EP1091836B1 - Chipping, method and device for producing said chipping and shaping a tree trunk and use thereof - Google Patents

Chipping, method and device for producing said chipping and shaping a tree trunk and use thereof Download PDF

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Publication number
EP1091836B1
EP1091836B1 EP99929270A EP99929270A EP1091836B1 EP 1091836 B1 EP1091836 B1 EP 1091836B1 EP 99929270 A EP99929270 A EP 99929270A EP 99929270 A EP99929270 A EP 99929270A EP 1091836 B1 EP1091836 B1 EP 1091836B1
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EP
European Patent Office
Prior art keywords
flake
center line
chipping
wood
line section
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EP99929270A
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German (de)
French (fr)
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EP1091836A1 (en
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Hans Prof. Dr. Dietz
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B1/00Methods for subdividing trunks or logs essentially involving sawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/007Combined with manufacturing a workpiece
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions

Definitions

  • the invention relates to a wood chip with a first, concave surface and a second, convex surface, the between them the essentially wedge-shaped Limit wood chips, with the surfaces in an imaginary Converge the tip outside the wood chip and the Tip on a midline running between the surfaces around a midline section outside of the chips lies.
  • the invention further relates to a method for generating a essentially wedge-shaped wood chips, in which the wood chips by means of a rotating chipping tool is machined from the wood in such a way that it is a first, concave Surface and a second, convex surface that limit the wood chips between them.
  • the invention further relates to a method for profiling a Tree trunk, in which lengthwise by means of a chipping tool running corners cut out of the tree trunk and side boards are sawn off the tree trunk, one narrow side of one edge surface of the corner is formed, before the removal the corners a saw cut along the other edge surface to be led.
  • the invention further relates to a device for generating an essentially wedge-shaped chip, in which the Wood chips by means of a rotating chipper tool is machined from the wood so that it has a first, concave surface and has a second, convex surface between limit the wood chips.
  • the invention also relates to a device for profiling of a tree trunk, with a chipping tool for chipping longitudinal corners from the tree trunk, with means for sawing off of side boards from the tree trunk, one narrow side of which is formed by one edge surface of the corner, and with one Saw to make a saw cut along the other edge surface before chipping the corners.
  • the invention relates to uses of the aforementioned Wood chips, the method mentioned and the above Contraption.
  • chipper tools it is well known in the woodworking art All or part of wood using so-called chipper tools to machine.
  • the cutting tools are usually used rotating tools with chipper knives on their circumference.
  • the chipping tools are usually fixed in space, and the wood to be cut or machined becomes guided along the chipper head in the axial direction of the wood.
  • the wood chips produced a wing-like shape with a substantially wedge-shaped Cross-section.
  • the chips are big on their two Surfaces bounded by a concave or convex side, these sides from a thick end of the wood chip too a thin end or in the cross-sectional representation of a Lead tip in which the two surfaces run tangentially into one another.
  • Wood chips are a valuable raw material in different ways Industries. This includes the pulp industry, the paper industry, but also the manufacturers of Wood-based materials and so-called composite components, i.e. Slabs, boards and beams made by gluing wood chips getting produced.
  • wood chips are either cut completely of wood or when partially chipping wood generated.
  • a partial removal of wood takes place e.g. in the so-called Profiling tree trunks instead.
  • a corresponding one Methods and a corresponding device are e.g. described in DE 29 28 949 A.
  • the Tree trunks processed during profiling using so-called corner cutters that mill corners out of the tree trunk in the axial direction, so that the previously or later flattened on all sides Tree trunk receives a profile with the so-called side boards can be sawed off.
  • a tree trunk is profiled in that first using circular saw blades with their axes at 90 ° to each other are inclined, the corners are sawn out completely.
  • EP 0 775 558 A1 describes a method for processing Tree trunks known.
  • a band saw made a longitudinal cut through the tree trunk, this saw cut is placed so that it is a side board separates from the tree trunk.
  • the saw blade follows in the sawn gap a separating element with which the material is still attached to the tree trunk connected side board at a distance from the remaining one Main goods are held.
  • the separating element in turn follows combined trimming tool that in the already described Way of a chipper and a circular saw blade connected to it consists. With this tool the corner area machined above the narrow side of the side board to be produced and at the same time the narrow side of the side board by means of the Circular saw blade processed in a high surface quality.
  • the cutting knife and that have in the cutting tool Circular saw blade the same radius of the circle.
  • the flight circle runs tangential to the broad side of the separated side board, in other words, the saw teeth and the chipper knives are running not in those produced by the leading band saw Gap in it.
  • Flight circle of the spanish knives would extend into the gap, this would be in the context of the present invention irrelevant because, as is well known, with band saws only extremely narrow Saw joints are generated, which are typically a maximum of 3 mm wide are. This would only result in the very extreme tips of the chips to be affected. However, this would only result in an economic one irrelevant change in shape of the chips. This also applies to this known methods in principle those already mentioned "Comma chips" created.
  • one is flattened laterally Tree trunk first using a circular saw side boards sawn off, which are still provided with forest edges at their edges are. These side boards are as long as they are leading End are still materially connected to the tree trunk from which Saw plane bent and then run essentially at a distance parallel to the tree trunk. Be in this spaced apart position the side boards by means of a trimmer on the narrow sides machined and trimmed with it. The cutting edges of the trimmer run at a radial pressure angle of approx. 45 ° Direction through the wood in the area of the forest edges. The side boards run almost in the area of the axis of rotation of the trimmer past this. This is possible because as mentioned, the side boards at the moment in the side Distance from the main goods.
  • the known method and the known device have thus the advantage of generating chips that are required for a subsequent Processing in the cellulose industry made cheaper are, this advantage must, however, with considerable additional Effort to be bought because the side boards after sawing off bent out of the saw plane and there at a considerable distance must be trimmed by the main goods. this is not possible for all types of wood, at least not without the side boards when turning in the fiber to harm.
  • the invention is based on the object, one Wood chips and method and devices of the beginning to further develop the type mentioned or the uses mentioned specify to avoid the disadvantages mentioned above.
  • wood chips should be in an economically optimal manner are generated, the shape of which is as precise as possible Classes of chips correspond to those of the processing company Industry to be paid the highest.
  • the task according to the invention solved that the wood is removed from the area before chipping in which the surfaces converge in an imaginary tip.
  • the task according to the invention solved that the cutting tool with its circle radius in reaches the gap created by the saw cut and is empty in it running.
  • the task mentioned according to the invention solved that the cutting tool with its circle radius up extends into the gap created by the saw cut, such that it runs empty in it.
  • the task is still solved by using the aforementioned Wood chips as strands in the production of composite beams or boards.
  • wedge-shaped chips with thin tapering end or thin tapering tip is according to the invention provided to remove this thinly tapered end, so that only the thicker end of the wood chips remains.
  • Such a shortened wood chip has one essential higher economic value and can therefore be in far better processed.
  • the operator of a Sawmill system can therefore with such shaped chips with a much higher economic yield during count on the utilization of the wood chips.
  • the measure that the tip is on a between the surfaces extending centerline around a centerline section outside of the wood chips is between 40% and 100% of the length of the midline section within the chips has the advantage that a woodchip is produced, which is shortened just so far that it is an economic one Represents optimum.
  • the center line of the wood chips the wood chips in the transition between the center line sections intersects in an interface.
  • the interface preferably closes a finite angle with the center line a, so that further preferably the wood chips between the surfaces in the transition from the concave surface to the interface has a thickness between 2 and 10 mm.
  • the interface mentioned is. This is preferably done in that the Interface is made by sawing.
  • the saw is preferably a circular saw with a circular saw blade more than 5 to 6 mm thick.
  • the circular saw further preferably follows a riving knife, which between the Saw and the cutting tool is arranged.
  • 10 denotes a wood chip of a conventional type.
  • the wood chips 10 have two sides or surfaces 12, 14 that are perpendicular to the plane of the drawing and the essential ones Form the surface of the chips 10.
  • the left in Fig. 1 Surface 12 is concave and right surface 14 convex.
  • Surfaces 12 and 14 run in below Fig. 1 tangentially in a tip 16 or edge.
  • At the opposite end of the chips 10 is preferred flat end face 18 recognizable.
  • the wood chips have 10 thus a thick end 20 and a thin end 22.
  • the location of the parting plane 24 within the chips 10 ' can be determined in different ways. Here are before decisive for all economic considerations, i.e. the question, in which remaining shape the wood chips 10 'are the best offers economic yield. Typically this is lateral distance of the parting plane 24 from the tip 16 e.g. 6 mm.
  • a center line 26 between the surfaces 12 and 14 then for example the center line section 26a within the remaining wood chip 10 'with a length l 1 and the imaginary center line section 26b outside the remaining wood chip 10', namely up to the tip 16, Define with a length l 2 , the total length of the original wood chip being 10 l 1 + l 2 .
  • An optimal position of the parting plane 24 is, for example, when l 2 is between 40% and 100% of l 1 .
  • Another possible definition is to define the thickness d of the remaining wood chips 10 ′ in the transition from the convex surface 24 to an interface 28 along the parting plane 24, for example between 2 and 10 mm.
  • the interface closes 28 an acute angle ⁇ with the center line 26, e.g. can be between 15 ° and 50 °.
  • the flat end face 18 by cutting or sawing and the interface 28 generated by sawing in the axial direction. You are consequently each flat and parallel to each other.
  • Fig. 3 is dash-dotted with 30 of the substantially circular Radial section indicated by a tree trunk. Laterally the so-called rinds are located on the trunk 30 32, i.e. Surface sections affected by forest edges.
  • Fig. 4 shows this again on a greatly enlarged scale Area of a corner 34 of the tree trunk 30.
  • a corner milling cutter 44 generally speaking a rotating cutting tool, used.
  • the corner milling cutter 44 is rotatable about an axis 46 in the direction of an arrow 48.
  • the Axis 46 is perpendicular to the longitudinal axis of tree trunk 30.
  • the corner milling cutter 44 is made of two in a manner known per se Assembled tools, namely a Spaner 50 and one Saw blade 52 or a corresponding number of planing knives.
  • the knives plunge the chip 50 in the area of the first edge surface 38 in the corner 34 a while the second edge surface 40 of the corner 34 is treated by the saw blade 52 or the planing knives.
  • the second edge surface 40 receives a relative high (sawn) surface quality, while the first edge surface 38 as a result of rotating with a rotational movement Span knife receives a wavy surface.
  • FIG. 5 shows a top view of the arrangement according to FIG. 4. With an arrow 54 is the rotary movement of the revolving around the axis 48 Corner milling cutter 44 indicated. Its radius is with r designated.
  • the direction of advance of the tree trunk 30 is indicated by an arrow 56 compared to the fixed corner mill 44 (or vice versa) designated.
  • 5 shows on the Tree trunk 30 also has a flattened area 58, where previously through the corresponding rind 32 is removed from the side has been.
  • the flattened area 58 is axially extending Transition line 60 from the remaining forest-edged area 62 separated, in which the corner 34 by means of the corner cutter 44 to be worked out.
  • a circular saw blade 70 in front of the circumferential corner milling cutter 44 arranged, which rotates about an axis 72, as with a Arrow 74 indicated.
  • the axis 72 runs perpendicular to the longitudinal axis of the tree trunk 30.
  • the circular saw blade 70 thus saws one Gap 76 along the transition line 60.
  • the circular saw blade 70 typically has a thickness greater than 5 mm, preferably 6 mm and more, so that the gap 76 is correspondingly wide, at least considerably wider than in the case of a band saw.
  • the Circular saw blade 70 can also be special depending on the individual case wide teeth.
  • a circular wedge 78 can follow on the circular saw blade 70 axial direction ends where the engagement area of the corner milling cutter 44 begins.
  • the arrangement is such that the gap 76 there lies where in the conventional procedure (Fig. 5) the thin End 22 of the wood chips would lie. Because in this area through the circular saw blade 70 the wood already there has been removed, the Spanischer 50 of the Spanischer des Corner milling cutter 44 as well as the saw blade 52 or the planing knife empty.
  • the wood chips 10 ′ become without the thinner end 22 manufactured, so it only consists of the thicker end 20.
  • the circular saw blade 70 only so far is to be understood as an example, and of course also other chipper tools can be used if e.g. the width of the gap 76 should be larger.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Manufacturing & Machinery (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Ceramic Capacitors (AREA)
  • Inorganic Insulating Materials (AREA)
  • Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
  • Cultivation Of Plants (AREA)
  • Housing For Livestock And Birds (AREA)

Abstract

For use as a wood intermediary and the like in industry, an essentially wedge-shaped wood flake with opposite concave and convex surfaces that converge at an imaginary tip outside the flake dimensions. The tip is located beyond the flake a distance of typically between 40% and 100% of the flake length.

Description

Die Erfindung betrifft einen Hackschnitzel aus Holz mit einer ersten, konkaven Oberfläche und einer zweiten, konvexen Oberfläche, die zwischen sich den im wesentlichen keilförmigen Hackschnitzel begrenzen, wobei die Oberflächen in einer gedachten Spitze außerhalb des Hackschnitzels zusammenlaufen und die Spitze auf einer zwischen den Oberflächen verlaufenden Mittellinie um einen Mittellinienabschnitt außerhalb des Hackschnitzels liegt.The invention relates to a wood chip with a first, concave surface and a second, convex surface, the between them the essentially wedge-shaped Limit wood chips, with the surfaces in an imaginary Converge the tip outside the wood chip and the Tip on a midline running between the surfaces around a midline section outside of the chips lies.

Die Erfindung betrifft ferner ein Verfahren zum Erzeugen eines im wesentlichen keilförmigen Hackschnitzels aus Holz, bei dem der Hackschnitzel mittels eines rotierenden Zerspanerwerkzeugs derart aus dem Holz gespant wird, daß er eine erste, konkave Oberfläche sowie eine zweite, konvexe Oberfläche aufweist, die zwischen sich den Hackschnitzel begrenzen. The invention further relates to a method for generating a essentially wedge-shaped wood chips, in which the wood chips by means of a rotating chipping tool is machined from the wood in such a way that it is a first, concave Surface and a second, convex surface that limit the wood chips between them.

Die Erfindung betrifft ferner ein Verfahren zum Profilieren eines Baumstammes, bei dem mittels eines Spanerwerkzeuges längs verlaufende Ecken aus dem Baumstamm ausgespant und Seitenbretter vom Baumstamm abgesägt werden, deren eine Schmalseite von der einen Randfläche der Ecke gebildet wird, wobei vor dem Ausspanen der Ecken ein Sägeschnitt entlang der anderen Randfläche geführt wird.The invention further relates to a method for profiling a Tree trunk, in which lengthwise by means of a chipping tool running corners cut out of the tree trunk and side boards are sawn off the tree trunk, one narrow side of one edge surface of the corner is formed, before the removal the corners a saw cut along the other edge surface to be led.

Die Erfindung betrifft weiterhin eine Vorrichtung zum Erzeugen eines im wesentlichen keilförmigen Hackschnitzels, bei der der Hackschnitzel mittels eines rotierenden Zerspanerwerkzeugs derart aus dem Holz gespant wird, daß er eine erste, konkave Oberfläche sowie eine zweite, konvexe Oberfläche aufweist, die zwischen sich den Hackschnitzel begrenzen.The invention further relates to a device for generating an essentially wedge-shaped chip, in which the Wood chips by means of a rotating chipper tool is machined from the wood so that it has a first, concave surface and has a second, convex surface between limit the wood chips.

Die Erfindung betrifft außerdem eine Vorrichtung zum Profilieren eines Baumstammes, mit einem Spanerwerkzeug zum Ausspanen längs verlaufender Ecken aus dem Baumstamm, mit Mitteln zum Absägen von Seitenbrettern vom Baumstamm, deren eine Schmalseite von der einen Randfläche der Ecke gebildet wird, und mit einer Säge zum Führen eines Sägeschnittes entlang der anderen Randfläche vor dem Ausspanen der Ecken.The invention also relates to a device for profiling of a tree trunk, with a chipping tool for chipping longitudinal corners from the tree trunk, with means for sawing off of side boards from the tree trunk, one narrow side of which is formed by one edge surface of the corner, and with one Saw to make a saw cut along the other edge surface before chipping the corners.

Die Erfindung betrifft schließlich Verwendungen der genannten Hackschnitzel, des genannten Verfahrens sowie der genannten Vorrichtung.Finally, the invention relates to uses of the aforementioned Wood chips, the method mentioned and the above Contraption.

In der Technik der Holzbearbeitung ist es allgemein bekannt, Holz mittels sogenannter Zerspanerwerkzeuge ganz oder teilweise zu zerspanen. Die Zerspanerwerkzeuge sind dabei üblicherweise rotierende Werkzeuge, die an ihrem Umfang Zerspanermesser aufweisen. Die Zerspanerwerkzeuge sind üblicherweise raumfest angeordnet, und das zu zerspanende oder auszuspanende Holz wird in axialer Richtung des Holzes an dem Zerspanerkopf entlanggeführt.It is well known in the woodworking art All or part of wood using so-called chipper tools to machine. The cutting tools are usually used rotating tools with chipper knives on their circumference. The chipping tools are usually fixed in space, and the wood to be cut or machined becomes guided along the chipper head in the axial direction of the wood.

Aufgrund dieser Gegebenheiten haben die erzeugten Hackschnitzel eine flügelartige Gestalt mit im wesentlichen keilförmigem Querschnitt. Die Hackschnitzel werden auf ihren beiden großen Oberflächen von einer konkaven bzw. konvexen Seite begrenzt, wobei diese Seiten von einem dicken Ende des Hackschnitzels zu einem dünnen Ende bzw. in der Querschnittsdarstellung einer Spitze führen, in der die beiden Oberflächen tangential ineinanderlaufen.Because of these conditions, the wood chips produced a wing-like shape with a substantially wedge-shaped Cross-section. The chips are big on their two Surfaces bounded by a concave or convex side, these sides from a thick end of the wood chip too a thin end or in the cross-sectional representation of a Lead tip in which the two surfaces run tangentially into one another.

Hackschnitzel sind ein wertvolles Ausgangsmaterial in verschiedenen Industriezweigen. Hierzu zählt zum einen die Zellstoffindustrie, die Papierindustrie, aber auch die Hersteller von Holzwerkstoffen und sogenannten Kompositbauelementen, d.h. Platten, Brettern und Balken, die durch Verleimen von Hackschnitzeln hergestellt werden.Wood chips are a valuable raw material in different ways Industries. This includes the pulp industry, the paper industry, but also the manufacturers of Wood-based materials and so-called composite components, i.e. Slabs, boards and beams made by gluing wood chips getting produced.

Diese weiterverarbeitenden Betriebe nehmen Hackschnitzel nach einer bestimmten Klassifizierung an. Besonders bevorzugt sind Hackschnitzel von mittlerer Größe, weil sich zu große Hackschnitzel schlecht verarbeiten lassen und zu kleine oder zu dünne Hackschnitzel insbesondere bei der Erzeugung von Zellstoff, Papier, Holzwerkstoffen und Kompositbauelementen zu Verlusten oder zu keinen tragfähigen Strukturen führen.These processing companies take on wood chips a certain classification. Are particularly preferred Wood chips of medium size because the chips are too large badly processed and too small or too thin chips especially in the production of pulp, Loss of paper, wood-based materials and composite components or lead to no sustainable structures.

Die Klassifizierung der angelieferten Hackschnitzel ist entscheidend für den Preis, den ein weiterverarbeitender Betrieb für diese Hackschnitzel zu zahlen bereit ist. Demzufolge besteht in der holzverarbeitenden Industrie ein erheblicher Wunsch, bei der Herstellung von Hackschnitzeln möglichst nur solche Hackschnitzel zu erzeugen, die innerhalb der Klassifizierung der weiterverarbeitenden Industrie die höchsten Preise erzielen.The classification of the wood chips delivered is crucial for the price that a processing company is willing to pay for these chips. As a result, there is a significant one in the woodworking industry Desire in the production of wood chips only if possible to produce such chips that are within the classification the highest prices in the processing industry achieve.

Wenn Hackschnitzel mittels eines rotierenden Zerspanerwerkzeugs in der oben näher beschriebenen Weise erzeugt werden, weisen sie entlang ihres keilförmigen Querschnitts das dünn auslaufende Ende auf. Dieses dünne Ende stellt für die Weiterverarbeitung der Hackschnitzel einen Nachteil dar, weil sich dieses dünne Ende entweder in der Pulpe auflöst oder bei der Herstellung von Kompositbauelementen zu wenig stabilen Bereichen führt.If wood chips using a rotating chipping tool generated in the manner described in more detail above along its wedge-shaped cross-section the thinly tapering one End up. This thin end represents for further processing The wood chips are a disadvantage because of this thin ends either dissolve in the pulp or during manufacture from composite components to less stable areas leads.

In der Praxis werden Hackschnitzel entweder beim völligen Zerspanen von Holz oder auch beim teilweisen Ausspanen von Holz erzeugt.In practice, wood chips are either cut completely of wood or when partially chipping wood generated.

Ein teilweises Ausspanen von Holz findet z.B. beim sogenannten Profilieren von Baumstämmen statt. Hierunter versteht man die allseitige Bearbeitung von zunächst rohen Baumstämmen, um diesen eine Querschnittsform (Profil) zu verleihen, bei dem der profilierte Baumstamm durch nachfolgendes Sägen in einfacher Weise in Bretter und Balken zerlegt werden kann. Ein entsprechendes Verfahren und eine entsprechende Vorrichtung sind z.B. in der DE 29 28 949 A beschrieben.A partial removal of wood takes place e.g. in the so-called Profiling tree trunks instead. This means the all-round processing of initially raw tree trunks around this to give a cross-sectional shape (profile) in which the profiled tree trunk by subsequent sawing in simple Way can be broken down into boards and beams. A corresponding one Methods and a corresponding device are e.g. described in DE 29 28 949 A.

Bei diesen bekannten Verfahren und Vorrichtungen werden die Baumstämme beim Profilieren mittels sogenannter Eckenfräser bearbeitet, die in axialer Richtung Ecken aus dem Baumstamm herausfräsen, damit der zuvor oder danach allseitig angeflachte Baumstamm ein Profil erhält, bei dem sogenannte Seitenbretter abgesägt werden können.In these known methods and devices, the Tree trunks processed during profiling using so-called corner cutters, that mill corners out of the tree trunk in the axial direction, so that the previously or later flattened on all sides Tree trunk receives a profile with the so-called side boards can be sawed off.

In der DE 37 02 980 C2 sind ein entsprechendes Verfahren sowie eine entsprechende Vorrichtung beschrieben. Bei dem bekannten Verfahren wird zunächst von einer Seite eines Baumstammes ein erster, beispielsweise horizontaler Sägeeinschnitt vorbestimmter Tiefe vorgenommen, wobei in diesem Falle die Rotationsachse des Sägeblatts vertikal verläuft. Nach Einbringen des Sägeeinschnitts oder (unter Verwendung eines kombinierten Werkzeugkopfes) gleichzeitig damit wird ein Teilbereich des Holzes oberhalb des Sägeeinschnitts ausgespant, wobei auch die Rotationsachse des Zerspanerwerkzeuges, bzw. bei einem kombinierten Werkzeugkopf die gemeinsame Rotationsachse, vertikal verläuft. Der ausgespante Bereich reicht horizontal nicht so weit in den Baumstamm hinein wie der erste Sägeeinschnitt tief ist. Danach wird in einem weiteren Arbeitsgang der Restbereich oberhalb des horizontalen Sägeeinschnitts ausgespant und zwar mittels eines Spanerwerkzeugs, dessen Rotationsachse in dem genannten Beispielsfall horizontal verläuft. Danach oder gleichzeitig mit dem Ausspanungsvorgang wird ein zweiter, vertikaler Sägeeinschnitt angebracht, wobei der Grund des dabei erzeugten Spaltes mit seiner Mitte dort liegt, wo der erste, horizontale Sägeeinschnitt im Holz endet. Im Ergebnis wird daher insgesamt ein Bereich aus dem Baumstamm herausgearbeitet, der zwar eckenartig ausgebildet, im Grunde der Ecke aber gestuft ist. Wichtig ist dabei, daß zu keinem Zeitpunkt eines der beiden Spanerwerkzeuge in einen Bereich eingreift, der zuvor ausgesägt wurde. Bei diesem bekannten Verfahren werden also ebenso wie dies bereits beschrieben wurde, ausschließlich sogenannte "Kommaspäne" erzeugt. Aus der EP 0 770 461 A2 sind ein Verfahren und eine Anlage zum Aufteilen von Baumstämmen in kleinere Holzerzeugnisse bekannt.DE 37 02 980 C2 describes a corresponding method and a corresponding device described. With the well-known Procedure is first entered from one side of a tree trunk first, for example horizontal saw cut predetermined Depth made, in this case the axis of rotation of the saw blade runs vertically. After making the saw cut or (using a combined tool head) at the same time a part of the wood becomes above of the saw cut, including the axis of rotation the chipper tool, or a combined one Tool head the common axis of rotation, runs vertically. The spanned area does not reach that far horizontally Into the tree trunk as the first saw cut is deep. After that the remaining area above the horizontal saw cut with a Cutting tool, whose axis of rotation in the example mentioned runs horizontally. Afterwards or simultaneously with The cutting process is a second, vertical saw cut attached, the bottom of the gap created with its center lies where the first, horizontal saw cut ends in wood. As a result, there will be a total area worked out of the tree trunk, which is corner-like trained, but is basically stepped at the corner. Important is making sure that at no time one of the two cutting tools engages in an area that was previously sawn out. With this known methods are thus also described, as is this was created, only so-called "comma chips". EP 0 770 461 A2 describes a method and an installation for Splitting tree trunks into smaller wood products known.

Bei diesem Verfahren wird ein Baumstamm dadurch profiliert, daß zunächst mittels Kreissägeblättern, deren Achsen um 90° zueinander geneigt sind, die Ecken vollkommen herausgesägt werden.In this method, a tree trunk is profiled in that first using circular saw blades with their axes at 90 ° to each other are inclined, the corners are sawn out completely.

Beim Heraussägen entstehen dabei Leisten, die aus der eigentlichen Profilieranlage entfernt und in einem separaten Zerspaner vollkommen zerspant werden.When sawing out, strips are created that come from the actual Profiling system removed and in a separate chipper be completely machined.

Aus der EP 0 775 558 A1 ist ein Verfahren zum Bearbeiten von Baumstämmen bekannt. Bei diesem Verfahren wird zunächst mittels einer Bandsäge ein Längsschnitt durch den Baumstamm geführt, wobei dieser Sägeschnitt so gelegt ist, daß er ein Seitenbrett vom Baumstamm abtrennt. Dem Sägeblatt folgt im gesägten Spalt ein Trennelement, mit dem das noch stofflich mit dem Baumstamm verbundenen Seitenbrett im Abstand von der verbliebenen Hauptware gehalten wird. Dem Trennelement wiederum folgt ein kombiniertes Besäumwerkzeug, das in der bereits beschriebenen Weise aus einem Zerspaner und einem damit verbundenen Kreissägeblatt besteht. Mit diesem Werkzeug wird der Eckenbereich oberhalb der Schmalseite des zu erzeugenden Seitenbretts ausgespant und zugleich die Schmalseite des Seitenbretts mittels des Kreissägeblatts in einer hohen Oberflächenqualität bearbeitet. Dabei haben in dem Zerspanerwerkzeug die Spanermesser und das Kreissägeblatt denselben Flugkreisradius. Der Flugkreis verläuft tangential zur Breitseite des abgetrennten Seitenbretts, mit anderen Worten, die Sägezähne und die Zerspanermesser laufen nicht in den von der vorauseilenden Bandsäge erzeugten Spalt hinein. Selbst wenn bei diesem bekannten Verfahren der Flugkreis der Spanermesser bis in den Spalt hineinreichen würde, wäre dies im Zusammenhang mit der vorliegenden Erfindung unbeachtlich, weil mit Bandsägen bekanntlich nur extrem schmale Sägefugen erzeugt werden, die typischerweise maximal 3 mm breit sind. Damit würden dann nur die alleräußersten Spitzen der Späne betroffen sein. Dies ergäbe jedoch nur eine wirtschaftliche belanglose Formänderung der Späne. Damit werden auch bei diesem bekannten Verfahren prinzipiell die bereits erwähnten "Kommaspäne" erzeugt.EP 0 775 558 A1 describes a method for processing Tree trunks known. In this procedure, first of all, a band saw made a longitudinal cut through the tree trunk, this saw cut is placed so that it is a side board separates from the tree trunk. The saw blade follows in the sawn gap a separating element with which the material is still attached to the tree trunk connected side board at a distance from the remaining one Main goods are held. The separating element in turn follows combined trimming tool that in the already described Way of a chipper and a circular saw blade connected to it consists. With this tool the corner area machined above the narrow side of the side board to be produced and at the same time the narrow side of the side board by means of the Circular saw blade processed in a high surface quality. The cutting knife and that have in the cutting tool Circular saw blade the same radius of the circle. The flight circle runs tangential to the broad side of the separated side board, in other words, the saw teeth and the chipper knives are running not in those produced by the leading band saw Gap in it. Even if in this known method Flight circle of the spanish knives would extend into the gap, this would be in the context of the present invention irrelevant because, as is well known, with band saws only extremely narrow Saw joints are generated, which are typically a maximum of 3 mm wide are. This would only result in the very extreme tips of the chips to be affected. However, this would only result in an economic one irrelevant change in shape of the chips. This also applies to this known methods in principle those already mentioned "Comma chips" created.

Bei allen vorstehend genannten Verfahren und Vorrichtungen werden somit einerseits herkömmliche Hackschnitzel mit dünn zulaufendem Ende und andererseits Sägemehl erzeugt.In all of the above methods and devices thus on the one hand conventional wood chips with a thin taper End and on the other hand sawdust produced.

Aus der DE 43 37 682 C1 sind ein Verfahren und eine Vorrichtung zum Zerlegen eines Baumstammes bekannt.DE 43 37 682 C1 describes a method and a device known for cutting a tree trunk.

Gemäß dem bekannten Verfahren werden von einem seitlich angeflachten Baumstamm zunächst mittels einer Kreissäge Seitenbretter abgesägt, die an ihren Rändern noch mit Waldkante versehen sind. Diese Seitenbretter werden, solange sie am vorauseilenden Ende noch stofflich mit dem Baumstamm verbunden sind, aus der Sägeebene abgebogen und laufen dann im wesentlichen im Abstand parallel zum Baumstamm. In dieser beabstandeten Position werden die Seitenbretter mittels eines Besäumzerspaners an den Schmalseiten abgespant und damit besäumt. Die Schneiden des Besäumzerspaners laufen unter ca. 45° Eingriffswinkel in radialer Richtung durch das Holz im Bereich der Waldkanten. Die Seitenbretter laufen damit fast im Bereich der Drehachse des Besäumzerspaners an diesem vorbei. Dies ist deswegen möglich, weil, wie erwähnt, die Seitenbretter in diesem Augenblick im seitlichen Abstand von der Hauptware geführt werden. Sinn dieser Maßnahme ist, beim Besäumen des zuvor abgebogenen Seitenbretts sogenannte "Gleichdick-Späne" zu erzeugen, also Späne, die im Gegensatz zu den sogenannten "Kommaspänen" eine im wesentlichen konstante Dicke parallel zur Holzfaser aufweisen. Diese "Gleichdick-Späne" sind dabei im Querschnitt etwa parallelogrammförmig, wobei der Eckenwinkel etwa 45° (bzw. 135°) beträgt, weil die Eingriffsebene des Zerspaners am Holz, wie erwähnt, unter etwa 45° zur Bewegungsrichtung der Seitenbretter liegt.According to the known method, one is flattened laterally Tree trunk first using a circular saw side boards sawn off, which are still provided with forest edges at their edges are. These side boards are as long as they are leading End are still materially connected to the tree trunk from which Saw plane bent and then run essentially at a distance parallel to the tree trunk. Be in this spaced apart position the side boards by means of a trimmer on the narrow sides machined and trimmed with it. The cutting edges of the trimmer run at a radial pressure angle of approx. 45 ° Direction through the wood in the area of the forest edges. The side boards run almost in the area of the axis of rotation of the trimmer past this. This is possible because as mentioned, the side boards at the moment in the side Distance from the main goods. Sense of this measure is so-called when trimming the previously bent side board To produce "equal-thickness chips", ie chips that are in contrast to the so-called "comma chips" essentially one have a constant thickness parallel to the wood fiber. This Cross-section chips are approximately parallelogram-shaped in cross-section, where the corner angle is approximately 45 ° (or 135 °), because the cutting plane of the chipper on the wood, as mentioned, at about 45 ° to the direction of movement of the side boards lies.

Das bekannte Verfahren und die bekannte Vorrichtung haben zwar damit den Vorteil, Späne zu erzeugen, die für eine nachfolgende Verarbeitung in der Zelluloseindustrie günstiger gestaltet sind, dieser Vorteil muß jedoch mit erheblichem zusätzlichem Aufwand erkauft werden, weil die Seitenbretter nach dem Absägen aus der Sägeebene herausgebogen und dort in beträchtlichem Abstand von der Hauptware besäumt werden müssen. Dies ist nicht bei allen Hölzern in der erforderlichen Weise möglich, jedenfalls nicht ohne die Seitenbretter beim Abbiegen in der Faser zu schädigen.The known method and the known device have thus the advantage of generating chips that are required for a subsequent Processing in the cellulose industry made cheaper are, this advantage must, however, with considerable additional Effort to be bought because the side boards after sawing off bent out of the saw plane and there at a considerable distance must be trimmed by the main goods. this is not possible for all types of wood, at least not without the side boards when turning in the fiber to harm.

Der Erfindung liegt demgegenüber die Aufgabe zugrunde, einen Hackschnitzel und Verfahren sowie Vorrichtungen der eingangs genannten Art weiterzubilden bzw. die genannten Verwendungen anzugeben, um die vorstehend genannten Nachteile zu vermeiden. Insbesondere sollen in wirtschaftlich optimaler Weise Hackschnitzel erzeugt werden, deren Form möglichst genau denjenigen Klassen von Hackschnitzeln entspricht, die von der weiterverarbeitenden Industrie am höchsten bezahlt werden.The invention is based on the object, one Wood chips and method and devices of the beginning to further develop the type mentioned or the uses mentioned specify to avoid the disadvantages mentioned above. In particular, wood chips should be in an economically optimal manner are generated, the shape of which is as precise as possible Classes of chips correspond to those of the processing company Industry to be paid the highest.

Bei einem Hackschnitzel der eingangs genannten Art wird diese Aufgabe erfindungsgemäß dadurch gelöst, daß die Länge des außerhalb des Hackschnitzels liegenden Mittellinienabschnittes zwischen 40 % und 100 % der Länge des Mittellinienabschnittes innerhalb des Hackschnitzels beträgt. In the case of a woodchip of the type mentioned at the beginning, this becomes Object achieved in that the length of the outside of the wood chip center line section between 40% and 100% of the length of the midline section within the chips.

Bei dem Verfahren zum Erzeugen eines Hackschnitzels der eingangs genannten Art wird die Aufgabe erfindungsgemäß dadurch gelöst, daß das Holz vor dem Ausspanen in dem Bereich entfernt wird, in dem die Oberflächen in einer gedachten Spitze zusammenlaufen.In the process for producing a wood chip the input mentioned type the task according to the invention solved that the wood is removed from the area before chipping in which the surfaces converge in an imaginary tip.

Bei einem Verfahren zum Profilieren eines Baumstammes der eingangs genannten Art wird die Aufgabe erfindungsgemäß dadurch gelöst, daß das Spanerwerkzeug mit seinem Flugkreisradius in den vom Sägeschnitt erzeugten Spalt hineinreicht und darin leer läuft.In a method for profiling a tree trunk the entry mentioned type the task according to the invention solved that the cutting tool with its circle radius in reaches the gap created by the saw cut and is empty in it running.

Bei einer Vorrichtung zum Erzeugen eines Hackschnitzels der eingangs genannten Art wird die Aufgabe erfindungsgemäß dadurch gelöst, daß Mittel vorgesehen sind, um das Holz vor dem Ausspanen in dem Bereich zu entfernen, in dem die Oberflächen in einer gedachten Spitze zusammenlaufen.In a device for producing a wood chip the task mentioned according to the invention solved that means are provided to the wood before chipping remove in the area where the surfaces are in a imaginary tip converge.

Bei einer Vorrichtung zum Profilieren eines Baumstammes der eingangs genannten Art wird die Aufgabe erfindungsgemäß dadurch gelöst, daß das Spanerwerkzeug mit seinem Flugkreisradius bis in den vom Sägeschnitt erzeugten Spalt hineinreicht, derart, daß es darin leer läuft.In a device for profiling a tree trunk the task mentioned according to the invention solved that the cutting tool with its circle radius up extends into the gap created by the saw cut, such that it runs empty in it.

Gelöst wird die Aufgabe weiterhin durch die Verwendung der vorerwähnten Hackschnitzel als Strands in der Herstellung von Kompositbalken oder -brettern.The task is still solved by using the aforementioned Wood chips as strands in the production of composite beams or boards.

Weitere erfindungsgemäße Lösungen bestehen in der Verwendung des vorstehend genannten Verfahrens sowie der vorstehend genannten Vorrichtung zum Ausspanen von Ecken beim Profilieren von Baumstämmen.Further solutions according to the invention consist in the use the above method and the above Device for removing corners when profiling of tree trunks.

Die der Erfindung zugrunde liegende Aufgabe wird auf diese Weise vollkommen gelöst.The object underlying the invention is achieved in this way completely solved.

Im Gegensatz zu herkömmlichen, keilförmigen Spänen mit dünn auslaufendem Ende bzw. dünn auslaufender Spitze ist erfindungsgemäß vorgesehen, dieses dünn auslaufende Ende zu entfernen, so daß lediglich das dickere Ende der Hackschnitzel übrig bleibt.In contrast to conventional, wedge-shaped chips with thin tapering end or thin tapering tip is according to the invention provided to remove this thinly tapered end, so that only the thicker end of the wood chips remains.

Ein derartiger verkürzter Hackschnitzel hat eine wesentlich höhere wirtschaftliche Wertigkeit und kann daher in weitaus besserer Weise weiterverarbeitet werden. Der Betreiber einer Sägewerksanlage kann daher bei derartig geformten Hackschnitzeln mit einer weitaus höheren wirtschaftlichen Ausbeute während der Verwertung der Hackschnitzel rechnen.Such a shortened wood chip has one essential higher economic value and can therefore be in far better processed. The operator of a Sawmill system can therefore with such shaped chips with a much higher economic yield during count on the utilization of the wood chips.

Die Maßnahme, daß die Spitze auf einer zwischen den Oberflächen verlaufenden Mittellinie um einen Mittellinienabschnitt außerhalb des Hackschnitzels liegt, dessen Länge zwischen 40 % und 100 % der Länge des Mittellinienabschnittes innerhalb des Hackschnitzels beträgt, hat den Vorteil, daß ein Hackschnitzel entsteht, der gerade so weit verkürzt ist, daß es ein wirtschaftliches Optimum darstellt.The measure that the tip is on a between the surfaces extending centerline around a centerline section outside of the wood chips is between 40% and 100% of the length of the midline section within the chips has the advantage that a woodchip is produced, which is shortened just so far that it is an economic one Represents optimum.

Weiterhin ist bevorzugt, wenn die Mittelinie des Hackschnitzels im Übergang zwischen den Mittellinienabschnitten den Hackschnitzel in einer Grenzfläche schneidet. Die Grenzfläche schließt vorzugsweise mit der Mittellinie einen endlichen Winkel ein, so daß weiter vorzugsweise der Hackschnitzel zwischen den Oberflächen im Übergang der konkaven Oberfläche zur Grenzfläche eine Dicke zwischen 2 und 10 mm aufweist.It is also preferred if the center line of the wood chips the wood chips in the transition between the center line sections intersects in an interface. The interface preferably closes a finite angle with the center line a, so that further preferably the wood chips between the surfaces in the transition from the concave surface to the interface has a thickness between 2 and 10 mm.

Auch diese Dimensionierungsangaben haben den Vorteil, daß wirtschaftlich optimal verwertbare Hackschnitzel entstehen.These dimensions also have the advantage that they are economical optimally usable wood chips are created.

Zu den vorstehend geschilderten Ausführungsbeispielen entsprechende Überlegungen gelten in gleicher Weise für entsprechende Ausführungsformen des erfindungsgemäßen Verfahrens sowie der erfindungsgemäßen Vorrichtung.Corresponding to the exemplary embodiments described above Considerations apply in the same way to corresponding ones Embodiments of the method according to the invention and the device according to the invention.

Besonders bevorzugt ist weiterhin, wenn die erwähnte Grenzfläche eben ist. Dies geschieht vorzugsweise dadurch, daß die Grenzfläche durch Sägen hergestellt wird.It is also particularly preferred if the interface mentioned is. This is preferably done in that the Interface is made by sawing.

Die Säge ist dabei vorzugsweise als Kreissäge mit einem Kreissägeblatt von mehr als 5 bis 6 mm Dicke ausgebildet. Der Kreissäge folgt weiter vorzugsweise ein Spaltkeil, der zwischen der Säge und dem Zerspanerwerkzeug angeordnet ist.The saw is preferably a circular saw with a circular saw blade more than 5 to 6 mm thick. The circular saw further preferably follows a riving knife, which between the Saw and the cutting tool is arranged.

Diese Maßnahme eröffnet die Möglichkeit, in ein und demselben Arbeitsgang das zu zerspanende bzw. auszuspanende Holz durch einen Schnitt, insbesondere Sägeschnitt, so vorzubereiten, daß beim nachfolgenden Eingriff des rotierenden Zerspanerwerkzeugs sogleich die erwähnten verkürzten Hackschnitzel entstehen, da bereits der Bereich vorab entfernt wurde, in dem an sich die dünn zulaufenden Enden bzw. Spitzen hergestellt worden wären.This measure opens up the possibility in one and the same The wood to be cut or cut prepare a cut, especially a saw cut, in such a way that during the subsequent engagement of the rotating chipping tool immediately the shortened wood chips mentioned arise because the area in which the thin ends or tips would have been produced.

Weitere Vorteile ergeben sich aus der Beschreibung und der beigefügten Zeichnung. Further advantages result from the description and the attached one Drawing.

Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und werden in der nachfolgenden Beschreibung näher erläutert. Es zeigen:

Fig. 1
eine Schnittdarstellung durch einen Hackschnitzel, wie er mit herkömmlichen Zerspanerwerkzeugen hergestellt wird;
Fig. 2
eine Darstellung, ähnlich Fig. 1, jedoch für einen Hackschnitzel in erfindungsgemäßer Herstellung;
Fig. 3
eine schematisierte, radiale Querschnittsdarstellung eines Baumstamms zur Erläuterung eines Profiliervorganges;
Figuren 4 und 5
äußerst schematisierte Ansichten einer Vorrichtung zum Erzeugen von Hackschnitzeln herkömmlicher Art;
Fig. 6
eine Darstellung, ähnlich Fig. 5, jedoch in vergrößertem Maßstab und darstellend ein Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung zum Erzeugen von erfindungsgemäßen Hackschnitzeln.
Exemplary embodiments of the invention are shown in the drawing and are explained in more detail in the following description. Show it:
Fig. 1
a sectional view through a wood chip, as it is produced with conventional chipping tools;
Fig. 2
a representation, similar to Figure 1, but for a wood chip in the inventive production.
Fig. 3
a schematic, radial cross-sectional view of a tree trunk to explain a profiling process;
Figures 4 and 5
extremely schematic views of a device for producing wood chips of a conventional type;
Fig. 6
a representation, similar to FIG. 5, but on an enlarged scale and illustrating an embodiment of an apparatus according to the invention for producing wood chips according to the invention.

In Fig. 1 bezeichnet 10 einen Hackschnitzel herkömmlicher Art. Der Hackschnitzel 10 weist zwei Seiten bzw. Oberflächen 12, 14 auf, die senkrecht zur Zeichenebene stehen und die wesentliche Oberfläche des Hackschnitzels 10 bilden. Die in Fig. 1 linke Oberfläche 12 ist dabei konkav, und die rechte Oberfläche 14 konvex ausgebildet. Die Oberflächen 12 und 14 laufen unten in Fig. 1 in einer Spitze 16 bzw. Kante tangential zusammen. Am gegenüberliegenden Ende des Hackschnitzels 10 ist eine vorzugsweise ebene Stirnseite 18 erkennbar. Insgesamt hat der Hackschnitzel 10 damit ein dickes Ende 20 und ein dünnes Ende 22.In Fig. 1, 10 denotes a wood chip of a conventional type. The wood chips 10 have two sides or surfaces 12, 14 that are perpendicular to the plane of the drawing and the essential ones Form the surface of the chips 10. The left in Fig. 1 Surface 12 is concave and right surface 14 convex. Surfaces 12 and 14 run in below Fig. 1 tangentially in a tip 16 or edge. At the opposite end of the chips 10 is preferred flat end face 18 recognizable. Overall, the wood chips have 10 thus a thick end 20 and a thin end 22.

Hackschnitzel nach Art des Hackschnitzels 10 gemäß Fig. 1 bereiten bei der Weiterverarbeitung in der Zellstoffindustrie bzw. der Industrie zum Herstellen von Kompositbauteilen, insbesondere Balken oder Brettern, Probleme, weil das dünnere Ende 22 kaum eigene Stabilität aufweist und sich bei einer Weiterverarbeitung in einem flüssigen Medium auch auflöst bzw. bei einer stärkeren mechanischen Beanspruchung zerstört wird, so daß undefinierte Bruchstücke übrig bleiben.Prepare wood chips in the manner of wood chips 10 as shown in FIG. 1 in further processing in the pulp industry or the industry for the production of composite components, in particular Beams or planks, problems because of the thinner end 22 has hardly any stability of its own and can be further processed also dissolves in a liquid medium a stronger mechanical stress is destroyed, so that undefined fragments remain.

Die wirtschaftliche Wertigkeit des Hackschnitzels 10 kann daher deutlich gesteigert werden, wenn das dünnere Ende 22 entfernt wird.The economic value of the chips 10 can therefore can be increased significantly when the thinner end 22 is removed becomes.

Dies geschieht bei dem in Fig. 2 dargestellten Ausführungsbeispiel der Erfindung dadurch, daß entlang einer Trennebene 24 ein Schnitt durch den Hackschnitzel 10 geführt wird, so daß das dünnere Ende 22 entfernt wird.This is done in the embodiment shown in FIG. 2 of the invention in that along a parting plane 24th a cut is made through the chips 10, so that thinner end 22 is removed.

Die Lage der Trennebene 24 innerhalb des Hackschnitzels 10' kann auf unterschiedliche Weise bestimmt werden. Hier sind vor allem wirtschaftliche Überlegungen maßgeblich, d.h. die Frage, in welcher verbleibenden Gestalt der Hackschnitzel 10' die beste wirtschaftliche Ausbeute bietet. Typischerweise beträgt der seitliche Abstand der Trennebene 24 von der Spitze 16 z.B. 6 mm.The location of the parting plane 24 within the chips 10 ' can be determined in different ways. Here are before decisive for all economic considerations, i.e. the question, in which remaining shape the wood chips 10 'are the best offers economic yield. Typically this is lateral distance of the parting plane 24 from the tip 16 e.g. 6 mm.

Wenn man sich zwischen den Oberflächen 12 und 14 eine Mittellinie 26 denkt, so kann man z.B. den Mittellinienabschnitt 26a innerhalb des verbleibenden Hackschnitzels 10' mit einer Länge l1 und den gedachten Mittellinienabschnitt 26b außerhalb des verbleibenden Hackschnitzels 10', nämlich bis zur Spitze 16, mit einer Länge l2 definieren, wobei die Gesamtlänge des ursprünglichen Hackschnitzels 10 l1 + l2 ist. Eine optimale Lage der Trennebene 24 liegt dann z.B. vor, wenn l2 zwischen 40 % und 100 % von l1 beträgt. Eine andere Definitionsmöglichkeit besteht darin, im Übergang der konvexen Oberfläche 24 zu einer Grenzfläche 28 entlang der Trennebene 24 die Dicke d des verbleibenden Hackschnitzels 10' mit z.B. zwischen 2 und 10 mm zu definieren.If one imagines a center line 26 between the surfaces 12 and 14, then for example the center line section 26a within the remaining wood chip 10 'with a length l 1 and the imaginary center line section 26b outside the remaining wood chip 10', namely up to the tip 16, Define with a length l 2 , the total length of the original wood chip being 10 l 1 + l 2 . An optimal position of the parting plane 24 is, for example, when l 2 is between 40% and 100% of l 1 . Another possible definition is to define the thickness d of the remaining wood chips 10 ′ in the transition from the convex surface 24 to an interface 28 along the parting plane 24, for example between 2 and 10 mm.

Bei der in Fig. 2 getroffenen Anordnung schließt die Grenzfläche 28 mit der Mittellinie 26 einen spitzen Winkel α ein, der z.B. zwischen 15° und 50° liegen kann.In the arrangement made in FIG. 2, the interface closes 28 an acute angle α with the center line 26, e.g. can be between 15 ° and 50 °.

Bei bevorzugten Ausführungsbeispielen der Erfindung werden die ebene Stirnseite 18 durch Spanen oder Sägen und die Grenzfläche 28 durch Sägen in axialer Richtung erzeugt. Sie sind folglich jeweils eben und verlaufen zueinander parallel.In preferred embodiments of the invention, the flat end face 18 by cutting or sawing and the interface 28 generated by sawing in the axial direction. You are consequently each flat and parallel to each other.

In Fig. 3 ist mit 30 strichpunktiert der im wesentlichen kreisförmige Radialschnitt durch einen Baumstamm angedeutet. Seitlich am Baumstamm 30 befinden sich die sogenannten Schwarten 32, d.h. waldkantenbehaftete Oberflächenabschnitte. In Fig. 3 is dash-dotted with 30 of the substantially circular Radial section indicated by a tree trunk. Laterally the so-called rinds are located on the trunk 30 32, i.e. Surface sections affected by forest edges.

An vier um jeweils 90° zueinander versetzten Umfangspositionen des Baumstamms 10 sind sogenannte Ecken 34 vorgesehen. Wenn die Schwarten 32 (üblicherweise durch Zerspanen) und die Ecken 34 (üblicherweise durch Ausfräsen bzw. Ausspanen) entfernt sind, verbleibt ein sogenanntes Model, aus dem nachfolgend Seitenbretter 36 und dann weitere Bretter und/oder eine sogenannte Hauptware gesägt werden können.At four circumferential positions offset by 90 ° to each other So-called corners 34 of the tree trunk 10 are provided. If the Rinds 32 (usually by machining) and the corners 34 (usually by milling or chipping) are removed, There remains a so-called model, from which the side boards follow 36 and then other boards and / or a so-called Main goods can be sawn.

In Fig. 3 sind mit 38 und 40 die beiden Randflächen der axial durchlaufenden Ecken 34 bezeichnet.In Fig. 3 with 38 and 40, the two edge surfaces of the axial continuous corners 34 designated.

Fig. 4 zeigt hierzu in stark vergrößertem Maßstab nochmals den Bereich einer Ecke 34 des Baumstamms 30. Zum Anbringen der Ecken wird ein Eckenfräser 44, allgemein gesprochen also ein rotierendes Zerspanerwerkzeug, eingesetzt. Der Eckenfräser 44 ist um eine Achse 46 in Richtung eines Pfeils 48 drehbar. Die Achse 46 verläuft zur Längsachse des Baumstamms 30 senkrecht.Fig. 4 shows this again on a greatly enlarged scale Area of a corner 34 of the tree trunk 30. For attaching the Corners become a corner milling cutter 44, generally speaking a rotating cutting tool, used. The corner milling cutter 44 is rotatable about an axis 46 in the direction of an arrow 48. The Axis 46 is perpendicular to the longitudinal axis of tree trunk 30.

Der Eckenfräser 44 ist in an sich bekannter Weise aus zwei Werkzeugen zusammengesetzt, nämlich einem Spaner 50 sowie einem Sägeblatt 52 bzw. einer entsprechenden Anzahl von Hobelmessern.The corner milling cutter 44 is made of two in a manner known per se Assembled tools, namely a Spaner 50 and one Saw blade 52 or a corresponding number of planing knives.

Bei Rotation des Eckenfräsers 44 (Pfeil 48) tauchen die Messer des Spaners 50 im Bereich der ersten Randfläche 38 in die Ecke 34 ein, während gleichzeitig die zweite Randfläche 40 der Ecke 34 vom Sägeblatt 52 bzw. den Hobelmessern behandelt wird.When the corner milling cutter 44 (arrow 48) rotates, the knives plunge the chip 50 in the area of the first edge surface 38 in the corner 34 a while the second edge surface 40 of the corner 34 is treated by the saw blade 52 or the planing knives.

Auf diese Weise erhält die zweite Randfläche 40 eine relativ hohe (gesägte) Oberflächenqualität, während die erste Randfläche 38 infolge der mit einer Rotationsbewegung umlaufenden Spanermesser eine wellige Oberfläche erhält. In this way, the second edge surface 40 receives a relative high (sawn) surface quality, while the first edge surface 38 as a result of rotating with a rotational movement Span knife receives a wavy surface.

Fig. 5 zeigt eine Draufsicht auf die Anordnung gemäß Fig. 4. Mit einem Pfeil 54 ist die Drehbewegung des um die Achse 48 umlaufenden Eckenfräsers 44 angedeutet. Dessen Radius ist mit r bezeichnet.FIG. 5 shows a top view of the arrangement according to FIG. 4. With an arrow 54 is the rotary movement of the revolving around the axis 48 Corner milling cutter 44 indicated. Its radius is with r designated.

Mit einem Pfeil 56 ist die Vorschubrichtung des Baumstamms 30 gegenüber dem raumfest gelagerten Eckenfräser 44 (oder umgekehrt) bezeichnet. Die Draufsicht gemäß Fig. 5 zeigt auf dem Baumstamm 30 auch einen angeflachten Bereich 58, wo zuvor durch seitliches Anflachen die entsprechende Schwarte 32 entfernt wurde. Der angeflachte Bereich 58 ist durch eine axial verlaufende Übergangslinie 60 vom verbleibenden waldkantigen Bereich 62 getrennt, in dem die Ecke 34 mittels des Eckenfräsers 44 herausgearbeitet werden soll.The direction of advance of the tree trunk 30 is indicated by an arrow 56 compared to the fixed corner mill 44 (or vice versa) designated. 5 shows on the Tree trunk 30 also has a flattened area 58, where previously through the corresponding rind 32 is removed from the side has been. The flattened area 58 is axially extending Transition line 60 from the remaining forest-edged area 62 separated, in which the corner 34 by means of the corner cutter 44 to be worked out.

Wie man aus Fig. 5 deutlich erkennt, wird auf diese herkömmliche Weise der Hackschnitzel 10 gemäß Fig. 1 erzeugt.As can be clearly seen from Fig. 5, this is conventional Way of the chips 10 shown in FIG. 1.

Demgegenüber ist bei der erfindungsgemäßen Vorrichtung gemäß Fig. 6 vor dem umlaufenden Eckenfräser 44 ein Kreissägeblatt 70 angeordnet, das sich um eine Achse 72 dreht, wie mit einem Pfeil 74 angedeutet. Die Achse 72 verläuft senkrecht zur Längsachse des Baumstamms 30. Das Kreissägeblatt 70 sägt somit einen Spalt 76 entlang der Übergangslinie 60. Das Kreissägeblatt 70 hat typischerweise eine Dicke von mehr als 5 mm, vorzugsweise 6 mm und mehr, so daß der Spalt 76 entsprechend breit ist, jedenfalls erheblich breiter als im Falle einer Bandsäge. Das Kreissägeblatt 70 kann je nach Einzelfall auch mit besonders breiten Zähnen versehen sein. In contrast, in the device according to the invention 6 a circular saw blade 70 in front of the circumferential corner milling cutter 44 arranged, which rotates about an axis 72, as with a Arrow 74 indicated. The axis 72 runs perpendicular to the longitudinal axis of the tree trunk 30. The circular saw blade 70 thus saws one Gap 76 along the transition line 60. The circular saw blade 70 typically has a thickness greater than 5 mm, preferably 6 mm and more, so that the gap 76 is correspondingly wide, at least considerably wider than in the case of a band saw. The Circular saw blade 70 can also be special depending on the individual case wide teeth.

Auf das Kreissägeblatt 70 kann ein Spaltkeil 78 folgen, der in axialer Richtung dort endet, wo der Eingriffsbereich des Eckenfräsers 44 beginnt.A circular wedge 78 can follow on the circular saw blade 70 axial direction ends where the engagement area of the corner milling cutter 44 begins.

Die Anordnung ist dabei so getroffen, daß der Spalt 76 dort liegt, wo bei herkömmlicher Vorgehensweise (Fig. 5) das dünne Ende 22 des Hackschnitzels liegen würde. Da in diesem Bereich durch das Kreissägeblatt 70 das dort vorhandene Holz bereits entfernt wurde, laufen die Spanermesser des Spaners 50 des Eckenfräsers 44 ebenso wie das Sägeblatt 52 bzw. die Hobelmesser leer.The arrangement is such that the gap 76 there lies where in the conventional procedure (Fig. 5) the thin End 22 of the wood chips would lie. Because in this area through the circular saw blade 70 the wood already there has been removed, the Spanischer 50 of the Spanischer des Corner milling cutter 44 as well as the saw blade 52 or the planing knife empty.

Folglich wird der Hackschnitzel 10' ohne das dünnere Ende 22 hergestellt, er besteht also nur noch aus dem dickeren Ende 20.As a result, the wood chips 10 ′ become without the thinner end 22 manufactured, so it only consists of the thicker end 20.

Es versteht sich dabei, daß das Kreissägeblatt 70 insoweit nur beispielhaft zu verstehen ist, und daß selbstverständlich auch andere Zerspanerwerkzeuge eingesetzt werden können, wenn z.B. die Breite des Spaltes 76 größer sein soll.It goes without saying that the circular saw blade 70 only so far is to be understood as an example, and of course also other chipper tools can be used if e.g. the width of the gap 76 should be larger.

Bei der in Fig. 6 dargestellten Vorgehensweise ergibt sich zugleich noch der Vorteil, daß auch die erste Randfläche 38 von vornherein mit einer Oberfläche in Sägequalität ausgebildet wird.The procedure illustrated in FIG. 6 also results Another advantage is that the first edge surface 38 of trained in advance with a saw-quality surface becomes.

Claims (24)

  1. A wood flake having a first, concave surface (12) and the second, convex surface (14), delimiting between them an essentially wedge-shaped flake (10; 10'), the surfaces (12, 14) converging in an imaginary tip (16) outside the flake (10'), the tip (16) lying outside the flake (10') on a center line (26) extending between the surfaces (12, 14) at a distance of a center line section (26b), characterized in that the length (l2) of the center line section (26b) lying outside the flake (10') is between 40% and 100% of the length (l1) of the center line section (26a) lying inside the flake (10').
  2. The flake of claim 1, characterized in that the center line (26) intersects the flake (10') in a boundary surface (28) at a junction between the center line sections (26a, 26b).
  3. The flake of claim 2, characterized in that the boundary surface (28) encloses a finite angle (α) with the center line (26).
  4. The flake of claim 2 or 3, characterized in that it has a thickness of between 2 and 10 mm between the surfaces (12, 14) at a transition between the concave surface (14 ) and the boundary surface (28).
  5. The flake of one or more of claims 2 through 4, characterized in that the boundary surface (28) is plane.
  6. The flake of one or more of claims 1 through 5, characterized in that the center line (26) intersects the flake (10') in a front face (18) at an end opposite the boundary surface (28), the front face (18) extending parallel to the boundary surface (28).
  7. Usage of flakes according to one or more of claims 1 through 6 as strands in the production of composite beams or boards, as well as of wood materials.
  8. A method of producing an essentially wedge-shaped wood flake (10; 10') in which the flake (10; 10') is chipped out of the wood by means of a rotating chipping tool (44 - 52) such that it has a first, concave surface (12) and a second, convex surface (14), delimiting between them the flake (10; 10'), the surfaces (12, 14) converging in an imaginary tip (16), the tip (16) lying outside the flake (10') on a center line (26) extending between the surfaces (12, 14) at a distance of a center line section (26b), wherein, further, the wood, prior to the chipping out, being removed in the area in which the surfaces (12, 14) converge in the imaginary tip, characterized in that the chipping tool (44 - 52) is guided into the removed area so far that in the flakes so produced the length (l2) of the center line section (26b) lying outside the flake (10') is between 40% and 100% of the length (l1) of the center line section (26a) lying inside the flake (10').
  9. The method of claim 8, characterized in that the area is removed such that the tip (16) comes to lie on a center line (26) extending between the surfaces (12, 14) outside the flake (10') to be chipped out after the removing, at a distance of a center line section (26b), the length (l2) of which being between 40% and 100% of the length (l1) of the center line section (26a) inside the flake (10').
  10. The method of claim 9, characterized in that the center line (26) intersects the flake (10') to be chipped out after the removing in a boundary surface (28) at a junction between the center line sections (26a, 26b).
  11. The method of claim 10, characterized in that the boundary surface (28) is produced such that it encloses a finite angle (α) with the center line (26).
  12. The method of claim 10 or 11, characterized in that the flake (10') is chipped out with a thickness of between 2 and 10 mm between the surfaces (12, 14) at a transition between the concave surface (14 ) and the boundary surface (28).
  13. The flake of one or more of claims 8 through 12, characterized in that the boundary surface (28) is produced as a plane surface.
  14. The method of claim 13, characterized in that the boundary surface (28) is produced by sawing.
  15. The method of one or more of claims 9 through 14, characterized in that the center line (26) intersects the flake (10') in a front face (18) at an end opposite the boundary surface (28), the front face (18) extending parallel to the boundary surface (28).
  16. A method of profiling a log (30), comprising the steps of:
    a) effecting a saw cut along the log (30);
    b) chipping longitudinally extending corners (34) having a first (40) and a second (38) lateral surfaces out of the log (30) by means of a cutting tool (44 - 52) extending with its cutting radius (r) into the groove (76) generated by the saw cut and running free therein, wherein the second lateral surface (38) extends along the saw cut, wherein, further, flakes (10; 10') are produced during the chipping out, having a first, concave surface (12) and a second, convex surface (14), delimiting between them the essentially wedge-shaped a flake (10; 10'), the surfaces (12, 14) converging in an imaginary tip (16) outside the flake (10'), the tip (16) lying outside the flake (10') on a center line (26) extending between the surfaces (12, 14) at a distance of a center line section (26b);
    c) sawing off lateral boards (36) from the log (30) wherein one narrow side of the boards (30) are configured by the first lateral surface,
    characterized in that the chipping tool (44 - 52) is guided to extend into the groove (76) so far that in the flakes (10') so produced the length (12) of the center line section (26b) lying outside the flake (10') is between 40% and 100% of the length (l1) of the center line section (26a) lying inside the flake (10').
  17. Usage of the method of one or more of claims 8 through 15 for chipping corners (34) during the profiling of logs (30).
  18. An apparatus for producing an essentially wedge-shaped wood flake (10; 10'), comprising a rotating chipping tool (44 - 52) for chipping the flakes (10; 10') out of the wood such that the flake (10; 10') has a first, concave surface (12) and a second, convex surface (14), delimiting between them the flake (10; 10'), the surfaces (12, 14) converging in an imaginary tip (16), the tip (16) lying outside the flake (10') on a center line (26) extending between the surfaces (12, 14) at a distance of a center line section (26b), and means for removing the wood prior to the chipping out in the area in which the surfaces (12, 14) converge in the imaginary tip (16) characterized in that the the chipping tool (44 - 52) extends into the removed area so far that in the flakes (10') so produced the length (l2) of the center line section (26b) lying outside the flake (10') is between 40% and 100% of the length (l1) of the center line section (26a) lying inside the flake (10').
  19. The apparatus of claim 18, characterized in that the means comprise a saw.
  20. The apparatus of claim 19, characterized in that the saw is configured as a circular saw having a circular saw blade (70).
  21. The apparatus of claim 20, characterized in that the circular saw blade (70) is at least 5mm, preferably at least 6 mm thick.
  22. The apparatus of one or more of claims 19 through 21, characterized in that a wood cleaver (78) is provided between the saw and the chipping tool flush with the saw.
  23. An apparatus for profiling a log (30), comprising:
    a) means for effecting a saw cut along the log (30);
    b) a cutting tool (44 - 52) extending with its cutting radius (r) into the groove (76) generated by the saw cut and running free therein, for chipping out of the log (30) longitudinally extending corners (34) having a first (40) and a second (38) lateral surface, wherein the second lateral surface (38) extends along the saw cut, wherein, further, flakes (10; 10') are produced during the chipping out, having a first, concave surface (12) and a second, convex surface (14), delimiting between them the essentially wedge-shaped flake (10; 10'), the surfaces (12, 14) converging in an imaginary tip (16) outside the flake (10'), the tip (16) lying outside the flake (10') on a center line (26) extending between the surfaces (12, 14) at a distance of a center line section (26b);
    c) means for sawing off lateral boards (36) from the log (30) wherein one narrow side of the boards (30) is configured by the first lateral surface,
    characterized in that the chipping tool (44 - 52) extends into the groove (76) so far that in the flakes (10') so produced the length (l2) of the center line section (26b) lying outside the flake (10') is between 40% and 100% of the length (l1) of the center line section (26a) lying inside the flake (10').
  24. Usage of an apparatus according to one or more of claims 18 through 22 for chipping out corners (34) during the profiling of logs (30).
EP99929270A 1998-06-30 1999-06-18 Chipping, method and device for producing said chipping and shaping a tree trunk and use thereof Expired - Lifetime EP1091836B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19829112A DE19829112C1 (en) 1998-06-30 1998-06-30 Wood chips, method and device for producing a wood chip and for profiling a tree trunk and their uses
DE19829112 1998-06-30
PCT/EP1999/004230 WO2000000331A1 (en) 1998-06-30 1999-06-18 Chipping, method and device for producing said chipping and shaping a tree trunk and use thereof

Publications (2)

Publication Number Publication Date
EP1091836A1 EP1091836A1 (en) 2001-04-18
EP1091836B1 true EP1091836B1 (en) 2002-03-20

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EP99929270A Expired - Lifetime EP1091836B1 (en) 1998-06-30 1999-06-18 Chipping, method and device for producing said chipping and shaping a tree trunk and use thereof

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EP (1) EP1091836B1 (en)
AT (1) ATE214654T1 (en)
CA (1) CA2336337C (en)
DE (2) DE19829112C1 (en)
DK (1) DK1091836T3 (en)
ES (1) ES2177292T3 (en)
WO (1) WO2000000331A1 (en)

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ES2157170B1 (en) * 1999-10-26 2002-02-01 Tabsal Composites De Madera S PROCEDURE FOR THE PRODUCTION OF AGLOMERATED WOODEN BOARDS.
DE19960319C1 (en) * 1999-12-15 2001-07-26 Dietz Hans Device for producing a wood chip and device for profiling a tree trunk
US8225828B2 (en) * 2006-12-11 2012-07-24 Key Knife, Inc. Modular conical chipper/canter head and method
US9604387B2 (en) 2010-04-22 2017-03-28 Forest Concepts, LLC Comminution process to produce wood particles of uniform size and shape with disrupted grain structure from veneer
US8034449B1 (en) 2010-04-22 2011-10-11 Forest Concepts, LLC Engineered plant biomass feedstock particles
US8497019B2 (en) 2010-04-22 2013-07-30 Forest Concepts, LLC Engineered plant biomass particles coated with bioactive agents
US9440237B2 (en) 2010-04-22 2016-09-13 Forest Concepts, LLC Corn stover biomass feedstocks with uniform particle size distribution profiles at retained field moisture contents
US8481160B2 (en) 2010-04-22 2013-07-09 Forest Concepts, LLC Bimodal and multimodal plant biomass particle mixtures

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Publication number Priority date Publication date Assignee Title
DE2918622C2 (en) * 1979-05-09 1981-11-19 Gebrüder Linck Maschinenfabrik und Eisengießerei Gatterlinck, 7602 Oberkirch Method and device for cutting tree trunks into wood products that are processed on all sides
DE2928949C2 (en) * 1979-07-18 1981-10-01 Gebrüder Linck Maschinenfabrik und Eisengießerei Gatterlinck, 7602 Oberkirch Method and device for cutting tree trunks into wood products that are processed on all sides
DE8701500U1 (en) * 1986-02-27 1987-08-27 Gebrüder Linck Maschinenfabrik "Gatterlinck" GmbH & Co KG, 77704 Oberkirch Device for cutting tree trunks into all-round processed wood products by means of profile cutting
DE3702890A1 (en) * 1986-02-27 1987-09-03 Linck Masch Gatterlinck METHOD AND DEVICE FOR THE DISCONNECTING DISASSEMBLY OF TREE TRUNKS IN ALL-SIDED WOODEN PRODUCTS BY MEANS OF PROFILE CUTTING
DE19504030C1 (en) * 1995-02-08 1996-07-04 Dietz Hans Prof Dr Method and device for making strands
SE510101C2 (en) * 1995-10-24 1999-04-19 Soederhamns Verkstaeder Ab Procedure and plant for dividing logs into smaller pieces of wood
FI99096C (en) * 1995-11-24 1997-10-10 Kauko Rautio Procedure for milling logs
SE514304C2 (en) * 1997-10-10 2001-02-05 Ari Ab Apparatus and method for processing a log
US6267164B1 (en) * 1998-10-27 2001-07-31 Key Knife, Inc. Chip and method for the production of wood pulp

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CA2336337C (en) 2005-08-09
DE59901021D1 (en) 2002-04-25
CA2336337A1 (en) 2000-01-06
ATE214654T1 (en) 2002-04-15
US6543497B2 (en) 2003-04-08
WO2000000331A1 (en) 2000-01-06
DE19829112C1 (en) 2000-03-30
ES2177292T3 (en) 2002-12-01
DK1091836T3 (en) 2002-05-27
US20010017171A1 (en) 2001-08-30
EP1091836A1 (en) 2001-04-18

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