EP1028486A2 - Borne de connecteur électrique - Google Patents

Borne de connecteur électrique Download PDF

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Publication number
EP1028486A2
EP1028486A2 EP00102789A EP00102789A EP1028486A2 EP 1028486 A2 EP1028486 A2 EP 1028486A2 EP 00102789 A EP00102789 A EP 00102789A EP 00102789 A EP00102789 A EP 00102789A EP 1028486 A2 EP1028486 A2 EP 1028486A2
Authority
EP
European Patent Office
Prior art keywords
section
mating
connection
electrical connector
connector terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00102789A
Other languages
German (de)
English (en)
Other versions
EP1028486A3 (fr
Inventor
Eiji c/o Hirose Electric Co. Ltd. Kunii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hirose Electric Co Ltd
Original Assignee
Hirose Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirose Electric Co Ltd filed Critical Hirose Electric Co Ltd
Publication of EP1028486A2 publication Critical patent/EP1028486A2/fr
Publication of EP1028486A3 publication Critical patent/EP1028486A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section

Definitions

  • the present invention relates to terminals for electronics connectors.
  • a variety of types of terminals having at an end a connection section to which a core wire of a cable is crimped for connection and at the other end a contact section plugged with the contact element of a mating connector are well known.
  • a housing 51 is provided with a terminal aperture 52 and a threaded hole 54 in the upper wall for a fixing screw 53.
  • a terminal 55 is made by bending a springy metal and has a fixing section 56 provided in the terminal aperture 52 and fixed therein by the fixing screw 53 and a mating section 57 with a contact portion 57A.
  • the fixing section 56 extends from the lop edge of The mating section 57 while the mating section 57 is made up of a pair of side walls having a reduced throat portion, forming a contact portion 57A.
  • a predetermined length of sheath is removed from an end portion of a cable C to expose core wires C1, which are inserted into the aperture 52 below the fixing section 56 and pressed between the fixing section 56 and the bottom of the aperture 52 by tightening the fixing screw 53. Then, the contact element A of a mating connector is inserted into the contact portion 57A of the terminal 55, thereby electrically connecting the cable C to the mating connector.
  • crimping member 60 which is made from a metal sheet which is relatively thick and sufficiently soft to readily undergo plastic deformation.
  • the crimping member 60 has at an end a cylindrical connection section 61 (as shown by phantom line) and a fixing section 62 which is crashed to form a solid rod with a diameter smaller than that of the connection section 61.
  • the housing 51, the fixing screw 53, and the terminal 55 are identical with those of Fig. 6.
  • the core wires C1 of a cable C are put into the cylindrical connection section 61, which is then crimped to connect the connection section 61 and the core wires C1. Then, the fixing section 62 of the crimping member 60 is connected to the fixing section 56 of the terminal 55 by tightening the fixing screw 53 in the same manner as in Fig. 6.
  • a terminal 70 is made from an identical material in an indentical manner with those of Fig. 6.
  • a mating section 72 is similar to the mating section 57 of Fig. 6. Consequently, the mating section 71 is made by bending a relatively thin springy metal into a cylindrical form.
  • the core wires C1 of a cable C are put into the connection section 71, which is then deformed with a special tool to connect the core wires C1.
  • the terminal 70 is then put into the aperture of a housing for connection with the contact element A of a mating connector.
  • the holding power decreases with the passage of time, resulting in the unstable electrical connections.
  • the core wires C1 are a large number of thin wires, this problem grows worse.
  • the terminal of Fig. 7 solves the above problem with the terminal of Fig. 6; however, it requires not only a fixing operation with the fixing screw but also a crimping operation for the crimping member.
  • the terminal of Fig. 8 solves the above problem with the terminal of Fig. 7; however, it presents a new problem. It is made from a material for leaf springs for providing high performance of the mating section so that it is difficult to make plastic deformation of the connection section. Consequently, it is necessary to use a special crimping tool which is stronger than a simple and cheap crimping tool which is commercially available for the crimping operation such as in Fig. 7. This special crimping tool is so expensive that it puts a heavy financial burden on terminal users.
  • an object of the invention to provide an electrical connector terminal which keeps stable electric connections and is inexpensive and easy to make electric connections.
  • an electrical connector terminal 1 has a connection member 10, a plugging member 20, and a linking member 30 for integrating them as a unit. Also, see Fig. 2(B). A predetermined length of sheath is removed from an end portion of a cable C to expose core wires C1.
  • connection member 10 is made from a metal sheet which is softer and easier to apply plastic work than the metal sheet of plugging member 20.
  • the connection member 10 has a cylindrical Connection section 11 and a bar-like work section 12, both of which are made by plasticaliy bonding a sheet.
  • the connection section 11 is made by bending a sheet into a cylindrical form, with opposite edges abutted, which has an inside diameter sufficiently large to receive the core wires C1.
  • the work section 12 is made by crashing the sheet so as to form a solid bar and has an outside diameter smaller than that of the connection section 11.
  • the boundary between the solid work section 12 and the hollow connection section 11 works as a stopper to position the core wires C1 within the connection section 11. It is noted that the solid work section 12 may have some hollow spaces after crashing.
  • the thickness of the soft sheet for the connection member 10 should be sufficiently large to withstand connection operation after plastic work.
  • the plugging member 20 is made by forming a relatively thin spring sheet So as to provide a pair of bent side walls or work section 21 and a rectangular tube or plugging section 22. See also Fig. 4.
  • the work section 21 has a U-shaped section in which the work section 12 of the connection member 10 is placed. As shown in Fig. 4, these work sections 12 and 21 are crashed by a tool T to form a linking member 30. See Fig. 2(B).
  • the tool T has a pair of semi-circular grooves in the lower face so that the respective work sections 12 and 21 of the connection and plugging members 10 and 20 are crashed to form the linking member with the top face having a pair of semi-circular surfaces.
  • the top surface of the linking member may take other shapes.
  • the mating section 22 of the mating member 20 has at an end a rectangular opening for receiving a male contact element (not shown) of a mating connector and a spring tongue 23 on the upper face.
  • the spring tongue 23 makes spring contact with the contact element of a mating connector upon plugging and presses down the contact element within the mating section 22.
  • the electrical connector is used as follows.
  • connection member is made from a material which is easy to work plastically while the mating member is made from a spring material, and both the members are integrated by a linking member as a unit.
  • connection and mating members 10 and 20 are made into the form of a plate and welded to each other.
  • the plates may be formed into other shapes except for flat plates before welding.
  • a terminal is made by integrating a connection member which is easy to work and a mating member which is strong and springy, the user is able to crimp it with a commercially available, cheap crimping tool, reducing the manufacturing costs.
  • the mating member is able to make spring contact with thee contact element of a mating connector in the same way as the conventional manner.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
EP00102789A 1999-02-10 2000-02-10 Borne de connecteur électrique Withdrawn EP1028486A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP3212899 1999-02-10
JP11032128A JP2000231951A (ja) 1999-02-10 1999-02-10 電気コネクタ用端子

Publications (2)

Publication Number Publication Date
EP1028486A2 true EP1028486A2 (fr) 2000-08-16
EP1028486A3 EP1028486A3 (fr) 2002-01-30

Family

ID=12350260

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00102789A Withdrawn EP1028486A3 (fr) 1999-02-10 2000-02-10 Borne de connecteur électrique

Country Status (2)

Country Link
EP (1) EP1028486A3 (fr)
JP (1) JP2000231951A (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8998659B2 (en) 2010-10-07 2015-04-07 Yazaki Corporation Crimping terminal
CN105845215A (zh) * 2016-06-21 2016-08-10 重庆长安汽车股份有限公司 一种导线与端子的连接结构
US10498088B2 (en) 2014-04-01 2019-12-03 CommScope Connectivity Spain, S.L. Shielded telecommunications connector

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005093761A (ja) * 2003-09-18 2005-04-07 Matsushita Electric Ind Co Ltd フィルムコンデンサ
JP2008091958A (ja) * 2007-12-27 2008-04-17 Matsushita Electric Ind Co Ltd 偏平形金属化フィルムコンデンサの製造方法
JP2008098675A (ja) * 2007-12-27 2008-04-24 Matsushita Electric Ind Co Ltd 偏平形金属化フィルムコンデンサ
JP4856256B2 (ja) * 2010-03-18 2012-01-18 矢崎総業株式会社 端子金具の製造方法
DE102011076962A1 (de) * 2011-06-06 2012-12-06 Robert Bosch Gmbh Direktsteckelement, insbesondere für ein Fahrzeugsteuergerät
DE102011054316B4 (de) * 2011-10-07 2021-04-01 Te Connectivity Germany Gmbh Zweiteiliges Crimpkontaktelement
JP6133078B2 (ja) * 2013-02-22 2017-05-24 古河電気工業株式会社 圧着端子及びその製造方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2287761A (en) * 1940-07-17 1942-06-23 Burndy Engineering Co Inc Electrical cable connector
GB1213922A (en) * 1968-04-12 1970-11-25 Amp Inc Terminals for welding connection
DE2249707A1 (de) * 1971-10-13 1973-04-19 Winemar Ab Curt Verfahren und vorrichtung zur herstellung von elektrischen verbindungsanschluessen, kabelschuhen oder dergleichen

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2287761A (en) * 1940-07-17 1942-06-23 Burndy Engineering Co Inc Electrical cable connector
GB1213922A (en) * 1968-04-12 1970-11-25 Amp Inc Terminals for welding connection
DE2249707A1 (de) * 1971-10-13 1973-04-19 Winemar Ab Curt Verfahren und vorrichtung zur herstellung von elektrischen verbindungsanschluessen, kabelschuhen oder dergleichen

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8998659B2 (en) 2010-10-07 2015-04-07 Yazaki Corporation Crimping terminal
US10498088B2 (en) 2014-04-01 2019-12-03 CommScope Connectivity Spain, S.L. Shielded telecommunications connector
US10958018B2 (en) 2014-04-01 2021-03-23 CommScope Connectivity Spain, S.L. Shielded telecommunications connector
US11476622B2 (en) 2014-04-01 2022-10-18 CommScope Connectivity Spain, S.L. Shielded telecommunications connector
CN105845215A (zh) * 2016-06-21 2016-08-10 重庆长安汽车股份有限公司 一种导线与端子的连接结构

Also Published As

Publication number Publication date
EP1028486A3 (fr) 2002-01-30
JP2000231951A (ja) 2000-08-22

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