EP1055751B1 - Combing machine with several combing heads - Google Patents

Combing machine with several combing heads Download PDF

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Publication number
EP1055751B1
EP1055751B1 EP00110464A EP00110464A EP1055751B1 EP 1055751 B1 EP1055751 B1 EP 1055751B1 EP 00110464 A EP00110464 A EP 00110464A EP 00110464 A EP00110464 A EP 00110464A EP 1055751 B1 EP1055751 B1 EP 1055751B1
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EP
European Patent Office
Prior art keywords
sliver
rollers
funnel
fibre sliver
drafting device
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Expired - Lifetime
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EP00110464A
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German (de)
French (fr)
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EP1055751A2 (en
EP1055751A3 (en
Inventor
Johannes Dr. Ing. Barth
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Maschinenfabrik Rieter AG
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Maschinenfabrik Rieter AG
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/005Arrangements for feeding or conveying the slivers to the drafting machine
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G19/00Combing machines
    • D01G19/06Details
    • D01G19/26Driving arrangements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G21/00Combinations of machines, apparatus, or processes, e.g. for continuous processing

Definitions

  • the invention relates to a combing machine with several combing heads, with one the drawing unit assigned to the combing heads, with a sliver laying device, which has a rotating hose wheel above a rotating jug for has the storage of sliver, the single head bands of the combing heads fed close to each other as a fiber ribbon share to the drafting system and there a non-woven tape can be stretched and the non-woven tape using a non-woven funnel near the nip of the output rollers of the drafting system to form a sliver summarized and via guide means the funnel of the tubular wheel are fed.
  • a comber of the type described is known, inter alia, from DE 196 40 855 became known.
  • preferably for combing cotton trained machine will come from the combing heads Single headbands on the so-called table of the comber through guide elements guided, placed side by side and as a sliver share approximately in the Level of the table fed to a drafting system.
  • the exit rollers of the drafting system lead the stretched nonwoven into one Fleece funnel.
  • the guide tube downstream of the fleece funnel is with a Swirl nozzle equipped in the guide tube in the event of insertion of the sliver can briefly generate a spiral air movement. Which the solidifying tip of the sliver passes through the guide tube between the lower guide roller and another calender roller Steig conveyor.
  • This calender roller presses the thin sliver onto the surface of the conveyor belt.
  • the upper guide roller of the ascending conveyor belt is with a large diameter.
  • a curved baffle prevents it in the Area of the upper guide roller by the here at very high speed considerable centrifugal force leads to uncontrollable delays.
  • This The sliver should have the baffle plate with its still firm tip leading into the funnel lead, which is part of a sliver laying device.
  • the funnel are in a manner known per se, calender rolls and one driven below it Assigned hose wheel for the spiral sliver storage.
  • the sliver is a relatively small Roll down into the calender rolls of a sliver laying device belonging hose wheel guided.
  • Such a device is also regarding the quality of the sliver produced highly unsatisfactory.
  • Here is trying to the upcoming Problems caused by regulating the drafting system and the thickness to adjust the sliver as precisely as possible.
  • the operating height of the combing heads is on the feed side of the reel the comb heads at about shoulder height. It’s already extremely difficult there manipulate the wraps with considerable weight at this height.
  • the operating height on the output side of the individual headbands is only at waist height or below.
  • This fiber band share was expected to the maximum, on one slightly upwards inclined plane to be drawn into the drafting system. That way you work at least on the drafting system at normal operating height.
  • the sliver which is quite stable in itself, was regularly cleaned with an ascending conveyor, as described above, brought to the desired height.
  • the object of the present invention is now to provide a comber with several combing heads, with a drafting device and with a sliver laying device, in which the sliver ultimately produced and to be laid down can be conveyed into the can without errors, even at high working speed, and with simple means also the beginning of a sliver can be guided automatically and with high reliability from the drafting device into the nip of the calender rolls of the sliver laying device into the can.
  • the highly sensitive fiber sliver formed after about 20 times warping arises only very close to and above the sliver laying device and can be automatically inserted into the gap of the calender rolls there. It is no longer subject to default due to the now very short path. Control devices with complicated actual value acquisitions and control processes can be reduced to the absolute minimum by this arrangement limit.
  • the conditions are created that the front end of the nonwoven belt passes through at the exit of the drafting system the banding unit is automatically combined, formed into a tip and reliably and without any additional manual work into that Tube wheel can be guided.
  • the fleece tape is swung out Belt forming unit close to the nip of the drafting rollers tore off.
  • the fleece funnel is then brought into the working position, a swirl flow in the guide tube ensures that the nonwoven tape is compressed to the sliver to form a twisted solid band tip and for transporting the tip to between the calender rolls of the sliver laying device.
  • the modification of the drive according to claim 8 allows a correction of the strip thickness to be deposited by changing the angular velocity of the Output roller pair of the drafting system. With this control arrangement you can compensate for up to 70% of all possible differences.
  • the arrangement of the encoder there are only a few on the calender rolls of the sliver laying device Centimeters from the exit rollers of the drafting system, so that the Most of the necessary corrections can be carried out successfully.
  • the design of the cleaning device according to claim 12 ensures a permanent cleaning of the drafting system with simple technical means.
  • the invention is described with the aid of a cotton combing machine a variety of combing heads 1 is equipped.
  • a so-called single headband 9 is produced and in the plane of the table 11
  • the sliver sheet 91 thus formed is in a short, laterally limited flat channel in the plane of the table up to the area of a climbing conveyor 2 led.
  • the ascending conveyor 2 consists of an endless conveyor belt 21 which is a lower guide roller 22 near the table level and around an upper guide roller 23 is performed approximately at the height of the drafting system 3.
  • the connector 3 is located approximately at the level of the sliver laying device 5, preferably above the calender rolls 52 and laterally not far from the funnel 51, which the hidden sliver 93 between the clamping zone of the Calender roller pair 52 leads.
  • the endless conveyor belt 21 conveys the fiber ribbon share 91 at an angle of about 45 ° upwards.
  • the calender roll 24 which is near the lower guide roll 22 presses the fiber band share 91 non-positively against the ascending conveyor belt 21.
  • the fleece belt 92 emerging from the exit rollers 33 of the drafting system 3 is combined into a sliver by a flat fleece funnel 41.
  • the guide tube 42 adjoins itself extends to the opening of the funnel 51 of the sliver laying device 5.
  • This guide tube 42 is equipped with a swirl nozzle 43, which has a pressure line 431 is assigned.
  • This swirl nozzle 43 ensures inside the guide tube 42 for a spiral air flow directed towards the funnel 51. This spiral air flow is relative during normal operation weak, but is increased in pulses when a new sliver is introduced must become.
  • the drafting system 3 used here has three roller units, the feed rollers 31, the intermediate rollers 32 and the Output rollers 33.
  • the input rollers 31 consist of the two lower rollers 311 and 312 and the top roller 313. Both bottom rollers 311, 312 are driven at different angular speeds.
  • the top roller 313 presses the fiber ribbon sheet 91 onto the lower rollers 311, 312.
  • a sufficient Large play (0.5 to 3 mm) within the vertical guide ensures one uniform pressing force of the upper roller 313 on both lower rollers 311, 312.
  • These feed rollers 31 are followed by the roller unit of the intermediate rollers 32 Roller unit is designed analogously to the feed rollers 31. It consists of the Bottom rollers 321, 322 and top roller 323.
  • the end is the pair of output rollers 33, which is driven by the Lower roller 331 and the loaded upper roller 332.
  • the angular velocity of the intermediate rollers 32 is significantly higher than that Angular velocity of the feed rollers 31.
  • the output rollers 33 provide then for the final delay size and can expediently also for Compensation of the warpage depending on a measured strip thickness be regulated in terms of their angular velocity.
  • the thin fleece belt 92 emerging from the exit rollers 33 initially has another width that corresponds approximately to the width of the fiber ribbon share 91.
  • This Fleece band 92 is combined by a fleece funnel 41 to form a fiber band 93 and pneumatically guided and conveyed in the guide tube 42.
  • the guide tube 52 is in the present case with an approximately horizontal Cut surface on the upper opening of the funnel 51. This funnel 51 further compresses the sliver 93 and guides it into the nip of the calender rolls 52nd
  • These calender rolls 52 can be known per se in their peripheral area Be stepped so that they are also suitable for measuring the Suitable sliver thickness. These calender rolls 52 convey the sliver 93 into the hose tube 541 of the hose wheel 54.
  • the band forming unit 4 consisting of fleece funnel 41, guide tube 42 and Swirl nozzle 43 with pressure line 431 are on one around the frame fixed bearing 65 pivotable lever 44 from a working position 4 to an operating position 4 ' pivotable.
  • the swivel angle between the two positions is chosen so large that you can freely hand in front of the nip of the output rollers 33 can manipulate the nonwoven web 92.
  • the still compressed tip of the fiber sliver 93 also passes over without interference the rapidly rotating hose wheel 54 into the slowly rotating jug 55.
  • the sliver 93 is deposited there spirally in a manner known per se.
  • the drafting system 3 is in terms of its basic structure and the arrangement of the rollers known per se. It should be noted that the top rollers 313, 323, 332 are transverse to Direction of passage of the fiber ribbon share 91 performed with a sufficiently large game so that the top rollers 313, 323 of the feed rollers 31 and the intermediate rollers with evenly distributed forces on their lower rollers 311, 312, 321, 322 can press.
  • the loading of the upper rollers 313, 323, 332 is shown in principle in FIG. 5 shown. They act on the two bearings of the top rollers 313, 323, 332 Ram 342, 343, 344. On the widened heads of these plungers 342, 343, 344 is a flat membrane piston 341 on top, which in turn is on top a solid plate of the housing 340 supports.
  • the pressure in this membrane piston 341 is adjustable and becomes independent of the respective thickness of the sliver 93 evenly on the top rollers 313, 323, 332 transmitted.
  • FIG. 6 is another special feature of the drafting arrangement 3 with regard to it Cleaning arrangement shown.
  • suction channels 351, 352, 353 are arranged.
  • the suction channels 351, 352, 353 are in their carrier to the upper rollers 313, 323, 332 adjustable so that the respective gap depending on the average thickness of the fiber ribbon share 91 on the respective roller arrangement can adjust.
  • each suction channel 351, 352, 353 air baffles 361 to be arranged upwards and in the direction of the suction line are inclined. In addition to aligning the flow, they prevent relatively large-volume collections of fibers in the following down Suction channel 352, 353 can penetrate.
  • the drafting system 3 has its bearing 61 in the upper region of this support frame 6.
  • the upper guide roller has near the input rollers 31 of this drafting system 3 23 of the ascending conveyor 2 their bearing 62.
  • At the exit side of the drafting system 3 has the lever 44 to which the band forming unit 4 is attached Camp 65. This is conveniently located beyond and below the Nip of the calender rolls 52 of the sliver laying device 5.
  • the hose wheel 54 can also be in stock 64 are performed.
  • This structural unit designed in this way can be completely pre-assembled on the support frame 6. All necessary settings can already be made in the pre-assembly become. After inserting this support frame 6 you need only install the transmission links leading to a central drive and adjust.
  • the central drive of this arrangement is described in the present Example derived from the drive of the round comb shaft 7.
  • This round comb shaft 7 is driven by a separate motor 71 and transmits its rotary motion via corresponding gear links to the central drive shaft 72.
  • the upper one via toothed belts Guide roller 23 of the ascending conveyor 2 and one lower roller 311, 321, 331 each roller assembly 31, 32, 33 driven.
  • the same drive is also the calender rolling pair 52 of the sliver laying device 5 forwarded.
  • the respective second lower rollers 312, 322 of the roller arrangements are opened the opposite side by small toothed belt drives of their respective assigned lower roller driven.
  • this drive can be modified.
  • the output roller pair 33 of the drafting system 3 can have a separate, controllable servo motor can be assigned, based on the actual values of the Measuring sensor 53 on the calender rolls 52 via a processor unit control pulses received and corrected the delay size.
  • This regulated drive should also drive the sliver laying device 5 up to the turntable 56 be coupled.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The combing machine, with a number of combing heads, is followed by an inclined conveyor (2) to carry the band of slivers directly after the final combing head (1). A calender roller (24) is at the lower conveyor deflection roller (22). The upper deflection roller (23) of the inclined conveyor (2) is close to the plane of the take-in rollers of the sliver drawing unit (3). final rollers of the drawing unit (3) are close to and above the funnel (51) of the station (5) to lay the drawn sliver in cans. A common frame (6) supports the drawing unit (3), the sliver laying station (5) with the funnel and paired calender rollers (52) and the spiral coil laying wheel (54), and the upper deflection roller (23) of the inclined conveyor (2), as an integrated compo group. A web funnel (41) is at the final rollers of the drawing unit (3), with a station (4) to form the sliver, with a connecte guide tube for the sliver (93). A twisting jet, with a connected pressure line, opens into the guide tube with a control valve. web funnel (41) swings at the free end of a lever (44), mounted to the frame (6), between a working position (4) and a service position. In the working position (4), the web funnel (41) lies in front of the clamping gap at the exit rollers of the drawing (3) and the outlet opening of the guide tube at the funnel (51) of the sliver laying station (5). In the service position, the w funnel (41) is swung upwards and outwards from the final drawing rollers. Guides (30) are between the upper deflection roller (2 of the inclined conveyor (2) and the leading rollers of the drawing unit (3), to restrict the width of the band of slivers. A central drive is at the frame (6), with gearing stages through toothed or flat belts. The drive also has a transmission link to rotating plate to rotate the sliver can (55). A monitor is at the calender rollers (52) of the sliver laying station (5), to mea the sliver (93) thickness. A separate motor with a control unit drives the final drawing rollers of the drawing unit (3), and th components which are synchronized with them. The upper drawing rollers are loaded by membrane pistons for the required forces on them. The drawing unit (3) is angled downwards to the exit side, towards the funnel (51) of the sliver laying station (5). The u drawing rollers have a play of 0.5-3.0 mm. At least one defining suction channel is over each upper drawing roller, and all the suction channels lead to a common suction zone. An air guide plate is over each suction channel.

Description

Die Erfindung betrifft eine Kämmmaschine mit mehreren KämmkÜpfen, mit einer den KämmkÜpfen zugeordneten Streckwerkseinheit, mit einer Faserbandablegevorrichtung, die ein drehbares Schlauchrad oberhalb einer drehbaren Kanne fßr das Speichern von Faserband hat, wobei die Einzelkopfbänder der KämmkÜpfe eng nebeneinander als Faserbandschar dem Streckwerk zugefßhrt und dort zu einem Vliesband verstreckt werden und wobei das Vliesband mittels Vliestrichter nahe dem Klemmspalt der Ausgangswalzen des Streckwerkes zu einem Faserband zusammengefasst und ßber Fßhrungsmittel dem Trichter des Schlauchrades zugefßhrt werden.The invention relates to a combing machine with several combing heads, with one the drawing unit assigned to the combing heads, with a sliver laying device, which has a rotating hose wheel above a rotating jug for has the storage of sliver, the single head bands of the combing heads fed close to each other as a fiber ribbon share to the drafting system and there a non-woven tape can be stretched and the non-woven tape using a non-woven funnel near the nip of the output rollers of the drafting system to form a sliver summarized and via guide means the funnel of the tubular wheel are fed.

Eine Kämmmaschine der beschriebenen Art ist unter anderem durch die DE 196 40 855 bekannt geworden. Bei dieser, vorzugsweise fßr das Kämmen von Baumwolle ausgebildeten Maschine werden die von den KämmkÜpfen kommenden Einzelkopfbänder auf dem sog. Tisch der Kämmmaschine durch Fßhrungselemente gefßhrt, seitlich aneinandergelegt und als Faserbandschar etwa in der Ebene des Tisches einem Streckwerk zugefßhrt.A comber of the type described is known, inter alia, from DE 196 40 855 became known. In this, preferably for combing cotton trained machine will come from the combing heads Single headbands on the so-called table of the comber through guide elements guided, placed side by side and as a sliver share approximately in the Level of the table fed to a drafting system.

Die Ausgangswalzen des Streckwerks fĂźhren das verstreckte Vliesband in einen Vliestrichter. Das dem Vliestrichter nachgeordnete FĂźhrungsrohr ist mit einer DralldĂźse ausgestattet, die im FĂźhrungsrohr im Falle des EinfĂźhrens des Faserbandes kurzzeitig eine spiralfĂśrmige Luftbewegung erzeugen kann. Die sich dabei verfestigende Spitze des Faserbandes gelangt Ăźber das FĂźhrungsrohr zwischen die untere FĂźhrungswalze und eine weitere Kalanderwalze eines SteigfĂśrderers.The exit rollers of the drafting system lead the stretched nonwoven into one Fleece funnel. The guide tube downstream of the fleece funnel is with a Swirl nozzle equipped in the guide tube in the event of insertion of the sliver can briefly generate a spiral air movement. Which the solidifying tip of the sliver passes through the guide tube between the lower guide roller and another calender roller Steig conveyor.

Diese Kalanderwalze presst das dünne Faserband auf die Oberfläche des Förderbandes. Die obere Führungswalze des Steigförderbandes ist mit einem großen Durchmesser versehen. Eine gebogene Prallplatte verhindert, dass es im Bereich der oberen Führungswalze durch die hier bei sehr hoher Geschwindigkeit wirkende erhebliche Fliehkraft zu unkontrollierbaren Verzügen kommt. Diese Prallplatte soll das Faserband mit seiner noch festen Spitze voran in den Trichter führen, der Bestandteil einer Faserbandablegevorrichtung ist. Dem Trichter sind in an sich bekannter Weise Kalanderwalzen und ein darunter angetriebenes Schlauchrad für die spiralförmige Faserbandablage zugeordnet.This calender roller presses the thin sliver onto the surface of the conveyor belt. The upper guide roller of the ascending conveyor belt is with a large diameter. A curved baffle prevents it in the Area of the upper guide roller by the here at very high speed considerable centrifugal force leads to uncontrollable delays. This The sliver should have the baffle plate with its still firm tip leading into the funnel lead, which is part of a sliver laying device. The funnel are in a manner known per se, calender rolls and one driven below it Assigned hose wheel for the spiral sliver storage.

Eine solche Anordnung ist insbesondere bei hÜheren Arbeitsgeschwindigkeiten der Kämmmaschine mit deutlichen Mängeln behaftet. Die hohe Geschwindigkeit, mit der das Faserband auf dem SteigfÜrderer bewegt wird, fßhrt in vielen Situationen zu Fehlverzßgen oder zu einem unkontrollierten Lauf des Faserbandes. Das automatische Einfßhren des Faserbandes ist mit erheblichen Unsicherheiten behaftet.Such an arrangement is particularly useful at higher working speeds the comber has significant defects. The high speed with which the sliver is moved on the ascending conveyor leads in many situations incorrect drawing or uncontrolled running of the sliver. The automatic insertion of the sliver is associated with considerable uncertainties afflicted.

Eine ähnliche Kämmmaschine zeigt die DE 41 19 877 A1 welche als nächstliegender Stand der Technik angesehen wird. Auch hier werden die Einzelkopfbänder zu einer Faserbandschar zusammengefasst und ßber ein relativ kurzes, nach oben gebogenes Leitblech in die Nähe eines etwas hÜher gelegten Streckwerks gefßhrt. Das Streckwerk bzw. die Unterwalzen dieses Streckwerkes sind in einer nach oben geneigten Ebene angeordnet und fßhren das an einer Prallplatte zusammengefasste Vliesband durch Fßhrungswalzen hindurch auf das FÜrderband eines SteigfÜrderers.A similar combing machine is shown in DE 41 19 877 A1, which is considered to be the closest prior art. Here, too Single headbands combined into a fiber ribbon share and over one relatively short, upward curved baffle near a little higher laid drafting system. The drafting system or the lower rollers of this The drafting system is arranged and guided in an upward inclined plane the nonwoven tape combined on a baffle plate by guide rollers through to the conveyor belt of an ascending conveyor.

Über der Faserbandablegevorrichtung wird das Faserband um eine relativ kleine Rolle nach unten in die Kalanderwalzen eines zur Faserbandablegevorrichtung gehörenden Schlauchrades geführt.Over the sliver laying device, the sliver is a relatively small Roll down into the calender rolls of a sliver laying device belonging hose wheel guided.

Auch eine solche Vorrichtung ist hinsichtlich der Qualität des erzeugten Faserbandes in hohem Maße unbefriedigend. Hier wird versucht, den anstehenden Problemen durch Regelvorgänge des Streckwerkes beizukommen und die Dicke des Faserbandes möglichst exakt auszuregeln. Such a device is also regarding the quality of the sliver produced highly unsatisfactory. Here is trying to the upcoming Problems caused by regulating the drafting system and the thickness to adjust the sliver as precisely as possible.

Mehrere Geber kontrollieren die aktuellen Werte für die Dicke einige der Einzelkopfbänder, der Faserbandschar und letztendlich des verstreckten Faserbandes. Der Ausgleich erfolgt durch eine Veränderung der Einzugsgeschwindigkeit des Streckwerkes. Komplizierte Überwachungsvorrichtungen sind nötig, um die Arbeit der Kämmköpfe und des Streckwerkes miteinander zu koordinieren.Several sensors check the current values for the thickness of some of the individual headbands, the sliver and ultimately the stretched sliver. The compensation takes place by changing the feed speed of the Drafting system. Complicated monitoring devices are needed to get the job done to coordinate the combing heads and the drafting system with one another.

FĂźr ein automatisches EinfĂźhren des Faserbandes bestehen Ăźberhaupt keine Vorraussetzungen.There are none at all for automatic insertion of the sliver Requirements.

An Strecken, die ausschließlich die Streckfunktion erfüllen, ist es üblich, das Streckwerk in einer Lage anzuordnen, die sich nahe und seitlich oberhalb der Faserbandablegevorrichtung befindet. Eine solche Vorrichtung ist beispielhaft in der DE 16 85 578 beschrieben.On routes that only serve the stretching function, it is common to do this Arrange drafting system in a position that is close and laterally above the Sliver laying device is located. Such a device is exemplified in described in DE 16 85 578.

Die Übertragung einer solchen Anordnung auf Kämmmaschinen mit mehreren Kämmköpfen ist bisher nicht festgestellt worden. Es ist offensichtlich dort nicht möglich. Eine Kämmmaschine hat mehrere, in der Höhe funktionsbedingt unterschiedlich angeordnete Bedienbereiche.The transfer of such an arrangement to combers with several Comb heads have not yet been identified. It is obviously not there possible. A comber has several, depending on the function, different in height arranged operating areas.

Die Bedienhöhe der Kämmköpfe befindet sich auf der Zuführseite der Wickel zu den Kämmköpfen etwa in Schulterhöhe. Es ist dort bereits äußerst beschwerlich, die Wickel mit erheblichem Gewicht in dieser Höhe zu manipulieren. Die Bedienhöhe auf der Ausgangsseite der Einzelkopfbänder liegt dagegen nur in Hüfthöhe oder darunter.The operating height of the combing heads is on the feed side of the reel the comb heads at about shoulder height. It’s already extremely difficult there manipulate the wraps with considerable weight at this height. The operating height on the output side of the individual headbands, on the other hand, is only at waist height or below.

Man hat aus dem Grunde der extremen Empfindlichkeit dieser eben gelÜteten, zu einer Schar vereinigten Einzelkopfbänder jede nicht unbedingt nÜtige Manipulation mit dieser Faserbandschar strikt vermieden.Because of the extreme sensitivity of these just soldered, one has to single headbands combined every manipulation not absolutely necessary strictly avoided with this fiber ribbon share.

Man mutete dieser Faserbandschar im Maximum zu, auf einer leicht nach oben geneigten Ebene in das Streckwerk gezogen zu werden. Auf diese Weise konnte man wenigstens am Streckwerk in normaler BedienhĂśhe arbeiten.This fiber band share was expected to the maximum, on one slightly upwards inclined plane to be drawn into the drafting system. That way you work at least on the drafting system at normal operating height.

Der Transport des verstreckten Faserbandes, dessen Fasern in Längsrichtung jetzt wieder gleichmäßig verteilt sind, nach oben, in den Bereich der Faserbandablegevorrichtung bereitete bisher keine prinzipiellen Probleme. The transport of the stretched sliver, its fibers in the longitudinal direction are now evenly distributed again, upwards, in the area of the sliver laying device has so far not caused any fundamental problems.

Das in sich recht stabile Faserband wurde regelmäßig mit einem Steigförderer, wie vorn bereits beschrieben, in die gewünschte Höhe gebracht.The sliver, which is quite stable in itself, was regularly cleaned with an ascending conveyor, as described above, brought to the desired height.

Dabei auftretende Fehlverzüge brachte man mit immer komplexeren Regelvorgängen unter Kontrolle, wobei sogar die Arbeitsgeschwindigkeit der Kämmköpfe in den Regelprozeß mit einbezogen wurde.The resulting delays were brought about with increasingly complex control processes under control, even the working speed of the combing heads was included in the control process.

Das automatische Einziehen des verstreckten Faserbandes in den Klemmspalt der Kalanderwalzen der Faserbandablegevorrichtung blieb trotz wiederholter Versuche ein ungelĂśstes ProblemThe automatic drawing of the stretched sliver into the nip the calender rolls of the sliver laying device remained despite repeated Try an unsolved problem

Die Aufgabe der vorliegenden Erfindung besteht nunmehr darin, eine Kämmmaschine mit mehreren KämmkÜpfen, mit einem Streckwerk und mit einer Faserbandablegevorrichtung zu schaffen, bei der das letztendlich gefertigete und abzulegende Faserband ohne Fehlverzßge , auch bei hoher Arbeitsgeschwindigkeit bis in die Kanne gefÜrdert werden kann und dass mit einfachen Mitteln auch der Anfang eines Faserbandes automatisch und mit hoher Zuverlässigkeit vom Streckwerk bis in den Klemmspalt der Kalanderwalzen der Faserbandablegevorrichtung von dort in die Kanne gefßhrt werden kann.The object of the present invention is now to provide a comber with several combing heads, with a drafting device and with a sliver laying device, in which the sliver ultimately produced and to be laid down can be conveyed into the can without errors, even at high working speed, and with simple means also the beginning of a sliver can be guided automatically and with high reliability from the drafting device into the nip of the calender rolls of the sliver laying device into the can.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruchs 1 auf überraschend einfache Weise gelöst.This object is achieved by the features of claim 1 solved surprisingly simple way.

Das FÜrdern der zuvor verdichteten und auf das FÜrderband gepressten Faserbandschar aus der in BedienhÜhe liegenden Tischebene der Kämmmaschine in die HÜhe der Faserbandablegevorrichtung erfolgt bei einer relativ niedrigen Geschwindigkeit.Conveying the previously compressed and pressed sliver coulter from the table level of the comber in operating height the height of the sliver laying device takes place at a relatively low Speed.

Es hat sich gezeigt, dass sich bei einem solchen Transportvorgang, auch bei einem relativ steilen Anstiegswinkel des SteigfÜrderers, weder die Einzelfaserbänder voneinander lÜsen, noch die noch empfindlichen Faserbänder einem Fehlverzug unterliegen. Die Faserbandschar lässt sich nach dem Transport auch noch problemlos vom Transportband lÜsen und dann verstrecken. It has been shown that with such a transport process, also with a relatively steep ascent angle of the ascending conveyor, neither the single fiber belts detach from each other, still the still sensitive slivers Default. The sliver can also be removed after transport easily detach from the conveyor belt and then stretch.

Das nach einem etwa zwanzigfachen Verzug gebildete, hochempfindliche Faserband entsteht erst sehr nahe und oberhalb der Faserbandablegevorrichtung und lässt sich automatisch in den Spalt der dortigen Kalanderwalzen einführen. Es unterliegt auf dem jetzt nur noch sehr kurzen Weg keinem Fehlverzug mehr. Regelvorrichtungen mit komplizierten IST-Wert- Erfassungen und Steuervorgängen lassen sich durch diese Anordnung auf das unbedingt notwendige Maß begrenzen.The highly sensitive fiber sliver formed after about 20 times warping arises only very close to and above the sliver laying device and can be automatically inserted into the gap of the calender rolls there. It is no longer subject to default due to the now very short path. Control devices with complicated actual value acquisitions and control processes can be reduced to the absolute minimum by this arrangement limit.

Insbesondere durch die Zusammenfassung der Baugruppen nach Anspruch 2 vereinfacht sich auch die Montage der gesamten Anordnung. Auf einem separaten Montageplatz kĂśnnen alle im Verbund wirksamen Baugruppen an einem gemeinsamen Tragrahmen montiert und funktionsgerecht aufeinander eingestellt werden.In particular by combining the assemblies according to claim 2 the assembly of the entire arrangement is also simplified. On a separate one All assembly units that are effective in a network can be assembled at one assembly location Common support frame assembled and adjusted to each other in a functional manner become.

Mit der Ausfßhrung nach Anspruch 3 werden die Voraussetzungen geschaffen, dass das vordere Ende des Vliesbandes am Ausgang des Streckwerkes durch die Bandbildungseinheit automatisch zusammengefasst, zu einer Spitze ausgeformt und zuverlässig und ohne zusätzliche Handarbeitsgänge bis in das Schlauchrad gefßhrt werden kann.With the execution according to claim 3, the conditions are created that the front end of the nonwoven belt passes through at the exit of the drafting system the banding unit is automatically combined, formed into a tip and reliably and without any additional manual work into that Tube wheel can be guided.

Die Lagerung des Vliestrichters mit seinem Führungsrohr an einem, um ein Lager des Tragrahmens schwenkbaren Drehpunkt - nach Anspruch 4 - gestattet eine einfache Bedienung der Anordnung. Das Vliesband wird bei ausgeschwenkter Bandbildungseinheit nahe am Klemmspalt der Ausgangswalzen des Streckwerks abgerissen. Der Vliestrichter wird anschließend in Arbeitsposition gebracht, eine Drallströmung im Führungsrohr sorgt für das Verdichten des Vliesbandes zum Faserband zur Ausbildung einer in sich verdrehten festen Bandspitze und für den Transport der Spitze bis zwischen die Kalanderwalzen der Faserbandablegevorrichtung.The storage of the fleece funnel with its guide tube on one to one Bearing of the support frame pivotable pivot - according to claim 4 - allowed easy operation of the arrangement. The fleece tape is swung out Belt forming unit close to the nip of the drafting rollers tore off. The fleece funnel is then brought into the working position, a swirl flow in the guide tube ensures that the nonwoven tape is compressed to the sliver to form a twisted solid band tip and for transporting the tip to between the calender rolls of the sliver laying device.

Mit der Verwendung der in Anspruch 5 definierten FĂźhrungselemente sorgt man dafĂźr, dass die Faserbandschar vor ihrem Eintritt in das Streckwerk nochmals seitlich verdichtet wird. With the use of the guide elements defined in claim 5 one cares to ensure that the sliver coulter is checked again before it enters the drafting system is compressed laterally.

Es hat sich als zweckmäßig erwiesen, den an einem gemeinsamen Tragrahmen angeordneten Baugruppen von einem gemeinsamen Antrieb gespeiste Antriebselemente zuzuordnen und die notwendigen Getriebestufen durchweg als Zahnoder Flachriementriebe auszubilden. Die Lärmentwicklung wird dadurch deutlich reduziert.It has proven to be useful on a common support frame arranged assemblies powered by a common drive drive elements assign and the necessary gear stages consistently as tooth or Form flat belt drives. This makes the noise development clear reduced.

Von diesem zentralen Antrieb kann auch gemäß Anspruch 7 der Antrieb für den Drehteller der Kanne abgeleitet sein.From this central drive, the drive for the Turntable of the jug must be derived.

Die Modifikation des Antriebes nach Anspruch 8 gestattet eine Korrektur der abzulegenden Banddicke durch die Veränderung der Winkelgeschwindigkeit des Ausgangswalzenpaares des Streckwerkes. Mit dieser Regelanordnung kann man bis zu 70 % aller mÜglichen Differenzen ausgleichen. Die Anordnung des Messgebers an den Kalanderwalzen der Faserbandablegevorrichtung ist nur wenige Zentimeter von den Ausgangswalzen des Streckwerkes enfernt, so dass die Mehrzahl der notwendigen Korrekturen mit Erfolg ausfßhrbar ist.The modification of the drive according to claim 8 allows a correction of the strip thickness to be deposited by changing the angular velocity of the Output roller pair of the drafting system. With this control arrangement you can compensate for up to 70% of all possible differences. The arrangement of the encoder there are only a few on the calender rolls of the sliver laying device Centimeters from the exit rollers of the drafting system, so that the Most of the necessary corrections can be carried out successfully.

Die Modifikationen des Streckwerkes nach den AnsprĂźchen 9 bis 11 reduzieren einerseits den konstruktiven Aufwand. Andererseits gestatten sie eine qualitativ hochwertige Funktion des Streckwerkes und sichern gleichzeitig eine einfache Bedienung desselben.Reduce the modifications to the drafting system according to claims 9 to 11 on the one hand the construction effort. On the other hand, they allow one qualitatively high quality function of the drafting system and at the same time ensure a simple one Operation of the same.

Die Ausbildung der Reinigungsvorrichtung nach Anspruch 12 sorgt fĂźr eine permanente Reinigung des Streckwerkes mit einfachen technischen Mitteln.The design of the cleaning device according to claim 12 ensures a permanent cleaning of the drafting system with simple technical means.

Die Erfindung soll nachstehend an einem Ausfßhrungsbeispiel näher erläutert werden. In den dazu gehÜrigen Zeichnungen zeigen,

Fig. 1
eine schematische Seitenansicht der FĂźhrungsanordnung der Faserbandschar zum Streckwerk und des verstreckten Faserbandes von dort bis in die Kanne,
Fig. 2
eine schematische Darstellung der Fßhrung der Einzelkopfbänder und der Bildung der Faserbandschar auf dem Tisch der Kämmmaschine in einer Ansicht von oben,
Fig. 3
einen vereinfachten Querschnitt durch das Streckwerk, durch die obere FĂźhrungswalze des FĂśrderbandes, durch die Bandbildungseinheit und die Kalanderwalzen der Faserbandablegevorrichtung,
Fig. 4
eine vereinfachte Ansicht auf die FĂźhrungselemente fĂźr die Faserbandschar am Eingang des Streckwerkes in Laufrichtung der Faserbandschar betrachtet,
Fig. 5
eine schematische Darstellung der Belastungsanordnung fĂźr die Oberwalzen des Streckwerkes,
Fig. 6
einen Querschnitt durch die Reinigungsanordnung fĂźr die Oberwalzen des Streckwerkes und
Fig. 7
einen vereinfachten Getriebeplan fĂźr die Funktionselemente der beschriebenen Vorrichtung.
The invention will be explained in more detail below using an exemplary embodiment. In the accompanying drawings,
Fig. 1
2 shows a schematic side view of the guide arrangement of the fiber sliver coulter to the drafting device and the drawn fiber sliver from there to the can,
Fig. 2
1 shows a schematic illustration of the guidance of the individual headbands and the formation of the fiber band share on the table of the comber in a view from above,
Fig. 3
a simplified cross section through the drafting system, through the upper guide roller of the conveyor belt, through the belt forming unit and the calender rollers of the sliver laying device,
Fig. 4
a simplified view of the guide elements for the fiber ribbon share at the entrance of the drafting unit viewed in the running direction of the fiber ribbon share,
Fig. 5
a schematic representation of the load arrangement for the upper rollers of the drafting system,
Fig. 6
a cross section through the cleaning arrangement for the top rollers of the drafting system and
Fig. 7
a simplified transmission plan for the functional elements of the device described.

Die Erfindung wird anhand einer Baumwollkämmmaschine beschrieben, die mit einer Vielzahl von KämmkÜpfen 1 ausgestattet ist. An jedem Kämmkopf 1 wird ein sog. Einzelkopfband 9 hergestellt und in der Ebene des Tisches 11 um Bandfßhrungen 12 herum und unter Druck seitlich an die bereits gelegte Faserbandschar 91, die sich ihrerseits an der Begrenzungswand 13 abstßtzt, angelegt. Die so gebildtete Faserbandschar 91 wird in einem kurzen, seitlich begrenzten flachen Kanal in der Ebene des Tisches bis in den Bereich eines SteigfÜrderes 2 gefßhrt.The invention is described with the aid of a cotton combing machine a variety of combing heads 1 is equipped. On each comb head 1 a so-called single headband 9 is produced and in the plane of the table 11 Band guides 12 around and under pressure laterally to the already laid sliver 91, which in turn is supported on the boundary wall 13, created. The sliver sheet 91 thus formed is in a short, laterally limited flat channel in the plane of the table up to the area of a climbing conveyor 2 led.

Der SteigfĂśrderer 2 besteht aus einem endlosen FĂśrderband 21, das um eine untere FĂźhrungswalze 22 nahe der Tischebene und um eine obere FĂźhrungswalze 23 etwa in der HĂśhe des Streckwerkes 3 gefĂźhrt wird. Das Steckwerk 3 befindet sich etwa in HĂśhe der Faserbandablegevorrichtung 5, vorzugsweise oberhalb der Kalanderwalzen 52 desselben und seitlich nicht weit entfernt von dem Trichter 51, der das versteckte Faserband 93 zwischen die Klemmzone des Kalanderwalzenpaares 52 fĂźhrt.The ascending conveyor 2 consists of an endless conveyor belt 21 which is a lower guide roller 22 near the table level and around an upper guide roller 23 is performed approximately at the height of the drafting system 3. The connector 3 is located approximately at the level of the sliver laying device 5, preferably above the calender rolls 52 and laterally not far from the funnel 51, which the hidden sliver 93 between the clamping zone of the Calender roller pair 52 leads.

Das endlose FÜrderband 21 fÜrdert die Faserbandschar 91 in einem Winkel von etwa 45° nach oben. Fßr eine bessere Haftung der Faserbandschar 91 auf dem FÜrderband 21 sorgt die Kalanderwalze 24, die nahe der unteren Fßhrungswalze 22 die Faserbandsschar 91 kraftschlßssig gegen das SteigfÜrderband 21 presst.The endless conveyor belt 21 conveys the fiber ribbon share 91 at an angle of about 45 ° upwards. For better adhesion of the fiber ribbon share 91 on the Conveyor belt 21 provides the calender roll 24, which is near the lower guide roll 22 presses the fiber band share 91 non-positively against the ascending conveyor belt 21.

Im Bereich der oberen Führungswalze 23 des Förderbandes 21 gelangt die Faserbandschar 91 über ein in der Mitte bogenförmig, leicht nach unten ausgelenktes Führungselement 30 (Vergl. Fig. 4) zwischen die Eingangswalzen 31 des Streckwerkes 3. Das Führungselement 30 sorgt dafür, dass die Einzelkopfbänder 9 innerhalb der Faserbandschar 91 wieder gleichmäßig aneinander gebracht werden, so dass beim nachfolgenden Verzug im Streckwerk 3 ein über die Breite gleichmäßiges Vliesband 92 erzeugt wird.In the area of the upper guide roller 23 of the conveyor belt 21 the Sliver share 91 over a bow in the middle, slightly deflected downwards Guide element 30 (see FIG. 4) between the input rollers 31 of the drafting unit 3. The guide element 30 ensures that the individual headbands 9 within the fiber ribbon share 91 again uniformly brought, so that in the subsequent delay in the drafting system 3 a the width of uniform non-woven tape 92 is generated.

Das aus den Ausgangswalzen 33 des Streckwerkes 3 austretende Vliesband 92 wird durch einen flachen Vliestrichter 41 zu einem Faserband zusammengefasst. Im Zentrum des Vliestrichters 41 schließt sich das Führungsrohr 42 an, das sich bis an die Öffnung des Trichters 51 der Faserbandablegevorrichtung 5 erstreckt. Dieses Führungsrohr 42 ist mit einer Dralldüse 43 ausgestattet, der eine Druckleitung 431 zugeordnet ist. Diese Dralldüse 43 sorgt innerhalb des Führungsrohres 42 für eine spiralförmige Luftströmung, die zum Trichter 51 gerichtet ist. Diese spiralförmige Luftströmung ist während des Normalbetriebes relativ schwach , sie wird jedoch impulsartig erhöht, wenn ein Faserband neu eingeführt werden muß.The fleece belt 92 emerging from the exit rollers 33 of the drafting system 3 is combined into a sliver by a flat fleece funnel 41. In the center of the fleece funnel 41, the guide tube 42 adjoins itself extends to the opening of the funnel 51 of the sliver laying device 5. This guide tube 42 is equipped with a swirl nozzle 43, which has a pressure line 431 is assigned. This swirl nozzle 43 ensures inside the guide tube 42 for a spiral air flow directed towards the funnel 51. This spiral air flow is relative during normal operation weak, but is increased in pulses when a new sliver is introduced must become.

Diese Funktion wird bei der detaillierten Betrachtung der Fig. 3 nochmals präziser erläutert. Das Faserband 93, das unten aus dem Trichter 51 austritt, wird durch die Kalanderwalzen 52 erfasst, weiter verdichtet und in das Schlauchrohr 541 des Schlauchrades 54 der Faserbandablegevorrichtung 5 gefÜrdert.This function becomes even more precise when looking at FIG. 3 in detail explained. The sliver 93 emerging from the bottom of the hopper 51 becomes captured by the calender rolls 52, further compressed and into the tube 541 of the tube wheel 54 of the sliver laying device 5 promoted.

Weitere Einzelheiten dieser Anordnung sollen unter Bezug auf die Figuren 3 und 4 nochmals im Einzelnen erläutert werden. Das hier verwendete Streckwerk 3 hat drei Walzeneinheiten, die Einzugswalzen 31, die Zwischenwalzen 32 und die Ausgangswalzen 33. Die Eingangswalzen 31 bestehen aus den beiden Unterwalzen 311 und 312 sowie der Oberwalze 313. Beide Unterwalzen 311, 312 werden mit unterschiedlicher Winkelgeschwindigkeit angetrieben. Die Oberwalze 313 presst die Faserbandschar 91 auf die Unterwalzen 311, 312. Ein ausreichend großes Spiel (0,5 bis 3 mm) innerhalb der vertikalen Führung sichert eine gleichmäßige Anpresskraft der Oberwalze 313 an beide Unterwalzen 311, 312. Diesen Einzugswalzen 31 folgt die Walzeneinheit der Zwischenwalzen 32. Diese Walzeneinheit ist analog zu den Einzugswalzen 31 gestaltet. Sie besteht aus den Unterwalzen 321, 322 und der Oberwalze 323.Further details of this arrangement are to be made with reference to FIGS 4 are explained again in detail. The drafting system 3 used here has three roller units, the feed rollers 31, the intermediate rollers 32 and the Output rollers 33. The input rollers 31 consist of the two lower rollers 311 and 312 and the top roller 313. Both bottom rollers 311, 312 are driven at different angular speeds. The top roller 313 presses the fiber ribbon sheet 91 onto the lower rollers 311, 312. A sufficient Large play (0.5 to 3 mm) within the vertical guide ensures one uniform pressing force of the upper roller 313 on both lower rollers 311, 312. These feed rollers 31 are followed by the roller unit of the intermediate rollers 32 Roller unit is designed analogously to the feed rollers 31. It consists of the Bottom rollers 321, 322 and top roller 323.

Den Abschluss bildet das Ausgangswalzenpaar 33, das aus der angetriebenen Unterwalze 331 und der belasteten Oberwalze 332 besteht.The end is the pair of output rollers 33, which is driven by the Lower roller 331 and the loaded upper roller 332.

Die Winkelgeschwindigkeit der Zwischenwalzen 32 ist deutlich höher, als die Winkelgeschwindigkeit der Einzugswalzen 31. Die Ausgangswalzen 33 sorgen dann für die endgültige Verzugsgröße und können zweckmäßigerweise auch zum Ausgleich des Verzuges in Abhängigkeit von einer gemessenen Banddicke hinsichtlich ihrer Winkelgeschwindigkeit geregelt werden.The angular velocity of the intermediate rollers 32 is significantly higher than that Angular velocity of the feed rollers 31. The output rollers 33 provide then for the final delay size and can expediently also for Compensation of the warpage depending on a measured strip thickness be regulated in terms of their angular velocity.

Das aus den Ausgangswalzen 33 austretende dßnne Vliesband 92 hat zunächst noch eine Breite, die etwa der Breite der Faserbandschar 91 entspricht. Dieses Vliesband 92 wird durch einen Vliestrichter 41 zu einem Faserband 93 zusammengefasst und im Fßhrungsrohr 42 pneumatisch gefßhrt und gefÜrdert.The thin fleece belt 92 emerging from the exit rollers 33 initially has another width that corresponds approximately to the width of the fiber ribbon share 91. This Fleece band 92 is combined by a fleece funnel 41 to form a fiber band 93 and pneumatically guided and conveyed in the guide tube 42.

Die Wirkungsweise des Vliestrichters 41, der DralldĂźse 43 und des FĂźhrungsrohres 42 wird im Detail in der deutschen Patentanmeldung 196 40 855 A1 beschrieben.The operation of the fleece funnel 41, the swirl nozzle 43 and the guide tube 42 is described in detail in German patent application 196 40 855 A1 described.

Das Führungsrohr 52 liegt im vorliegenden Fall mit einer etwa horizontalen Schnittfläche auf der oberen Öffnung des Trichters 51 auf. Dieser Trichter 51 verdichtet das Faserband 93 weiter und führt es in den Klemmspalt der Kalanderwalzen 52.The guide tube 52 is in the present case with an approximately horizontal Cut surface on the upper opening of the funnel 51. This funnel 51 further compresses the sliver 93 and guides it into the nip of the calender rolls 52nd

Diese Kalanderwalzen 52 kĂśnnen in ihrem Umfangsbereich in an sich bekannter Weise stufenfĂśrmig ausgebildet sein, so dass sie sich auch fĂźr das Messen der Dicke des Faserbandes eignen. Diese Kalanderwalzen 52 fĂśrdern das Faserband 93 in das Schlauchrohr 541 des Schlauchrades 54. These calender rolls 52 can be known per se in their peripheral area Be stepped so that they are also suitable for measuring the Suitable sliver thickness. These calender rolls 52 convey the sliver 93 into the hose tube 541 of the hose wheel 54.

Die Bandbildungseinheit 4, bestehend aus Vliestrichter 41, Führungsrohr 42 und Dralldüse 43 mit Druckleitung 431 sind an einem, um das gestellfeste Lager 65 schwenkbaren Hebel 44 aus einer Arbeitsposition 4 in eine Bedienposition 4' schwenkbar. Der Schwenkwinkel zwischen beiden Positionen ist so groß gewählt, dass man vor dem Klemmspalt der Ausgangswalzen 33 mit der Hand ungehindert das Vliesband 92 manipulieren kann.The band forming unit 4, consisting of fleece funnel 41, guide tube 42 and Swirl nozzle 43 with pressure line 431 are on one around the frame fixed bearing 65 pivotable lever 44 from a working position 4 to an operating position 4 ' pivotable. The swivel angle between the two positions is chosen so large that you can freely hand in front of the nip of the output rollers 33 can manipulate the nonwoven web 92.

Will man das Faserband 93 in die Führungselemente bis zur Kanne 55 hin automatisch einführen, dann reißt man das Vliesband 92 an der Klemmlinie des Ausgangswalzenpaares 33 über die gesamte Breite gleichmäßig kurz ab. Ist das erfolgt, wird die Bandbildungseinheit 4 in Arbeitsposition gebracht. Gleichzeitig mit dem Anlaufen des Streckwerkes 3 wird in dem Führungsrohr 42 über die Dralldüse 43 eine zirkulierende Luftströmung hoher Geschwindigkeit erzeugt. Der im Vliestrichter 41 dabei entstehende Unterdruck sorgt dafür, dass das Vliesband 92 störungsfrei zu dem Faserband 93 zusammmengefasst und in das Führungsrohr 42 gesaugt wird.If you want the sliver 93 into the guide elements up to the can 55 insert automatically, then you tear the fleece tape 92 at the clamping line of the Output roller pair 33 evenly short across the entire width. Is this takes place, the band forming unit 4 is brought into the working position. simultaneously with the start of the drafting system 3 is in the guide tube 42 on the Swirl nozzle 43 produces a circulating air flow of high speed. The resulting negative pressure in the fleece funnel 41 ensures that the Fleece tape 92 summarized into the sliver 93 and in the Guide tube 42 is sucked.

Der extrem kräftige Drall dieser Luftströmung führt dazu, dass die Spitze des Faserbandes 93 zu einer stabilen, keilförmigen Faserformation verdrillt wird, die dann auch im Trichter 51 durch dessen enge untere Öffnung bis in den Klemmspalt der Kalanderwalzen 52 geführt werden kann. Zu diesem Zeitpunkt sind alle Schwierigkeiten für die Führung dieses Faserbandes praktisch überwunden.The extremely powerful swirl of this air flow causes the tip of the Sliver 93 is twisted into a stable, wedge-shaped fiber formation, the then also in the funnel 51 through its narrow lower opening into the clamping gap the calender rolls 52 can be guided. At this point everyone is Difficulties for the management of this sliver practically overcome.

Die noch verdichtete Spitze des Faserbandes 93 gelangt auch stĂśrungsfrei Ăźber das sich schnell drehende Schlauchrad 54 in die sich langsam drehende Kanne 55. Das Faserband 93 wird dort in an sich bekannter Weise spiralfĂśrmig abgelegt.The still compressed tip of the fiber sliver 93 also passes over without interference the rapidly rotating hose wheel 54 into the slowly rotating jug 55. The sliver 93 is deposited there spirally in a manner known per se.

Sobald die Spitze des Faserbandes 93 die Kalanderwalzen 52 durchquert hat, kann der Druck der Drallströmung reduziert werden. Der verbleibende Druck dieser Strömung ist nur noch so groß, dass die Reibung des Faserbandes 93 im Führungsrohr 42 niedrig gehalten werden kann und kein Fehlverzug auftritt. As soon as the tip of the sliver 93 has passed through the calender rolls 52, the pressure of the swirl flow can be reduced. The remaining pressure this flow is only so great that the friction of the sliver 93 in Guide tube 42 can be kept low and no misalignment occurs.

Das Streckwerk 3 ist hinsichtlich seines Grundaufbaus und der Walzenanordnung an sich bekannt. Zu bemerken ist, dass die Oberwalzen 313, 323, 332 quer zur Durchlaufrichtung der Faserbandschar 91 mit ausreichend großem Spiel geführt sind, so dass die Oberwalzen 313, 323 der Einzugswalzen 31 und der Zwischenwalzen mit geichmässig verteilten Kräften auf ihre Unterwalzen 311, 312, 321, 322 drücken können.The drafting system 3 is in terms of its basic structure and the arrangement of the rollers known per se. It should be noted that the top rollers 313, 323, 332 are transverse to Direction of passage of the fiber ribbon share 91 performed with a sufficiently large game so that the top rollers 313, 323 of the feed rollers 31 and the intermediate rollers with evenly distributed forces on their lower rollers 311, 312, 321, 322 can press.

Die Belastung der Oberwalzen 313, 323, 332 ist in Fig. 5 als Prinzipdarstellung gezeigt. Auf die jeweils beiden Lager der Oberwalzen 313, 323, 332 wirken die Stößel 342, 343, 344 . An den verbreiterten Köpfen dieser Stößel 342, 343, 344 liegt oben ein flacher Membrankolben 341 auf , der sich seinerseits oben an einer festen Platte des Gehäuses 340 abstützt.The loading of the upper rollers 313, 323, 332 is shown in principle in FIG. 5 shown. They act on the two bearings of the top rollers 313, 323, 332 Ram 342, 343, 344. On the widened heads of these plungers 342, 343, 344 is a flat membrane piston 341 on top, which in turn is on top a solid plate of the housing 340 supports.

Der Druck in diesem Membrankolben 341 ist einstellbar und wird unabhängig von der jeweiligen Dicke des Faserbandes 93 gleichmäßig auf die Oberwalzen 313, 323, 332 übertragen.The pressure in this membrane piston 341 is adjustable and becomes independent of the respective thickness of the sliver 93 evenly on the top rollers 313, 323, 332 transmitted.

In Fig. 6 ist eine weitere Besonderheit des Streckwerkes 3 hinsichlich seiner Reinigungsanordnung aufgezeigt. Längs und oberhalb des Funktionsabschnittes der Oberwalzen 313, 323, 332 sind Saugkanäle 351, 352, 353 angeordnet.6 is another special feature of the drafting arrangement 3 with regard to it Cleaning arrangement shown. Along and above the functional section of the upper rollers 313, 323, 332, suction channels 351, 352, 353 are arranged.

An den längs von Mantellinien der Oberwalzen 313, 323, 332 verlaufenden Wänden der Saugkanäle 351, 352, 353 sind begrenzt elastische Lippen angebracht, die im geringen Abstand oberhalb der Oberwalzen 313, 323, 332 enden. Durch die Spalten zwischen den Lippen und den Oberwalzen 313, 323, 332 entsteht eine starke LuftstrÜmung, so dass auf der Oberwalze 313, 323, 332 haftende Fasern sofort, zunächst in den Saugraum 36 oberhalb der Saugkanäle 351, 352, 353 und dann von dort in die Saugleitung 362 gefßhrt werden.On the running along the surface lines of the top rollers 313, 323, 332 Walls of the suction channels 351, 352, 353 have limited elastic lips, those at a short distance above the top rollers 313, 323, 332 end up. Through the gaps between the lips and the top rollers 313, 323, 332 there is a strong air flow, so that on the top roller 313, 323, 332 adhering fibers immediately, first in the suction space 36 above the suction channels 351, 352, 353 and then from there into the suction line 362.

Die Saugkanäle 351, 352, 353 sind in ihrem Träger zu den Oberwalzen 313, 323, 332 hin einstellbar, so dass man den jeweiligen Spalt in Abhängigkeit von der durchschnittlichen Dicke der Faserbandschar 91 an der jeweiligen Walzenanordnung einstellen kann.The suction channels 351, 352, 353 are in their carrier to the upper rollers 313, 323, 332 adjustable so that the respective gap depending on the average thickness of the fiber ribbon share 91 on the respective roller arrangement can adjust.

Es hat sich als zweckmäßig erwiesen, oberhalb jedes Saugkanales 351, 352, 353 Luftleitbleche 361 anzuordnen, die nach oben und in Richtung der Saugleitung geneigt sind. Neben der Ausrichtung der Strömung verhindern sie, dass relativ großvolumige Faseransammlungen in den nach unten hin folgenden Saugkanal 352, 353 eindringen können.It has proven to be expedient, above each suction channel 351, 352, 353 air baffles 361 to be arranged upwards and in the direction of the suction line are inclined. In addition to aligning the flow, they prevent relatively large-volume collections of fibers in the following down Suction channel 352, 353 can penetrate.

Durch die kompakte Anordnung der Baugruppen des Streckwerkes 3, der Bandbildungseinheit 4 und der Faserbandablegevorrichtung 5 ist es mĂśglich, wesentliche Teile dieser Baugruppen auf engstem Raum an einem Tragrahmen 6 anzuordnen.Due to the compact arrangement of the components of the drafting unit 3, the belt forming unit 4 and the sliver laying device 5, it is possible to essential Parts of these assemblies in a confined space on a support frame 6 to arrange.

Im oberen Bereich dieses Tragrahmens 6 hat das Streckwerk 3 sein Lager 61. Nahe den Eingangswalzen 31 dieses Streckwerkes 3 hat die obere Führungswalze 23 des Steigförderers 2 ihr Lager 62. An der Ausgangsseite des Streckwerkes 3 hat der Hebel 44 an dem die Bandbildungseinheit 4 befestigt ist, sein Lager 65. Dieses befindet sich zweckmäßigerweise jenseits und unterhalb des Klemmspaltes der Kalanderwalzen 52 der Faserbandablegevorrichtung 5.The drafting system 3 has its bearing 61 in the upper region of this support frame 6. The upper guide roller has near the input rollers 31 of this drafting system 3 23 of the ascending conveyor 2 their bearing 62. At the exit side of the drafting system 3 has the lever 44 to which the band forming unit 4 is attached Camp 65. This is conveniently located beyond and below the Nip of the calender rolls 52 of the sliver laying device 5.

An der Unterseite dieses Tragrahmens 6 kann auch das Schlauchrad 54 im lager 64 gefĂźhrt werden.On the underside of this support frame 6, the hose wheel 54 can also be in stock 64 are performed.

Diese so gestaltete Baueinheit läßt sich komplett am Tragrahmen 6 vormontieren. Alle notwendigen Einstellungen können bereits in der Vormontage vorgenommen werden. Nach dem Einsetzen dieses Tragrahmens 6 braucht man nur die zu einem zentralen Antrieb führenden Übertragungsglieder zu montieren und einzustellen.This structural unit designed in this way can be completely pre-assembled on the support frame 6. All necessary settings can already be made in the pre-assembly become. After inserting this support frame 6 you need only install the transmission links leading to a central drive and adjust.

Der zentrale Antrieb dieser beschriebenen Anordnung wird im vorliegenden Beispiel vom Antrieb der Rundkammwelle 7 abgeleitet. Diese Rundkammwelle 7 wird mit einem gesonderten Motor 71 angetrieben und ßberträgt ihre Drehbewegung ßber entsprechende Getriebeglieder auf die zentrale Antriebswelle 72. Von dieser zentralen Antriebswelle 72 aus werden ßber Zahnriemen die obere Fßhrungswalze 23 des SteigfÜrderers 2 und je eine Unterwalze 311, 321, 331 jeder Walzenanordnung 31, 32, 33 angetrieben.The central drive of this arrangement is described in the present Example derived from the drive of the round comb shaft 7. This round comb shaft 7 is driven by a separate motor 71 and transmits its rotary motion via corresponding gear links to the central drive shaft 72. From this central drive shaft 72, the upper one via toothed belts Guide roller 23 of the ascending conveyor 2 and one lower roller 311, 321, 331 each roller assembly 31, 32, 33 driven.

Derselbe Antrieb wird auch dem Kalanderwalzen paar 52 der Faserbandablegevorrichtung 5 zugeleitet. The same drive is also the calender rolling pair 52 of the sliver laying device 5 forwarded.

Die jeweils zweiten Unterwalzen 312, 322 der Walzenanordnungen werden auf der gegenĂźber liegenden Seite durch kleine Zahnriementriebe von ihrer jeweils zugeordneten Unterwalze angetrieben.The respective second lower rollers 312, 322 of the roller arrangements are opened the opposite side by small toothed belt drives of their respective assigned lower roller driven.

Von der Antriebsbewegung der Kalanderwalzen 52 der Faserbandablegevorrichtung 5 wird über eine Kegelradstufe und über entsprechende Zahn- und Flachriemen auch das Schlauchrad 54 angetrieben. Auch der Antrieb der Kanne 55 für die Speicherung des Faserbandes 93 wird von hier abgeleitet. Über ein Schnecken- oder Schrägzahngetriebe und einen entsprechend langen Flachriementrieb wird der sog. Drehteller 56 angetrieben, auf dem die Kanne 55 lösbar aufgesetzt ist.From the drive movement of the calender rolls 52 of the sliver laying device 5 is a bevel gear stage and corresponding tooth and Flat belt also driven the tube wheel 54. Even the drive of the jug 55 for storing the sliver 93 is derived from here. About one Worm or helical gear and a correspondingly long flat belt drive the so-called turntable 56 is driven, on which the can 55 is detachable is put on.

Gemäß einer nicht gezeichneten Ausführungsform läßt sich dieser Antrieb modifizieren. So kann dem Ausgangswalzenpaar 33 des Streckwerkes 3 ein gesonderter, regelbarer Servomotor zugeordnet sein, der ausgehend von IST-Werten des Messgebers 53 an den Kalanderwalzen 52 über eine Prozessoreinheit Steuerimpulse erhält und die Verzugsgröße korrigiert. An diesen geregelten Antrieb sollte auch der Antrieb der Faserbandablegevorriichtung 5, bis hin zum Drehteller 56 gekoppelt sein. According to an embodiment not shown, this drive can be modified. Thus, the output roller pair 33 of the drafting system 3 can have a separate, controllable servo motor can be assigned, based on the actual values of the Measuring sensor 53 on the calender rolls 52 via a processor unit control pulses received and corrected the delay size. To this regulated drive should also drive the sliver laying device 5 up to the turntable 56 be coupled.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
KämmkÜpfecombing heads
1111
Tischtable
1212
BandfĂźhrungtape guide
1313
Begrenzungswandboundary wall
22
SteigfĂśrdererascending conveyors
2121
SteigfĂśrderbandInclined belt conveyor
2222
FĂźhrungswalze, untenGuide roller, bottom
2323
FĂźhrungswalze, obenGuide roller, top
2424
Kalanderwalzecalender roll
33
Streckwerkdrafting system
3030
FĂźhrungselementguide element
3131
Einzugswalzenfeed rollers
311311
Unterwalzenbottom rollers
312312
Unterwalzebottom roll
313313
Oberwalzetop roll
3232
Zwischenwalzenintermediate rolls
321, 322321, 322
Unterwalzebottom roll
323323
Oberwalzetop roll
3333
Ausgangswalzeexit roll
331331
Unterwalzebottom roll
332332
Oberwalzetop roll
3434
Belastungsanordnungloading arrangement
340340
Gehäusecasing
341341
Membrankolbendiaphragm piston
342, 343, 344342, 343, 344
Stößeltappet
3535
Sauganordnungsuction
351,352,353351,352,353
Saugkanälesuction channels
3636
Saugraumsuction
361361
Luftleitblechebaffles
362362
Saugleitu ng Suction line
(4)(4)
Bandbildungseinheit (Arbeitsposition)Band formation unit (working position)
4'4 '
Bandbildungseinheit (Bedien positiion)Band formation unit (operating position)
4141
Vliestrichterfleece funnel
4242
FĂźhrungsrohrguide tube
4343
DralldĂźseswirl nozzle
431431
Druckleitungpressure line
4444
Hebellever
55
FaserbandablegevorrichtungSliver depositing device
5151
Trichterfunnel
5252
Kalanderwalzencalender rolls
5353
Messgeber (Banddicke)Encoder (strip thickness)
5454
SchlauchradSchlauchrad
541541
Schlauchrohrhose pipe
5555
Kannepot
5656
Drehtellerturntable
66
Tragrahmensupporting frame
6161
Lager fĂźr StreckwerkBearing for drafting system
6262
Lager fĂźr FĂźhrungswalze obenBearing for top guide roller
6363
Lager fĂźr SchlauchradBearing for hose wheel
6464
Lager fĂźr KalanderwalzenBearing for calender rolls
6565
Lager fĂźr Hebel 43Bearings for lever 43
77
RundkammwalzeCircular comb roller
7171
Motorengine
7272
zentrale Antriebswellecentral drive shaft
99
EinzelkopfbänderSingle headbands
9191
FaserbandscharSliver crowd
9292
Vliesbandsliver
9393
Faserbandsliver

Claims (12)

  1. A comber with several comb heads (1), with a drafting device (3) allocated to all the comb heads (1), with a fibre sliver deposit device (5), which has a rotatable tubular wheel (54) above a rotatable can (55) for storing fibre slivers (93),
    whereby the individual head strips (9) of the comb heads (1) are conducted close to one another as a fibre sliver band (91) from the table plane to the drafting device (3) and is there drafted to form a non-woven fleece material strip (92), and
    whereby the non-woven fleece material strip (92) is compiled by means of non-woven fleece funnels (41) close to the nip gap of the withdrawal rollers (33) of the drafting device (3) to form a fibre sliver (93) and is conducted by guide means to the funnel (51) of the fibre sliver depositing device (5),
    characterised in that
    for the conveying of the fibre sliver band (91), a driven rising conveyor (2) is arranged directly after the last comb head (1) with a calender roll (24), close to a lower guide roller (22),
    the upper guide roller (23) of the rising conveyor (2) is located close to and in the plane of the intake rollers (31) of the drafting device (3), and
    the withdrawal rollers (33) of the drafting device (3) are arranged close to and laterally above the funnel (51) of the fibre sliver depositing device (5).
  2. The comber according to Claim 1, characterised in that
    the drafting device (3),
    the fibre sliver depositing device (5), consisting of funnel (51), calendar roll pair (52) and tubular wheel (54), as well as
    the upper guide roller (23) of the rising conveyor (2)
    are grouped together to form one structural unit and are mounted on a common carrier frame (6).
  3. The comber according to Claims 1 and 2, characterised in that
    the non-woven fleece funnel (41) of a sliver forming unit (4), allocated to the withdrawal rollers (33) of the drafting device (3), is connected in a known manner to a guide tube (42) for the fibre sliver (93),
    and that a pressure line (431) with a controllable valve opens into the guide tube (42) via a twist nozzle (43).
  4. The comber according to Claims 1 to 3, characterised in that
    the non-woven fleece funnel (41) is secured at the free end of a lever (44) which can pivot at the carrier frame (6) between a working position (4) and a serving position (4'),
    in the working position (4), the non-woven fleece funnel (41) lies on the funnel (51) of the fibre sliver depositing device (5), before the nip gap of the withdrawal rollers (33) of the drafting device (3) and the output aperture of the guide tube (42), and in the operating position (4'), the non-woven fleece funnel (41) is pivoted away upwards and outwards around an operating area of the withdrawal rollers (33).
  5. The comber according to Claim 1, characterised in that
    guide elements (30) are arranged between the upper guide roller (23) of the rising conveyor (2) and the intake rollers (31) of the drafting device (3), which delimit the width of the fibre sliver band (91).
  6. The comber according to Claims 1 and 2, characterised in that
    a central drive unit (71, 72) is allocated to the modules arranged on the common carrier frame (6), and
    that the drive gear stages are designed as toothed gear drives or flat-belt drives.
  7. The comber according to Claims 1, 2, and 6, characterised in that
    the drive for the revolving plate (56) for the movement of the can (55) is also derived from the central drive unit (71, 72) in the area of the carrier frame (6).
  8. The comber according to Claims 1, 2, and 6, characterised in that
    a measuring transducer (53) for the thickness of the fibre sliver (93) is allocated to the calender rolls (52) of the fibre sliver depositing device (5), and
    that a separate drive motor (71) with a control unit is allocated to the withdrawal rollers (33) of the drafting device (3) and the elements which are to be driven in synchrony with this.
  9. The comber according to Claim 1, characterised in that
    the upper rolls (313, 323, 332) of the drafting device are subjected to load by means of a diaphragm piston (341).
  10. The comber according to Claim 1, characterised in that
    the drafting device (3) is inclined at an angle downwards towards the output side and in the direction of the funnel (51) of the fibre sliver depositing device (5).
  11. The comber according to Claim 1, characterised in that
    the upper rollers (313, 323) of the drafting device (3) are guided in the passage direction of the fibre sliver band (91) with a degree of play of between 0.5 to 3 mm.
  12. The comber according to Claim 1, characterised in that
    at least one delimiting suction channel (351, 352, 353) is provided above each upper roll (313, 323, 332) of the drafting device (3),
    all the suction channels (351, 352, 353) of the upper rolls (313, 323, 332) open into a common suction chamber (36), and
    arranged above each suction channel (351, 352, 353) are air baffle plates (361) aligned towards the suction line (362).
EP00110464A 1999-05-21 2000-05-17 Combing machine with several combing heads Expired - Lifetime EP1055751B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19923576A DE19923576A1 (en) 1999-05-21 1999-05-21 Combing machine with several combing heads
DE19923576 1999-05-21

Publications (3)

Publication Number Publication Date
EP1055751A2 EP1055751A2 (en) 2000-11-29
EP1055751A3 EP1055751A3 (en) 2001-05-16
EP1055751B1 true EP1055751B1 (en) 2004-08-04

Family

ID=7908897

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00110464A Expired - Lifetime EP1055751B1 (en) 1999-05-21 2000-05-17 Combing machine with several combing heads

Country Status (3)

Country Link
EP (1) EP1055751B1 (en)
AT (1) ATE272735T1 (en)
DE (2) DE19923576A1 (en)

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EP4253617A1 (en) * 2022-03-28 2023-10-04 Maschinenfabrik Rieter AG Suction of a combing position in a combing machine

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CN100409126C (en) * 2005-06-30 2008-08-06 上海纺织机械总厂 Comber controlling system with industrial bus
DE102007045706A1 (en) 2007-09-24 2009-04-02 TRĂźTZSCHLER GMBH & CO. KG Comber, has combing head including one-piece stretching unit, silver depositing device including rotatable tube wheel, and individual strut attached to support having movable upper surface with respect to belt guide
DE102007045707A1 (en) 2007-09-24 2009-04-02 TRĂźTZSCHLER GMBH & CO. KG Comber has combing head with stretching unit assigned to all combing head, which has rotary tubular wheel within can for storing fibrous strip
CH704141A2 (en) * 2010-11-30 2012-05-31 Rieter Ag Maschf Comber.
CN102586959A (en) * 2012-01-22 2012-07-18 经纬纺织机械股份有限公司 Combing device for producing cotton satin stripes
CN103046174A (en) * 2012-12-14 2013-04-17 芜湖富春纺织有限公司 Multi-bin mixing opener
CN104294416A (en) * 2014-10-13 2015-01-21 重庆大江动力设备制造有限公司 Multi-bin cotton blender
CN108486696B (en) * 2018-06-20 2023-04-25 金陵科技学院 Picking and placing mechanism for circular comb link of silk spinning production line
DE102019110731A1 (en) * 2019-04-25 2020-10-29 Saurer Intelligent Technology AG Suction channel end part, manufacturing process and drafting system comprising such a suction channel end part
CN110331483B (en) * 2019-06-27 2021-08-17 武汉裕大华纺织服装集团有限公司 Full-flow intelligent spinning production line
CN113148765A (en) * 2021-05-18 2021-07-23 宿迁至诚纺织品股份有限公司 Anti-winding yarn winding device

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Also Published As

Publication number Publication date
EP1055751A2 (en) 2000-11-29
ATE272735T1 (en) 2004-08-15
DE50007248D1 (en) 2004-09-09
EP1055751A3 (en) 2001-05-16
DE19923576A1 (en) 2000-11-23

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