Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/0005—Other compounding ingredients characterised by their effect
  • C11D3/0047—Other compounding ingredients characterised by their effect pH regulated compositions
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/02—Inorganic compounds ; Elemental compounds
  • C11D3/04—Water-soluble compounds
  • C11D3/046—Salts
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/20—Organic compounds containing oxygen
  • C11D3/2003—Alcohols; Phenols
  • C11D3/2065—Polyhydric alcohols
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3947—Liquid compositions
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3902—Organic or inorganic per-compounds combined with specific additives
  • C11D3/3905—Bleach activators or bleach catalysts
  • C11D3/3907—Organic compounds
  • C11D3/3917—Nitrogen-containing compounds

Definitions

• the present invention relates to liquid cleaning formulation intended particularly but not exclusively, for use in textile laundering operations.
• a liquid cleaning and bleaching formulation having a pH of less than 6.0 and comprising a surface active agent, hydrogen peroxide, and a pH jump system which is a complex of a borate and polyhydroxy compound.
• the invention thus provides an acidic or nearly neutral cleaning and bleaching formulation.
• the formulation of the invention is such than, on dissolution in water (e.g. in a wash liquor) the complex comprised of the borate and the polyhydroxy compound dissociates causes an increase in pH, e.g. such that the resulting solution has a pH of at least 7, which is more suitable for hydrogen peroxide to exert its bleaching effect.
• the pH on dissolution in water is greater then 8, and more preferably greater than 8.5. Consequently the formulation of the invention has storage stability (by virtue of the pH of the formulation being less than 6.0) but provides good bleaching properties on dissolution in water.
• the formulation of the invention may be a heavy duty laundry liquid, a laundry liquid for fine fabrics, a pre-spotter liquid, a pre-soak liquid, a laundry booster or a liquid toilet cleaner.
• the liquid of the formulations is preferably an isotropic liquid although it should be appreciated that certain formulations in accordance with the invention may comprise an isotropic liquid phase together with particulate (e.g. suspended particulate) material.
• particulate e.g. suspended particulate
• pH-jump systems are known and are disclosed, for example, in “Studies on Borate Esters I” (M. van Dum, A.P.G. Kieboom, and H. van Bekkum, TETRAHEDRON vol.40, n°15, p 2901-2911, 1984) and in “Studies on borate esters II” (M. van Duin, A.P.G. Kieboom, and H. van Bekkum, TETRAHEDRON vol.41, n°16, p 3411-3421, 1984).
• a pH of less than 6.0 is used (e.g. 4.0 to 6.0) and more preferably a pH about 5.5.
• the pH of the wash liquor should be greater than 7, preferably greater than 8, and more preferably greater than 8.5, in order to produce sufficient alkalinity for cleaning.
• the composition may be such that the desired increase in pH occurs at some dilution in the range 1 to 100g/l, most preferably a dilution in the range 1 to 10g/l, e.g. about 5g/l.
• the pH profile upon dilution may be achieved with a concentration of borate in the compositions between 1 to 10%, preferably 3 to 7%, e.g. about 5% w/w; and with a molecular ratio of polyhydroxycompound to borate of 1:1 to 10:1, more preferably 2:1 to 8:1, and even more preferably about 4:1 to about 8:1.
• borate sources are borax decahydrate, borax pentahydrate and ammonium diborate. It is particularly preferred that the borate source is the borax decahydrate.
• formulations in accordance with the invention in which the pH jump system is prepared with borax may comprise (in addition to the complex of the borax and polyhydroxy compound), free borax, free polyhydroxy compound, and the complex of borax and hydrogen peroxide (i.e. sodium perborate).
• the polyhydroxy compound is preferably one incorporating vicinal hydroxy groups.
• the hydroxy compound may be a polyol (e.g. sorbitol, a saccharide or a saccharide derivative) or polyhydrocarboxylate. Examples of suitable polyols and polyhydroxycarboxylates are described in "Studies on Borate Esters. Part 5.", M. van Duin, J.A. Peters, A.P.G.Kieboom, and H. van Bekkum, J. CHEM. SOC. PERK-IN TRANS. II, 1987, p 473-478.
• a preferred polyol for use in the invention is sorbitol and a preferred polyhydroxycarboxylate is saccharic acid or salts thereof.
• Preferred formulations in accordance with the invention incorporate a bleach activator.
• the activator may be present in the formulation in an amount of 1% to 15% (e.g. 1% to 10%) by weight.
• the bleach activator may be a compound incorporating aliphatic acyl groups having two or three carbon atoms, the acetyl group being preferred.
• Suitable activators are tetra acyl alkylene diamines, e.g. tetraacetylethylene diamine (TAED), and acetylated polyols such as glycerol triacylates (particularly glycerol triacetate), acetylated sugars (e.g. penta acetyl glucose, penta acetyl fructose and octa acetyl sucrose) and acetylated sugar derivatives (e.g. hexa acetyl sorbitol and hexa acetyl mannitol).
• TAED tetraacetylethylene diamine
• acetylated polyols such as glycerol triacylates (particularly glycerol triacetate), acetylated sugars (e.g. penta acetyl glucose, penta acetyl fructose and o
• hexa acetyl sorbitol and hexa acetyl mannitol which may be used in admixture, e.g. as disclosed in EP-A-0 525 239.
• Further examples are compounds having nitrogen atoms in the basic carbohydrate skeleton, e.g. the peracetylated form of N-methyl gluxconamide, N-methyl glucamine and glucopyronosyl amine.
• TAED is also a preferred activator.
• the activator is encapsulated in an encapsulating system which is able to release the activator when the formulations are used.
• the factor promoting that release may be the dilution itself, or the increase of the pH on dilution, or the effect of enzymes in the formulation on the encapsulating system of the activator when the encapsulated enzymes are released on dilution.
• the encapsulant may for example be as disclosed in WO-A-9514077 or WO-A-9816621.
• the encapsulant may be a film forming polymer.
• film forming polymers include acrylates, methacrylates, polyamides, celluloses, starches and their derivatives.
• the bleaching system can oxidise the enzymes in the washing bath, which results in a loss of performance.
• enzyme-sensitive soils can be oxidised by the bleaching system in the washing bath.
• These enzyme-sensitive soils are chemically modified by that oxidation and the enzymatic mechanism of soil-degradation can be affected, resulting in a loss of performance. It is therefore preferred that the encapsulation system gives a delayed slow release of the activator so that bleaching action is delayed and starts later than the enzymatic action starts.
• the formulations of the invention contain a surface active agent, preferably in an amount 1 to 50% (e.g. 10 to 30%) w/w of surfactants.
• surfactants may be selected from anionic, nonionic, amphoteric or cationic surfactants.
• the surfactants should be non-oxidable surfactants that are stable in the presence of hydrogen peroxide.
• Suitable anionic surfactants are, for example, soaps, fatty acids, mixtures of soaps and fatty acids, alkyl sulfate salts, alkyl sulfonate salts, alkyl benzene sulfonate salts, alkyl ether sulfate salts, alkyldiphenyl oxide disulfonate salts.
• Suitable nonionic surfactants are, for example alcohol ethoxylates, amide ethoxylates, alcohol polyglycol ethers, and alkyl polyglucosides.
• Suitable cationic surfactants are cationic ammonium salt type compounds, cationic ammonium salts or amine oxides.
• the controlled surfactant-active system is a combination of anionic and nonionic surfactants or a combination of nonionic surfactants.
• the detergency of cleaning compositions is better in an alkaline washing bath than in an acidic washing bath. This can be explained by an ionisation phenomenon of soils.
• the combination effect of the ionisation of soils and the ionisation of the anionic surfactant improves the detergency.
• the formulations of the invention have good washing performance due to the fact that the pH increases upon dilution of the compositions.
• the formulation further contains hydrogen peroxide most preferably in an amount of 1 to 8% by weight hydrogen peroxide (expressed as 100% w/w H 2 O 2 ).
• the hydrogen peroxide may be used in a form of a 20 to 90% w/w commercial hydrogen peroxide solution.
• the formulation incorporates stabilisers to inhibit the action of transition metal ions and which may be introduced in the formulations of the invention from the raw materials used in the preparation thereof and which would degrade the hydrogen peroxide.
• the formulation may contain front 0.1% to 6% by weight of the hydrogen peroxide stabiliser.
• At least a part of such stabilisers may be provided by the use of highly stabilised, commercially available hydrogen peroxide solution.
• highly stabilised hydrogen peroxide solution are PERALKALI from Degussa, PEROXCLEAN or C.1.X. from Solvay.
• Additional stabilisers such as metal sequestrants and free radical scavengers (anti-ioxidants) may also be incorporated into the formulation (to bring the total level of peroxide stabiliser to 0.1 % to 6% by weight).
• Such stabilisers are disclosed in EP-A-0741185 (Degussa) AG. These are colloidal stannic oxides or organic stannate complexes.
• Further examples of stabiliser are transition metal ions sequestering agents, e.g., phosphonate compounds, ethylene-diamino-tetraacetic acid, diethylenetriaminopentaacetic acid, ethylenediaminodissuccinic acid or salts thereof.
• a preferred stabiliser for use in the present invention is a phosphonate.
• the preferred phosphonate is diethylenetriamine-penta (methylenephosphonic acid), conventionally named D.T.P.M.A., (or one of its salts, e.g. as available under the name DEQUEST 2060 S (50% w/w from Solutia).
• the present formulations may contain 0.1 to 5% by weight of phosphonate.
• Formulations in accordance with the invention preferably contain at least one enzyme as known for use in detergent formulations. It is well known that protease, amylase and lipase enzymes improve the cleaning performance of laundry detergent compositions on specific stains, and that cellulase enzyme can "refresh" old garments. These enzymes have their maximum stability in mildly acidic aqueous medium but give the best performances in mild alkaline aqueous medium. Consequently formulations in accordance with the invention allow the enzyme to remain stabile during storage but provide for activity of the enzyme in use.
• Preferred enzymes are low alkaline enzymes, e.g. ALCALASE or DURAZYM form Novo Nordisk or PROPERASE and MAXAPEM from Genencor Int.
• enzymes included in the formulations of the present invention are preferably encapsulated by means of a polymeric encapsulation system which protects the enzyme against oxidation in the acidic (or nearly neutral) aqueous solution containing the hydrogen peroxide.
• a polymeric encapsulation system which protects the enzyme against oxidation in the acidic (or nearly neutral) aqueous solution containing the hydrogen peroxide.
• the polymer may for example be a homopolymer of an unsaturated carboxylic acid, e.g. acrylic acid or methacrylic acid.
• the polymeric encapsulant system may comprise polycarboxylic acid copolymer, e.g.
• encapsulated enzyme prepared from acrylic acid and/or methacylic acid together with unsaturated monomers other than carboxylic acids, for example acrylic esters and/or methacrylic esters and/or acrylonitile. Blends of polymers and copolymers may also be used.
• SAVINASE 10.0 LCC from NOVO. The stability of the capsules and the liberation of the enzyme when diluted is due to a difference of ionic strength before and after dilution.
• the formulations may contain a builder, e.g. in an amount up to 40% by weight.
• Builders like phosphates salts, salts of tripolyphosphates or any other phosphates type are able to soften the wash water. The result is an increase of the cleaning performances of the compositions.
• Organic or mineral builders are added to the formulation or are part of the pH-jump system itself. In this last case, the pH-jump system contains a polyhydroxycarboxylate with water softening properties.
• builders of the present invention are salts of tripolyphosphate (e.g. the sodium or potassium salt) or salts of saccharic acid.
• compositions may contain a pH adjusting agent e.g. in an amount less than 5%, for example alkalis like NaOH, KOH, NH 3 , Na 2 CO 3 , K 2 CO 3 , borate salts, silicate salts, phosphates salts or inorganic acids like HCI, H 2 SO 4 , H 3 PO 4 , organic acids (citric acid, lactic acid, sulfamic acid, formic acid, dodecyl benzene sulfonic acid).
• a pH adjusting agent e.g. in an amount less than 5%, for example alkalis like NaOH, KOH, NH 3 , Na 2 CO 3 , K 2 CO 3 , borate salts, silicate salts, phosphates salts or inorganic acids like HCI, H 2 SO 4 , H 3 PO 4 , organic acids (citric acid, lactic acid, sulfamic acid, formic acid, dodecyl benzene sulfonic
• compositions contain up to 100% w/w of a liquid carrier, which is water or mixture of water and organic water-miscible and/or water-soluble solvents.
• a liquid carrier which is water or mixture of water and organic water-miscible and/or water-soluble solvents.
• organic water-miscible solvents and water-soluble solvents include lower mono-alcohols or lower polyols or glycol-ethers.
• the water-miscible or water soluble solvent may be used in an amount up to 30% (e.g. up to 20%) by weight of the formulation.
• the formulation of the invention preferably contains at least one free radical scavenger.
• the composition contains from 0.01% to 0.5% of free radical scavengers, more preferably 0.05 to 0.1%.
• free radical scavengers are aromatic amine based free radical scavengers described in EP-A-0349153 assigned to The Clorox Company.
• Other types of stabilisers are ascorbic acid, dipicolinic acid, and 8-hydroxyquinoline.
• Other examples of free radicals scavengers such as hindered phenols, hindered amines and vitamin A are listed in KIRK OTHMER ENC. OF CHEM.
• the free radical scavengers used in the present invention is butyl hydroxytoluene (B.H.T.).
• compositions may also contain minor detergents ingredients such as fragrances, dyes, opacifiers, pearlising agents, rheological modifiers, and the like. Generally the total amount of such minor ingredients will be less than 5% by weight of the formulation.
• compositions may contain less than 5% w/w of specific detergents ingredients such as dyes, fixing agents, dyes transfer inhibition agents, softeners, fluorescent whitening agents, soils release polymers, polymeric suspending agent, de-solubilisers salts, organic solvents, solubilisers, enzyme-stability enhancers and the like.
• specific detergents ingredients such as dyes, fixing agents, dyes transfer inhibition agents, softeners, fluorescent whitening agents, soils release polymers, polymeric suspending agent, de-solubilisers salts, organic solvents, solubilisers, enzyme-stability enhancers and the like.
• the mixing method and the order of introduction of the components can be important factors to ensure chemical stability of the composition of the present invention.
• the borate, sodium hydroxide ((or other pH modifying agent) if used) and polyhydroxy compound should be added first to ensure production of the complex giving the pH jump characteristics.
• the formulation incorporates hydrogen peroxide stabilisers (additional to any such stabilisers present in the hydrogen peroxide per se ) and that, with the exception of the hydrogen peroxide and any enzymes, all components of the formulation (including the aforementioned hydrogen peroxide stabilisers) are mixed together and allowed to stand for at least 30 mins (more preferably at least 45 minutes, and ideally at least 60 minutes) before addition of the hydrogen peroxide.
• the hydrogen peroxide should be added slowly with stirring to avoid high localised levels of pure hydrogen peroxide.
• any enzyme is added more than 10 minutes after addition of the hydrogen peroxide - it is important that the enzyme does not have any contact with localised regions of high hydrogen peroxide concentration.
• the enzyme is subjected to a sequestering treatment prior to addition to ensure hydrogen peroxide stability.
• a heavy duty laundry liquid (with controlled pH-jump system), of the following composition (in which the amounts are in parts by weight) was prepared using the procedure described below.
• Demineralised water 39.28 Borax Decahydrate 5.00 NaOH, high purity 1.20 Sorbitol, 99% 15.00 Aromox BW220 30% 8.33 LUTENSOL AO 7 12.50 LUTENSOL A0 3 5.00 IrganoxL134 0.05 Dequest 2060S 0.50 PEROXCLEAN 12.14 DURAZYM 16.0L 1.00
• the formulation was prepared using the following procedure.
• the demineralised water was placed in a glass beaker and the borax was added as a fine powder with slow stirring. Subsequently the sodium hydroxide was added followed by the sorbitol and stirring was continued until a clear solution was obtained. Subsequently the surfactants were added followed by the Irganox and then the Dequest 2060 S. The mixture was stirred for one hour and then the hydrogen peroxide added with stirring. Subsequently the enzyme was added with stirring.
• the resulting composition had a neat pH of 6.0. Upon dilution of the composition to 5 g per litre of demineralised water, the pH rose to 8.6.
• the stability of the hydrogen peroxide is about 100% w/w after an ageing procedure of 24 hours at 40°C; and about 80% after 6 month at room temperature.
• the Irganox and surfactants may be pre-mixed to ensure good emulsification of the former.
• the components may be pre-treated with an aqueous solution of an agent capable of sequestering transition metal ions.
• a laundry liquid (controlled pH-jump system) for fine fabrics was prepared using the procedure outlined below from the following components (expressed as parts by weight).
• Demineralised water 49.49 Borax Decahydrate 5.00 NaOH, high purity 0.87 Sorbitol, 99% 10.50
• PEROXCLEAN 12.14 DURAZYM 16.0L 1.00
• Example 2 Following the procedure of Example 1, the borax was added as a fine powder to the demineralised water with slow stirring. Subsequently the sodium hydroxide was added followed by the sorbitol and stirring was continued until a clear solution obtained. The surfactants were then added followed by the Dequest 2066. The mixture was stirred for one hour and then hydrogen peroxide added with stirring. Subsequently the enzyme was added.
• the resulting composition had a neat pH of 6.3. Upon dilution of the composition to 5g per litre of demineralised water, the pH rose to 8.9.
• the stability of the hydrogen peroxide is about 80% w/w after an ageing procedure of 6 weeks at 30°C.
• the stability of the Durazym enzyme is about 50% w/w after an ageing procedure of 2 weeks at 30°C.
• a heavy duty laundry liquid, with controlled pH-jump system of the following composition (expressed as parts by weight) was prepared: Demineralised Water 10.45 NaOH 50% 2.05 Borax decahydrate 5.00 Sorbitol; 70% 27.30 Dodecyl benzene sulfonic acid 4.35 Sodium xylene sulfonate 88% 5.00 Dow corning RD 0.10 NEODOL 25/7 10.00 B.H.T. 0.05 Fragrance 0.30 Mono ethanol amine 0.80 Lauryl ether sulphate 2 EO, 70% 21.45 Dequest 2060s 1.00 C.I.X. 35% 12.15
• composition was produced using the procedure described in Example 2 by admixing all components except the hydrogen peroxide and enzyme. The mixture was stirred for one hour and the hydrogen peroxide then added with stirring. Subsequently the enzyme was added with stirring.
• the resulting composition had a neat pH of 5.6. Upon dilution of the composition to 7.5g per litre with demineralised water, the pH rose to 8.6 and upon dilution to 3.75g per litre, the pH rose 8.8.
• the viscosity of the neat composition was is about 375 mPa.s.
• a heavy duty laundry liquid (with a controlled pH-jump system) of the following composition was prepared: Demineralised Water 15.62 NaOH 50% 2.10 Borax decahydrate 5.00 Sorbitol; 70% 27.30 Dodecyl benzene sulfonic acid 13.00 Sodium xylene sulfonate 88% 5.00 Dow corning RD 0.20 NEODOL 25/7 10.00 B.H.T. 0.05 Mono ethanol amine 2.44 Lauryl ether sulphate 2 EO, 70% 7.14 Dequest 2060s 1.00 C.I.X. 35% 12.15
• composition was produced using the procedure described in Example 2 by admixing all components except the hydrogen peroxide and enzyme. The mixture was stirred for one hour and the hydrogen peroxide then added with stirring. Subsequently the enzyme was added with stirring.
• the resulting composition had a neat pH of 5.6. Upon dilution of the composition to 7.5 g per litre with demineralised water, the pH rose to 8.5. An evaluation of the performance of the formulation was made using the procedure described below.
• Wash procedures 1-3 were each carried out by washing a peice of standard test material EMPA 114 (red wine) and a piece of standard test material C.F.T BC2 (coffee) in a Miele Novotronic W715 type machine using the above formulation in conjunction with enzyme and various amounts of TAED (see below).
• the short washing cycle, without pre-wash, was used, the temperature was 60°C and the speed of the spin cycle was 1200rpm.
• the washing machine also contained 17 towels and a specific blend of other test materials as ballast.
• Washing procedures 1-3 were each carried out using 150g aliquots of the above formulation which had been admixed (with stirring) with 1.5% by weight of Savinase 10 LCC enzyme. Furthermore, various amounts of TAED (see following Table) were included in a separate dosing ball in the machine. The TAED used was 99% pure ex Hoechst.

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• Organic Chemistry (AREA)
• Inorganic Chemistry (AREA)
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• 1999
  • 1999-01-29 GB GBGB9901957.2A patent/GB9901957D0/en not_active Ceased
• 2000
  • 2000-01-31 EP EP00300750A patent/EP1038947A3/de not_active Withdrawn
  • 2000-01-31 GB GB0002099A patent/GB2346153B/en not_active Expired - Fee Related

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