture Fig.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Motor Or Generator Current Collectors (AREA)
- Manufacture Of Motors, Generators (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Claims (6)
- Dispositif de commutation, notamment commutateur (1), avec un corps de support (3 ; 303) préformé, sensiblement cylindrique et comprenant un axe de rotation (2 ; 302) et avec des segments de commutation et/ou de commutateur (4 ; 304) électriquement conducteurs, qui sont fixés au corps de support (3 ; 303), le corps de support (3 ; 303) et les segments (4 ; 304) comprenant des moyens coopérant destinés à positionner et à orienter les segments (4 ; 304) par rapport au corps de support (3 ; 303), et les segments (4 ; 304) reposant avec leur surface de segment (308) contre une surface de revêtement du corps de support (3 ; 303) et les sections finales opposées les unes aux autres étant fléchies en tant que moyens de positionnement (309, 311) par rapport à la surface de segment (308), caractérisé en ce que les deux moyens de positionnement (309, 311) sont plans à l'état fléchi et en ce que les moyens de positionnement plans et fléchis (309, 311) se mettent en prise dans des moyens de réception correspondants sur les deux côtés du corps de support (303) et sont de ce fait positionnés et orientés.
- Dispositif selon la revendication 1, caractérisé en ce que les deux moyens de positionnement (309, 311) comprennent sur leur extrémité éloignée de la surface de segment (308) des taquets respectivement disposés à angle droit, qui s'étendent à l'état fléchi dans le plan de la surface frontale du corps de support (303).
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que les segments (304) sont fixés en plus au corps de support (303) par une couche de liaison (305) disposée entre le corps de support (303) et les segments (304).
- Dispositif selon la revendication 3, caractérisé en ce que la couche de liaison (305) est une couche adhésive, de préférence une couche en résine époxy, en résine de polyuréthane ou en résine de phénol.
- Dispositif selon la revendication 3, caractérisé en ce que la couche de liaison (305) est une couche de brasage ou de soudage, notamment une couche de brasage tendre, fort ou au verre ou une couche de soudage aux ultrasons, par friction ou aux électrodes.
- Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'il est prévu une barre (310) fléchie côté extrémité du segment (304) pour le raccordement de l'enroulement de la bobine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05020058A EP1608047A1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19854843A DE19854843A1 (de) | 1998-11-27 | 1998-11-27 | Vorrichtung zum Stromwenden, insbesondere Kommutator, und Verfahren zur Herstellung einer solchen Vorrichtung |
DE19854843 | 1998-11-27 | ||
PCT/EP1999/009061 WO2000033428A1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur, et procede pour produire un dispositif de ce type |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05020058A Division EP1608047A1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1133815A1 EP1133815A1 (fr) | 2001-09-19 |
EP1133815B1 true EP1133815B1 (fr) | 2008-11-05 |
Family
ID=7889275
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99973185A Expired - Lifetime EP1133815B1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur, et procede pour produire un dispositif de ce type |
EP05020058A Withdrawn EP1608047A1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05020058A Withdrawn EP1608047A1 (fr) | 1998-11-27 | 1999-11-24 | Dispositif de commutation, notamment commutateur |
Country Status (6)
Country | Link |
---|---|
US (1) | US6710500B1 (fr) |
EP (2) | EP1133815B1 (fr) |
JP (1) | JP2002532043A (fr) |
AT (1) | ATE413707T1 (fr) |
DE (2) | DE19854843A1 (fr) |
WO (1) | WO2000033428A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7908635B2 (en) | 2000-03-02 | 2011-03-15 | Tivo Inc. | System and method for internet access to a personal television service |
DE10226229A1 (de) * | 2002-06-13 | 2003-12-24 | Continental Teves Ag & Co Ohg | Kommutatormotor, insbesondere zum Antrieb einer Pumpe für eine elektronisch geregelte Kraftfahrzeugbremsanlage |
FR2867602A1 (fr) | 2004-03-09 | 2005-09-16 | Arvinmeritor Light Vehicle Sys | Collecteur pour moteur electrique |
US7009323B1 (en) * | 2004-12-06 | 2006-03-07 | Siemens Vdo Automotive Inc. | Robust commutator bar anchoring configuration with dove-tailed features |
CN101924315B (zh) * | 2009-06-16 | 2014-09-03 | 德昌电机(深圳)有限公司 | 换向器及其制造方法 |
CN102201637B (zh) * | 2010-03-26 | 2015-11-25 | 德昌电机(深圳)有限公司 | 换向器及其制造方法 |
JP2014039372A (ja) * | 2012-08-13 | 2014-02-27 | Asmo Co Ltd | 直流モータ |
DE102013207887A1 (de) * | 2013-04-30 | 2014-10-30 | Robert Bosch Gmbh | Verfahren zur Herstellung eines Kollektors für eine Kommutierungseinrichtung |
CN104158055B (zh) * | 2014-07-31 | 2016-04-06 | 瑞安市恒丰机电有限公司 | 换向器的加工方法 |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE301410C (fr) * | ||||
DE54421C (de) | P. E. DROOP in Chemnitz, Wiesenslrafse 56 I | Vorrichtung zum An- und Ausziehen von Schuhwerk | ||
GB281860A (en) * | 1926-11-19 | 1927-12-15 | British Thomson Houston Co Ltd | Improvements in and relating to commutators for dynamo electric machines and methodsof manufacturing the same |
US2519626A (en) * | 1945-05-02 | 1950-08-22 | Paul R Blair | Commutator bar and method of making same |
US2486875A (en) * | 1945-10-30 | 1949-11-01 | Gen Electric | Commutator for dynamoelectric machines and method of making the same |
AT170764B (de) * | 1946-05-03 | 1952-03-25 | Siemens Ag | Preßstoff- oder Ausgußmassekommutator |
US3819967A (en) | 1970-10-01 | 1974-06-25 | Gen Electric | Adhesively bonded commutator |
CH532321A (de) * | 1971-06-15 | 1972-12-31 | Bbc Brown Boveri & Cie | Schrumpfringkommutator und Verfahren zur Herstellung desselben |
JPS5636553B2 (fr) * | 1972-10-17 | 1981-08-25 | ||
DD117770A1 (fr) * | 1974-12-20 | 1976-01-20 | ||
DE3461040D1 (en) | 1983-06-03 | 1986-11-27 | Bbc Brown Boveri & Cie | Commutator for an electric machine and method of making it |
FR2614475B1 (fr) * | 1987-04-21 | 1989-06-09 | Equip Electr Moteur | Collecteur de machine tournante electrique |
FR2615049B1 (fr) * | 1987-05-04 | 1989-06-16 | Alsthom | Collecteur pour machine electrique tournante et procede de fabrication de ce collecteur |
US5189329A (en) * | 1988-09-26 | 1993-02-23 | Johnson Electric S.A. | Assembled commutator |
GB2223889B (en) | 1988-09-26 | 1992-10-07 | Johnson Electric Ind Mfg | Assembled commutator |
JPH0771387B2 (ja) * | 1990-05-31 | 1995-07-31 | 株式会社マキタ | 整流子 |
DE9010542U1 (de) * | 1990-07-13 | 1991-11-07 | Robert Bosch Gmbh, 7000 Stuttgart | Plankollektor |
DE4028420A1 (de) * | 1990-09-07 | 1992-03-12 | Kautt & Bux Kg | Plankommutator und verfahren zu seiner herstellung |
DE59100180D1 (de) * | 1991-04-26 | 1993-08-12 | Siemens Ag | Kommutator mit in einem kunststofftragkoerper verankerten lamellen. |
JPH0787713A (ja) * | 1993-09-17 | 1995-03-31 | Asmo Co Ltd | 電動機用整流子及びその製造方法 |
WO1995014319A1 (fr) | 1993-11-15 | 1995-05-26 | Kautt & Bux Commutator Gmbh | Commutateur et son procede de fabrication |
JP2797242B2 (ja) * | 1993-12-22 | 1998-09-17 | 株式会社ミツバ | 整流子及びその製造方法 |
DE29500984U1 (de) * | 1994-01-31 | 1995-03-30 | Siemens AG, 80333 München | Elektromotorischer Getriebe-Verstellantrieb, insbesondere Kraftfahrzeug-Fensterheberantrieb |
JP3313509B2 (ja) * | 1994-04-25 | 2002-08-12 | 株式会社ミツバ | コミテータ |
DE19530051C2 (de) * | 1995-08-16 | 2002-02-07 | Kirkwood Ind Gmbh | Steckkommutator |
DE19543998B4 (de) * | 1995-11-25 | 2007-07-05 | Robert Bosch Gmbh | Verfahren zum Herstellen eines Kommutatorringes für einen Kommutator |
US5793140A (en) * | 1995-12-19 | 1998-08-11 | Walbro Corporation | Electric motor flat commutator |
DE29802497U1 (de) * | 1998-02-13 | 1998-05-20 | Kolektor D.O.O., Idrija | Kommutator |
-
1998
- 1998-11-27 DE DE19854843A patent/DE19854843A1/de not_active Ceased
-
1999
- 1999-11-24 JP JP2000585972A patent/JP2002532043A/ja active Pending
- 1999-11-24 AT AT99973185T patent/ATE413707T1/de not_active IP Right Cessation
- 1999-11-24 EP EP99973185A patent/EP1133815B1/fr not_active Expired - Lifetime
- 1999-11-24 EP EP05020058A patent/EP1608047A1/fr not_active Withdrawn
- 1999-11-24 WO PCT/EP1999/009061 patent/WO2000033428A1/fr active Application Filing
- 1999-11-24 DE DE59914898T patent/DE59914898D1/de not_active Expired - Fee Related
- 1999-11-24 US US09/856,851 patent/US6710500B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE59914898D1 (de) | 2008-12-18 |
US6710500B1 (en) | 2004-03-23 |
EP1133815A1 (fr) | 2001-09-19 |
EP1608047A1 (fr) | 2005-12-21 |
DE19854843A1 (de) | 2000-06-08 |
WO2000033428A1 (fr) | 2000-06-08 |
ATE413707T1 (de) | 2008-11-15 |
JP2002532043A (ja) | 2002-09-24 |
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