EP1105236B1 - Outil de fonderie pour la coulee de pieces moulees en metaux non ferreux - Google Patents

Outil de fonderie pour la coulee de pieces moulees en metaux non ferreux Download PDF

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Publication number
EP1105236B1
EP1105236B1 EP99946021A EP99946021A EP1105236B1 EP 1105236 B1 EP1105236 B1 EP 1105236B1 EP 99946021 A EP99946021 A EP 99946021A EP 99946021 A EP99946021 A EP 99946021A EP 1105236 B1 EP1105236 B1 EP 1105236B1
Authority
EP
European Patent Office
Prior art keywords
casting
heavy
casting tool
metal
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99946021A
Other languages
German (de)
English (en)
Other versions
EP1105236A1 (fr
Inventor
Fidelius Greiner
Marion Von Cetto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
gesellschaft Fuer Wolfram Industrie MBH
Plansee SE
Original Assignee
Gesfuer Wolfram Industrie Mbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gesfuer Wolfram Industrie Mbh filed Critical Gesfuer Wolfram Industrie Mbh
Publication of EP1105236A1 publication Critical patent/EP1105236A1/fr
Application granted granted Critical
Publication of EP1105236B1 publication Critical patent/EP1105236B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2209Selection of die materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/061Materials which make up the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/04Machines or apparatus for chill casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum

Definitions

  • casting tools e.g. molds or casting molds needed to transfer an almost finished component.
  • Welding or gluing occurs when a Light metal casting solidifies in contact with the mold surface. At the Ejecting from the mold can then damage the mold surface arise.
  • JP 05 000 354 discloses a shaped body which essentially consists of tungsten is sintered. On the surface of the molded body, the cavity in which a Cast part is poured, an oxide layer forms. About the The shape of the particles from which the shaped body is sintered is not disclosed here.
  • this task is performed according to the Invention solved by the use of high-melting heavy metals as a material for the production of casting molds for the casting of molded parts Non-ferrous metals.
  • tungsten, Tungsten alloys, molybdenum or molybdenum alloys are used.
  • the molds or casting molds can be completely removed from the high-melting heavy metal or the heavy metal alloy or Steel exist, the effective non-ferrous metal during the casting process facing surfaces with the high-melting heavy metal or whose alloys are sufficiently coated.
  • the alloys of tungsten consist of at least 30% Tungsten (W) and beyond mainly from the alloying elements Nickel (Ni), iron (Fe) and copper (Cu).
  • Another advantage of the invention has resulted from the fact that in particular Magnesium alloys can now be painted.
  • the vanishingly small Dissolution of the molding material also leads to a significant increase in tool life the mold or casting mold during the manufacturing processes.
  • the high-melting Heavy metal alloys especially the tungsten alloy, as Shaped element or coating of the shaped element or contact part for to be produced molded part not within the molded element as a cast Part, but instead of a sintered part, which is made of a framework of microscopic particles, especially monocrystals of heavy metal, which is firmly linked to each other by a binding matrix are connected, and which also contains the heavy metal.
  • the particles or grains are spherical, ideally spherical.
  • alloying elements which are made up of the elements 22 to 29 or 40 to 47 or 72 to 79 of the Periodic Table of the Elements should be selected, and in particular from the group of elements 25 to 29 or 46 and 78 should be chosen, and if possible no more than include three alloy elements in total, so that a dense Material arises.
  • the proportion of the surface of the heavy metal particles can be on the contact surface at the expense of the binding matrix proportions can be increased by the contact area of the molded element towards the molded part after sintering the molded element mechanically processed, for example by machining acceptance such as Milling or grinding, but also by eroding.
  • tungsten as a heavy metal component the entire shaped element made of the tungsten alloy, or one with the base part (e.g. made of iron) screwed or otherwise positively connected Contact part.
  • the base part e.g. made of iron
  • no warping of the contact part made of the heavy metal alloy takes place when heated, which yes - for reasons of material savings with the Tungsten alloy - only relatively thin dimensions will be used while the mechanical stability and compressive strength through the outside adjacent base part should be guaranteed.
  • the binding matrix 7 shares viewed in depth at the contact surface, preferably funnel-shaped educated.
  • the contact part 5 or shaped element becomes - as shown in dash-dotted lines - an increasing Release of material from the binding matrix 7 from the contact surface 10 take place, so that here a formation of cavities in the contact surface 10 in Area of the binding matrix 7 will take place.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Continuous Casting (AREA)
  • Mold Materials And Core Materials (AREA)
  • Powder Metallurgy (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Claims (17)

  1. Outil de fonderie, tel qu'un élément de moule, tube d'aspiration, creuset pour la fabrication de pièces moulées en métaux non ferreux, en particulier en aluminium ou magnésium, au moyen de la coulée continue, la coulée de lingotière, ou la coulée de pression, l'outil de fonderie se composant au moins sur les faces en contact avec la pièce moulée à fabriquer d'un alliage en métal lourd, en particulier d'un alliage en métal lourd avec un métal lourd réfractaire en particulier d'un alliage de tungstène ou de molybdène, caractérisé en ce que la partie constituée d'alliage de métal lourd de l'outil de fonderie est frittée à partir de particules sphériques (6) en particulier sous forme de bille en métal lourd,se compose également dans les cavités entre les particules d'une matrice de liaison (7) dont le mélange contient également un métal lourd.
  2. Outil de fonderie selon la revendication 1, caractérisé en ce que l'outil de fonderie est un moule de coulée (1a, 1b).
  3. Outil de fonderie selon la revendication 1, caractérisé en ce que l'outil de fonderie est une lingotière (2).
  4. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce qu'un seul métal lourd est allié dans l'alliage de métal lourd.
  5. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce que l'alliage de métal lourd contient entre 30 % et 98 % en particulier entre 90 % et 95 % de métal lourd en particulier du tungstène et le reste des éléments d'alliage.
  6. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce que l'alliage de métal lourd contient au moins 90 % de tungstène et au maximum 10 % d'éléments d'alliage.
  7. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce qu'en tant qu'éléments d'alliage les éléments chimiques des colonnes 5 à 11 issues de la 4ième à la 7ième ligne incluse du système périodiques des éléments peuvent être utilisées et en en particulier les éléments de manganèse, de fer, de cobalt, de nickel, de cuivre, de palladium et de platine.
  8. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce que l'outil de fonderie se compose entièrement d'un élément de frittage et d'une matrice de liaison (7) présente dans les intervalles entre les particules frittées.
  9. Outil de fonderie selon la revendication 9, caractérisé en ce que l'outil de fonderie est formé par une partie de base (4) sur le côté détourné de la pièce moulée et d'une partie de contact (5) en alliage de métal lourd sur le côté en contact avec la pièce moulée (3).
  10. Outil de fonderie selon la revendication 9, caractérisé en ce que la partie de base (4) et la partie de contact (5) sont reliées par surface entre elles, en particulier par adhérence de forme ou de matière en particulier sont soudées.
  11. Outil de fonderie selon l'une des revendications 9 ou 10, caractérisé en ce que la partie de base (4) est fabriquée sous forme d'un revêtement de surface sur la partie de contact (5).
  12. Outil de fonderie selon l'une des revendications 9 à 11, caractérisé en ce que la partie de base (4) et la partie de contact (5) sont reliées par adhérence de forme en particulier par vissage entre elles.
  13. Outil de fonderie selon l'une des revendications 9 à 11, caractérisé en ce que la partie de contact (5) après la liaison avec la partie de base (4) sur la face de contact en direction de la pièce moulée est traitée en surface, en particulier par usinage par enlèvement de copeau ou par érosion.
  14. Outil de fonderie selon l'une des revendications précédentes, caractérisé en ce que les particules sphériques présentent un diamètre compris entre 10 µm et 40 µm, en particulier entre 20 µm et 30 µm et la teneur en métal lourd de la matrice de liaison (7) est supérieure à 0 % et maximale est comprise entre 30 % et 100 %, en particulier la teneur en métal lourd est comprise entre 20 % et 30 %.
  15. Procédé pour la fabrication d'outils de fonderie, qui servent à la fabrication de pièces moulées en métaux non ferreux, en particulier en aluminium ou magnésium au moyen de coulée en lingotière, coulée continue ou coulée de pression, caractérisé en ce que l'outil de fonderie est fabriqué au moins sur la face de contact tournée vers la pièce moulée (3) à fabriquer par frittage d'un alliage en métal lourd en particulier d'un alliage en tungstène qui forme après le frittage une texture de particules qui se compose du métal lourd et d'une matrice de liaison (7) qui relie les particules (6) entre elles et qui contient également le métal lourd, les particules (6) étant des particules sphériques en particulier en forme de bille.
  16. Procédé selon la revendication 15, caractérisé en ce que le diamètre des particules (6) est compris entre 10 µm et 40 µm, en particulier entre 20 µm et 30 µm.
  17. Procédé selon l'une des revendications précédentes dd procédé, caractérisé en ce que dans le cas de pièces moulées à fabriquer en aluminium l'alliage en métal lourd et ainsi également la matrice de liaison contient le moins possible de cuivre, en particulier pas de cuivre.
EP99946021A 1998-08-25 1999-08-25 Outil de fonderie pour la coulee de pieces moulees en metaux non ferreux Expired - Lifetime EP1105236B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19838561 1998-08-25
DE19838561A DE19838561A1 (de) 1998-08-25 1998-08-25 Gießform für das Gießen von Formteilen aus Nicht-Eisenmetallen
PCT/EP1999/006233 WO2000010752A1 (fr) 1998-08-25 1999-08-25 Outil de fonderie pour la coulee de pieces moulees en metaux non ferreux

Publications (2)

Publication Number Publication Date
EP1105236A1 EP1105236A1 (fr) 2001-06-13
EP1105236B1 true EP1105236B1 (fr) 2002-06-19

Family

ID=7878634

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99946021A Expired - Lifetime EP1105236B1 (fr) 1998-08-25 1999-08-25 Outil de fonderie pour la coulee de pieces moulees en metaux non ferreux

Country Status (6)

Country Link
EP (1) EP1105236B1 (fr)
AT (1) ATE219400T1 (fr)
DE (2) DE19838561A1 (fr)
ES (1) ES2178471T3 (fr)
PL (1) PL191290B1 (fr)
WO (1) WO2000010752A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1785506A1 (fr) 2005-11-09 2007-05-16 Centre de compétence de l'Ind. Techn. (CRIF) - Kenniscentrum van de Tech. Ind. (WICM) Couche protectrice pour moules de fonderie
DE102005054616B3 (de) * 2005-11-16 2006-11-09 Hydro Aluminium Mandl&Berger Gmbh Dauergießform und Gießformeinsatz
DE102006002342A1 (de) * 2006-01-18 2007-07-26 Kompetenzzentrum Neue Materialien Nordbayern Gmbh Werkzeug
CN107088739B (zh) * 2017-05-10 2021-07-02 苏州胜利精密制造科技股份有限公司 一种电子产品部件的加工方法
DE102019112586A1 (de) * 2019-05-14 2020-11-19 Weldstone Components GmbH Modifizierte Füllkammer für eine Druckgießmaschine

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE618870C (de) * 1932-03-04 1935-09-17 Heraeus Vacuumschmelze Akt Ges Spritzgussform
DE1284051B (de) * 1962-10-18 1968-11-28 Mannesmann Ag Aus Kupferplatten bestehende wassergekuehlte Durchlaufkokille fuer Stahlstrangguss
AT252477B (de) * 1963-01-30 1967-02-27 Mannesmann Ag Stranggießkokille mit rechteckigem Querschnitt für das Stranggießen von Brammen aus hochschmelzenden Metallen
FR2225980A5 (fr) * 1969-10-28 1974-11-08 Onera (Off Nat Aerospatiale)
US3786552A (en) * 1971-06-30 1974-01-22 Mitsubishi Metal Mining Co Ltd Method of manufacturing a composite bimetallic sleeve for a die-casting machine
JPS5228088B2 (fr) * 1973-02-23 1977-07-25
US3909241A (en) * 1973-12-17 1975-09-30 Gte Sylvania Inc Process for producing free flowing powder and product
JPS5450427A (en) * 1977-09-30 1979-04-20 Hitachi Ltd Method and apparatus for making aluminum diecast
CH681068A5 (fr) * 1989-12-22 1993-01-15 Htm Ag
JPH05354A (ja) * 1991-06-21 1993-01-08 Olympus Optical Co Ltd 金属成形用鋳型

Also Published As

Publication number Publication date
ATE219400T1 (de) 2002-07-15
PL191290B1 (pl) 2006-04-28
ES2178471T3 (es) 2002-12-16
WO2000010752A1 (fr) 2000-03-02
DE19838561A1 (de) 2000-03-02
PL346151A1 (en) 2002-01-28
EP1105236A1 (fr) 2001-06-13
DE59901818D1 (de) 2002-07-25

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