EP1086805B1 - Machine for producing corrugated board and method of calibrating the glue applicator gap in such a machine - Google Patents
Machine for producing corrugated board and method of calibrating the glue applicator gap in such a machine Download PDFInfo
- Publication number
- EP1086805B1 EP1086805B1 EP00118589A EP00118589A EP1086805B1 EP 1086805 B1 EP1086805 B1 EP 1086805B1 EP 00118589 A EP00118589 A EP 00118589A EP 00118589 A EP00118589 A EP 00118589A EP 1086805 B1 EP1086805 B1 EP 1086805B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- glue
- corrugating
- bearing
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
- B31F1/24—Making webs in which the channel of each corrugation is transverse to the web feed
- B31F1/26—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
- B31F1/28—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
- B31F1/2818—Glue application specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/083—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1016—Transverse corrugating
Definitions
- the invention relates to a machine for producing a corrugated cardboard web and a method for calibrating the gluing gap of such Machine.
- From US 5,415,720 is a machine for producing a corrugated web known that a stored corrugating roller, a glue application device with a mounted glue applicator roll, a gluing nip and a calibration device for adjusting the width of the gluing gap includes.
- the width of the gluing gap between the Glue applicator roll and the corrugating roll is by means of an eddy current distance sensor detected.
- the eddy current distance sensor is on one Mounted frame on which the glue applicator roll is rotatably mounted and which is displaceable relative to the corrugating roll.
- the setting of the gluing gap takes place by means of a control device, which is an adjustment controls such that an adjustable stop arranged on the frame, which is supported against the mounted corrugating roll, the desired Distance is established.
- a control device which is an adjustment controls such that an adjustable stop arranged on the frame, which is supported against the mounted corrugating roll, the desired Distance is established.
- the invention is therefore based on the object, a machine for manufacturing of corrugated board, in which the setting of the gluing gap as simple and automatic as possible.
- the object is achieved by the features of claim 1 and by the A method according to claim 10 solved.
- the core of the invention exists in it, the bearing of the glue roller against the bearing of the corrugating roller to press with a given force and the bearing pressure force between to measure both camps. The distance between both camps becomes then reduced until the glue application roller in contact with the corrugating roll comes. This is detected by the fact that the Langeranpress force drops as part of the pressing force transmitted through the rollers becomes.
- a machine for the production of corrugated cardboard has a machine frame 1, in which a lower corrugating roller 2 and an upper corrugating roller 3 by means Shafts 4 and 5 are rotatably mounted. They have parallel to each other Axes 6 and 7, respectively. On their cylinder surfaces, they are parallel with each other to the axes 6, 7 extending corrugations 8 and 9 provided in the Contact area 10 of the two corrugating rollers 2, 3 mesh with each other.
- One of the corrugating rolls 2, 3, usually the upper corrugating roll 3, is driven in one direction of rotation 11, while the other corrugating roller, usually so the lower corrugating roll 2, in a rotational direction 12th is taken from the other corrugating roll 3.
- a glue application device 13 arranged in the machine frame 1.
- a pressing device 14 is provided, which is a first Deflection roller 15, a second guide roller 16 and a pressure belt 17th having.
- the guide rollers 15 and 16 are by means of shaft journals 18 in Bearings 19 of the machine frame 1 are each rotatably mounted about an axis 20 and are from the upper corrugating roll 3 on the Anpreßband 17th taken along, which rotates according to the directional arrow 21.
- the glue application device 13 has a glue application roller 22, a Leimdosierwalze 23 and a glue container 24.
- the glue roller 22 has at its longitudinal ends bearing journals 25, each in a bearing housing 26 having bearing 27 about an axis 28th are rotatably mounted.
- the bearing housing 26 is in a wall 29 of the machine frame 1 arranged.
- the axis 28 of the glue application roller 22 runs parallel to the axis 7 of the upper corrugating roll 3, wherein between the Corrugating roll 3 and the glue application roller 22 a gluing gap 30 of Width B is formed.
- the corrugating roller 3 at its longitudinal side End bearing pin 31, each in a bearing housing 32nd having bearing 33 are arranged, wherein the bearing housing 32 in the Wall 29 is arranged.
- the glue application roller 22 is in the same direction with the corrugating roller 3 along the direction of rotation 34 with approximately the same peripheral speed as the corrugating roller 3 driven.
- the glue application roller 22 dives with a part of its lateral surface 35 into the glue container 24. As a result of its rotation, a glue film is continuously applied from the glue bath 24 to the lateral surface 35.
- the glue metering roller 23 can be fed against the glue application roller 22 and delimited therewith by means of an adjustable metering gap 36.
- the glue application roller 22 has at its two ends a stop ring 36a formed concentrically with the axis 28 and connected to the glue application roller 22. This has an outer diameter D A , which is larger, in particular slightly larger than the outer diameter D L of the glue application roller 22 in the region between the stop rings 36 a.
- a calibration device 37 To adjust the width B of the gluing gap 30 is a calibration device 37 provided. This includes in the region of both ends of the Glue applicator roller 22 a pressing unit 38, which is a perpendicular to Axis 28 displaceable piston rod 39 which, with a pressing force A against that in a sliding guide 40 perpendicular to the axis 28 and slidably guided in the plane defined by the axes 7 and 28 plane Bearing housing 26 presses. Between the bearing housings 26 and 32 is adjacent to each other designed as a load cell force measuring unit 41 and an adjusting unit 42 for adjusting the bearing distance L provided between the bearing housings 26 and 32.
- the adjusting unit 42 has a wedge 43 connected to the bearing housing 32 and a parallel to the axis 28 between the force measuring unit 41 and the wedge 43 displaceable Sliding wedge 44, of a spindle motor 45 via a Spindle 46 is displaceable.
- a wedge 43 connected to the bearing housing 32 and a parallel to the axis 28 between the force measuring unit 41 and the wedge 43 displaceable Sliding wedge 44, of a spindle motor 45 via a Spindle 46 is displaceable.
- the glue application roller 22 facing End of the bearing housing 26 is opposite the corrugating roller 3 in the Commercially available eddy current sensor 47 for measuring its distance R provided to the corrugating roll 3.
- the eddy current sensor 47, the force measuring unit 41, the spindle motor 45 and the pressing unit 38 are over Control lines 48 connected to a control unit 49.
- Fig. 3 shows the a mirror image of Fig. 2, wherein the corresponding elements the same reference numerals as in Fig. 2, but with an elevated Stroke
- a paper web 50 runs which becomes a corrugated web 51 through the corrugations 8, 9.
- the corrugated railway 51 has shaft tips 52 which are in the glue application device 13 be provided with glue.
- the remaining areas of the corrugated web 51 become not glued.
- a laminating 53rd fed which is also made of paper and has the same width as the paper web 50.
- the liner 53 is against the outside 54 of the Anpreßbandes 17 introduced and in the area in which the pressure belt 17 abuts against the corrugating roller 3, pressed against the shaft tips 52 and connected with them. Subsequently, the unit of corrugated web 51 and laminating 53 guided around the guide roller 15.
- the corrugating roller 3 and the glue applicator roller 22 are spaced from each other by more than the width to be set by the calibration.
- a pressing unit 38 presses at one end of the glue application roller 22, the bearing housing 26 against the bearing housing 32 with a pressing force A.
- Neither the glue applicator roller 22 nor the stop ring 36a are in contact with the corrugating roller 3.
- the in the force measuring unit 41st measured bearing pressure force P corresponds substantially to the pressing force A.
- the sliding wedge 44 is shifted in Figure 2 to the left by the spindle motor 45, whereby the bearing distance L is reduced. This happens until the stop ring 36a comes into contact with the corrugating roller 3.
- the outer diameter D A of the stop ring 36 a is selected so that relative to the other outer diameter D L of the glue applicator roller 22 applies: (D A - D L ) / 2 corresponds to the width of the calibrated Beleimungsspalts 30.
- the calibration process is performed at both ends of the glue applicator roll 22 , By the control unit 49, the calibration process can be performed completely automatically at both ends of the glue application roller 22.
- the opposite of the glue application roller 22 projecting stop ring 36a is avoided that the glue application roller 22 comes into contact with the corrugating roller 3, whereby the surface of the glue application roller 22 could be damaged.
- the projection (D A -D L ) / 2 of the stop ring 36 a relative to the glue application roller 22 is selected so that it is smaller than the smallest thickness of the corrugated web 51 to be processed.
- the glue application roller 22 again lifted slightly from the corrugating roller 3.
- the so set Glueing gap 30 has a known width, resulting from the Width of the calibrated gluing gap 30 and the height by which the Glue applicator roll 22 was lifted results. This height can be through the eddy current sensor 47 are measured.
- the gluing gap 30 becomes adjusted so that its width of the thickness of the corrugated web 51 plus one predetermined slip between 0.01 mm and 0.03 mm, in particular 0.02 mm, is equal to.
- changes to the Gap width B, the z. B. can arise due to thermal expansion, measured by the eddy current sensor 47 and the control unit 49th and the actuator 42 automatically compensated.
- the glue applicator roll 22 directly against the corrugating roller 3 partially wrapped Wellbahn 51 is delivered, it allows, alike in one Pass the calibration of the glue applicator roll 22 and its setting in a continuous process. This is after the contact between glue application roller 22 and corrugated web 51, the glue application roller 22 again slightly lifted from the corrugated web 51, and although by an amount of 0.01 to 0.03 mm, preferably about 0.02 mm.
- the glue application roller 22 is in all applications opposite the corrugating roller 3 and thus opposite the corrugated web 51 driven with slip, and with a peripheral speed which is 1 to 10% lower; the glue application roller 22 is running towards the corrugated web 51 after.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Description
Die Erfindung betrifft eine Maschine zur Herstellung einer Wellpappebahn sowie ein Verfahren zur Kalibrierung des Beleimungsspaltes einer solchen Maschine.The invention relates to a machine for producing a corrugated cardboard web and a method for calibrating the gluing gap of such Machine.
Es ist durch offenkundige Vorbenutzung zur Einstellung der Breite des Beleimungsspaltes zwischen einer Riffelwalze und einer Leimauftragswalze in einer Wellpappemaschine bekannt, daß eine Bedienungsperson von Hand ein sogenanntes Spleißband mit vorgegebener Dicke zwischen die mit einer Wellbahn belegte Riffelwalze und die Leimauftragswalze hält. Anschließend wird der Abstand zwischen der Leimauftragswalze und der Riffelwalze reduziert. Dies geschieht bei rotierender Riffelwalze und rotierender Leimauftragswalze. Die Breite des Beleimungsspaltes wird solange reduziert, bis das Spleißband durch die rotierenden Walzen mitgenommen wird. Der Beleimungsspalt ist dann auf die Dicke des Spleißbandes eingestellt. Diese Art der Einstellung des Beleimungsspaltes hat jedoch den Nachteil, daß die Einstellung aufwendig ist und nicht automatisch erfolgen kann. Ferner besteht die Gefahr, daß die Hand, mit der die Bedienungsperson das Spleißband hält, in den Beleimungsspalt gezogen und verletzt wird.It is due to public prior use to adjust the width of the Gluing gap between a corrugating roll and a glue applicator roll in a corrugated board machine that an operator of Hand a so-called splicing tape with a given thickness between the with a corrugated web occupied corrugating roller and the glue roller holds. Subsequently becomes the distance between the glue applicator roller and the corrugating roller reduced. This happens with rotating corrugating roller and rotating Glue spreader. The width of the gluing gap is as long reduced until the splicing tape was taken by the rotating rollers becomes. The gluing gap is then adjusted to the thickness of the splicing tape. However, this type of setting the Beleimungsspaltes has the Disadvantage that the setting is complicated and not done automatically can. Furthermore, there is a risk that the hand with which the operator holds the splice tape, pulls it into the gluing nip and gets injured.
Aus der DE 197 15 174 A1 ist eine Maschine zur Herstellung einer Wellpappebahn bekannt. Die Leimauftragswalze wird unmittelbar gegen die einen Teil der Riffelwalze umschlingende Wellbahn gedrückt. Ein Beleimungsspalt zwischen der Wellbahn und der Mantelfläche der Beleimungswalze ist nicht vorhanden. Zur Einstellung einer vorgegebenen Anpreßkraft zwischen Beleimungswalze und Wellbahn ist eine Kraftmeßeinheit sowie eine Einrichtung zur Veränderung des Abstandes zwischen Riffelwalze und Leimauftragswalze vorgesehen. Nachteilig an dieser Anordnung ist, dass die Leimauftragswalze mit einer vorgegebenen Kraft gegen die Riffelwalze drückt, wodurch die Leimauftragswalze möglicherweise beschädigt wird.From DE 197 15 174 A1 is a machine for producing a corrugated web known. The glue roller is directly against the pressed a part of the corrugating roll encircling corrugated web. A gluing gap between the corrugated web and the lateral surface of the gluing roller is not present. For setting a predetermined contact pressure between Beleimungswalze and corrugated web is a Kraftmeßeinheit as well a device for changing the distance between corrugating roller and Gluing roller provided. The disadvantage of this arrangement is that the glue application roller with a predetermined force against the corrugating roller pushes, which may damage the glue applicator roll.
Aus der US 5,415,720 ist eine Maschine zur Herstellung einer Wellpappebahn bekannt, die eine gelagerte Riffelwalze, eine Leimauftrags-Einrichtung mit einer gelagerten Leimauftragswalze, einen Beleimungsspalt und eine Kalibrier-Einrichtung zur Einstellung der Breite des Beleimungsspaltes umfasst. Die Breite des Beleimungsspaltes zwischen der Leimauftragswalze und der Riffelwalze wird mittels eines Wirbelstrom-Abstandssensors erfasst. Der Wirbelstrom-Abstandssensor ist an einem Gestell angebracht, an dem die Leimauftragswalze drehbar gelagert ist und das relativ zur Riffelwalze verschiebbar ist. Die Einstellung des Beleimungsspaltes erfolgt mittels einer Regeleinrichtung, die einen Verstellantrieb derart ansteuert, dass ein am Gestell angeordneter verstellbarer Anschlag, der sich gegen die gelagerte Riffelwalze abstützt, den gewünschten Abstand herstellt. Eine derartige Anordnung weist die Nachteile auf, dass die Erfassung der Breite des Beleimungsspaltes mittels des Wirbelstrom-Abstandssensors sowie die Einstellung der Spaltbreite über den verschiebbaren Anschlag aufwändig und empfindlich gegenüber Verschmutzungen ist.From US 5,415,720 is a machine for producing a corrugated web known that a stored corrugating roller, a glue application device with a mounted glue applicator roll, a gluing nip and a calibration device for adjusting the width of the gluing gap includes. The width of the gluing gap between the Glue applicator roll and the corrugating roll is by means of an eddy current distance sensor detected. The eddy current distance sensor is on one Mounted frame on which the glue applicator roll is rotatably mounted and which is displaceable relative to the corrugating roll. The setting of the gluing gap takes place by means of a control device, which is an adjustment controls such that an adjustable stop arranged on the frame, which is supported against the mounted corrugating roll, the desired Distance is established. Such an arrangement has the disadvantages that the detection of the width of the gluing gap by means of the eddy current distance sensor as well as the adjustment of the gap width over the displaceable Stop complex and sensitive to contamination is.
Der Erfindung liegt somit die Aufgabe zugrunde, eine Maschine zur Herstellung von Wellpappe bereitzustellen, bei der die Einstellung des Beleimungsspaltes möglichst einfach und automatisch erfolgen kann.The invention is therefore based on the object, a machine for manufacturing of corrugated board, in which the setting of the gluing gap as simple and automatic as possible.
Die Aufgabe wird durch die Merkmale des Anspruchs 1 sowie durch das
Verfahren gemäß Anspruch 10 gelöst. Der Kern der Erfindung besteht
darin, das Lager der Leimauftragswalze gegen das Lager der Riffelwalze
mit einer vorgegebenen Kraft zu drücken und die Lageranpress-Kraft zwischen
beiden Lagern zu messen. Der Abstand zwischen beiden Lagern wird
anschließend solange reduziert, bis die Leimauftragswalze in Kontakt mit
der Riffelwalze kommt. Dies wird dadurch detektiert, dass die Langeranpress-Kraft
abfällt, da ein Teil der Andrück-Kraft über die Walzen übertragen
wird.The object is achieved by the features of claim 1 and by the
A method according to
Weitere vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.Further advantageous embodiments of the invention will become apparent from the Dependent claims.
Zusätzliche Vorteile und Einzelheiten der Erfindung ergeben sich aus der Beschreibung anhand der Zeichnung. Es zeigen:
- Fig. 1
- eine Maschine zur Herstellung einer einseitig kaschierten Wellpappebahn in einer vertikalen, teilweise aufgebrochenen Darstellung,
- Fig. 2
- einen Querschnitt durch die linke Hälfte der Maschine gemäß der Schnittlinie II-II in Fig. 1, und
- Fig. 3
- einen Querschnitt durch die rechte Hälfte der Maschine gemäß der Schnittlinie II-II in Fig. 1.
- Fig. 1
- a machine for producing a single-faced corrugated cardboard web in a vertical, partially broken-away representation,
- Fig. 2
- a cross section through the left half of the machine according to the section line II-II in Fig. 1, and
- Fig. 3
- a cross section through the right half of the machine according to the section line II-II in Fig. 1st
Eine Maschine zur Herstellung von Wellpappe weist ein Maschinengestell
1 auf, in dem eine untere Riffelwalze 2 und eine obere Riffelwalze 3 mittels
Wellen 4 bzw. 5 drehbar gelagert sind. Sie weisen zueinander parallele
Achsen 6 bzw. 7 auf. An ihren Zylinderoberflächen sind sie mit sich parallel
zu den Achsen 6, 7 erstreckenden Riffelungen 8 bzw. 9 versehen, die im
Berührungsbereich 10 der beiden Riffelwalzen 2, 3 miteinander kämmen.
Eine der Riffelwalzen 2, 3, und zwar üblicherweise die obere Riffelwalze
3, ist in einer Drehrichtung 11 angetrieben, während die andere Riffelwalze,
üblicherweise also die untere Riffelwalze 2, in einer Drehrichtung 12
von der anderen Riffelwalze 3 mitgenommen wird. In Drehrichtung 11
bzw. 12 dem Berührungsbereich 10 nachgeordnet ist eine Leimauftrags-Einrichtung
13 im Maschinengestell 1 angeordnet. Im oberen Bereich der
Riffelwalze 3 ist eine Anpreß-Einrichtung 14 vorgesehen, die eine erste
Umlenkwalze 15, eine zweite Umlenkwalze 16 und ein Anpreßband 17
aufweist. Die Umlenkwalzen 15 und 16 sind mittels Wellenzapfen 18 in
Lagern 19 des Maschinengestells 1 jeweils um eine Achse 20 drehbar gelagert
und werden von der oberen Riffelwalze 3 über das Anpreßband 17
mitgenommen, welches entsprechend dem Richtungspfeil 21 umläuft.A machine for the production of corrugated cardboard has a machine frame
1, in which a lower
Die Leimauftrags-Einrichtung 13 weist eine Leimauftragswalze 22, eine
Leimdosierwalze 23 und ein Leimbehälter 24 auf. Die Leimauftragswalze
22 weist an ihren längsseitigen Enden Lagerzapfen 25 auf, die jeweils in
einem ein Lagergehäuse 26 aufweisenden Lager 27 um eine Achse 28
drehbar gelagert sind. Das Lagergehäuse 26 ist in einer Wand 29 des Maschinengestells
1 angeordnet. Die Achse 28 der Leimauftragswalze 22 verläuft
parallel zu der Achse 7 der oberen Riffelwalze 3, wobei zwischen der
Riffelwalze 3 und der Leimauftragswalze 22 ein Beleimungsspalt 30 der
Breite B gebildet wird. Ebenso weist die Riffelwalze 3 an ihren längsseitigen
Enden Lagerzapfen 31 auf, die jeweils in einem ein Lagergehäuse 32
aufweisenden Lager 33 angeordnet sind, wobei das Lagergehäuse 32 in der
Wand 29 angeordnet ist. Die Leimauftragswalze 22 wird gleichsinnig mit
der Riffelwalze 3 entlang der Drehrichtung 34 mit annähernd gleicher Umfangsgeschwindigkeit
wie die Riffelwalze 3 angetrieben.The
Die Leimauftragswalze 22 taucht mit einem Teil ihrer Mantelfläche 35 in
das Leimbehälter 24. In Folge ihrer Rotation wird fortlaufend ein Leimfilm
aus dem Leimbad 24 auf die Mantelfläche 35 aufgebracht. Die Leimdosierwalze
23 ist gegen die Leimauftragswalze 22 zustellbar und begrenzt
mit dieser einen einstellbaren Dosierspalt 36. Die Leimauftragswalze 22
weist an ihren beiden Enden einen konzentrisch zur Achse 28 ausgebildeten,
mit der Leimauftragswalze 22 verbundenen Anlaufring 36a auf. Dieser
weist einen Außendurchmesser DA auf, der größer, insbesondere geringfiigig
größer ist als der Außendurchmesser DL der Leimauftragswalze 22 im
Bereich zwischen den Anlaufringen 36a.The
Zur Einstellung der Breite B des Beleimungsspaltes 30 ist eine Kalibrier-Einrichtung
37 vorgesehen. Diese umfaßt im Bereich beider Enden der
Leimauftragswalze 22 eine Andrück-Einheit 38, die eine senkrecht zur
Achse 28 verschiebbare Kolbenstange 39 aufweist, die mit einer Andrück-Kraft
A gegen das in einer Schiebeführung 40 senkrecht zur Achse 28 und
in der durch die Achsen 7 und 28 aufgespannten Ebene verschiebbar geführte
Lagergehäuse 26 drückt. Zwischen den Lagergehäusen 26 und 32 ist
zueinander benachbart eine als Kraftmeßdose ausgebildete Kraftmeß-Einheit
41 und eine Stell-Einheit 42 zur Einstellung des Lager-Abstandes L
zwischen den Lagergehäusen 26 und 32 vorgesehen. Die Stell-Einheit 42
weist einen mit dem Lagergehäuse 32 verbundenen Keil 43 und einen parallel
zur Achse 28 zwischen der Kraftmeß-Einheit 41 und dem Keil 43 verschiebbaren
Schiebe-Keil 44 auf, der von einem Spindelmotor 45 über eine
Spindel 46 verschiebbar ist. An dem der Leimauftragswalze 22 zugewandten
Ende des Lagergehäuses 26 ist gegenüber der Riffelwalze 3 ein im
Handel erhältlicher Wirbelstrom-Sensor 47 zur Messung dessen Abstandes
R zur Riffelwalze 3 vorgesehen. Der Wirbelstrom-Sensor 47, die Kraftmeß-Einheit
41, der Spindelmotor 45 und die Andrück-Einheit 38 sind über
Steuer-Leitungen 48 mit einer Steuer-Einheit 49 verbunden. Fig. 3 zeigt die
spiegelbildliche Darstellung zu Fig. 2, wobei die korrespondierenden Elemente
dieselben Bezugszeichen wie in Fig. 2, jedoch mit einem hochgesetzten
Strich erhalten.To adjust the width B of the
Im folgenden wird zunächst die Wirkungsweise der Maschine im Normalbetrieb
beschrieben. In den Berührungsbereich 10 läuft eine Papierbahn 50
ein, die durch die Riffelungen 8, 9 zu einer Wellbahn 51 wird. Die Wellbahn
51 weist Wellenspitzen 52 auf, die in der Leimauftrags-Einrichtung
13 mit Leim versehen werden. Die übrigen Bereiche der Wellbahn 51 werden
nicht beleimt. Über die Umlenkwalze 16 wird eine Kaschierbahn 53
zugeführt, die ebenfalls aus Papier besteht und die gleiche Breite hat wie
die Papierbahn 50. Die Kaschierbahn 53 wird gegen die Außenseite 54 des
Anpreßbandes 17 eingeführt und in dem Bereich, in dem das Anpreßband
17 gegen die Riffelwalze 3 anliegt, gegen die Wellenspitzen 52 gedrückt
und mit diesen verbunden. Anschließend wird die Einheit aus Wellbahn 51
und Kaschierbahn 53 um die Umlenkwalze 15 geführt.The following is the operation of the machine in normal operation
described. In the
Im folgenden wird die Kalibrierung der Breite B des Beleimungsspalts 30
beschrieben. Anfänglich sind die Riffelwalze 3 und die Leimauftragswalze
22 voneinander um mehr als die durch die Kalibrierung einzustellende
Breite entfernt. Eine Andrück-Einheit 38 drückt an einem Ende der Leimauftragswalze
22 das Lagergehäuse 26 gegen das Lagergehäuse 32 mit
einer Andrück-Kraft A. Weder die Leimauftragswalze 22 noch der Anlaufring
36a befinden sich in Kontakt mit der Riffelwalze 3. Die in der
Kraftmeß-Einheit 41 gemessene Lager-Anpreß-Kraft P entspricht im wesentlichen
der Andrück-Kraft A. Anschließend wird durch den Spindelmotor
45 der Schiebe-Keil 44 in Figur 2 nach links verschoben, wodurch sich
der Lager-Abstand L reduziert. Dies geschieht solange, bis der Anlaufring
36a in Kontakt mit der Riffelwalze 3 kommt. In diesem Augenblick verzweigt
sich der Pfad der Andrück-Kraft A, da nun ein Teil der Andrück-Kraft
A über den Anlaufring 36a auf die Riffelwalze übertragen wird und
ein anderer Teil weiterhin über das Lagergehäuse 26 und die Kraftmeß-Einheit
41 auf das Lager 32 übertragen wird. Deshalb fällt die in der
Kraftmeß-Einheit 41 gemessene Lager-Anpreß-Kraft P ab, wodurch das
Anliegen des Anlaufrings 36a an der Riffelwalze 3 detektiert wird. Der
Außendurchmesser DA des Anlaufrings 36a ist so gewählt, daß relativ zum
sonstigen Außendurchmesser DL der Leimauftragswalze 22 gilt: (DA - DL) /2
entspricht der Breite des kalibrierten Beleimungsspalts 30. Das Kalibrierverfahren
wird an beiden Enden der Leimauftragswalze 22 durchgeführt.
Durch die Steuer-Einheit 49 kann der Kalibriervorgang vollkommen automatisch
an beiden Enden der Leimauftragswalze 22 durchgeführt werden.
Durch den gegenüber der Leimauftragswalze 22 vorstehenden Anlaufring
36a wird vermieden, daß die Leimauftragswalze 22 mit der Riffelwalze 3 in
Berührung kommt, wodurch die Oberfläche der Leimauftragswalze 22 beschädigt
werden könnte. Der Überstand (DA-DL) /2 des Anlaufrings 36a
gegenüber der Leimauftragswalze 22 ist so gewählt, daß er kleiner ist als
die kleinste zu verarbeitende Dicke der Wellbahn 51.In the following, the calibration of the width B of the gluing
Nach der Kalibrierung des Beleimungsspalts 30 wird die Leimauftragswalze
22 wieder geringfügig von der Riffelwalze 3 abgehoben. Der so eingestellte
Beleimungsspalt 30 weist eine bekannte Breite auf, die sich aus der
Breite des kalibrierten Beleimungsspaltes 30 sowie der Höhe, um die die
Leimauftragswalze 22 abgehoben wurde, ergibt. Diese Höhe kann durch
den Wirbelstromsensor 47 gemessen werden. Der Beleimungsspalt 30 wird
so eingestellt, daß seine Breite der Dicke der Wellbahn 51 zuzüglich eines
vorgegebenen Schlupfs, der zwischen 0,01 mm und 0,03 mm, insbesondere
0,02 mm, liegt, entspricht. Während des Betriebs werden Änderungen der
Spaltbreite B, die z. B. durch thermische Ausdehnung entstehen können,
durch den Wirbelstrom-Sensor 47 gemessen und über die Steuer-Einheit 49
und die Stell-Einheit 42 automatisch ausgeglichen.After the calibration of the gluing
Es ist möglich, an der Leimauftragswalze 22 keine Anlaufringe 36a vorzusehen.
In diesem Fall erfolgt die Zustellung der Leimauftragswalze 22 unmittelbar
gegen die die Riffelwalze 3 teilweise umschlingende Wellbahn
51. Dies ist besonders bei Papierbahnen 50 äußerst geringer Dicke von Bedeutung,
da in diesem Fall der Anlaufring 36a kaum meßbar gegenüber der
Leimauftragswalze 22 hervorstehen müßte.It is possible to provide no contact rings 36a on the
Gerade die vorstehend angesprochene Lösung, bei der die Leimauftragswalze
22 unmittelbar gegen die die Riffelwalze 3 teilweise umschlingende
Wellbahn 51 zugestellt wird, ermöglicht es, gleichermaßen in einem
Durchgang die Kalibrierung der Leimauftragswalze 22 und deren Einstellung
in einem durchgehenden Vorgang vorzunehmen. Hierzu wird nach
dem Kontakt zwischen Leimauftragswalze 22 und Wellbahn 51 die Leimauftragswalze
22 wieder geringfügig von der Wellbahn 51 abgehoben, und
zwar um einen Betrag von 0,01 bis 0,03 mm bevorzugt etwa 0,02 mm.Especially the above-mentioned solution, in which the
Während der Beleimung wird die Leimauftragswalze 22 in allen Anwendungsfällen
gegenüber der Riffelwalze 3 und damit gegenüber der Wellbahn
51 mit Schlupf angetrieben, und zwar mit einer Umfangsgeschwindigkeit
die 1 bis 10 % niedriger ist; die Leimauftragswalze 22 läuft also
gegenüber der Wellbahn 51 nach.During gluing, the
Claims (14)
- Machine for producing a corrugated cardboard sheet, which comprises at least one corrugated sheet (51) comprising corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisinga) at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, comprisingi) a corrugating-roll axis (7) around which the corrugating roll (3) can rotate,ii) a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), andiii) a second corrugating-roll end with a second corrugating-roll bearing journal (31'), which is mounted in a second corrugating-roll bearing (33'),b) a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22) comprisingi) a glue-roll axis (28), around which the glue roll (22) can rotate, and which extends parallel to the corrugating-roll axis (7),ii) a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33),iii) a second glue-roll end with a second glue-roll bearing journal (25') mounted in a second glue-roll bearing (27'), which corresponds to the second corrugated-roll bearing (33'),iv) delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3)v) for adjusting the width B of the glue gap (30) andc) a calibration device (37) for adjusting the width B of the glue gap (30), characterised in that the calibration device (37) comprises:d) at least one contact-pressure unit (38, 38') for pressing a glue-roll bearing (27, 27') against the corresponding corrugating-roll bearing (33,33') with a contact-pressure force A,e) at least one force-measuring unit (41, 41') for measuring a force of a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27') and the corresponding corrugating-roll bearing (33, 33'),f) at least one adjusting unit (42, 42') for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27') and the corresponding corrugating-roll bearing (33, 33'), andg) at least one control unit (49, 49'), which is connected to the at least one force-measuring unit (41, 41') and the at least one adjusting unit (42, 42') for the transfer of signals, and which activates the at least one adjusting unit (42, 42') in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll (22) and the corrugating roll (3) coming into contact with one another.
- Machine according to claim 1, characterised in that the control unit (49, 49') is connected, for the purpose of transferring signals, to the contact-pressure unit (38,38').
- Machine according to claim 1, characterised in that the calibration device (37) comprises two contact-pressure units (38, 38').
- Machine according to claim 1, characterised in that the calibration device (37) comprises two force-measuring units (41, 41').
- Machine according to claim 4, characterised in that the calibration device (37) comprises two adjusting units (42, 42').
- Machine according to claim 5, characterised in that at least one of the adjusting units (42, 42') comprises two wedges (43, 44; 43', 44') that are displaceable relative to one another.
- Machine according to claim 6, characterised in that one wedge (44, 44') of the at least one adjusting unit (42, 42') is movable by a drive mechanism relative to the other wedge (43, 43'), which is stationary.
- Machine according to claim 1, characterised in that the glue roll (22) comprises, on at least one glue-roll end, a stop ring (36a, 36a') that is arranged concentrically to the glue-roll axis (28) and has an external diameter DA, that the glue roll (22) has an external diameter DL, and that the following is true for the external diameters DA and DL: DA>DL.
- Machine according to claim 1, characterised in that the corrugating roll has a corrugated sheet (51) that is at least partly wrapped around the former, and that the at least one adjusting unit (42, 42') comprises activation means (45) activating the adjustment unit (42, 42') to reduce a bearing distance L until the force of the bearing contact pressure P decreases due to the glue roll (22) and the corrugated sheet (51) coming into contact with one another.
- Process for calibrating a machine for producing a corrugated cardboard sheet, comprising the following steps:a) providing a machine for producing a corrugated cardboard sheet, which comprises at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisingi) at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, comprising a corrugation-roll axis (7) around which the corrugation roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31'),ii) a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22), comprising a glue-roll axis (28), around which the glue roll (22) can rotate and which extends parallel to the corrugating-roll axis (7), comprising a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), comprising a second glue-roll end with a second glue-roll bearing journal (25') mounted in a second glue-roll bearing (27'), which corresponds to the second corrugated-roll bearing (33'), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and which may be advanced toward the corrugating roll (3) for adjusting the width B of the glue gap (30)iii) and a calibration device (37) for adjusting the width B of the glue gap (30) with at least one contact-pressure unit (38, 38') for pressing a glue-roll bearing (27, 27') against the corresponding corrugating-roll bearing (33, 33') with a contact-pressure force A, at least one force-measuring unit (41, 41') for measuring a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27') and the corresponding corrugating-roll bearing (33, 33'), and at least one adjusting unit (42, 42') for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27') and the corresponding corrugating-roll bearing (33, 33')b) positioning of the glue roll (22) in a starting position in which the glue roll (22) is not in contact with the corrugating roll (3), andc) reducing at least one bearing distance L by means of the adjusting unit (42), until the force of the bearing contact pressure P decreases due to a contact between the glue roll (22) and the corrugating roll (3).
- Process according to claim 10, characterised in that a corrugated sheet (51) is guided via the corrugating roll (3), in that the bearing distance is reduced until the until the force of the bearing contact pressure P decreases due to contact between the glue roll (22) and the corrugating roll (3) and in that the bearing distance L is subsequently increased by a predetermined amount.
- Process according to claim 11, characterised in that the bearing distance L is increased by an amount of 0.01 to 0.03 mm.
- Process according to claim 11, characterised in that the corrugating roll (3) and the glue roll (22) are rotationally driven at different circumferential speeds.
- Process according to claim 13, characterised in that the glue roll (22) rotates at a circumferential speed that is 1 to 10 % lower than that of the corrugating roll (3) with the corrugated sheet (51).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19945388 | 1999-09-22 | ||
DE19945388 | 1999-09-22 | ||
DE10034780 | 2000-07-18 | ||
DE10034780A DE10034780A1 (en) | 1999-09-22 | 2000-07-18 | Machine for producing a cardboard web and a method for calibrating the gluing gap of such a machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1086805A1 EP1086805A1 (en) | 2001-03-28 |
EP1086805B1 true EP1086805B1 (en) | 2004-11-10 |
Family
ID=26006418
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00118589A Expired - Lifetime EP1086805B1 (en) | 1999-09-22 | 2000-08-28 | Machine for producing corrugated board and method of calibrating the glue applicator gap in such a machine |
Country Status (2)
Country | Link |
---|---|
US (1) | US6692602B1 (en) |
EP (1) | EP1086805B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2687361A1 (en) | 2012-07-19 | 2014-01-22 | BHS Corrugated Maschinen-und Anlagenbau GmbH | Machine for producing corrugated paper |
Families Citing this family (16)
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---|---|---|---|---|
EP1362691B1 (en) * | 2002-05-16 | 2006-08-23 | FOSBER S.p.A. | Device for controlling the distance between a glueing cylinder and a corrugating roller for a cardboard corrugating machine |
EP1362690A1 (en) * | 2002-05-16 | 2003-11-19 | FOSBER s.r.l. | Device for controlling the distance between gluing- and corrugating rollers in a corrugating machine |
US7267153B2 (en) * | 2004-03-02 | 2007-09-11 | Herbert B Kohler | Corrugator glue machine having web tension nulling mechanism |
US8057621B2 (en) * | 2005-04-12 | 2011-11-15 | Kohler Herbert B | Apparatus and method for producing a corrugated product under ambient temperature conditions |
US7595086B2 (en) * | 2005-10-27 | 2009-09-29 | Kohler Herbert B | Method for producing corrugated cardboard |
CA2691708A1 (en) * | 2007-06-20 | 2008-12-24 | Herbert B. Kohler | Method for producing corrugated cardboard |
WO2009117732A2 (en) | 2008-03-21 | 2009-09-24 | Kohler Herbert B | Apparatus for producing corrugated board |
CN100553962C (en) * | 2008-10-27 | 2009-10-28 | 李新桥 | A kind of high precision dynamic gas transmission device for corrugated machine |
WO2010085614A1 (en) * | 2009-01-22 | 2010-07-29 | Kohler Herbert B | Method for moisture and temperature control in corrugating operation |
TW201315591A (en) * | 2011-10-14 | 2013-04-16 | Dian-Yang Chen | Frame for roller sets of corrugating machine |
ES2819856T3 (en) | 2012-11-01 | 2021-04-19 | Hbk Family Llc | Procedure for Grooving a Belt in Machine Direction |
DE102013216828A1 (en) * | 2013-08-23 | 2015-02-26 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Apparatus for producing a corrugated cardboard web laminated at least on one side |
JP6306963B2 (en) * | 2013-09-03 | 2018-04-04 | 株式会社Isowa | Single facer |
CN103660395A (en) * | 2013-11-26 | 2014-03-26 | 广东万联包装机械有限公司 | Sizing roller protection mechanism of corrugated machine and sizing roller of corrugated machine |
JP7316438B2 (en) | 2019-08-05 | 2023-07-27 | イントプロ, エルエルシー | Paper-specific moisture control in advancing paper webs |
US20240083133A1 (en) | 2022-09-14 | 2024-03-14 | Paper Converting Machine Company | Coater and Embosser-Laminator Process Roll Calibration |
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US2641220A (en) * | 1951-01-15 | 1953-06-09 | H G Weber And Company Inc | Apparatus for positively feeding paste and other adhesives to moving work |
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JPS5842025B2 (en) * | 1979-09-07 | 1983-09-16 | レンゴ−株式会社 | single facer |
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JPS6044331A (en) * | 1983-08-23 | 1985-03-09 | 株式会社イソワ | Method and device for exchanging corrugated roll of single facer |
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US5336319A (en) * | 1992-05-26 | 1994-08-09 | Xerox Corporation | Apparatus for applying an adhesive layer to a substrate surface |
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DE4241743A1 (en) * | 1992-12-11 | 1994-06-16 | Bhs Bayerische Berg | Gluing device for a corrugated cardboard plant |
DE69600897T2 (en) * | 1995-03-29 | 1999-05-12 | Mitsubishi Jukogyo K.K., Tokio/Tokyo | Method and device for checking the application of glue to corrugated paper |
DE19715174B4 (en) * | 1997-04-11 | 2006-11-09 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Device for producing a composite layer web |
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-
2000
- 2000-08-28 EP EP00118589A patent/EP1086805B1/en not_active Expired - Lifetime
- 2000-09-22 US US09/667,713 patent/US6692602B1/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2687361A1 (en) | 2012-07-19 | 2014-01-22 | BHS Corrugated Maschinen-und Anlagenbau GmbH | Machine for producing corrugated paper |
DE102012212699A1 (en) * | 2012-07-19 | 2014-05-15 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Machine for the production of corrugated board |
US9481142B2 (en) | 2012-07-19 | 2016-11-01 | Bhs Corrugated Maschinen— Und Anlagenbau Gmbh | Machine for producing corrugated paper |
Also Published As
Publication number | Publication date |
---|---|
US6692602B1 (en) | 2004-02-17 |
EP1086805A1 (en) | 2001-03-28 |
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