EP1068394B1 - Method for impregnating decorative papers - Google Patents
Method for impregnating decorative papers Download PDFInfo
- Publication number
- EP1068394B1 EP1068394B1 EP99973654A EP99973654A EP1068394B1 EP 1068394 B1 EP1068394 B1 EP 1068394B1 EP 99973654 A EP99973654 A EP 99973654A EP 99973654 A EP99973654 A EP 99973654A EP 1068394 B1 EP1068394 B1 EP 1068394B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin
- parts
- corundum
- synthetic resin
- impregnated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
- D21H27/28—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures treated to obtain specific resistance properties, e.g. against wear or weather
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/24—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/26—Aminoplasts
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/62—Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
- D21H19/826—Paper comprising more than one coating superposed two superposed coatings, the first applied being pigmented and the second applied being non-pigmented
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
- Y10T428/273—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
- Y10T428/277—Cellulosic substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31993—Of paper
Definitions
- the invention relates to a decorative paper and a method for Impregnation for the manufacture of highly abrasion-resistant laminate flooring materials used decorative paper, in which the Decor paper first moistened with an amino resin and thereby impregnated and the resin content is regulated.
- the mass is still in the by means of spreading rollers Wet phase directly after impregnation or in one intermediate drying stage applied.
- cellulose derivatives the corundum mixture containing mass added.
- the corundum is also said to be relative be fine-grained, since there are lighter or finer corundum particles stop less quickly.
- the use of cellulose derivatives leads to an optical graying of the surface of the manufactured laminate flooring materials.
- German published application 2 110 605 is a Process for coating compacts known, according to the a coating film impregnated with resin by spraying heavily crushed, hard minerals is sprinkled.
- the foil consists of cellulose and is intended as a protective layer for a Decorative paper can be used.
- the invention has for its object the above Disadvantages of the known manufacture described avoid highly abrasion-resistant laminate flooring materials and highly abrasion-resistant decorative laminate flooring materials to be able to produce, which is the surface structure decorative paper showing evenly with particulate corundum or aluminum oxide is coated without the surface of the Floor materials produced in this way have graying.
- the method consists in that the impregnation of the Decorative paper and for applying abrasion particles such as corundum particles or mass used of alumina particles or Dispersion is sprayed or applied in the nozzle principle.
- the nozzle principle has the advantage over the roller application that that the abrasive body containing corundum particles Dispersion constantly and completely circulated before application and is moved more or less uniformly. Consequently are not signs of discontinuity leading to irregularities determine. Therefore, the admixture of viscosity-increasing substances or substances are dispensed with become. In fact, flow aids can even be used like a better distribution of the abrasion material Corundum is what causes the material to compress press used is advantageous.
- the final basis weight of the process manufactured Decorative paper is - based on the dry weight of the Base paper - especially 100% to 250%.
- Another advantage is that there is no particular fine grain of the silicon carbide Corundum or aluminum oxide must be respected, but that corundum or other particulate abrasion material with significantly larger or coarser grain size can be used. This in turn means that relatively small amounts Corundum or other particulate abrasion material is needed to make higher To achieve abrasion values.
- Another advantage of the invention is that you do not, as in the known Apply the mass or dispersion used for impregnation using Spreading rollers with relatively slow impregnation speeds of For example, 18 to 25 m / min must drive to a reasonably constant To ensure order, but that with the inventive method, at to which the mass or dispersion is applied by means of nozzles, impregnation speeds can reach or realize between 40 to 50 m / min.
- a special dispersion is first placed in a storage container with an agitator premixed. 200 kg melamine resin (Kauramin impregnating resin 786 from the company BASF), 10 kg of water, 1.5 kg of a wetting agent, 0.4 kg of a release agent and 1.5 kg Hardener (H 527 from BASF) stirred. Then add 80 kg Corundum with an average grain size of 135 ⁇ m. After stirring for 10 min 25 kg of 6-caprolactam and 0.9 kg of a commercially available silane coupling agent were added.
- melamine resin Karl impregnating resin 786 from the company BASF
- a standard impregnation channel from VITS is provided after the impregnation plant, with a push-in unit consisting of a spreader roller, a deflection roller, a nozzle gap with a collecting trough, a pair of metering rollers and wire doctor rollers, is arranged.
- a decorative paper web with a basis weight of 70 g / m 2 is passed through the impregnation unit and the additional construction.
- a resin application of 75 g / m 2 (determined after drying) is first set. When this value is reached, the nozzle is started and the special dispersion is applied.
- a final mass of 155 g / m 2 is set via the second pair of metering rollers.
- the paper treated in this way is passed through a dryer at a speed of 45 m / min. The residual moisture is 6.1%.
- the decor paper is then placed on a HDF carrier board in a short-cycle press pressed (pressing temperature 180 ° C, pressing time 20 s). You get a brilliant surface, which meets the requirements of pr-EN 13329 and an abrasion value of IP Has 12,000.
- particulate silicon carbide is used with a average grain size of 125 microns used. It will be a dark colored decorative paper used.
Landscapes
- Laminated Bodies (AREA)
- Floor Finish (AREA)
- Paper (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
Description
Die Erfindung betrifft ein Dekorpapier sowie ein Verfahren zum Imprägnieren von zum Herstellen hochabriebfester Laminat-Fußbodenmaterialien verwendeten Dekorpapieren, bei dem das Dekorpapier zunächst mit einem Aminoharz angefeuchtet und dadurch imprägniert sowie dabei der Harzgehalt geregelt wird.The invention relates to a decorative paper and a method for Impregnation for the manufacture of highly abrasion-resistant laminate flooring materials used decorative paper, in which the Decor paper first moistened with an amino resin and thereby impregnated and the resin content is regulated.
Es ist aus der Druckschrift EP 0 732 449 A1 bekannt, für Laminat-Fußbodenmaterialien hochabriebfeste Dekorpapierimprägnate herzustellen. Bei diesem bekannten Verfahren wird nach dem eigentlichen Imprägnieren auf das Dekorpapier eine Masse aufgebracht, bei der partikelförmiges Korund durch spezielle viskositätserhöhende Substanzen relativ stabil in einer die Masse bildenden Dispersion gehalten wird.It is known from EP 0 732 449 A1, highly abrasion-resistant for laminate flooring materials To produce decorative paper impregnates. In this well-known The process is carried out after the actual impregnation Decorative paper applied a mass at the particulate Corundum due to special viscosity increasing substances is kept stable in a dispersion forming the mass.
Dabei wird die Masse mittels Aufstreichwalzen noch in der Naßphase direkt nach dem Imprägnieren oder aber in einer zwischentrocknungsstufe aufgetragen.The mass is still in the by means of spreading rollers Wet phase directly after impregnation or in one intermediate drying stage applied.
Bei dieser bekannten Technologie der Verwendung von Aufstreichwalzen befindet sich die Korund-haltige Masse in Vorratswannen, in denen sich Totzonen mit geringer Massenbewegung bilden. Daher setzen sich die Korund-Partikel schnell ab, was Inhomogenität im Korundauftrag auf dem Dekorpapier und damit erhebliche Schwankungen in den Abriebwerten so hergestellter Laminat-Fußbodenmaterialien zur Folge hat.With this known technology the use of spreading rollers the corundum-containing mass is in storage tanks, in which dead zones with low mass movement form. Therefore the corundum particles settle quickly, which inhomogeneity in the Corundum application on the decorative paper and therefore considerable Fluctuations in the abrasion values of laminate flooring materials produced in this way has the consequence.
Aus diesem Grund werden bisher viskositätserhöhende Substanzen, in der Regel Cellulosederivate, der die Korundmischung enthaltenden Masse zugesetzt. Außerdem soll der Korund relativ feinkörnig sein, da sich leichtere bzw. feinere Korund-Partikel weniger schnell absetzen. Der Einsatz von Cellulosederivaten führt jedoch zu einer optischen Vergrauung der Oberfläche der hergestellten Laminat-Fußbodenmaterialien. For this reason, substances that increase viscosity, usually cellulose derivatives, the corundum mixture containing mass added. The corundum is also said to be relative be fine-grained, since there are lighter or finer corundum particles stop less quickly. The use of cellulose derivatives however, leads to an optical graying of the surface of the manufactured laminate flooring materials.
Je feinkörniger der Korund ist, desto mehr muß anteilmäßig auf das Dekorpapier aufgetragen werden, um ausreichende Abriebwerte zu erzielen. Auch dadurch wird eine Vergrauung der Oberfläche der hergestellten Materialien herbeigeführt.The more fine-grained the corundum is, the more it needs to be proportionate The decor paper can be applied to provide adequate abrasion values to achieve. This also causes the surface to gray of the materials produced.
Aus der deutschen Offenlegungsschrift 2 110 605 ist ein Verfahren zur Beschichtung von Presskörpern bekannt, gemäß dem eine mit Harz durch Sprühen durchtränkte Beschichtungsfolie mit stark zerkleinerten, harten Mineralien bestreut wird. Die Folie besteht aus Cellulose und soll als Schutzschicht für ein Dekorpapier verwendet werden.From German published application 2 110 605 is a Process for coating compacts known, according to the a coating film impregnated with resin by spraying heavily crushed, hard minerals is sprinkled. The foil consists of cellulose and is intended as a protective layer for a Decorative paper can be used.
Nachteilhaft ist es teuer, eine separate Celluloseschicht herzustellen, zumal diese den optischen Eindruck eines Dekorpapiers nachteilhaft relativ stark beeinträchtigt. Bei einem solchen Verfahren ist ferner schwierig, eine hinreichend gleichmäßige Verteilung auf der Oberfläche zu erreichen.Disadvantageously, it is expensive to have a separate cellulose layer to manufacture, especially since this gives the visual impression of a Decorative paper disadvantageously relatively badly affected. at Such a procedure is also difficult, one sufficient to achieve even distribution on the surface.
Der Erfindung liegt die Aufgabe zugrunde, die zuvor geschilderten Nachteile der bekannten Herstellung hochabriebfester Laminat-Fußbodenmaterialien zu vermeiden und hochabriebfeste dekorative Laminat-Fußbodenmaterialien herstellen zu können, wobei das die Oberflächenstruktur zeigende Dekorpapier gleichmäßig mit partikelförmigem Korund oder Aluminiumoxid beschichtet ist, ohne daß die Oberfläche der so hergestellten Fußbodenmaterialien eine Vergrauung aufweist.The invention has for its object the above Disadvantages of the known manufacture described avoid highly abrasion-resistant laminate flooring materials and highly abrasion-resistant decorative laminate flooring materials to be able to produce, which is the surface structure decorative paper showing evenly with particulate corundum or aluminum oxide is coated without the surface of the Floor materials produced in this way have graying.
Diese Aufgabe wird gemäß der vorliegenden Erfindung mit einem Verfahren sowie einem Dekorpapier gelöst, welches die Merkmale der unabhängigen Patentansprüch aufweist.This object is achieved according to the present invention with a Process as well as a decorative paper solved, which the characteristics which has independent claims.
Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung sind Gegenstand der abhängigen Unteransprüche.Advantageous refinements and developments of the invention are the subject of the dependent subclaims.
Einer der wesentlichen Unterschiede des erfindungsgemäßen Verfahrens besteht darin, daß die zum Imprägnieren des Dekorpapiers und zum Aufbringen der Abriebkörper wie Korund-Partikel oder Aluminiumoxid-Partikel verwendete Masse oder Dispersion aufgedüst bzw. im Düsenprinzip aufgetragen wird.One of the main differences of the invention The method consists in that the impregnation of the Decorative paper and for applying abrasion particles such as corundum particles or mass used of alumina particles or Dispersion is sprayed or applied in the nozzle principle.
Das Düsenprinzip hat gegenüber dem Walzenauftrag den Vorteil, daß die die Abriebkörper wie Korund-Partikel enthaltende Dispersion vor dem Auftrag ständig und vollständig umgewälzt und damit mehr oder weniger gleichförmig bewegt wird. Somit sind zu Ungleichförmigkeiten führende Absetzerscheinungen nicht festzustellen. Deshalb kann auch auf die Beimischung von viskositätserhöhenden Stoffen oder Substanzen verzichtet werden. Vielmehr können sogar Fließhilfsstoffe eingesetzt werden, die eine bessere Verteilung des Abriebmaterials wie Korund bewirken, was in der zum Komprimieren des Materials verwendeten Presse vorteilhaft ist.The nozzle principle has the advantage over the roller application that that the abrasive body containing corundum particles Dispersion constantly and completely circulated before application and is moved more or less uniformly. Consequently are not signs of discontinuity leading to irregularities determine. Therefore, the admixture of viscosity-increasing substances or substances are dispensed with become. In fact, flow aids can even be used like a better distribution of the abrasion material Corundum is what causes the material to compress press used is advantageous.
Die endgültige Flächenmasse des verfahrensgemäß hergestellten Dekorpapiers beträgt - bezogen auf die Trockenmasse des Rohpapiers - insbesondere 100% bis 250%. The final basis weight of the process manufactured Decorative paper is - based on the dry weight of the Base paper - especially 100% to 250%.
Ein weiterer Vorteil besteht darin, daß nicht auf eine besondere Feinkörnigkeit des Siliciumcarbids Korunds oder Aluminiumoxids geachtet werden muß, sondern daß Korund oder anderes partikelförmiges Abriebmaterial mit deutlich größerer oder gröberer Korngröße eingesetzt werden kann. Das hat wiederum zur Folge, daß relativ geringe Mengen Korund oder sonstiges partikelförmiges Abriebmaterial benötigt wird, um höhere Abriebwerte zu erreichen.Another advantage is that there is no particular fine grain of the silicon carbide Corundum or aluminum oxide must be respected, but that corundum or other particulate abrasion material with significantly larger or coarser grain size can be used. This in turn means that relatively small amounts Corundum or other particulate abrasion material is needed to make higher To achieve abrasion values.
Die Folge dieser Maßnahmen und Vorteile ist, daß besonders transparente und brilliante Oberflächen von Laminat-Fußbodenmaterialien erfindungsgemäß erzielt werden können.The consequence of these measures and advantages is that they are particularly transparent and brilliant Surfaces of laminate flooring materials can be achieved according to the invention.
Ein weiterer Vorteil der Erfindung liegt darin, daß man nicht, wie beim bekannten Auftragen der zum Imprägnieren verwendeten Masse oder Dispersion mittels Aufstreichwalzen mit verhältnismäßig langsamen Imprägniergeschwindigkeiten von beispielsweise 18 bis 25 m/min fahren muß, um einen einigermaßen gleichbleibenden Auftrag zu gewährleisten, sondern daß man mit dem erfindungsgemäßen Verfahren, bei welchem die Masse bzw. Dispersion mittels Düsen aufgetragen wird, Imprägniergeschwindigkeiten zwischen 40 bis 50 m/min erreichen bzw. realisieren kann.Another advantage of the invention is that you do not, as in the known Apply the mass or dispersion used for impregnation using Spreading rollers with relatively slow impregnation speeds of For example, 18 to 25 m / min must drive to a reasonably constant To ensure order, but that with the inventive method, at to which the mass or dispersion is applied by means of nozzles, impregnation speeds can reach or realize between 40 to 50 m / min.
Die Erfindung wird nachstehend weiterhin anhand von Ausführungsbeispielen näher erläutert.The invention is further illustrated below with the aid of exemplary embodiments explained.
In einem Vorratsbehälter mit Rührwerk wird zunächst eine Spezialdispersion vorgemischt. Dazu werden 200 kg Melaminharz (Kauramin Tränkharz 786 der Firma BASF), 10 kg Wasser, 1,5 kg eines Netzmittels, 0,4 kg eines Trennmittels und 1,5 kg Härter (H 527 der Firma BASF) verrührt. Anschließend erfolgt die Zugabe von 80 kg Korund mit einer mittleren Korngröße von 135 µm. Nach 10 min Rühren werden 25 kg 6-Caprolactam und 0,9 kg eines marktüblichen Silanhaftvermittlers zugefügt.A special dispersion is first placed in a storage container with an agitator premixed. 200 kg melamine resin (Kauramin impregnating resin 786 from the company BASF), 10 kg of water, 1.5 kg of a wetting agent, 0.4 kg of a release agent and 1.5 kg Hardener (H 527 from BASF) stirred. Then add 80 kg Corundum with an average grain size of 135 µm. After stirring for 10 min 25 kg of 6-caprolactam and 0.9 kg of a commercially available silane coupling agent were added.
Ein Standardimprägnierkanal der Firma VITS ist nach dem Imprägnierwerk vorgesehen, der mit einem Einschubwerk, bestehend aus einer Breitstreckwalze, einer Umlenkwalze, einem Düsenspalt mit Auffangwanne, einem Dosierwalzenpaar sowie Drahtrakelwalzen, angeordnet ist.A standard impregnation channel from VITS is provided after the impregnation plant, with a push-in unit consisting of a spreader roller, a deflection roller, a nozzle gap with a collecting trough, a pair of metering rollers and wire doctor rollers, is arranged.
Eine Dekorpapierbahn mit einer Flächenmasse von 70 g/m2 wird durch das Imprägnierwerk und die Zusatzkonstruktion geführt. Mit dem Standardimprägnierwerk wird zunächst ein Harzauftrag von 75 g/m2 (ermittelt nach dem Trocknen) eingestellt. Ist dieser Wert erreicht, wird die Düse in Betrieb gesetzt und die Spezialdispersion aufgebracht. Über das zweite Dosierwalzenpaar wird eine Endmasse von 155 g/m2 eingestellt. Das so behandelte Papier wird durch Trockner mit einer Geschwindigkeit von 45 m/min gefahren. Die Restfeuchte beträgt 6,1 %.A decorative paper web with a basis weight of 70 g / m 2 is passed through the impregnation unit and the additional construction. With the standard impregnation unit, a resin application of 75 g / m 2 (determined after drying) is first set. When this value is reached, the nozzle is started and the special dispersion is applied. A final mass of 155 g / m 2 is set via the second pair of metering rollers. The paper treated in this way is passed through a dryer at a speed of 45 m / min. The residual moisture is 6.1%.
Das Dekorpapier wird anschließend in einer Kurztaktpresse auf eine HDF-Trägerplatte gepreßt (Preßtemperatur 180° C, Preßzeit 20 s). Man erhält eine brilliante Oberfläche, welche die Anforderungen nach pr-EN 13329 erfüllt und einen Abriebwert von IP 12.000 aufweist.The decor paper is then placed on a HDF carrier board in a short-cycle press pressed (pressing temperature 180 ° C, pressing time 20 s). You get a brilliant surface, which meets the requirements of pr-EN 13329 and an abrasion value of IP Has 12,000.
Wie Beispiel 1. Anstelle von Korund wird partikelförmiges Siliciumcarbid mit einer mittleren Korngröße von 125 µm verwendet. Es wird ein dunkelfarbiges Dekorpapier eingesetzt.As example 1. Instead of corundum, particulate silicon carbide is used with a average grain size of 125 microns used. It will be a dark colored decorative paper used.
Wie Beispiel 1. Anstelle von Korund wird jedoch eine Mischung aus 75 % Aluminiumoxid mit einer mittleren Korngröße von 125 µm und 25 % Siliciumcarbid mit gleicher mittlerer Korngröße eingesetzt.As in example 1. Instead of corundum, a mixture of 75% Aluminum oxide with an average grain size of 125 µm and 25% silicon carbide used with the same average grain size.
Claims (10)
- A method for impregnating papers impregnated with synthetic resin, which are used for manufacturing high abrasion resistant laminate floor materials, in which the paper impregnated with synthetic resin is at first moistened with an amino resin and thereby impregnated, wherein the quantity of the resin is regulated by means of dosing rollers,
characterized in that
a layer of an amino resin in special dispersion is additionally applied by nozzles on the moistened, wet paper impregnated with synthetic resin, wherein the final area mass with respect to the dry mass of the base paper is comprised between 100% and 250% and the dispersion contains particle-like abrasion material. - A method according to claim 1, characterized in that a dispersion composed of 100 parts of an amino resin, 20 to 95 parts of an abrasive substance, 0.5 to 2.5 parts of a hydrosilicon bonding agent, 5 to 25 parts of a solvent, 0.1 to 0.4 parts of a surface-active agent, 0.05 to 0.4 parts of a separating agent and an amino resin hardener is used.
- A method according to claim 1 or 2, characterized in that a melamine resin is used as amino resin.
- A method according to one of the claims 1 through 3, characterized in that polyglycolether, E-Caprolactum or butandiol is used as solvent.
- A method according to one of the claims 1 through 4, characterized in that silicium carbide having an average grain size of 60 to 160 µm is used as abrasive substance.
- A method according to one of the claims 1 through 4, characterized in that aluminium oxide in form of corundum or from the melting mass having a grain size of 60 to 160 µm is used as abrasive substance.
- A method according to one of the claims 1 through 4, characterized in that a mixture of silicium carbide and aluminium oxide is used as abrasive substance in any ratio of mixture.
- A paper impregnated with synthetic resin, which can be manufactured according to a method according to the preceding claims 1 through 7, having a uniform, an amino resin bearing coating with particle-like silicium carbide, corundum or aluminium oxide, wherein the coating comprises no viscosity increasing substances, such as cellulose derivates.
- A paper impregnated with synthetic resin according to claim 8, characterized in that the grain size of the particle-like silicium carbide, corundum or aluminium oxide is comprised between 60 and 160 µm.
- A laminate floor material comprising a paper impregnated with synthetic resin according to one of the claims 8 and 9.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT02006502T ATE256786T1 (en) | 1999-01-26 | 1999-01-26 | METHOD FOR IMPREGNATION OF DECORATIVE PAPERS |
EP20020006502 EP1270811B1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP1999/000604 WO2000044984A1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020006502 Division EP1270811B1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
EP02006502.5 Division-Into | 2002-03-18 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1068394A1 EP1068394A1 (en) | 2001-01-17 |
EP1068394B1 true EP1068394B1 (en) | 2003-11-19 |
Family
ID=8167200
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99973654A Revoked EP1068394B1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
EP20020006502 Revoked EP1270811B1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020006502 Revoked EP1270811B1 (en) | 1999-01-26 | 1999-01-26 | Method for impregnating decorative papers |
Country Status (10)
Country | Link |
---|---|
US (2) | US6835421B1 (en) |
EP (2) | EP1068394B1 (en) |
CN (1) | CN100523375C (en) |
AT (1) | ATE254692T1 (en) |
AU (1) | AU3252099A (en) |
DE (2) | DE59907803D1 (en) |
HK (1) | HK1035219A1 (en) |
PT (2) | PT1068394E (en) |
SK (1) | SK286684B6 (en) |
WO (1) | WO2000044984A1 (en) |
Cited By (4)
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DE102004063043B3 (en) * | 2004-12-22 | 2006-07-20 | Vits Systems Gmbh | Apparatus for applying a coating composition to a paper web |
DE102007010483A1 (en) | 2007-03-03 | 2008-09-04 | Agepan-Tarkett Laminatepark Eiweiler Gmbh & Co. Kg | Panel, particularly floor panel has core and decorative paper, where the core comprises top of the decorative paper, and particulate abrasion material has mineral particle such as alumina particle or corundum particle |
EP2006447A1 (en) | 2007-06-19 | 2008-12-24 | DAKOR Melamin Imprägnierungen GmbH | Abrasion resistant decorative film, in particular overlay with a special optical effect |
DE102007047636A1 (en) | 2007-10-04 | 2009-04-09 | Dakor Melamin Imprägnierungen Gmbh | Process for producing an abrasion-resistant film and finishing film which can be produced by this process |
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-
1999
- 1999-01-26 PT PT99973654T patent/PT1068394E/en unknown
- 1999-01-26 WO PCT/EP1999/000604 patent/WO2000044984A1/en not_active Application Discontinuation
- 1999-01-26 DE DE59907803T patent/DE59907803D1/en not_active Revoked
- 1999-01-26 EP EP99973654A patent/EP1068394B1/en not_active Revoked
- 1999-01-26 SK SK1400-2000A patent/SK286684B6/en not_active IP Right Cessation
- 1999-01-26 CN CNB998039306A patent/CN100523375C/en not_active Expired - Lifetime
- 1999-01-26 PT PT02006502T patent/PT1270811E/en unknown
- 1999-01-26 AU AU32520/99A patent/AU3252099A/en not_active Abandoned
- 1999-01-26 EP EP20020006502 patent/EP1270811B1/en not_active Revoked
- 1999-01-26 US US09/647,129 patent/US6835421B1/en not_active Expired - Lifetime
- 1999-01-26 AT AT99973654T patent/ATE254692T1/en not_active IP Right Cessation
- 1999-10-12 DE DE29917947U patent/DE29917947U1/en not_active Expired - Lifetime
-
2001
- 2001-08-17 HK HK01105826A patent/HK1035219A1/en not_active IP Right Cessation
-
2004
- 2004-12-21 US US11/018,325 patent/US7569270B2/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004063043B3 (en) * | 2004-12-22 | 2006-07-20 | Vits Systems Gmbh | Apparatus for applying a coating composition to a paper web |
DE102007010483A1 (en) | 2007-03-03 | 2008-09-04 | Agepan-Tarkett Laminatepark Eiweiler Gmbh & Co. Kg | Panel, particularly floor panel has core and decorative paper, where the core comprises top of the decorative paper, and particulate abrasion material has mineral particle such as alumina particle or corundum particle |
DE102007010483B4 (en) * | 2007-03-03 | 2010-09-30 | Laminatepark Gmbh & Co. Kg | Method for producing a panel with core and decor paper |
EP2006447A1 (en) | 2007-06-19 | 2008-12-24 | DAKOR Melamin Imprägnierungen GmbH | Abrasion resistant decorative film, in particular overlay with a special optical effect |
DE102007028603A1 (en) | 2007-06-19 | 2008-12-24 | Dakor Melamin Imprägnierungen Gmbh | Abrasion-resistant decorative film, in particular overlay with a special optical effect |
DE102007028603B4 (en) * | 2007-06-19 | 2011-04-14 | Dakor Melamin Imprägnierungen Gmbh | Laminate with an abrasion-resistant decorative film and its production method, in particular with an overlay with a special optical effect |
US8481147B2 (en) | 2007-06-19 | 2013-07-09 | Dakor Melamin Imprägnierungen Gmbh | Abrasion resistant decorative sheet, especially overlay, having a particular optical effect |
DE102007047636A1 (en) | 2007-10-04 | 2009-04-09 | Dakor Melamin Imprägnierungen Gmbh | Process for producing an abrasion-resistant film and finishing film which can be produced by this process |
Also Published As
Publication number | Publication date |
---|---|
DE59907803D1 (en) | 2003-12-24 |
DE29917947U1 (en) | 2000-03-09 |
ATE254692T1 (en) | 2003-12-15 |
CN100523375C (en) | 2009-08-05 |
EP1270811B1 (en) | 2003-12-17 |
EP1270811A1 (en) | 2003-01-02 |
HK1035219A1 (en) | 2001-11-16 |
US7569270B2 (en) | 2009-08-04 |
AU3252099A (en) | 2000-08-18 |
PT1270811E (en) | 2004-04-30 |
SK286684B6 (en) | 2009-03-05 |
US20060134405A1 (en) | 2006-06-22 |
US6835421B1 (en) | 2004-12-28 |
SK14002000A3 (en) | 2001-06-11 |
PT1068394E (en) | 2004-03-31 |
EP1068394A1 (en) | 2001-01-17 |
WO2000044984A1 (en) | 2000-08-03 |
CN1292840A (en) | 2001-04-25 |
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