EP1125625A2 - Homogenizer - Google Patents
Homogenizer Download PDFInfo
- Publication number
- EP1125625A2 EP1125625A2 EP01103854A EP01103854A EP1125625A2 EP 1125625 A2 EP1125625 A2 EP 1125625A2 EP 01103854 A EP01103854 A EP 01103854A EP 01103854 A EP01103854 A EP 01103854A EP 1125625 A2 EP1125625 A2 EP 1125625A2
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- EP
- European Patent Office
- Prior art keywords
- rotor
- homogenizer
- rotatable element
- housing
- homogenizer according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
- B01F27/271—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/40—Mixers with rotor-rotor system, e.g. with intermeshing teeth
- B01F27/41—Mixers with rotor-rotor system, e.g. with intermeshing teeth with the mutually rotating surfaces facing each other
- B01F27/411—Mixers with rotor-rotor system, e.g. with intermeshing teeth with the mutually rotating surfaces facing each other provided with intermeshing elements
Definitions
- the invention relates to a homogenizer for homogenizing flowable substances, with a rotatably mounted in a housing and by means of a drive device drivable rotor.
- homogenizers are used, for example, in cosmetic, pharmaceutical or chemical industry in the manufacture of creams, ointments, pastes or the like. Used.
- the homogenizer is e.g. B. at the lowest point of a container arranged and homogenized and / or dispersed the flowable material by the rotor together with a stationary stator shear forces on the fabric applies.
- the homogenizer could also be placed separately next to one or between two Container (s) must be placed.
- the homogenized substance can either be returned to the Containers or be promoted to a bottling plant.
- Homogenization can be carried out essentially with known homogenizers by varying the speed of the rotor compared to the fixed stator or by influence the specific design of the rotor and / or the stator.
- Speed is the shear effect and also the conveying effect of the homogenizer larger than at low speeds.
- a disadvantage of the known homogenizers is that the shear effect and the promotional effect are directly related are coupled. In addition, it is for achieving high shear and Speeds of the rotor necessary, the drive devices and drive motors to interpret accordingly complex.
- Another disadvantage is that if the engine speed is too high, the The shear effect becomes so great that the substance to be homogenized is disadvantageous influenced or possibly even damaged.
- the object of the present invention is to provide a homogenizer with which the homogenization effect can be influenced in a structurally simple manner and the shear effect and the pump effect to the respective requirements are customizable.
- the invention solves this problem with the homogenizer of the type mentioned by a rotatably mounted in the housing and by means of a drive device Independently driven element for homogenization and / or Conveying the flowable material.
- the advantages of the invention consist essentially in that additional element which can be driven separately and independently of the rotor, the homogenization and funding influenced in many ways and to the respective Production requirements can be adjusted. Especially by hiring and varying the relative speed of the rotatable member relative to the rotor the shear effect of the rotor and the rotatable element on the fabric to adjust.
- the rotatable element can be in the same direction or counter to the rotor are driven to steer the shear continuously within large areas to be able to vary.
- the shear effect can be independent of the Delivery rate (i.e. the delivery rate of the substance) can be varied.
- the pump output can be kept constant at a speed-dependent value be while the shear action with rotation of the rotatable element the same or approximately the same speed of rotation in the same direction of rotation goes to zero.
- the maximum shear effect one essential for the same shear effect lower absolute speed of rotation is necessary compared to conventional Homogenizers. Accordingly, the drives of the invention Homogenizer can be designed for lower speeds.
- the rotatable element is a pump wheel several pump blades to be able to achieve high pumping capacities, while the rotor essentially produces the shear effect of the homogenizer.
- the rotatable Element is designed in the manner of a stator or a rotor with wings.
- a stator or a rotor with wings Here is basically a homogenizer with a "rotating stator", in order to be able to produce the maximum shear effect described above.
- rotatable element and the rotor with two coaxially arranged to each other Drive shafts coupled to drive the rotatable element or the rotor are.
- This structurally simple solution is space-saving.
- To reduce the Weight and material costs is one of the two drive shafts preferred designed as a hollow shaft.
- the storage of the drive shafts is expediently designed so that the inner drive shaft is mounted in the outer shaft by means of roller bearings and outer shaft is in turn mounted in a housing.
- a structurally simple design of the rotor and the rotatable element sees before that the rotor and / or the rotatable member one with the associated one Drive shaft coupled base plate from which the wings project axially, that the axes of rotation of the drive shafts in operation are essentially vertical is arranged and that the shafts are driven by means of a toothed belt become.
- a toothed belt chains, V-belts, friction wheels, Gears or the like can be used.
- the shearing action and the pumping action can thereby be varied in a simple manner that the drive motors of the rotor and the rotatable element so are controllable that rotor and rotatable element with adjustable relative speeds are rotatable in the same direction or in opposite directions or alternatively either the rotor or the rotatable member are driven while the each other component stands still.
- the housing of the Homogenizer an inlet opening through which flowable material from a Container can flow axially into the interior, and an outlet opening through which the homogenized flowable substance is essentially radial and / or flows tangentially out of the housing, and that two with the exit opening return lines communicating with the housing are provided, due to the flowable substance depending on the position of a control valve different places in the container is traceable.
- the housing of the Homogenizer an inlet opening through which flowable material from a Container can flow axially into the interior, and an outlet opening through which the homogenized flowable substance is essentially radial and / or flows tangentially out of the housing, and that two with the exit opening return lines communicating with the housing are provided, due to the flowable substance depending on the position of a control valve different places in the container is traceable.
- material in the top of the container or near the homogenizer again be recycled, what small amounts of a substance to be homogenized is appropriate.
- the shear effect can be further optimized by the fact that additional, stationary Stator teeth are arranged on a housing of the homogenizer.
- the homogenizer shown in Figures 1 to 3 consists essentially of a rotor 4 mounted in a housing 2, also within the Housing 2 arranged rotatable element 6 for homogenizing and / or Convey and a drive device 8, the rotor 4 and independently of it drives the rotatable member 6.
- the homogenizer is by means of a housing or adapter 10 on an agitator tank or the like.
- the wall 12 shown is so attachable that a flowable from the interior of the agitator tank Material axially through an inlet opening 14 into the interior 16 of the homogenizer, d. H. can flow in the direction of a longitudinal axis 18.
- the housing 2 In the housing 2 is a circumferential channel 20 formed, the outlet opening, not shown which communicates with a return line 22 through which the flowable substance either in the container in the lower area or in the upper Area is traceable.
- the substance can be transported to a bottling plant become.
- the homogenizer can be set up separately from a container become.
- the rotor 4 has a circular base plate 24 (see FIG. 2) and several wings 26, 28 projecting axially from the base plate 24, the plurality Wings 26 spaced apart from one another along an inner circular line and the wings 28 spaced apart along an outer concentric circular line are.
- the wings 26 are designed in a manner known per se so that the homogenizing material captured by the wings 26 and radially outwards (referred to the longitudinal axis 18) transported and with shear forces is applied.
- the base plate is for driving and rotating the wings 26, 28 24 coupled to an inner drive shaft 30.
- the rotatable element 6 is in the embodiment as a pump wheel with several axially pump blade protruding from a further disk-shaped base plate 32 34 formed which are concentric along a relative to the blades 26, 28 Run in a circle and are designed in a manner known per se so that the flowable material with a relatively high pumping capacity through the homogenizer in the Channel 20 is promoted.
- the base plate 32 is in one piece with a concentric to the drive shaft 30 arranged outer drive shaft 36, which is a hollow shaft is formed, coupled.
- the base plates 24 and 32 are essentially arranged parallel to each other.
- stator 38 To increase the homogenization and / or dispersion effect of the homogenizer are several on the housing 2 axially inward into the interior 16 protruding stator elements or rings forming a stator 38 are provided, the are multi-stage, two-stage in the exemplary embodiment. Inner stator elements are seen in the radial direction between the blades 26 and 28 arranged and further stator elements are between the blades 28 and Pump blades 34 of the rotatable element 6 placed.
- the drive device 8 with which the rotor 4 and the rotatable element 6 can be driven independently of each other, is based on the figures 1 and 3 explained.
- the drive shafts 30, 36 can with the help of at the end portions attached toothed wheels 40 and 42, toothed belts 44 and 46, gearboxes 48, 50 and Electric motors 50, 54 thus with adjustable speeds in both directions of rotation are driven that the rotor 4 and the rotatable element 6 in the same direction or rotate in opposite directions.
- the rotor 4 or the rotatable element 6 can also be be stopped while the other component is rotating.
- the gear 48, 50 and Electric motors 52, 54 can be offset or rotated about longitudinal axes 56, 58 to be ordered.
- the outer drive shaft 36 is by means of two bearings 60, 62, which are Rolling or plain bearing is in a housing 64 which is attached to the Housing 2 of the homogenizer is flanged.
- the base plate 32 of the rotatable Elements 6 with its pump blades 34 is with an upper end portion Drive shaft 36 connected in a rotationally rigid manner with the aid of screws 66; Of course could instead of the screws other fasteners or a one-piece construction can be used.
- the housing 64 is in the lower region closed with a cover 68, which also defines the bearing 62.
- the inner drive shaft 30 driving the rotor 4 is by means of two bearings 70, 72 rotatably supported in the drive shaft 36. All bearings 62, 64, 70, 72 are filled with sufficient lubricant ("self-lubricating") and with the help of Circlips and sleeves set in the specified positions.
- a - in Figure 3 - The upper ring of the mechanical seal 80 is on the inside of the drive shaft 36 attached and relatively movable to a lower ring of the mechanical seal 80, the is firmly connected to the outside of the drive shaft 30, so that no flowable material pass the mechanical seal 80 and from the interior 16 in can flow the interior of the housing 64.
- the homogenizer is designed similarly to that described above Embodiment, so that to avoid repetition on the above Descriptions are referred to in full and hereinafter only Differences are described.
- the rotor 4 is driven by the drive shaft 30, Timing belt 44 and gear 48 and drive motor 52 driven.
- the rotatable Element 2 is by means of the outer drive shaft 36, toothed belt 46, gear 50 and drive motor 54 driven independently of the rotor 4.
- the rotatable Element 2 is with outer pump blades 34 attached to base plate 32 provided, which merge into a radially inwardly directed upper washer 82, from which axially projecting towards the base plate 24 in the manner of a Stator-shaped wing or stator elements 84 are formed, which between the pump vanes 34 and the vanes 28 or between the vanes 26 and 28 are arranged and increase the shear effect.
- the stator elements 84 are rotatable together with the rotatable element 2 and the pump blades 34. There the blades 84 are constructed in the manner of a conventional stator and these are rotatable, can also be spoken of a "dynamic stator".
- the further exemplary embodiment described with reference to FIG. 5 is similar to that above-described embodiments also, so that the above Descriptions are referred to and only differences below are described.
- the rotor 4 which can be driven by the drive shaft 30 has a plurality of webs 86 fastened to the base plate 24, with a circular disk 88 are connected. From the circular disk 88 protrude axially inward kind of a stator trained stator elements 90 from about the longitudinal axis 18th are rotatable.
- the rotatable element 2, which is coupled to the drive shaft 36 has blades 92 designed in the manner of a rotor and also outer blades Pump blades 94 on.
- the stator elements 90 are between the pump wheel 94 and the Elements 92 arranged.
- the rotor coupled to the drive shaft 30 6 is designed in the same way as in the exemplary embodiment previously described with reference to FIG.
- the element 6 rotatable by means of the drive shaft 36 is, according to Art a stator and has axially protruding from the base plate 24 Stator elements 96.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
Description
Die Erfindung betrifft einen Homogenisator zum Homogenisieren fließfähiger Stoffe, mit einem in einem Gehäuse drehbar gelagerten und mittels einer Antriebseinrichtung antreibbaren Rotor.The invention relates to a homogenizer for homogenizing flowable substances, with a rotatably mounted in a housing and by means of a drive device drivable rotor.
Derartige Homogenisatoren werden beispielsweise in der kosmetischen, pharmazeutischen oder chemischen Industrie bei der Herstellung von Cremes, Salben, Pasten oder dgl. eingesetzt. Der Homogenisator ist z. B. am tiefsten Punkt eines Behälters angeordnet und homogenisiert und/oder dispergiert den fließfähigen Stoff, indem der Rotor zusammen mit einem ortsfesten Stator Scherkräfte auf den Stoff aufbringt. Der Homogenisator könnte auch separat neben einem oder zwischen zwei Behälter(n) plaziert sein. Der homogenisierte Stoff kann entweder zurück in den Behälter oder zu einer Abfüllanlage gefördert werden.Such homogenizers are used, for example, in cosmetic, pharmaceutical or chemical industry in the manufacture of creams, ointments, pastes or the like. Used. The homogenizer is e.g. B. at the lowest point of a container arranged and homogenized and / or dispersed the flowable material by the rotor together with a stationary stator shear forces on the fabric applies. The homogenizer could also be placed separately next to one or between two Container (s) must be placed. The homogenized substance can either be returned to the Containers or be promoted to a bottling plant.
Die Homogenisierung läßt sich bei bekannten Homogenisatoren im wesentlichen durch Variation der Drehzahl des Rotors gegenüber dem festem Stator oder durch die konkrete Gestaltung des Rotors und/oder des Stators beeinflussen. Bei hohen Drehzahlen ist die Scherwirkung und auch die Förderwirkung des Homogenisators größer als bei niedrigen Drehzahlen. Ein Nachteil der bekannten Homogenisatoren besteht darin, dass die Scherwirkung und die Förderwirkung unmittelbar miteinander gekoppelt sind. Darüber hinaus ist es für die Erreichung hoher Scherwirkungen und Drehzahlen des Rotors notwendig, die Antriebseinrichtungen und Antriebsmotoren entsprechend aufwendig auszulegen. Homogenization can be carried out essentially with known homogenizers by varying the speed of the rotor compared to the fixed stator or by influence the specific design of the rotor and / or the stator. At high Speed is the shear effect and also the conveying effect of the homogenizer larger than at low speeds. A disadvantage of the known homogenizers is that the shear effect and the promotional effect are directly related are coupled. In addition, it is for achieving high shear and Speeds of the rotor necessary, the drive devices and drive motors to interpret accordingly complex.
Ein weiterer Nachteil besteht darin, dass bei zu hoher Drehzahl des Motors die Scherwirkung so groß wird, dass der zu homogenisierende Stoff nachteilig beeinflusst oder eventuell sogar beschädigt werden kann.Another disadvantage is that if the engine speed is too high, the The shear effect becomes so great that the substance to be homogenized is disadvantageous influenced or possibly even damaged.
Um dem Erfordernis der hohen Pumpleistung (Förderwirkung) gerecht werden zu
können und gleichzeitig die Scherwirkung bei hohen Drehzahlen reduzieren zu
können, wurden Homogenisatoren entwickelt, die eine axiale Verschiebung des
Rotors relativ zum Stator ermöglichen, um die freien Strömungsquerschnitte (oder
Spalte) zwischen den Flügeln des Rotors und des Stators zu erhöhen (vgl. DE 296
08 712 oder DE 24 13 452). Der konstruktive Aufwand für eine derartige axiale
Verschiebbarkeit ist sehr hoch.To meet the requirement of high pumping capacity (pumping effect)
can and at the same time reduce the shear effect at high speeds
can, homogenizers have been developed that an axial displacement of the
Rotors relative to the stator allow the free flow cross sections (or
Column) between the blades of the rotor and the stator (see DE 296
08 712 or
Aufgabe der vorliegenden Erfindung ist es, einen Homogenisator bereitzustellen, mit dem auf konstruktiv einfache Weise der Homogenisierungseffekt beeinflußbar ist und die Scherwirkung und die Pumpwirkung an die jeweiligen Erfordernisse anpassbar sind.The object of the present invention is to provide a homogenizer with which the homogenization effect can be influenced in a structurally simple manner and the shear effect and the pump effect to the respective requirements are customizable.
Die Erfindung löst diese Aufgabe beim Homogenisator der eingangs genannten Art durch ein drehbar in dem Gehäuse gelagertes und mittels einer Antriebseinrichtung unabhängig von dem Rotor antreibbares Element zum Homogenisieren und/oder Fördern des fließfähigen Stoffes.The invention solves this problem with the homogenizer of the type mentioned by a rotatably mounted in the housing and by means of a drive device Independently driven element for homogenization and / or Conveying the flowable material.
Die Vorteile der Erfindung bestehen im wesentlichen darin, dass durch das zusätzliche, separat und unabhängig vom Rotor antreibbare Element die Homogenisierung und Förderung auf vielfältige Weise beeinflusst und an die jeweiligen Produktionserfordernisse angepasst werden kann. Insbesondere durch Einstellung und Variation der Relativgeschwindigkeit des drehbaren Elements relativ zum Rotor lässt sich die Scherwirkung des Rotors und des drehbaren Elements auf dem Stoff einstellen. Das drehbare Element kann gleichsinnig oder gegenläufig zum Rotor angetrieben werden, um die Scherwirkung stufenlos innerhalb großer Bereiche variieren zu können. Darüber hinaus kann die Scherwirkung unabhängig von der Förderleistung (d. h. der Fördermenge des Stoffs) variiert werden. Beispielsweise kann die Pumpleistung konstant auf einem drehzahlabhängigen Wert gehalten werden, während die Scherwirkung bei Drehung des drehbaren Elements mit derselben oder annäherend derselben Drehgeschwindigkeit in der selben Drehrichtung gegen Null geht. Bei maximalen entgegengesetzen Drehgeschwindigkeiten ist die Scherwirkung maximal, wobei für dieselbe Scherwirkung eine wesentlich geringere absolute Drehgeschwindigkeit notwendig ist im Vergleich zu herkömmlichen Homogenisatoren. Dem gemäß können die Antriebe des erfindungsgemäßen Homogenisators für geringere Drehgeschwindigkeiten ausgelegt werden.The advantages of the invention consist essentially in that additional element which can be driven separately and independently of the rotor, the homogenization and funding influenced in many ways and to the respective Production requirements can be adjusted. Especially by hiring and varying the relative speed of the rotatable member relative to the rotor the shear effect of the rotor and the rotatable element on the fabric to adjust. The rotatable element can be in the same direction or counter to the rotor are driven to steer the shear continuously within large areas to be able to vary. In addition, the shear effect can be independent of the Delivery rate (i.e. the delivery rate of the substance) can be varied. For example the pump output can be kept constant at a speed-dependent value be while the shear action with rotation of the rotatable element the same or approximately the same speed of rotation in the same direction of rotation goes to zero. At maximum opposite rotation speeds the maximum shear effect, one essential for the same shear effect lower absolute speed of rotation is necessary compared to conventional Homogenizers. Accordingly, the drives of the invention Homogenizer can be designed for lower speeds.
Gemäß einer Variante der Erfindung ist das drehbare Element als Pumprad mit mehreren Pumpschaufeln ausgebildet, um hohe Pumpleistungen erzielen zu können, während der Rotor im wesentlichen die Scherwirkung des Homogenisators erzeugt.According to a variant of the invention, the rotatable element is a pump wheel several pump blades to be able to achieve high pumping capacities, while the rotor essentially produces the shear effect of the homogenizer.
Bei einer alternativen Ausführungsform wird vorgeschlagen, dass das drehbare Element nach Art eines Stators oder eines Rotors mit Flügeln ausgebildet ist. Hierbei handelt es sich prinzipiell um einen Homogenisator mit einem "drehbaren Stator", um die zuvor beschriebene maximale Scherwirkung erzeugen zu können.In an alternative embodiment it is proposed that the rotatable Element is designed in the manner of a stator or a rotor with wings. Here is basically a homogenizer with a "rotating stator", in order to be able to produce the maximum shear effect described above.
Gemäß einer besonders bevorzugten Ausführungsform ist vorgesehen, dass das drehbare Element und der Rotor mit zwei koaxial zueinander angeordneten Antriebswellen zum Antreiben des drehbaren Elements bzw. des Rotors gekoppelt sind. Diese konstruktiv einfache Lösung ist platzsparend. Zur Reduzierung des Gewichts und der Materialkosten ist eine der beiden Antriebswellen vorzugsweise als Hohlwelle ausgebildet.According to a particularly preferred embodiment, it is provided that rotatable element and the rotor with two coaxially arranged to each other Drive shafts coupled to drive the rotatable element or the rotor are. This structurally simple solution is space-saving. To reduce the Weight and material costs is one of the two drive shafts preferred designed as a hollow shaft.
Die Lagerung der Antriebswellen ist auf zweckmäßige Weise so gestaltet, dass die innere Antriebswelle mittels Wälzlagern in der äußeren Welle gelagert ist und die äußere Welle ihrerseits in einem Gehäuse gelagert ist.The storage of the drive shafts is expediently designed so that the inner drive shaft is mounted in the outer shaft by means of roller bearings and outer shaft is in turn mounted in a housing.
Um den Innenraum des Homogenisators gegenüber der Umgebung zuverlässig auch gegenüber hohen Druckdifferenzen und ggf. agressiven Medien abzudichten, wird gemäß einer Weiterbildung vorgeschlagen, dass mindestens eine Gleitringdichtung zur Abdichtung des Innenraums des Gehäuses des Homogenisators gegenüber der Umgebung vorgesehen ist. In den Innenräumen eines Rührwerkbehälters, an den ein erfindungsgemäßer Homogenisator anschliessbar ist, herrschen häufig Unter- oder Überdrücke, die so sicher beherrscht werden.To the interior of the homogenizer in relation to the environment reliably too to seal against high pressure differences and possibly aggressive media According to a further development proposed that at least one mechanical seal to seal the interior of the housing of the homogenizer against the Environment is provided. In the interior of an agitator tank to which a homogenizer according to the invention can be connected, there are often or overpressures that can be safely controlled.
Eine konstruktiv einfache Gestaltung des Rotors und des drehbaren Elements sieht vor, dass der Rotor und/oder das drehbare Element eine mit der zugehörigen Antriebswelle gekoppelte Grundplatte aufweist, von der die Flügel axial abstehen, dass die Drehachsen der Antriebswellen im Betrieb im wesentlichen vertikal angeordnet ist und dass die Wellen mittels jeweils eines Zahnriemens angetrieben werden. Anstelle eines Zahnriemens könnten Ketten, Keilriemen, Reibräder, Zahnräder o. dgl. verwendet werden. A structurally simple design of the rotor and the rotatable element sees before that the rotor and / or the rotatable member one with the associated one Drive shaft coupled base plate from which the wings project axially, that the axes of rotation of the drive shafts in operation are essentially vertical is arranged and that the shafts are driven by means of a toothed belt become. Instead of a toothed belt, chains, V-belts, friction wheels, Gears or the like can be used.
Die Scherwirkung und die Pumpwirkung kann auf einfache Weise dadurch variiert werden, dass die Antriebsmotoren des Rotors und des drehbaren Elements so steuerbar sind, dass Rotor und drehbares Element mit einstellbaren Relativgeschwindigkeiten gleichsinnig oder gegenläufig drehbar sind oder wahlweise entweder der Rotor oder das drehbare Element angetrieben werden, während das jeweils andere Bauteil still steht.The shearing action and the pumping action can thereby be varied in a simple manner that the drive motors of the rotor and the rotatable element so are controllable that rotor and rotatable element with adjustable relative speeds are rotatable in the same direction or in opposite directions or alternatively either the rotor or the rotatable member are driven while the each other component stands still.
Eine weitere bevorzugte Ausführungsform sieht vor, dass das Gehäuse des Homogenisators eine Einlassöffnung, durch die fliessfähiges Material aus einem Behälter axial in den Innenraum einströmen kann, und eine Ausgangsöffnung aufweist, durch die der homogenisierte fließfähige Stoff im wesentlichen radial und/oder tangential aus dem Gehäuse ausströmt, und dass zwei mit der Ausgangsöffnung des Gehäuses kommunizierende Rückführungsleitungen vorgesehen sind, durch die in Abhängigkeit von der Stellung eines Stellventils der fließfähige Stoff an unterschiedliche Orten in den Behälter rückführbar ist. Auf diese Weise kann der Stoff beispielsweise oben in den Behälter oder nahe dem Homogenisator wieder rückgeführt werden, was für geringe Mengen eines zu homogenisierenden Stoffs zweckmäßig ist.Another preferred embodiment provides that the housing of the Homogenizer an inlet opening through which flowable material from a Container can flow axially into the interior, and an outlet opening through which the homogenized flowable substance is essentially radial and / or flows tangentially out of the housing, and that two with the exit opening return lines communicating with the housing are provided, due to the flowable substance depending on the position of a control valve different places in the container is traceable. In this way, the For example, material in the top of the container or near the homogenizer again be recycled, what small amounts of a substance to be homogenized is appropriate.
Die Scherwirkung lässt sich dadurch weiter optimieren, dass zusätzliche, ortsfeste Stator-Verzahnungen an einem Gehäuses des Homogenisators angeordnet sind.The shear effect can be further optimized by the fact that additional, stationary Stator teeth are arranged on a housing of the homogenizer.
Die Erfindung ist nachstehend anhand von Ausführungsbeispielen unter Bezugnahme auf die beiliegenden Zeichnungen beschrieben. Es zeigen:
- Figur 1
- einen erfindungsgemäßen Homogenisator gemäß einem ersten Ausführungsbeispiel in einer Seitenansicht;
Figur 2- eine Teilschnittdarstellung des Homogenisators gemäß Figur 1;
- Figur 3
- eine weitere Teilschnittdarstellung des Homogenisators gemäß Figur 1;
Figur 4- ein Abschnitt eines weiteren Homogenisators gemäß eines zweiten Ausführungsbeispiels in einer Teilschnittdarstellung;
- Figur 5
- ein Abschnitt eines weiteren Homogenisators gemäß eines dritten Ausführungsbeispiels in einer Teilschnittdarstellung;
Figur 6- ein Abschnitt eines weiteren Homogenisators gemäß eines vierten Ausführungsbeispiels in einer Teilschnittdarstellung;
- Figure 1
- a homogenizer according to the invention according to a first embodiment in a side view;
- Figure 2
- a partial sectional view of the homogenizer according to Figure 1;
- Figure 3
- a further partial sectional view of the homogenizer according to Figure 1;
- Figure 4
- a section of a further homogenizer according to a second embodiment in a partial sectional view;
- Figure 5
- a section of a further homogenizer according to a third embodiment in a partial sectional view;
- Figure 6
- a section of a further homogenizer according to a fourth embodiment in a partial sectional view;
Der in den Figuren 1 bis 3 dargestellte Homogenisator besteht im wesentlichen aus
einem in einem Gehäuse 2 gelagerten Rotor 4, einem ebenfalls innerhalb des
Gehäuses 2 angeordneten drehbaren Element 6 zum Homogenisieren und/oder
Fördern sowie einer Antriebseinrichtung 8, die den Rotor 4 und unabhängig hiervon
das drehbare Element 6 antreibt. Der Homogenisator ist mittels eines Gehäuses
oder Adapters 10 an einem Rührwerkbehälter oder dgl., dessen Wand 12 dargestellt
ist, so befestigbar, dass aus dem Innenraum des Rührwerkbehälters ein fließfähiger
Stoff durch eine Einlassöffnung 14 in den Innenraum 16 des Homogenisators axial,
d. h. in Richtung einer Längsachse 18 einströmen kann. In dem Gehäuse 2 ist ein
umlaufender Kanal 20 ausgebildet, der eine nicht dargestellte Auslassöffnung
aufweist, die mit einer Rückführungsleitung 22 kommuniziert, durch die der
fließfähige Stoff entweder in den Behälter im unteren Bereich oder im oberen
Bereich zurückführbar ist. Alternativ kann der Stoff zu einer Abfüllanlage befördert
werden. Der Homogenisator kann alternativ separat von einem Behälter aufgestellt
werden.The homogenizer shown in Figures 1 to 3 consists essentially of
a
Der Rotor 4 weist eine kreisförmige Grundplatte 24 (vgl. Figur 2) sowie mehrere
axial von der Grundplatte 24 abstehende Flügel 26, 28 auf, wobei die mehreren
Flügel 26 entlang einer inneren Kreislinie beabstandet zueinander und die Flügel 28
entlang einer äußeren konzentrischen Kreislinie beabstandet zueinander angeordnet
sind. Die Flügel 26 sind in an sich bekannter Weise so gestaltet, dass der zu
homogenisierende Stoff von den Flügeln 26 erfasst und radial nach aussen
(bezogen auf die Längsachse 18) transportiert und dabei mit Scherkräften
beaufschlagt wird. Zum Antreiben und Drehen der Flügel 26, 28 ist die Grundplatte
24 mit einer inneren Antriebswelle 30 gekoppelt.The
Das drehbare Element 6 ist im Ausführungsbeispiel als Pumprad mit mehreren axial
von einer weiteren scheibenförmigen Grundplatte 32 abstehenden Pumpschaufel
34 ausgebildet, die entlang einem relativ zu den Schaufeln 26, 28 konzentrischen
Kreis verlaufen und in an sich bekannter Weise so gestaltet sind, dass der
fließfähige Stoff mit relativ hoher Pumpleistung durch den Homogenisator in den
Kanal 20 gefördert wird. Die Grundplatte 32 ist einstückig mit einer konzentrisch
zu der Antriebswelle 30 angeordneten äußeren Antriebswelle 36, die als Hohlwelle
ausgebildet ist, gekoppelt. Die Grundplatten 24 und 32 sind im wesentlichen
parallel zueinander angeordnet.The
Zur Erhöhung des Homogenisierungs- und/oder Dispersionseffekts des Homogenisators
sind an dem Gehäuse 2 mehrere axial nach innen in den Innenraum 16
hineinragende, einen Stator 38 bildende Statorelemente oder -ringe vorgesehen, die
mehrstufig, im Ausführungsbeispiel zweistufig ausgebildet sind. Innere Statorelemente
sind in radialer Richtung gesehen zwischen den Schaufeln 26 bzw. 28
angeordnet und weitere Statorelemente sind zwischen den Schaufeln 28 und den
Pumpschaufeln 34 des drehbaren Elements 6 plaziert.To increase the homogenization and / or dispersion effect of the homogenizer
are several on the
Die Antriebseinrichtung 8, mit der der Rotor 4 und das drehbare Elements 6
unabhängig voneinander antreibbar sind, ist nachfolgend anhand der Figuren 1 und
3 erläutert. Die Antriebswellen 30, 36 können mit Hilfe von an den Endabschnitten
befestigten Zahn-Rädern 40 bzw. 42, Zahnriemen 44 und 46, Getrieben 48, 50 und
Elektromotoren 50, 54 so mit einstellbaren Drehzahlen jeweils in beide Drehrichtungen
angetrieben werden, dass der Rotor 4 und das drehbare Element 6 gleichsinnig
oder gegensinnig rotieren. Auch kann der Rotor 4 oder das drehbare Element 6
gestoppt werden, während das andere Bauteil rotiert. Die Getriebe 48, 50 und die
Elektromotoren 52, 54 können um Längsachsen 56, 58 versetzt oder verdreht
angeordnet werden.The
Die äußere Antriebswelle 36 ist mittels zweier Lager 60, 62, bei denen es sich um
Wälz- oder Gleitlager handelt, in einem Gehäuse 64 gelagert, welches an das
Gehäuse 2 des Homogenisators angeflanscht ist. Die Grundplatte 32 des drehbaren
Elements 6 mit seinen Pumpschaufeln 34 ist mit einem oberen Endabschnitt der
Antriebswelle 36 mit Hilfe von Schrauben 66 drehstarr verbunden; selbstverständlich
könnten anstelle der Schrauben andere Befestigungsmittel oder eine
einstückige Bauweise eingesetzt werden. Im unteren Bereich ist das Gehäuse 64
mit einem Deckel 68 verschlossen, der gleichzeitig das Lager 62 festlegt.The
Die innere, den Rotor 4 antreibende Antriebswelle 30 ist mittels zweier Lager 70,
72 drehbar in der Antriebswelle 36 gelagert. Sämtliche Lager 62, 64, 70, 72 sind
mit ausreichend Schmiermittel gefüllt ("selbstschmierend") und mit Hilfe von
Sicherungsringen und Hülsen an den vorgegebenen Positionen festgelegt.The
Zur Abdichtung des Innenraums 16 des Homogenisators gegenüber der äusseren
Umgebung sind zwei Gleitringdichtungen 78, 80 mit jeweils vier Gleitringen
vorgesehen. Alternativ könnten andere Wellenabdichtungen, etwa Lippendichtringe
o. dgl. eingesetzt werden. Ein oberer Gleitring der Gleitringdichtung 78 ist fest mit
dem Gehäuse 2 verbunden, während ein unterer Gleitring an der Antriebswelle 36
befestigt ist und mit dieser rotiert, so dass fließfähiger Stoff nicht aus dem
Innenraum 16 in den Innenraum des Gehäuses 62 strömen kann. Ein - in Figur 3 -
oberer Ring der Gleitringdichtung 80 ist an der Innenseite der Antriebswelle 36
befestigt und relativ bewegbar zu einem unteren Ring der Gleitringdichtung 80, der
fest mit der Außenseite der Antriebswelle 30 verbunden ist, so dass kein
fließfähiger Stoff die Gleitringdichtung 80 passieren und aus dem Innenraum 16 in
den Innenraum des Gehäuses 64 strömen kann.To seal the
Das in Figur 4 teilweise dargestellt Ausführungsbeispiel eines erfindungsgemäßen
Homogenisators ist im Prinzip ähnlich gestaltet wie das zuvor beschriebene
Ausführungsbeispiel, so dass zur Vermeidung von Wiederholungen auf die obigen
Beschreibungen voll umfänglich Bezug genommen wird und nachfolgend lediglich
Unterschiede beschrieben werden. Der Rotor 4 wird mittels der Antriebswelle 30,
Zahnriemen 44 und Getriebe 48 und Antriebsmotor 52 angetrieben. Das drehbare
Element 2 wird mittels der äußeren Antriebswelle 36, Zahnriemen 46, Getriebe 50
und Antriebsmotor 54 unabhängig von dem Rotor 4 angetrieben. Das rotierbare
Element 2 ist mit äußeren, an der Grundplatte 32 befestigten Pumpschaufeln 34
versehen, die in eine radial einwärts gerichtete obere Ringscheibe 82 übergehen,
von welcher axial in Richtung auf die Grundplatte 24 abstehende nach Art eines
Stators ausgebildete Flügel- oder Statorelemente 84 angeformt sind, die zwischen
den Pumpflügeln 34 und den Flügeln 28 bzw. zwischen den Flügeln 26 und 28
angeordnet sind und die Scherwirkung erhöhen. Die Statorelemente 84 sind
zusammen mit dem drehbaren Element 2 und den Pumpschaufeln 34 rotierbar. Da
die Schaufeln 84 nach Art eines herkömmlichen Stators ausgebildet und diese
rotierbar sind, kann auch von einem "dynamischen Stator" gesprochen werden.The embodiment shown partially in Figure 4 of an inventive
In principle, the homogenizer is designed similarly to that described above
Embodiment, so that to avoid repetition on the above
Descriptions are referred to in full and hereinafter only
Differences are described. The
Das weitere, anhand von Figur 5 beschriebene Ausführungsbeispiel ähnelt den
vorbeschriebenen Ausführungsbeispielen ebenfalls, so dass auf die obigen
Beschreibungen Bezug genommen wird und nachfolgend lediglich Unterschiede
beschrieben sind. Der mittels der Antriebswelle 30 antreibbare Rotor 4 weist
mehrere, an der Grundplatte 24 befestigte Stege 86 auf, die mit einer Kreisscheibe
88 verbunden sind. Von der Kreisscheibe 88 stehen axial nach innen ragende nach
Art eines Stators ausgebildete Statorelemente 90 ab, die um die Längsachse 18
drehbar sind. Das drehbare Element 2, welches mit der Antriebswelle 36 gekoppelt
ist, weist nach Art eines Rotors ausgebildete Schaufeln 92 sowie äußere
Pumpschaufeln 94 auf. Die Statorelemente 90 sind zwischen Pumprad 94 und den
Elementen 92 angeordnet.The further exemplary embodiment described with reference to FIG. 5 is similar to that
above-described embodiments also, so that the above
Descriptions are referred to and only differences below
are described. The
Schließlich wird hinsichtlich des in Figur 6 dargestellten weiteren Ausführungsbeispiels
ebenfalls auf die obigen Beschreibungen Bezug genommen und nachfolgend
lediglich die Unterschiede erläutert. Der mit der Antriebswelle 30 gekoppelte Rotor
6 ist so ausgestaltet wie bei dem zuvor anhand von Figur 5 beschriebenen Ausführungsbeispiel.
Das mittels der Antriebswelle 36 drehbare Element 6 ist nach Art
eines Stators ausgebildet und weist axial von der Grundplatte 24 abstehende
Statorelemente 96 auf.Finally, with regard to the further exemplary embodiment shown in FIG
also refer to the descriptions above and below
only the differences explained. The rotor coupled to the
Claims (14)
mit einem in einem Gehäuse (2) drehbar gelagerten und mittels einer Antriebseinrichtung (8) antreibbaren Rotor (4),
gekennzeichnet durch ein drehbar in dem Gehäuse gelagertes und mittels einer Antriebseinrichtung (8) unabhängig von dem Rotor antreibbares Element (6) zum Homogenisieren und/oder Fördern des fließfähigen Stoffes.Homogenizer for homogenizing flowable materials,
with a rotor (4) rotatably mounted in a housing (2) and drivable by means of a drive device (8),
characterized by an element (6) rotatably mounted in the housing and drivable independently of the rotor by means of a drive device (8) for homogenizing and / or conveying the flowable material.
dadurch gekennzeichnet, dass das drehbare Element (6) gleichsinnig mit oder gegensinnig zu dem Rotor (4) antreibbar ist.Homogenizer according to claim 1,
characterized in that the rotatable element (6) can be driven in the same direction or in the opposite direction to the rotor (4).
dadurch gekennzeichnet, dass drehbare Element (6) als Pumprad mit mehreren Pumpschaufeln (34) ausgebildet ist.Homogenizer according to claim 1 or 2,
characterized in that the rotatable element (6) is designed as a pump wheel with a plurality of pump blades (34).
dadurch gekennzeichnet, dass das drehbare Element (6) nach Art eines Stators oder eines Rotors mit Flügeln (84) ausgebildet ist.Homogenizer according to claim 1 or 2,
characterized in that the rotatable element (6) is designed in the manner of a stator or a rotor with wings (84).
dadurch gekennzeichnet, dass das drehbare Element (6) und der Rotor (4) mit zwei koaxial zueinander angeordneten Antriebswellen (30), (36) zum Antreiben des drehbaren Elements (6) bzw. des Rotors (4) gekoppelt sind.Homogenizer according to one of the preceding claims,
characterized in that the rotatable element (6) and the rotor (4) are coupled to two coaxial drive shafts (30), (36) for driving the rotatable element (6) and the rotor (4), respectively.
dadurch gekennzeichnet, dass wenigstens eine der beiden Antriebswellen (30), (36) als Hohlwelle ausgebildet ist.Homogenizer according to claim 5,
characterized in that at least one of the two drive shafts (30), (36) is designed as a hollow shaft.
dadurch gekennzeichnet, dass die innere Antriebswelle (30) mittels Wälzlagern in der äußeren Antriebswelle (36) gelagert ist und die äußere Antriebswelle (36) ihrerseits in einem Gehäuse 64 gelagert ist. Homogenizer according to claim 6,
characterized in that the inner drive shaft (30) is mounted in the outer drive shaft (36) by means of roller bearings and the outer drive shaft (36) is in turn mounted in a housing 64.
dadurch gekennzeichnet, dass mindestens eine Wellenabdichtung, vorzugsweise eine Gleitringdichtung (78), (80) zur Abdichtung des Innenraums (16) des Gehäuses (2) des Homogenisators gegenüber der Umgebung vorgesehen ist.Homogenizer according to one of the preceding claims,
characterized in that at least one shaft seal, preferably a mechanical seal (78), (80) is provided for sealing the interior (16) of the housing (2) of the homogenizer from the surroundings.
dadurch gekennzeichnet, dass der Rotor 4 und/oder das drehbare Element 6 eine mit der zugehörigen Antriebswelle (30), (36) gekoppelte Grundplatte (24), (32) aufweist, von der die Flügel (34), (38) axial abstehen, dass die Drehachsen der Antriebswellen (30), (36) im Betrieb im wesentlichen vertikal angeordnet ist und dass die Antriebswellen mittels jeweils eines Zahnriemens (44), (46), Keilriemens oder Kette angetrieben werden.Homogenizer according to one of the preceding claims,
characterized in that the rotor 4 and / or the rotatable element 6 has a base plate (24), (32) coupled to the associated drive shaft (30), (36), from which the vanes (34), (38) project axially that the axes of rotation of the drive shafts (30), (36) are arranged substantially vertically during operation and that the drive shafts are each driven by means of a toothed belt (44), (46), V-belt or chain.
dadurch gekennzeichnet, dass die Antriebsmotoren (52), (54) des Rotors (4) und des drehbaren Elements (6) so steuerbar sind, dass Rotor (4) und drehbares Element (6) mit einstellbaren Relativgeschwindigkeiten gleichsinnig oder gegenläufig drehbar sind oder wahlweise entweder der Rotor (4) oder das drehbare Element (6) angetrieben werden, während das jeweils andere Bauteil still steht.Homogenizer according to one of the preceding claims,
characterized in that the drive motors (52), (54) of the rotor (4) and the rotatable element (6) can be controlled in such a way that the rotor (4) and rotatable element (6) can be rotated in the same direction or in opposite directions with adjustable relative speeds or alternatively either the rotor (4) or the rotatable element (6) are driven while the other component is stationary.
dadurch gekennzeichnet, dass die Antriebsmotoren (52), (54) des Rotors (4) und des drehbaren Elements (6) so steuerbar sind, dass Rotor (4) und drehbares Element (6) jeweils in beide Drehrichtungen rotieren.Homogenizer according to one of the preceding claims,
characterized in that the drive motors (52), (54) of the rotor (4) and the rotatable element (6) can be controlled in such a way that the rotor (4) and rotatable element (6) rotate in both directions of rotation.
dadurch gekennzeichnet, dass das Gehäuse (2) des Homogenisators eine Einlassöffnung, durch die fließfähiges Material aus einem Behälter axial in den Innenraum 16 einströmen kann, und eine Ausgangsöffnung aufweist, durch die der homogenisierte fließfähige Stoff im wesentlichen radial und/oder tangential aus dem Gehäuse 2 ausströmt, und dass zwei mit der Ausgangsöffnung des Gehäuses kommunizierende Rückführungsleitungen (22) vorgesehen sind, durch die in Abhängigkeit von der Stellung eines Stellventils der fließfähige Stoff an unterschiedliche Orten in den Behälter rückführbar ist.Homogenizer according to one of the preceding claims,
characterized in that the housing (2) of the homogenizer has an inlet opening through which flowable material can flow axially into the interior 16 from a container, and an outlet opening through which the homogenized flowable material essentially radially and / or tangentially out of the housing 2 flows out, and that two return lines (22) communicating with the outlet opening of the housing are provided, through which, depending on the position of a control valve, the flowable substance can be returned to the container at different locations.
dadurch gekennzeichnet, dass zusätzliche, ortsfeste Stator- Verzahnungen (38) an dem Gehäuse (2) des Homogenisators angeordnet sind. Homogenizer according to one of the preceding claims,
characterized in that additional, stationary stator teeth (38) are arranged on the housing (2) of the homogenizer.
dadurch gekennzeichnet, dass eine Antriebswelle (30), (36) des Rotors 4 und/oder des drehbaren Elements 6 direkt mittels eines Antriebsmotors (52, 54) angetrieben wird.Homogenizer according to one of the preceding claims,
characterized in that a drive shaft (30), (36) of the rotor 4 and / or of the rotatable element 6 is driven directly by means of a drive motor (52, 54).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07106354A EP1825907B1 (en) | 2000-02-18 | 2001-02-16 | Homogenising device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20002920U DE20002920U1 (en) | 2000-02-18 | 2000-02-18 | Homogenizer |
DE20002920U | 2000-02-18 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07106354A Division EP1825907B1 (en) | 2000-02-18 | 2001-02-16 | Homogenising device |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1125625A2 true EP1125625A2 (en) | 2001-08-22 |
EP1125625A3 EP1125625A3 (en) | 2002-01-30 |
EP1125625B1 EP1125625B1 (en) | 2007-04-18 |
Family
ID=7937511
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01103854A Expired - Lifetime EP1125625B1 (en) | 2000-02-18 | 2001-02-16 | Homogenising device |
EP07106354A Expired - Lifetime EP1825907B1 (en) | 2000-02-18 | 2001-02-16 | Homogenising device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP07106354A Expired - Lifetime EP1825907B1 (en) | 2000-02-18 | 2001-02-16 | Homogenising device |
Country Status (5)
Country | Link |
---|---|
US (1) | US6866412B2 (en) |
EP (2) | EP1125625B1 (en) |
AT (1) | ATE359859T1 (en) |
DE (2) | DE20002920U1 (en) |
ES (1) | ES2286048T3 (en) |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2305370A1 (en) | 2009-09-30 | 2011-04-06 | AZO Holding GmbH | Homogeniser and homogenising device with such a homogeniser |
DE102009047777A1 (en) | 2009-09-30 | 2011-04-07 | Azo Holding Gmbh | Homogenizer and homogenizer with such a homogenizer |
DE102023108177A1 (en) | 2023-03-30 | 2024-10-02 | Fuchs SE | Production of polyurea-thickened lubricating greases with improved lubrication properties and aging stability |
DE102023004246A1 (en) | 2023-03-30 | 2024-10-02 | Fuchs SE | Production of polyurea-thickened lubricating greases with improved lubrication properties and aging stability |
WO2024200526A1 (en) | 2023-03-30 | 2024-10-03 | Fuchs SE | Producing polyurea-thickened lubricating greases having improved lubrication properties and aging stability |
Also Published As
Publication number | Publication date |
---|---|
ES2286048T3 (en) | 2007-12-01 |
EP1825907B1 (en) | 2012-10-03 |
DE20002920U1 (en) | 2000-04-20 |
EP1825907A1 (en) | 2007-08-29 |
US20010036125A1 (en) | 2001-11-01 |
EP1125625B1 (en) | 2007-04-18 |
DE50112352D1 (en) | 2007-05-31 |
US6866412B2 (en) | 2005-03-15 |
EP1125625A3 (en) | 2002-01-30 |
ATE359859T1 (en) | 2007-05-15 |
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