EP0976851A1 - Vapour phase corrosion inhibitors, their use and method of producing the same - Google Patents
Vapour phase corrosion inhibitors, their use and method of producing the same Download PDFInfo
- Publication number
- EP0976851A1 EP0976851A1 EP99113942A EP99113942A EP0976851A1 EP 0976851 A1 EP0976851 A1 EP 0976851A1 EP 99113942 A EP99113942 A EP 99113942A EP 99113942 A EP99113942 A EP 99113942A EP 0976851 A1 EP0976851 A1 EP 0976851A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- corrosion
- component
- vci
- substances according
- inhibiting combination
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- VEHVJXQNSCCNSB-UHFFFAOYSA-N morpholin-4-ium;benzoate Chemical compound C1COCCN1.OC(=O)C1=CC=CC=C1 VEHVJXQNSCCNSB-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 150000005677 organic carbonates Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- XUARKZBEFFVFRG-UHFFFAOYSA-N silver sulfide Chemical compound [S-2].[Ag+].[Ag+] XUARKZBEFFVFRG-UHFFFAOYSA-N 0.000 description 1
- 229940056910 silver sulfide Drugs 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/02—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors
Definitions
- the invention relates to combinations of substances that act as vapor phase corrosion inhibitors (volatile corrosion inhibitors, VCI) to protect especially non-ferrous metals or non-passivable metals, such as copper, silver, manganese, magnesium and their alloys against atmospheric corrosion are usable.
- VCI volatile corrosion inhibitors
- vapor phase inhibitors vapor phase inhibitors, VPI
- volatile corrosion inhibitors volatile corrosion inhibitors, VCI
- Pouch made of a material that is used for the vaporous VPI's is permeable, used (see e.g. H.H. Uhlig, corrosion and corrosion protection, Akademie-Verlag Berlin, 1970, p. 247 - 249; K. Barton, protection against atmospheric corrosion; theory und Kir, Verlag Chemie, Weinheim 1973, p. 96 ff. or I.L. Rozenfeld, corrosion inhibitors (Russian) Izt-vo Chimija, Moskva 1977, pp. 320 ff).
- VCI in tablet form within porous Foam capsules or as a fine powder within polymers Carrier materials.
- US 3,836,077, US 3,967,926, US 5,332,525, US 5,393,457, US 4,124,549, US 4,290,912, US 5,209,869, JP 4,124,549, EP 0.639.657 and DE-OS 3.545.473 different variants proposed, the VCI in capsules or air-permeable plastic films to bring in, either by storage in by cutting a foam created cavities with subsequent Cover the same with a gas permeable Material or by adding the VCI to the spray or Bubble extrusion provided polymer melt, so that a packaging material (Foil or hard material) arises from which because of structure-related porosity the VCI components continuously can sublimate.
- a packaging material Foil or hard material
- VCI-containing packaging be produced, by placing the VCI components in a suitable solvent solved and on the packaging in question be applied. Procedures of this kind with different Active ingredients and solvents are e.g. in JP 61.227.188, JP 62.063.686, JP 63.028.888, JP 63.183.182, JP 63.210.285, DE-PO 1521900 and US 3,887,481.
- VCI packaging materials produced in this way are the active ingredients usually only loosely in the structural cavities of the carrier material paper, cardboard, foam, etc. contain, there is a risk of mechanical spreading and trickling out of the active ingredient particles, so that not can be ensured that the pretreated carrier materials at the time of their application for corrosion protection the required specific surface concentration at all own at VCI.
- DE-PS 19708285 described a corrosion-inhibiting composite material that from a mixture of a metal oxide sol, the sublimable Corrosion inhibitors and other additives exist and a firmly adhering, sufficiently porous on the carrier material Forms gel film of the metal oxides and additives used, from which the corrosion inhibitors (VCI) with a uniform, long-term emission rate are given.
- VCI corrosion inhibitors
- a corrosion inhibitor is a "chemical substance that, when present with a suitable concentration in a corrosive system, reduces the rate of corrosion without significantly changing the concentration of any other corrosive agent.
- the use of the term inhibitor is intended by the type of metal and the environment. " ( Chemical substance which decreases the corrosion rate when present in the corrosion system at a suitable concentration whithout significantly changing the concentration of any other corrosive agent; the use of the term inhibitor should be qualified by the nature of the metal and the environment in which it is effective "see” Corrosion of metals and alloys - Terms and definitions "; ISO 8044 - 1986).
- VCI VCI-related compound that can be touched on any metal with the atmosphere very quickly, but purely visually is imperceptible without optical aids (K. Barton, loc.cit.).
- the known metals and their alloys can be divided into two categories, those where for the maintenance of the protective primary oxide layer a sufficiently strong oxidizing agent is required and those where the passive oxide layer just because of the action of Oxidizing agents such chemical and / or structural Undergoes changes that adhere to the substrate and so that the corrosion protection effect is lost.
- the primary oxide layer mainly consists of an Fe (III) oxide. If the metal surface is moistened, as is already the case, for example, when a condensed water film is formed without a sufficiently strong oxidizing agent being present, the metal begins to corrode by converting these oxides into Fe (II) compounds, e.g. : Fe 2 O 3 + H 2 O + 2 H + + 2 e - ⁇ 2 Fe (OH) 2 and for the anodic corrosion of the substrate metal: Fe + 2 H 2 O ⁇ Fe (OH) 2 + 2 H + + 2 e - act cathodically.
- Fe (II) compounds e.g. : Fe 2 O 3 + H 2 O + 2 H + + 2 e - ⁇ 2 Fe (OH) 2 and for the anodic corrosion of the substrate metal: Fe + 2 H 2 O ⁇ Fe (OH) 2 + 2 H + + 2 e - act cathodically.
- Nitrites and the relatively volatile dicyclohexylammonium nitrite have therefore been used as vapor phase inhibitors for over 50 years applied (see: Uhlig, Barton, Rozenfeld, loc. cit.) and are part of VCI compositions in numerous Called patents (e.g. US-PS 2.419.327, US-PS 2,432,839, U.S. Patent 2,432,840, U.S. Patent 4,290,912, U.S. Patent 4,973,448, JP 02085380, JP 62109987, JP 63210285 A, DE-PS 4040586).
- Metals their primary oxide layer against further oxidation sensitive, e.g. Copper, silver and manganese.
- the primary oxide film mainly consists of the oxide Cu 2 O.
- This film is only stable in aqueous media free of oxidizing agents, regardless of the pH.
- the oxide CuO is formed relatively quickly, perceptible as a black deposit, which due to its crystal lattice dimensions cannot grow together with the metal substrate (no epitaxy) and therefore does not protect against corrosion.
- the following can therefore be formulated for the initial reactions of atmospheric corrosion:
- VCI packaging that not just for a certain type of metal, but multivalent VCI combinations have been tried formulate that not only amine nitrites but also components contain the heterogeneous casting materials and just such Metals, such as the copper and silver base materials from corrosion can protect.
- nitrites with others substances capable of sublimation, such as the salts of medium strength to weak, saturated or unsaturated carboxylic acids combine, cf. e.g. US 2,419,327, US 2,432,839, 2,432,840, DE 814.725. Protection of the usual Al, Sn and Zn materials, but on the other hand the corrosion of those also in the relevant packaging Cu and Mg materials promoted more.
- nitrite which not only can oxidize the primary oxide layer of copper, but also reduces itself to ammonia, NH 3 , when acting as an oxidizing agent.
- this NH 3 can convert the oxidic passive layer of the copper metals into soluble complexes and, on the other hand, can cause such a high level of alkalization on Mg surfaces when moistened that a soluble magnesium-hydroxo complex is formed from the MgO film present there. In both cases this is associated with the loss of the passive state and therefore incipient corrosion (see. Also AD Mercer, Proc. Of the 7 th Europ. Symp. On Corrosion Inhibitors, Ann. Univ. Ferrara / Italy, NS, Sez. V , Suppl. N. 9. (1990), 449 pp.).
- VCI systems have been proposed for the corrosion protection of any metal combination should be usable, but without nitrite and Amines have to get by by just using combinations organic carboxylic acids and their salts are built up, such as e.g. in DE-OS 877.086, CS-PS 124.738 and PL-PS 96.548. It results but generally no reliable protection against corrosion, if only because the sublimation rate is comparatively low is and with increasing relative humidity even further is reduced.
- JP 61227188 specifically mentions salts of tertiary amines, like dimethylethanolamine caprylate mixed with hexamethylenetetramine, JP 09228078, on the other hand, cyclohexyl-cyclohexamine, Cyclohexyl-benzenamine and other homologues, moreover, in Propanol dissolved on paper can be applied as a carrier material can or even as an easily vaporizable corrosion inhibitor Liquid should be usable.
- Combination of carboxylic acid salts with amines are described in DE-OS 3210360 Mixtures of fatty alcohol phosphates with volatile Amines named as VCI, e.g. Mixtures of di- [2-ethylhexyl] hydrogen phosphate and di- [9-octadecenyl] hydrogen phosphate with morpholine or morpholine caprylate.
- copper and silver materials are not protected from corrosion anyway if the usual contaminations of industrial air (e.g. carbon dioxide, sulfur dioxide, hydrogen sulfide) are present in the atmosphere of the interior of the packaging in question.
- industrial air e.g. carbon dioxide, sulfur dioxide, hydrogen sulfide
- These metals are also characterized by the fact that they have a higher affinity for sulfidic sulfur than for oxygen and that the blackish-brown tarnish film on silver is attributable to the formation of the silver sulfide Ag 2 S.
- Patent 4,973,448 mixtures of benzotriazole with organic carbonates, Phosphates and amines, JP 62063686 and JP 63210285 A. finally mixtures of benzotriazole with alkali and amine salts aromatic carboxylic acids.
- JP-PS 56122884 A alternatively proposed to dispense with amine-containing admixtures and only use triazoles. But in order not to wait until the triazole from the VCI depot Packaging sublimates and on the metal surface to be protected adsorbed, it is suggested these inhibitors dissolved in a suitable halogenated hydrocarbon spray from spray bottles directly onto the metal parts. These spray liquids are described in JP-PS 56122884 A. especially for the corrosion protection of copper materials and others Alloy materials in electronic equipment and printed Microelectronic circuits recommended. This kind the use of corrosion inhibitors does not benefit more the advantages of the principle of action of the volatile corrosion inhibitors (VCI), but has the disadvantage that in addition to the Packaging (encapsulation) process of the electronic concerned Components with spraying an additional step becomes necessary.
- VCI volatile corrosion inhibitors
- the DD 284255 specifies a general for the corrosion protection of non-ferrous metals the use of indole or Imidazole derivatives. However, neither information on the The type and concentration of such additives is still being made Protection effect proven by concrete data.
- the object of the invention is compared to those listed above Disadvantages of conventional corrosion inhibitors improved sublimation-capable, corrosion-inhibiting substances and Specify combinations of substances, in particular those under the practically interesting climatic conditions within of technical packaging and analog closed Clear with sufficient speed from an appropriate Sublimate the depot and after adsorption and / or condensation on the surface of metals in this room ensure conditions there, especially those classified as non-passivable non-ferrous metals, such as copper, Silver, manganese, magnesium and their base alloys are effective be protected against atmospheric corrosion.
- the task The invention furthermore relates to processes for the production or Processing of such substances and combinations of substances for the Specify manufacture of improved VCI packaging.
- a suitable carboxylic acid / salt pair is added as component (4) his.
- the carboxylic acid / salt pair is chosen such that after its sublimation and condensation on metal surfaces there the pH of a condensed water film in the area 4.8 ⁇ pH ⁇ 6.5 is stabilized (buffered).
- these combinations of substances are directly in shape appropriate powder mixtures used or after known methods in the production of VCI packaging incorporated so that this packaging act as a VCI depot and the corrosion protection properties the combinations of substances according to the invention particularly can unfold advantageously.
- the combinations of substances according to the invention are mainly used the metals classified as non-passivable, such as. Copper, silver, manganese, magnesium and their alloys in packaging and during storage in analog closed Protect rooms from atmospheric corrosion.
- the invention particularly relates to a corrosion-inhibiting Material consisting of a component, the one aromatic mercaptothiazole or triazole is and above all Surfaces of non-ferrous metals are specifically adsorbed, another component that is a multiply substituted Phenol is, and because of its properties, not in water soluble, but easy to adsorb on solids, including all further components of the substance combinations according to the invention hydrophobic and because of its relatively high sublimation pressure as a carrier material over the gas space to be protected Transported metal surface, a component that L-ascorbic acid or one of their salts and because of their property, to act as an antioxidant, surprisingly also the attack of atmospheric oxygen on metal surfaces and thus inhibiting the corrosion process, and finally as another Component a suitable carboxylic acid / salt system, which in condensed water films on metal surfaces the pH value in the range 4.8 ⁇ pH ⁇ 6.5, where the previously mentioned components the combinations of substances according to the invention their corrosion protection effect can develop optimally, stabilized.
- the combinations of substances according to the invention advantageously exist exclusively from non-toxic, the environment not hazardous substances and are based on methods known per se easy and safe to process. That is why they are particularly suitable for the production of anti-corrosive packaging, which is inexpensive on a large scale and without any risk potential are applicable.
- the vessel with the metal samples and the substance combination according to the invention was tightly closed and the starting data P / dB of the individual metal samples were determined through the top.
- the inlet and outlet connected to the side walls of the vessel was opened to a reservoir which in turn contained a saturated disodium hydrogenphosphate solution.
- the air above this solution was then circulated by means of a circulation pump through the vessel with the metal samples and the mixture of substances according to the invention, so that a uniform rel. Humidity of (RH) ⁇ 95%.
- RH Humidity of
- ⁇ P /% was recorded for each metal sample stored. All of the metals identified were through during a test period of 25 d 0 ⁇ ⁇ P /% ⁇ + 0.5 expelled. It follows that their shiny metallic appearance remained unchanged in the moist air saturated with the combination of substances according to the invention.
- An aqueous-alcoholic acid sol which, according to DE-PS 19708285, had been obtained from 50 ml of tetraethoxysilane, 200 ml of ethanol and 100 ml of 0.01N hydrochloric acid by stirring at room temperature for 20 hours and then 4.2% solids content in 70% ethanol at pH ⁇ 4 was mixed with 50 ml of the 5% solution of the combination of substances according to the invention and thus paper (kraft paper 70 g / m 2 ) was coated by means of wet rolling.
- VPI paper thus produced had been dried in air, it became, in comparison with a commercially available corrosion protection paper serving as a reference system (R1), by the method which is customary in practice Testing the corrosion-protecting effect of VPI packaging materials (see. Packaging Review "5/1988, p. 37 ff) tested for its anti-corrosion properties.
- the reference system (R1) contained the active ingredients dicyclohexylamine, cyclohexylamine, benzotriazole and sodium molybdate, the total proportion being approximately comparable to that of the combination of substances according to the invention
- Test specimens of the metals Cu, MnFe20 and MgSi2 were used, which were pretreated in accordance with regulations and their initial state immediately before use in the test vessel was characterized with the gloss measurement system "GLOSScomp" mentioned in Example 1. Subsequently, these test specimens were used alone or together with the VPI to be tested.
- the packaging material was placed in tightly sealed containers and the conditions set there which resulted in water condensation on the surface of the test specimens The intended purpose of the grinding surface of the test specimens was to be checked visually regularly for the existence of signs of corrosion.
- 35 mass% of this mixture became the usual with 65 mass% LD-PE mixed and processed into a VCI masterbatch.
- an extruder Rheocord 90 (HAAKE) with counter-rotating Twin screw used. With the screw speed from 65 to 80 rpm was at cylinder temperatures around 150 ° C and one Nozzle temperature of 158 ° C extruded and cold cut granulated.
- This granular VCI masterbatch was made by Blown extrusion processed into VCI films, including the extruder was to be equipped with a single screw and ring nozzle.
- VCI film produced was processed into bags (cut and welding the superimposed side seams). Sheets the materials Cu, Ms63, MnFe20, Ag99 and MgAl3 were Degreasing, drying and characterization using GLOSScomp individually sealed in such bags. That way packaged alloys Ms63, MnFe20 and MgAl3 were made in one Climatic chamber cyclically loaded with moist air in accordance with IEC 68-2-30.
- After each cycle there is one visual assessment of the surface condition of the test sheets through the transparent film material. After cancellation a gloss measurement was also carried out on the load, to determine ⁇ P /%.
- similar ones Test specimen once in pure polyethylene film (R2) the same Layer thickness and still in a commercially available VCI film material packed as a reference system (R3) and also deposited in the climate cabinet. (R3) contained according to chemical analysis the active substances ammonium molybdate, triethanolamine and benzotriazole.
- MnFe20 appeared in drug-free polyethylene film (R2) already after 3 cycles slight brown discolouration, on MgAl3 after 5 cycles of first whitish excretions and on Ms63 after 12 Cycles first dark spots.
- R3 drug-free polyethylene film
- VCI foil welded materials Cu and Ag99 were made in one closed glass vessel over saturated disodium hydrogenphosphate solution, which also contains 0.03 mass% of ammonium sulfide contained, stored.
- the one in pure polyethylene packed metals had in this hydrogen sulfide Wet air already after 8 hours a thin, dark tarnish film.
- the reference film (R3) delayed this effect Ag99 minimal, so that a first darkening takes place only after about 12 h was found. With Cu in (R3) it took about 48 h until the first changes were visually noticeable.
- the invention manufactured VCI foils also guaranteed 20 d load their full corrosion protection effect, recognizable again on the flawless appearance of the corresponding Test specimen.
Abstract
Description
Die Erfindung betrifft Stoffkombinationen, die als Dampfphasen-Korrosionsinhibitoren (flüchtige Korrosionsinhibitoren, VCI) zum Schutz insbesondere von Nichteisenmetallen bzw. nichtpassivierbaren Metallen, wie Kupfer, Silber, Mangan, Magnesium und deren Legierungen gegen atmosphärische Korrosion verwendbar sind.The invention relates to combinations of substances that act as vapor phase corrosion inhibitors (volatile corrosion inhibitors, VCI) to protect especially non-ferrous metals or non-passivable metals, such as copper, silver, manganese, magnesium and their alloys against atmospheric corrosion are usable.
Es ist bereits allgemein bekannt, daß Korrosionsinhibitoren, die in Pulverform unter Normalbedingungen zur Sublimation neigen und über die Gasphase an zu schützende Metalloberflächen gelangen können, zum temporären Korrosionsschutz von Metallgegenständen innerhalb von geschlossenen Räumen, z.B. in Verpackungen oder Schaukästen eingesetzt werden.It is already well known that corrosion inhibitors, which tend to sublime in powder form under normal conditions and via the gas phase to metal surfaces to be protected can get temporary corrosion protection of metal objects inside closed rooms, e.g. in packaging or showcases can be used.
Üblicherweise werden diese Dampfphaseninhibitoren (vapour phase inhibitors, VPI) oder flüchtigen Korrosionsinhibitoren (volatile corrosion inhibitors, VCI) nach der Art des zu schützenden Metalls ausgewählt und als Pulver, abgepackt in Beutel aus einem Material, welches für die dampfförmigen VPI's durchlässig ist, eingesetzt (vgl. z.B.: H.H. Uhlig, Korrosion und Korrosionsschutz, Akademie-Verlag Berlin, 1970, S. 247 - 249 ; K. Barton, Schutz gegen atmosphärische Korrosion; Theorie und Praxis, Verlag Chemie, Weinheim 1973, S. 96 ff. oder I.L. Rozenfeld, Korrosionsinhibitoren (russ.) Izt-vo Chimija, Moskva 1977, S. 320 ff).These vapor phase inhibitors (vapor phase inhibitors, VPI) or volatile corrosion inhibitors (volatile corrosion inhibitors, VCI) according to the type of protective metal selected and packaged as a powder Pouch made of a material that is used for the vaporous VPI's is permeable, used (see e.g. H.H. Uhlig, corrosion and corrosion protection, Akademie-Verlag Berlin, 1970, p. 247 - 249; K. Barton, protection against atmospheric corrosion; theory und Praxis, Verlag Chemie, Weinheim 1973, p. 96 ff. or I.L. Rozenfeld, corrosion inhibitors (Russian) Izt-vo Chimija, Moskva 1977, pp. 320 ff).
Moderne Verpackungsmittel für den Korrosionsschutz enthalten die VCI entweder in Tablettenform innerhalb von porösen Schaumstoffkapseln oder als feines Pulver innerhalb von polymeren Trägermaterialien. So werden in den Patenten US 3.836.077, US 3.967.926, US 5.332.525, US 5.393.457, US 4.124.549, US 4.290.912, US 5.209.869, JP 4.124.549, EP 0.639.657 und DE-OS 3.545.473 verschiedene Varianten vorgeschlagen, die VCI in Kapseln oder luftdurchlässige Kunststoff-Folien einzubringen, entweder durch Einlagerung in durch Auftrennen eines Schaumstoffes geschaffene Hohlräume mit anschließender Abdeckung derselben mit einem gasdurchlässigen Material oder durch Beigabe der VCI in die zur Spritz- oder Blasextrusion vorgesehene Polymerschmelze, so daß ein Verpackungsmittel (Folie oder Hartstoff) entsteht, aus dem wegen der strukturbedingten Porosität die VCI-Komponenten kontinuierlich sublimieren können.Modern packaging for corrosion protection included the VCI either in tablet form within porous Foam capsules or as a fine powder within polymers Carrier materials. For example, US 3,836,077, US 3,967,926, US 5,332,525, US 5,393,457, US 4,124,549, US 4,290,912, US 5,209,869, JP 4,124,549, EP 0.639.657 and DE-OS 3.545.473 different variants proposed, the VCI in capsules or air-permeable plastic films to bring in, either by storage in by cutting a foam created cavities with subsequent Cover the same with a gas permeable Material or by adding the VCI to the spray or Bubble extrusion provided polymer melt, so that a packaging material (Foil or hard material) arises from which because of structure-related porosity the VCI components continuously can sublimate.
Es wurde auch bereits versucht, die VCI während des Schäumens von polymeren Feststoffen einzuarbeiten, was z.B. in JP 58.063.732, US 4.275.835 und DD 295.668 beschrieben ist. Weiterhin können VCI-haltige Verpackungsmittel hergestellt werden, indem die VCI-Komponenten in einem geeigneten Lösungsmittel gelöst und auf das betreffende Verpackungsmittel aufgetragen werden. Verfahren dieser Art mit verschiedenen Wirkstoffen und Lösungsmitteln sind z.B. in JP 61.227.188, JP 62.063.686, JP 63.028.888, JP 63.183.182, JP 63.210.285, DE-PO 1521900 und US 3.887.481 beschrieben.Attempts have also been made to use the VCI while foaming of polymeric solids, which e.g. in JP 58.063.732, US 4,275,835 and DD 295,668. Farther can VCI-containing packaging be produced, by placing the VCI components in a suitable solvent solved and on the packaging in question be applied. Procedures of this kind with different Active ingredients and solvents are e.g. in JP 61.227.188, JP 62.063.686, JP 63.028.888, JP 63.183.182, JP 63.210.285, DE-PO 1521900 and US 3,887,481.
Da die so hergestellten VCI-Verpackungsmittel jedoch die Wirkstoffe gewöhnlich nur lose in den strukturbedingten Hohlräumen des Trägermaterials Papier, Pappe, Schaumstoff etc. eingelagert enthalten, besteht die Gefahr des mechanischen Abspreitens und Herausrieselns der Wirkstoff-Partikel, so daß nicht abgesichert werden kann, daß die so vorbehandelten Trägermaterialien zum Zeitpunkt ihrer Anwendung für den Korrosionsschutz überhaupt noch die erforderliche spezifische Oberflächenkonzentration an VCI besitzen. However, since the VCI packaging materials produced in this way are the active ingredients usually only loosely in the structural cavities of the carrier material paper, cardboard, foam, etc. contain, there is a risk of mechanical spreading and trickling out of the active ingredient particles, so that not can be ensured that the pretreated carrier materials at the time of their application for corrosion protection the required specific surface concentration at all own at VCI.
Zur Beseitigung dieses Nachteils wird in der DE-PS 19708285 ein korrosionsinhibierendes Kompositmaterial beschrieben, das aus einer Mischung eines Metalloxidsols, den sublimationsfähigen Korrosionsinhibitoren und weiteren Additiven besteht und auf dem Trägermaterial einen festhaftenden, hinreichend porösen Gelfilm der verwendeten Metalloxide und Additive bildet, aus dem die Korrosionsinhibitoren (VCI) mit einer gleichmäßigen, langandauernden Emissionsrate abgegeben werden.To eliminate this disadvantage, DE-PS 19708285 described a corrosion-inhibiting composite material that from a mixture of a metal oxide sol, the sublimable Corrosion inhibitors and other additives exist and a firmly adhering, sufficiently porous on the carrier material Forms gel film of the metal oxides and additives used, from which the corrosion inhibitors (VCI) with a uniform, long-term emission rate are given.
Nach ISO-Definition ist ein Korrosionsinhibitor eine "chemische Substanz, die bei Gegenwart mit einer geeigneten Konzentraion in einem korrodierenden System die Korrosionsrate verringert, ohne die Konzentration von irgendeinem anderen korrodierenden Mittel entscheidend zu verändern. Die Verwendung des Begriffs Inhibitor soll durch die Art des Metalls und der Umgebung näher bestimmt werden." (Chemical substance which decreases the corrosion rate when present in the corrosion system at a suitable concentration whithout significantly changing the concentration of any other corrosive agent; the use of the term inhibitor should be qualified by the nature of the metal and the environment in which it is effective" vgl. "Corrosion of metals and alloys - Terms and definitions"; ISO 8044 - 1986).According to the ISO definition, a corrosion inhibitor is a "chemical substance that, when present with a suitable concentration in a corrosive system, reduces the rate of corrosion without significantly changing the concentration of any other corrosive agent. The use of the term inhibitor is intended by the type of metal and the environment. " ( Chemical substance which decreases the corrosion rate when present in the corrosion system at a suitable concentration whithout significantly changing the concentration of any other corrosive agent; the use of the term inhibitor should be qualified by the nature of the metal and the environment in which it is effective "see" Corrosion of metals and alloys - Terms and definitions "; ISO 8044 - 1986).
Hauptprinzip der Anwendung von VCI ist die Aufrechterhaltung, bzw. Verstärkung der inhärenten, meistens nur begrenzt schützenden Primäroxidschicht, die sich auf jedem Metall durch Berührung mit der Atmosphäre sehr schnell bildet, aber rein visuell ohne optische Hilfsmittel nicht wahrnehmbar ist (K. Barton, loc.cit.).The main principle of using VCI is maintenance, or reinforcement of the inherent, mostly only limited protective Primary oxide layer that can be touched on any metal with the atmosphere very quickly, but purely visually is imperceptible without optical aids (K. Barton, loc.cit.).
Hinsichtlich der Art und Eigenschaften der genannten Primäroxidschicht können die bekannten Gebrauchsmetalle und ihre Legierungen in zwei Kategorien eingeteilt werden, diejenigen, wo für die Aufrechterhaltung der schützenden Primäroxidschicht ein hinreichend starkes Oxidationsmittel benötigt wird und jene, wo die Passivoxidschicht gerade durch die Einwirkung von Oxidationsmitteln solche chemischen und/oder strukturellen Veränderungen erfährt, daß die Haftung auf dem Substrat und damit auch die Korrosionsschutzwirkung verloren geht.With regard to the type and properties of the primary oxide layer mentioned can the known metals and their alloys can be divided into two categories, those where for the maintenance of the protective primary oxide layer a sufficiently strong oxidizing agent is required and those where the passive oxide layer just because of the action of Oxidizing agents such chemical and / or structural Undergoes changes that adhere to the substrate and so that the corrosion protection effect is lost.
Bei den Eisenwerkstoffen besteht die Primäroxidschicht hauptsächlich
aus einem Fe(III)-Oxid. Tritt eine Befeuchtung der
Metalloberfläche ein, wie das z.B. schon bei Ausbildung eines
kondensierten Wasserfilmes der Fall ist, ohne daß gleichzeitig
ein hinreichend starkes Oxidationsmittel einwirkt, dann beginnt
die Korrosion des Metalls, indem sich diese Oxide in
Fe (II) -Verbindungen umwandeln, z.B.:
Um dies zu vermeiden, ist dafür die Einwirkung eines hinreichend starken Oxidationsmittels erforderlich. Nitrite und dabei namentlich das relativ leichtflüchtige Dicyclohexylammoniumnitrit werden daher schon über 50 Jahre als Dampfphaseninhibitoren angewandt (vgl.: Uhlig, Barton, Rozenfeld, loc. cit.) und sind als Bestandteil von VCI-Kompositionen in zahlreichen Patentschriften genannt (z.B.:US-PS 2.419.327, US-PS 2.432.839, US-PS 2.432.840, US-PS 4.290.912, US-PS 4.973.448, JP 02085380, JP 62109987, JP 63210285 A, DE-PS 4040586).To avoid this, the action of one is sufficient strong oxidizing agent required. Nitrites and the relatively volatile dicyclohexylammonium nitrite have therefore been used as vapor phase inhibitors for over 50 years applied (see: Uhlig, Barton, Rozenfeld, loc. cit.) and are part of VCI compositions in numerous Called patents (e.g. US-PS 2.419.327, US-PS 2,432,839, U.S. Patent 2,432,840, U.S. Patent 4,290,912, U.S. Patent 4,973,448, JP 02085380, JP 62109987, JP 63210285 A, DE-PS 4040586).
Zu den Metallen, deren Primäroxidschicht gegen weitere Oxidation empfindlich ist, gehören z.B. Kupfer, Silber und Mangan.Metals, their primary oxide layer against further oxidation sensitive, e.g. Copper, silver and manganese.
Bei Cu und Cu-Basiswerkstoffen besteht z.B. der Primäroxidfilm hauptsächlich aus dem Oxid Cu2O. Dieser Film ist nur in oxidationsmittelfreien wäßrigen Medien, unabhängig vom pH-Wert, beständig. Unter Einwirkung des Sauerstoffs in Feuchtluft entsteht relativ schnell das Oxid CuO, wahrnehmbar als schwarze Ablagerung, die auf Grund ihrer Kristallgitterabmessungen nicht mit dem Metallsubstrat verwachsen kann (keine Epitaxie) und daher nicht vor Korrosion schützt. Für die Startreaktionen der atmosphärischen Korrosion läßt sich folglich formulieren: In the case of Cu and Cu base materials, for example, the primary oxide film mainly consists of the oxide Cu 2 O. This film is only stable in aqueous media free of oxidizing agents, regardless of the pH. Under the influence of oxygen in moist air, the oxide CuO is formed relatively quickly, perceptible as a black deposit, which due to its crystal lattice dimensions cannot grow together with the metal substrate (no epitaxy) and therefore does not protect against corrosion. The following can therefore be formulated for the initial reactions of atmospheric corrosion:
In der Bestrebung, VCI-Verpackungsmittel zu schaffen, die nicht nur für eine bestimmte Art von Metallen, sondern multivalent anwendbar sind, wurde versucht, VCI-Kombinationen zu formulieren, die nicht nur Aminnitrite, sondern auch Komponenten enthalten, die heterogene Gußmaterialien und gerade solche Metalle, wie die Kupfer- und Silberbasiswerkstoffe vor Korrosion schützen können.In an effort to create VCI packaging that not just for a certain type of metal, but multivalent VCI combinations have been tried formulate that not only amine nitrites but also components contain the heterogeneous casting materials and just such Metals, such as the copper and silver base materials from corrosion can protect.
In diesem Rahmen wurde vorgeschlagen, Nitrite mit weiteren sublimationsfähigen Stoffen, wie etwa den Salzen mittelstarker bis schwacher, gesättigter oder ungesättigter Carbonsäuren zu kombinieren, vgl. z.B. US 2.419.327, US 2.432.839, 2.432.840, DE 814.725 . Man erreicht dadurch zwar auch einen Schutz der üblichen Al-, Sn- und Zn-Werkstoffe, doch wird andererseits die Korrosion von ebenfalls in der betreffenden Verpackung befindlichen Cu- und Mg-Werkstoffen stärker gefördert.In this framework it was proposed to use nitrites with others substances capable of sublimation, such as the salts of medium strength to weak, saturated or unsaturated carboxylic acids combine, cf. e.g. US 2,419,327, US 2,432,839, 2,432,840, DE 814.725. Protection of the usual Al, Sn and Zn materials, but on the other hand the corrosion of those also in the relevant packaging Cu and Mg materials promoted more.
Die Ursache dafür wird in der Existenz von Nitrit gesehen, das nicht nur die Primäroxidschicht des Kupfers aufoxidieren kann, sondern sich bei Wirkung als Oxidationsmittel selbst bis zum Ammoniak, NH3 , reduziert. Dieses NH3 kann zum einen die oxidische Passivschicht der Kupfer-Metalle in lösliche Komplexe umwandeln und zum anderen auf Mg- Oberflächen bei Befeuchtung eine so hohe Alkalisierung hervorrufen, daß aus dem dort vorhandenen MgO-Film ein löslicher Magnesium-Hydroxokomplex entsteht. In beiden Fällen ist das mit dem Verlust des Passivzustandes und einer demzufolge einsetzenden Korrosion verbunden (vgl. auch A.D. Mercer, Proc. of the 7th Europ. Symp. on Corrosion Inhibitors, Ann. Univ. Ferrara/Italy, N.S., Sez. V, Suppl. N. 9. (1990), 449 pp.).The reason for this is seen in the existence of nitrite, which not only can oxidize the primary oxide layer of copper, but also reduces itself to ammonia, NH 3 , when acting as an oxidizing agent. On the one hand, this NH 3 can convert the oxidic passive layer of the copper metals into soluble complexes and, on the other hand, can cause such a high level of alkalization on Mg surfaces when moistened that a soluble magnesium-hydroxo complex is formed from the MgO film present there. In both cases this is associated with the loss of the passive state and therefore incipient corrosion (see. Also AD Mercer, Proc. Of the 7 th Europ. Symp. On Corrosion Inhibitors, Ann. Univ. Ferrara / Italy, NS, Sez. V , Suppl. N. 9. (1990), 449 pp.).
Um diesen Nachteil zu beseitigen, wurden VCI-Systeme vorgeschlagen, die zwar für den Korrosionsschutz beliebiger Metallkombinationen verwendbar sein sollen, aber ohne Nitrit und Amine auszukommen haben, indem sie lediglich auf Kombinationen organischer Carbonsäuren und ihrer Salze aufgebaut sind, wie z.B. in DE-OS 877.086, CS-PS 124.738 und PL-PS 96.548. Es resultiert jedoch im allgemeinen kein zuverlässiger Korrosionsschutz, schon weil die Sublimationsrate vergleichsweise gering ist und mit zunehmender relativer Luftfeuchtigkeit noch weiter vermindert wird.To overcome this disadvantage, VCI systems have been proposed for the corrosion protection of any metal combination should be usable, but without nitrite and Amines have to get by by just using combinations organic carboxylic acids and their salts are built up, such as e.g. in DE-OS 877.086, CS-PS 124.738 and PL-PS 96.548. It results but generally no reliable protection against corrosion, if only because the sublimation rate is comparatively low is and with increasing relative humidity even further is reduced.
Um diesen Nachteil zu beseitigen, wurde vorgeschlagen, Salze, wie die Benzoate mit einem leichtflüchtigen Amin zu kombinieren und damit die Austrittsgeschwindigkeit der VCI aus dem als Depot dienenden Verpackungsmittel zu beschleunigen. So werden z.B. in der US-PS 4.124.549 die Kombinationen von Dicyclohexylamin mit Benzoesäure und/oder Caprylsäure sowie die analogen Kombinationen Monoethanolaminlaureat und Morpholinbenzoat genannt, während die DE-OS 3219360 das Morpholincaprylat beansprucht. Das JP 61227188 nennt speziell Salze tertiärer Amine, wie das Dimethylethanolamincaprylat, gemischt mit Hexamethylentetramin, das JP 09228078 dagegen Cyclohexyl-cyclohexamin, Cyclohexyl-benzenamin und andere Homologe, die überdies in Propanol gelöst auf Papier als Trägermaterial aufgebracht werden können oder sogar als leicht verdampfbare korrosionsinhibierende Flüssigkeit einsetzbar sein sollen. An Stelle der Kombination von Carbonsäuresalzen mit Aminen werden in der DE-OS 3210360 Mischungen von Fettalkoholphosphaten mit flüchtigen Aminen als VCI genannt, z.B. Mischungen von Di-[2-ethylhexyl]-hydrogenphosphat und Di- [9-octadecenyl]-hydrogenphosphat mit Morpholin oder Morpholincaprylat.To overcome this disadvantage, it has been proposed to use salts, how to combine the benzoates with a volatile amine and thus the exit speed of the VCI from the as Accelerate depot-serving packaging. So be e.g. in U.S. Patent 4,124,549 the combinations of dicyclohexylamine with benzoic acid and / or caprylic acid as well as the analog Combinations called monoethanolamine laurate and morpholine benzoate, while DE-OS 3219360 claims the morpholine caprylate. JP 61227188 specifically mentions salts of tertiary amines, like dimethylethanolamine caprylate mixed with hexamethylenetetramine, JP 09228078, on the other hand, cyclohexyl-cyclohexamine, Cyclohexyl-benzenamine and other homologues, moreover, in Propanol dissolved on paper can be applied as a carrier material can or even as an easily vaporizable corrosion inhibitor Liquid should be usable. Instead of Combination of carboxylic acid salts with amines are described in DE-OS 3210360 Mixtures of fatty alcohol phosphates with volatile Amines named as VCI, e.g. Mixtures of di- [2-ethylhexyl] hydrogen phosphate and di- [9-octadecenyl] hydrogen phosphate with morpholine or morpholine caprylate.
Praktische Anwendungen solcher Systeme blieben bisher jedoch aus, wohl hauptsächlich, weil bereits Laborversuche den Beweis erbrachten, daß damit vor allem für Mehrmetallkombinationen keine zuverlässigen Korrosionsschutzeffekte erreichbar sind, denn zum einen können insbesondere die üblichen Stahlsorten nicht vor Korrosion geschützt werden, wenn das VCI-System kein als Passivator fungierendes Oxidationsmittel enthält und zum anderen werden infolge der relativ hohen Alkalisierung, die durch die genannten Stoffe auf Metalloberflächen in Feuchtluft eingestellt wird, die auf Kupfer, Aluminium, Zink und Magnesium vorhandenen Primäroxidschichten komplexiert und damit die Aufhebung des Passivzustandes bewirkt.However, practical applications of such systems have so far remained off, probably mainly because laboratory tests already have the evidence provided that especially for multi-metal combinations no reliable corrosion protection effects can be achieved, because, on the one hand, the usual types of steel in particular not be protected against corrosion if the VCI system does not contains acting as passivator oxidant and others are due to the relatively high alkalization that due to the substances mentioned on metal surfaces in moist air which is set on copper, aluminum, zinc and magnesium existing primary oxide layers complexed and thus the The passive state is abolished.
Zudem werden Kupfer- und Silberwerkstoffe durch die bezeichneten Stoffkombinationen ohnehin nicht vor Korrosion geschützt, wenn sich in der Atmosphäre des Innenraumes der betreffenden Verpackung gleichzeitig die üblichen Verunreinigungen von Industrieluft (z.B.: Kohlendioxid, Schwefeldioxid, Schwefelwasserstoff) befinden. Sind diese Metalle doch auch dadurch gekennzeichnet, daß sie zu sulfidischem Schwefel noch eine höhere Affinität als zum Sauerstoff besitzen und gerade der schwärzlich-braune Anlauffilm auf Silber der Bildung des Silbersulfids Ag2S zuzuschreiben ist.In addition, copper and silver materials are not protected from corrosion anyway if the usual contaminations of industrial air (e.g. carbon dioxide, sulfur dioxide, hydrogen sulfide) are present in the atmosphere of the interior of the packaging in question. These metals are also characterized by the fact that they have a higher affinity for sulfidic sulfur than for oxygen and that the blackish-brown tarnish film on silver is attributable to the formation of the silver sulfide Ag 2 S.
Namentlich zum Schutz von Kupfer und Kupferlegierungen vor atmosphärischer Korrosion ist seit langem Benzotriazol im Einsatz (vgl. z.B.: Barton, Mercer, loc. cit.). Da jedoch die Sublimationstendenz dieser Verbindung relativ gering ist, wird in der DE-PS 1182503 und der US-PS 3.295.917 vorgeschlagen, das Depot dieses VCI zunächst auf eine höhere Temperatur (bis ca. 85 °C) einzustellen und gleichzeitig die Metallgegenstände, auf denen die Kondensation erfolgen soll, zu kühlen. In den US-PS 2.941.953 und 3.887.481 ist dagegen das Imprägnieren von Papier mit Benzotriazol und/oder Tolyltriazol beschrieben. Es kommen organische Lösungsmittel, wie das Tetrachlorethylen zum Einsatz und es wird vorgeschrieben, die zu schützenden Metallteile möglichst eng und dicht mit dem so imprägnierten VCI-Verpackungsmittel zu umhüllen, um den Abstand zwischen VCI-Depot und zu schützender Metalloberfläche möglichst gering zu halten. Diese Technologie hat jedoch den bereits genannten Nachteil, daß der Wirkstoff in Form feinster Pulverpartikel auf dem Papier nur geringfügig haftet und leicht abrieseln kann, so daß die Korrosionsschutzeigenschaften dieser Verpackungsmittel nicht zuverlässig zu gestalten sind.Specifically to protect copper and copper alloys from atmospheric Corrosion has been in use for a long time (see e.g. Barton, Mercer, loc.cit.). However, since the Sublimation tendency of this connection is relatively low proposed in DE-PS 1182503 and US-PS 3,295,917, the depot of this VCI initially to a higher temperature (up to approx. 85 ° C) and at the same time the metal objects, on which the condensation is to take place. In US Pat. Nos. 2,941,953 and 3,887,481, on the other hand, are impregnation described by paper with benzotriazole and / or tolyltriazole. There are organic solvents, such as tetrachlorethylene used and it is prescribed the metal parts to be protected as closely and tightly as possible with the impregnated in this way VCI packaging to wrap the distance between VCI depot and metal surface to be protected as low as possible to keep. However, this technology has the one already mentioned Disadvantage that the active ingredient is in the form of very fine powder particles adheres only slightly to paper and sprinkles easily can, so that the anti-corrosion properties of this packaging cannot be designed reliably.
Die Sublimationstendenz des Benzo- und Tolyltriazols aus VCI-Depots nimmt ebenfalls zu, wenn gleichzeitig noch weitere sublimationsfähige Feststoffe in Pulverform eingearbeitet werden. Hierzu nennen EP 0662527 Gemische von Benzotriazol mit Cyclohexylaminbenzoat und Ethylaminbenzoat oder mit wasserfreiem Natriummolybdat und Dicyclohexylaminnitrit, US-PS 4.051.066 und US-PS 4.275.835 Gemische von Benzotriazol mit Ammonium- und Aminmolybdaten, Aminbenzoaten und -nitraten, US-PS 4.973.448 Gemische von Benzotriazol mit organischen Carbonaten, Phosphaten und Aminen, JP 62063686 und JP 63210285 A schließlich Gemische von Benzotriazol mit Alkali- und Aminsalzen aromatischer Carbonsäuren.The sublimation tendency of benzo- and tolyltriazole from VCI depots also increases if at the same time other sublimable ones Solids are incorporated in powder form. For this purpose EP 0662527 name mixtures of benzotriazole with cyclohexylamine benzoate and ethylamine benzoate or with anhydrous Sodium molybdate and dicyclohexylamine nitrite, U.S. Patent 4,051,066 and U.S. Patent 4,275,835 mixtures of benzotriazole with ammonium and Amine molybdate, amine benzoates and nitrates, U.S. Patent 4,973,448 mixtures of benzotriazole with organic carbonates, Phosphates and amines, JP 62063686 and JP 63210285 A. finally mixtures of benzotriazole with alkali and amine salts aromatic carboxylic acids.
Kombinationen des Benzo-, Tolyl- oder Methylbenzotriazols mit anderen Stickstoff-organischen flüchtigen Feststoffen sind z.B. in JP 62109987, JP 61015988, DD-PS 268978 und DD-PS 298662 beschrieben. Nachteilig ist, daß alle ammoniumionen- und aminhaltigen Komponenten wegen ihrer mehr oder weniger ausgeprägten Tendenz zur Komplexbildung mit Metallionen die Schutzwirkung der Triazole vor allem gegenüber Buntmetallen wieder herabsetzen. Außerdem sind die bezeichneten Amine und Ammoniumverbindungen stark hydrophil. VCI-Depots, die derartige Stoffe enthalten, neigen daher zur verstärkten Wasseraufnahme. Infolge ihrer Hydrolyse kommt es anschließend gewöhnlich zu einer stärkeren Senkung ihrer Sublimationstendenz, was zwangsläufig eine Minderung des Korrosionsschutzeffekts zur Folge hat.Combinations of benzo, tolyl or methyl benzotriazole with other nitrogen-organic volatile solids e.g. in JP 62109987, JP 61015988, DD-PS 268978 and DD-PS 298662. The disadvantage is that all ammonium ions components containing amine because of their more or less pronounced tendency to form complexes with metal ions Protective effect of triazoles especially against non-ferrous metals lower again. In addition, the designated amines and Ammonium compounds highly hydrophilic. VCI depots, such Containing substances therefore tend to absorb more water. It usually occurs as a result of their hydrolysis to a greater decrease in their tendency to sublimate what inevitably a reduction in the corrosion protection effect Consequence.
Aus diesen Gründen wird z.B. in der JP-PS 56122884 A alternativ vorgeschlagen, auf aminhaltige Beimischungen zu verzichten und lediglich Triazole anzuwenden. Um aber nicht warten zu müssen, bis das Triazol aus dem als VCI-Depot fungierenden Verpackungsmittel sublimiert und auf der zu schützenden Metalloberfläche adsorbiert ist, wird vorgeschlagen, diese Inhibitoren gelöst in einem geeigneten Halogenkohlenwasserstoff aus Spray-Flaschen direkt auf die Metallteile zu versprühen. Diese Spray-Flüssigkeiten werden in der JP-PS 56122884 A vor allem für den Korrosionsschutz von Kupferwerkstoffen und anderen Legierungsmaterialien in elektronischen Anlagen und gedruckten Schaltungen der Mikroelektronik empfohlen. Diese Art der Anwendung von Korrosionsinhibitoren nutzt jedoch nicht mehr die Vorteile des Wirkprinzips der flüchtigen Korrosionsinhibitoren (VCI), sondern hat den Nachteil, daß neben dem Verpackungs-(Verkapselungs)-Prozeß der betreffenden elektronischen Bauteile mit dem Spraying ein zusätzlicher Arbeitsgang notwendig wird.For these reasons, e.g. in JP-PS 56122884 A alternatively proposed to dispense with amine-containing admixtures and only use triazoles. But in order not to wait until the triazole from the VCI depot Packaging sublimates and on the metal surface to be protected adsorbed, it is suggested these inhibitors dissolved in a suitable halogenated hydrocarbon spray from spray bottles directly onto the metal parts. These spray liquids are described in JP-PS 56122884 A. especially for the corrosion protection of copper materials and others Alloy materials in electronic equipment and printed Microelectronic circuits recommended. This kind the use of corrosion inhibitors does not benefit more the advantages of the principle of action of the volatile corrosion inhibitors (VCI), but has the disadvantage that in addition to the Packaging (encapsulation) process of the electronic concerned Components with spraying an additional step becomes necessary.
Zur Nutzung der Vorteile des Einsatzes von VCI und des Inhibitoreffektes der Triazolstruktur wird in der JP-PS 03079781 vorgeschlagen, anstelle der Stoffkombinationen Triazol / Amin lediglich Alkylaminotriazole zu verwenden. In der Tat haben die explizit aufgeführten Stoffe 3-Amino-1.2.4-Triazol und 3-Amino-5-Methyl-1.2.4-Triazol eine höhere Verflüchtigungsrate, allerdings vor allem gegenüber Kupfer und Silber keinen so deutlichen Korrosionsschutzeffekt , wie das Benzo- und Tolyltriazol.To take advantage of the use of VCI and the inhibitor effect the triazole structure is described in JP-PS 03079781 proposed instead of the triazole / amine combinations to use only alkylaminotriazoles. In fact have the explicitly listed substances 3-amino-1.2.4-triazole and 3-amino-5-methyl-1.2.4-triazole a higher volatilization rate, but above all not so with copper and silver significant anti-corrosion effect, such as benzo- and tolyltriazole.
Alternativ zu den Triazolen nennt die DD 284255 pauschal für den Korrosionsschutz von Buntmetallen die Anwendung von Indol- oder Imidazol-Derivaten. Es werden jedoch weder Angaben zur Art und Konzentration solcher Additive gemacht, noch wird ihr Schutzeffekt durch konkrete Daten belegt.As an alternative to the triazoles, the DD 284255 specifies a general for the corrosion protection of non-ferrous metals the use of indole or Imidazole derivatives. However, neither information on the The type and concentration of such additives is still being made Protection effect proven by concrete data.
Die Aufgabe der Erfindung ist es, gegenüber den oben aufgeführten Nachteile herkömmlicher Korrosionsinhibitpren verbesserte sublimationsfähige, korrosionsinhibierende Stoffe und Stoffkombinationen anzugeben, die insbesondere die unter den praktisch interessierenden klimatischen Verhältnissen innerhalb von technischen Verpackungen und analogen geschlossenen Räumen mit hinreichender Geschwindigkeit aus einem entsprechenden Depot sublimieren und nach Adsorption und/oder Kondensation auf der Oberfläche von in diesem Raum befindlichen Metallen dort für Bedingungen sorgen, unter denen vor allem die als nichtpassivierbar eingestuften Nichteisenmetalle, wie Kupfer, Silber, Mangan, Magnesium und ihre Basislegierungen wirksam vor atmosphärischer Korrosion geschützt werden. Die Aufgabe der Erfindung ist es ferner, Verfahren zur Herstellung bzw. Verarbeitung solcher Stoffe und Stoffkombinationen für die Herstellung verbesserter VCI-Verpackungsmittel anzugeben.The object of the invention is compared to those listed above Disadvantages of conventional corrosion inhibitors improved sublimation-capable, corrosion-inhibiting substances and Specify combinations of substances, in particular those under the practically interesting climatic conditions within of technical packaging and analog closed Clear with sufficient speed from an appropriate Sublimate the depot and after adsorption and / or condensation on the surface of metals in this room ensure conditions there, especially those classified as non-passivable non-ferrous metals, such as copper, Silver, manganese, magnesium and their base alloys are effective be protected against atmospheric corrosion. The task The invention furthermore relates to processes for the production or Processing of such substances and combinations of substances for the Specify manufacture of improved VCI packaging.
Diese Aufgaben werden mit Stoffkombinationen und Verfahren mit den Merkmalen von Anspruch 1 bzw. 10 gelöst. Vorteilhafte Ausführungsformen und Verwendungen der Erfindung ergeben sich aus den Unteransprüchen.These tasks come with combinations of substances and procedures 10 solved the features of claim 1 and 10 respectively. Advantageous embodiments and uses of the invention result from the subclaims.
Überraschend konnten diese Aufgaben erfindungsgemäß insbesondere
dadurch gelöst werden, daß man Stoffkombinationen bereitgestellt
werden, die aus folgenden Komponenten bestehen:
In Abstimmung mit den Komponenten (1) bis (3) kann ggf. ferner als Komponente (4) ein geeignetes Carbonsäure/Salz-Paar zugesetzt sein. Das Carbonsäure/Salz-Paar ist derart gewählt, daß nach dessen Sublimation und Kondensation auf Metalloberflächen dort der pH-Wert eines kondensierten Wasserfilmes im Bereich 4,8 ≤ pH ≤ 6,5 stabilisiert (gepuffert) ist.In coordination with components (1) to (3) may also be necessary a suitable carboxylic acid / salt pair is added as component (4) his. The carboxylic acid / salt pair is chosen such that after its sublimation and condensation on metal surfaces there the pH of a condensed water film in the area 4.8 ≤ pH ≤ 6.5 is stabilized (buffered).
Erfindungsgemäß werden diese Stoffkombinationen direkt in Form entsprechender Pulvergemische zum Einsatz gebracht oder nach an sich bekannten Methoden im Rahmen der Herstellung von VCI-Verpackungsmitteln eingearbeitet, so daß diese Verpackungsmittel als VCI-Depot fungieren und die Korrosionsschutzeigenschaften der erfindungsgemäßen Stoffkombinationen besonders vorteilhaft zur Entfaltung kommen können.According to the invention, these combinations of substances are directly in shape appropriate powder mixtures used or after known methods in the production of VCI packaging incorporated so that this packaging act as a VCI depot and the corrosion protection properties the combinations of substances according to the invention particularly can unfold advantageously.
Die erfindungsgemäßen Stoffkombinationen werden vor allem verwendet, um die als nichtpassivierbar eingeordneten Metalle, wie z.B. Kupfer, Silber, Mangan, Magnesium und ihre Legierungen in Verpackungen und während der Lagerung in analogen geschlossenen Räumen vor atmosphärischer Korrosion zu schützen.The combinations of substances according to the invention are mainly used the metals classified as non-passivable, such as. Copper, silver, manganese, magnesium and their alloys in packaging and during storage in analog closed Protect rooms from atmospheric corrosion.
Gegenstand der Erfindung ist insbesondere ein korrosionsinhibierendes Material, bestehend aus einer Komponente, die ein aromatisches Mercaptothiazol oder Triazol ist und vor allem an Oberflächen von Nichteisenmetallen spezifisch adsorbiert wird, einer weiteren Komponente, die ein mehrfach substituiertes Phenol ist und infolge ihrer Eigenschaften, in Wasser nicht löslich aber an Feststoffen gut adsorbierbar zu sein, auch alle weiteren Komponenten der erfindungsgemäßen Stoffkombinationen hydrophobiert und wegen seines relativ hohen Sublimationsdruckes als Trägermaterial über den Gasraum zur zu schützenden Metalloberfläche transportiert, einer Komponente, die L-Ascorbinsäure oder eines ihrer Salze ist und wegen ihrer Eigenschaft, als Antioxidants zu fungieren, überraschenderweise auch den Angriff des Luftsauerstoffs an Metalloberflächen und damit den Korrosionsprozeß hemmt, sowie schließlich als weitere Komponente ein geeignetes Carbonsäure/Salz-System, das in kondensierten Wasserfilmen auf Metalloberflächen den pH-wert im Bereich 4,8 ≤ pH ≤ 6,5 , wo die vorher genannten Komponenten der erfindungsgemäßen Stoffkombinationen ihre Korrosionsschutzwirkung optimal entfalten können, stabilisiert.The invention particularly relates to a corrosion-inhibiting Material consisting of a component, the one aromatic mercaptothiazole or triazole is and above all Surfaces of non-ferrous metals are specifically adsorbed, another component that is a multiply substituted Phenol is, and because of its properties, not in water soluble, but easy to adsorb on solids, including all further components of the substance combinations according to the invention hydrophobic and because of its relatively high sublimation pressure as a carrier material over the gas space to be protected Transported metal surface, a component that L-ascorbic acid or one of their salts and because of their property, to act as an antioxidant, surprisingly also the attack of atmospheric oxygen on metal surfaces and thus inhibiting the corrosion process, and finally as another Component a suitable carboxylic acid / salt system, which in condensed water films on metal surfaces the pH value in the range 4.8 ≤ pH ≤ 6.5, where the previously mentioned components the combinations of substances according to the invention their corrosion protection effect can develop optimally, stabilized.
Die erfindungsgemäßen Stoffkombinationen bestehen vorteilhafterweise ausschließlich aus nichttoxischen, die Umwelt nicht gefährdenden Stoffen und sind nach an sich bekannten Methoden leicht und gefahrlos verarbeitbar. Sie eignen sich darum besonders zur Herstellung von korrosionsschützenden Verpackungsmitteln, die in großem Umfang kostengünstig und ohne Gefährdungspotential anwendbar sind.The combinations of substances according to the invention advantageously exist exclusively from non-toxic, the environment not hazardous substances and are based on methods known per se easy and safe to process. That is why they are particularly suitable for the production of anti-corrosive packaging, which is inexpensive on a large scale and without any risk potential are applicable.
Für die Einbringung der erfindungsgemäßen Stoffkombinationen in VCI-Depots oder in als solche fungierende Verpackungsmittel ist es zweckmäßig, die einzelnen Stoffe vorher zunächst bis zum Erreichen von Partikelgrößen ≤ 20 µm fein zu vermahlen, dann gründlich zu trocknen und schließlich nach an sich bekannten Methoden möglichst intensiv untereinander zu vermischen.For the introduction of the material combinations according to the invention in VCI depots or in packaging that functions as such it is advisable to start with the individual substances first finely ground to achieve particle sizes ≤ 20 µm, then dry thoroughly and finally according to known Mixing methods as intensively as possible.
Die erfindungsgemäßen Stoffkombinationen sollten innerhalb
folgender Masseverhältnisse formuliert werden:
oder bei Einsatz aller vier Komponenten
or when using all four components
Der Anmeldungsgegenstand wird durch die nachfolgenden Beispiele näher erläutert. Wie daraus auch hervorgeht, richten sich Art, Mengenanteil der einzelnen Komponenten im erfindungsgemäßen Gemisch und Mengenanteil Gemisch im jeweiligen VCI-Depot sowohl nach dem zu schützenden Metall als auch nach den Herstellungsbedingungen des betreffenden VCI-Verpackungsmittels.The subject of registration is illustrated by the examples below explained in more detail. As can be seen from this, judge Type, quantitative proportion of the individual components in the invention Mixture and proportion of mixture in the respective VCI depot both according to the metal to be protected and the manufacturing conditions of the relevant VCI packaging material.
Aus den vorgetrockneten, pulvrigen Substanzen wurde die folgende
erfindungsgemäße Stoffkombination bereitet:
10 g dieses Gemischs wurden in einer flachen Schale breit verteilt und diese in ein größeres Gefäß aus Glas eingestellt. In diesem flachen rechteckigen Glasgefäß befanden sich gleichzeitig berührungsfrei nebeneinander gelegt je ein sauberes Blech (30 x 50) mm aus Cu, Ms63, MnFe20, Ag 99 und MgAl3, frei von Anlauffilmen und Ablagerungen. Durch die mit entspiegelten Glas abgeschlossene Oberseite dieses Gefäßes konnte der Zustand der Bleche durch Messung des Glanzverhaltens beurteilt werden. Das dazu verwendete Meßsystem "GLOSScomp/OPTRONIK Berlin" registriert die aus den Anteilen direkter und diffuser Reflexion zusammengesetzte Reflexionskurve, deren Peakhöhe P / dB für die jeweilige Beschaffenheit der Metalloberfläche hinreichend repräsentant ist.10 g of this mixture was spread widely in a flat dish and put it in a larger glass jar. In this flat rectangular glass jar was at the same time A clean sheet is placed next to each other without contact (30 x 50) mm made of Cu, Ms63, MnFe20, Ag 99 and MgAl3, free of Tarnishing films and deposits. Through the anti-reflective Glass sealed top of this jar could condition the sheets were assessed by measuring the gloss behavior become. The measuring system "GLOSScomp / OPTRONIK Berlin" used for this registers the direct and diffuse parts Reflection composite reflection curve whose peak height P / dB sufficient for the respective properties of the metal surface is representative.
Ein durch erste Anlauffilme bzw. andere Korrosionserscheinungen bedingter Glanzverlust macht sich im Vergleich zu dem fixierten Ausgangszustand immer in geringeren Werten von P bemerkbar. Um anzuzeigen, daß solche Veränderungen stattgefunden haben, die das Auge rein visuell ohne optische Hilfsmittel nur schwerlich wahrnimmt, ist es ausreichend, ΔP / % zu ermitteln.One due to the first tarnishing films or other signs of corrosion conditional loss of gloss compared to the fixed Initial state always noticeable in lower values of P. To indicate that such changes have taken place have the eye purely visually without optical aids only hardly perceivable, it is sufficient to determine ΔP /%.
Das Gefäß mit den Metallproben und der erfindungsgemäßen
Stoffkombination wurde dicht verschlossen und durch die Oberseite
hindurch die Ausgangsdaten P / dB der einzelnen Metallproben
bestimmt. Nach 5 h wurde die an den Seitenwänden des
Gefäßes angeschlossene Zu- und Ableitung zu einem Reservoir
geöffnet, das seinerseits eine gesättigte Di-Natriumhydrogenphosphatlösung
enthielt. Die Luft über dieser Lösung wurde nun
mittels einer Umlaufpumpe durch das Gefäß mit den Metallproben
und der erfindungsgemäßen Stoffmischung zirkuliert, so daß
sich eine einheitliche rel. Luftfeuchtigkeit von (RH) ≈ 95 %
einstellte. In regelmäßigen Zeitabständen von ca. 5 Stunden
wurde für jede eingelagerte Metallprobe ΔP / % registriert.
Alle bezeichneten Metalle waren während einer Versuchszeit von
25 d durch
Wurden gleichartig vorbehandelte Bleche dieser Metalle allein,
also in reiner Feuchtluft ohne eine erfindungsgemäße Stoffkombination
in analoger Weise exponiert, dann konnte mit zunehmender
Expositionszeit tE eine Glanzverminderung beobachtet
werden, die sich durch negative ΔP-Werte / % kennzeichnete und
von der Art des Metalls abhängig war:
Aus diesem Beispiel wird die vorteilhafte Wirkung der erfindungsgemäßen Stoffkombination deutlich.From this example, the advantageous effect of the invention Combination of fabrics clearly.
Aus den vorgetrockneten, pulvrigen Substanzen wurde die folgende
erfindungsgemäße Stoffkombination bereitet:
Ein wäßrig-alkoholisches saures Sol, das gemäß der DE-PS
19708285 aus 50 ml Tetraethoxysilan, 200 ml Ethanol und 100 ml
0,01N Salzsäure durch 20-stündiges Rühren bei Raumtemperatur
gewonnen worden war und danach 4,2 % Feststoffgehalt in 70 %
Ethanol bei pH ≈ 4 hatte, wurde mit 50 ml der 5 %igen Lösung
der erfindungsgemäßen Stoffkombination gemischt und damit Papier
(Kraftpapier 70g/m2) mittels Naßwalzen beschichtet. Unmittelbar
nach Trocknen des so hergestellten VPI-Papiers an
Luft wurde es im Vergleich zu einem als Referenzsystem (R1)
dienenden handelsüblichen Korrosionsschutzpapier nach der in
der Praxis üblichen Methode zur
Die ohne Anwendung von VPI eingesetzten Blindproben von Cu zeigten nach 4 d eine leichte Schwarzfärbung, die Proben der Legierung MnFe20 hatten bereits nach 48 h einen dünnen, dunkelbrauen Anlauffilm, während die Oberfläche des Mg-Werkstoffs leicht matt erschien. Die zusammen mit dem R1-Papier exponierten Prüfkörper aus Cu zeigten schon nach etwa 24 h stärkere Verfärbungen, zu gleicher Zeit waren die Proben des MnFe intensiver dunkelbraun angelaufen und die Magnesiumlegierung hatte erste kleine weißliche Aufblühungen. Bei Verwendung des die erfindungsgemäße Stoffkombination tragenden Papiers hatten alle Prüfkörper noch ein einwandfreies Aussehen und sogar mittels des sehr empfindlich registrierenden Meßsystems GLOSScomp wurde durch Werte im Bereich 0 ≤ ΔP / % ≤ +0,5 deutlich, daß an den Prüfkörperoberflächen keinerlei Veränderungen stattgefunden hatten. Bis zum heutigen Zeitpunkt gab es keine VPI-Verpackungsmittel, deren Verwendbarkeit für Mangan- und / oder Magnesiumwerkstoffe explizit hervorgehoben wurde. Diejenigen Verpackungsmittel, die unter Anwendung einer erfindungsgemäßen Stoffkombination vorbereitet wurden, schließen gemäß des beschriebenen Beispiels folglich erstmals diese Lücke.The blank samples of Cu used without the use of VPI showed a slight blackening after 4 d, the samples of the Alloy MnFe20 already had a thin, dark brown after 48 h Tarnish film while the surface of the Mg material appeared slightly matt. Those exposed along with the R1 paper Test specimens made of Cu showed stronger ones after only 24 h Discoloration, at the same time the samples of the MnFe were more intense tarnished dark brown and the magnesium alloy had the first little whitish blooms. When using the had the paper combination according to the invention carrying paper all test specimens still look flawless and even by means of of the very sensitive registration measuring system GLOSScomp became clear from values in the range 0 ≤ ΔP /% ≤ +0.5, that there are no changes on the test specimen surfaces had taken place. To date, there have been none VPI packaging materials, their usability for manganese and / or magnesium materials has been explicitly highlighted. Those Packaging means using an inventive Fabric combinations have been prepared, close according to of the example described, this gap is therefore the first time.
Aus den vorgetrockneten, pulvrigen Substanzen wurde die folgende
erfindungsgemäße Stoffkombination bereitet:
35 Masse-% dieses Gemischs wurden mit 65 Masse-% eines üblichen LD-PE vermischt und zu einem VCI-Masterbatch verarbeitet. Dazu wurde ein Extruder Rheocord 90 (HAAKE) mit gegenläufiger Doppelschnecke verwendet. Mit der Schneckendrehzahl von 65 bis 80 U / min wurde bei Zylindertemperaturen um 150 °C und einer Düsentemperatur von 158 °C extrudiert und durch Kaltabschlag granuliert. Dieses granulierte VCI-Masterbatch wurde durch Blasextrusion zu VCI-Folien weiterverarbeitet, wozu der Extruder mit Einfachschnecke und Ringdüse auszustatten war. Nach Durchmischen von 3 Masse-% des VCI-Masterbatchs mit 97 Masse-% eines üblichen LD-PE-Granulats wurde bei Zylindertemperauren von 175 °C und einer Düsenaustrittstemperatur von 180 °C gearbeitet, wobei die Schneckendrehzahl zwischen 80 und 85 U / min variierte. Es wurde eine VCI-Folie mit einer mittleren Schichtdicke von 80 µm hergestellt.35 mass% of this mixture became the usual with 65 mass% LD-PE mixed and processed into a VCI masterbatch. For this purpose, an extruder Rheocord 90 (HAAKE) with counter-rotating Twin screw used. With the screw speed from 65 to 80 rpm was at cylinder temperatures around 150 ° C and one Nozzle temperature of 158 ° C extruded and cold cut granulated. This granular VCI masterbatch was made by Blown extrusion processed into VCI films, including the extruder was to be equipped with a single screw and ring nozzle. To Mix 3 mass% of the VCI masterbatch with 97 mass% a common LD-PE granulate was used at cylinder temperatures of 175 ° C and a nozzle outlet temperature of 180 ° C, the screw speed between 80 and 85 rpm varied. It became a VCI film with a medium one Layer thickness of 80 microns.
Die so unter Verwendung einer erfindungsgemäßen Stoffkombination hergestellte VCI-Folie wurde zu Beuteln verarbeitet (Zuschnitt und Verschweißen der überlagerten Seitennähte). Bleche der Werkstoffe Cu, Ms63, MnFe20, Ag99 und MgAl3 wurden nach Entfetten, Trocknen und Charakterisierung mittels GLOSScomp einzeln in solche Beutel eingeschweißt. Die auf diese Weise verpackten Legierungen Ms63, MnFe20 und MgAl3 wurden in einem Klimaschrank gemäß IEC 68-2-30 zyklisch mit Feuchtluft belastet. Dabei besteht ein 24-h-Zyklus aus folgenden Etappen: 6 h 25 °C und (RH) = 98 %, 3 h Aufheizphase von 25 auf 55 °C bei (RH) = 95 %, 9 h 55 °C bei (RH) = 93 % und 6 h Abkühlphase von 55 auf 25 °C bei (RH) = 98 %. Nach jedem Zyklus erfolgt eine visuelle Beurteilung des Oberflächenzustandes der Probebleche durch das transparente Folienmaterial hindurch. Nach Abbruch der Belastung wurde zusätzlich auch eine Glanzmessung vorgenommen, um ΔP / % zu ermitteln. Parallel dazu wurden gleichartige Prüfkörper einmal in reiner Polyethylenfolie (R2) gleicher Schichtdicke und weiterhin in einem handelsüblichen VCI-Folienmaterial als Referenzsystem (R3) verpackt und ebenfalls im Klimaschrank deponiert. (R3) enthielt gemäß chemischer Analyse die Wirkstoffe Ammoniummolybdat, Triethanolamin und Benzotriazol.The so using a combination of substances according to the invention VCI film produced was processed into bags (cut and welding the superimposed side seams). Sheets the materials Cu, Ms63, MnFe20, Ag99 and MgAl3 were Degreasing, drying and characterization using GLOSScomp individually sealed in such bags. That way packaged alloys Ms63, MnFe20 and MgAl3 were made in one Climatic chamber cyclically loaded with moist air in accordance with IEC 68-2-30. A 24-hour cycle consists of the following stages: 6 hours 25 ° C and (RH) = 98%, 3 h heating phase from 25 to 55 ° C at (RH) = 95%, 9 h 55 ° C at (RH) = 93% and 6 h cooling phase from 55 to 25 ° C at (RH) = 98%. After each cycle there is one visual assessment of the surface condition of the test sheets through the transparent film material. After cancellation a gloss measurement was also carried out on the load, to determine ΔP /%. At the same time, similar ones Test specimen once in pure polyethylene film (R2) the same Layer thickness and still in a commercially available VCI film material packed as a reference system (R3) and also deposited in the climate cabinet. (R3) contained according to chemical analysis the active substances ammonium molybdate, triethanolamine and benzotriazole.
In wirkstofffreier Polyethylenfolie (R2) traten an MnFe20 schon nach 3 Zyklen leichte Braunfärbungen auf , an MgAl3 nach 5 Zyklen erste weißliche Ausscheidungen und an Ms63 nach 12 Zyklen erste dunkle Flecken. Bei den in (R3) verpackten Proben war bei MnFe20 und MgAl3 keine Inhibierung der Korrosion feststellbar, die beschriebenen Korrosionserscheinungen nach gleicher Belastungszeit sogar teilweise noch intensiver. Ms63 war nach 16 Zyklen mit Flecken überzogen.MnFe20 appeared in drug-free polyethylene film (R2) already after 3 cycles slight brown discolouration, on MgAl3 after 5 cycles of first whitish excretions and on Ms63 after 12 Cycles first dark spots. For the samples packed in (R3) was no inhibition of corrosion with MnFe20 and MgAl3 noticeable, the described signs of corrosion after same stress time even more intense in some cases. Ms63 was stained after 16 cycles.
Die in der die erfindungsgemäße Stoffkombination enthaltenen
VCI-Folie verpackten Proben hatten nach 25 Zyklen visuell beurteilt
noch ein völlig einwandfreies Aussehen. Die nach Abbruch
dieser Klimabeanspruchung durchgeführten Glanzmessungen
erbrachten Werte im Bereich
Die in der die erfindungsgemäße Stoffkombination enthaltenen VCI-Folie eingeschweißten Werkstoffe Cu und Ag99 wurden in einem geschlossenen Glasgefäß über gesättigter Dinatriumhydrogenphosphat-Lösung, die gleichzeitig auch 0,03 Masse-% an Ammoniumsulfid enthielt, gelagert. Diese Lösung stellt bekanntlich im geschlossenen Gasraum bei 25 °C eine rel. Luftfeuchtigkeit von (RH) = 95 % ein und emittiert außerdem geringe Anteile an Schwefelwasserstoff. Die in reinem Polyethylen verpackten Metalle hatten in dieser schwefelwasserstoffhaltigen Feuchtluft bereits nach 8 h einen dünnen, dunklen Anlauffilm. Die Referenzfolie (R3) verzögerte diesen Effekt beim Ag99 minimal, so daß erst nach etwa 12 h eine erste Dunkelfärbung festzustellen war. Bei Cu in (R3) dauerte es ca. 48 h, bis visuell erste Veränderungen wahrzunehmen waren. Die erfindungsgemäß gefertigten VCI-Folien gewährleisteten auch nach 20 d Belastung noch ihre volle Korrosionsschutzwirkung, erkennbar wieder am einwandfreien Aussehen der entsprechenden Prüfkörper.The contained in the combination of substances according to the invention VCI foil welded materials Cu and Ag99 were made in one closed glass vessel over saturated disodium hydrogenphosphate solution, which also contains 0.03 mass% of ammonium sulfide contained, stored. This solution poses As is well known, a rel. humidity of (RH) = 95% and also emits low Proportions of hydrogen sulfide. The one in pure polyethylene packed metals had in this hydrogen sulfide Wet air already after 8 hours a thin, dark tarnish film. The reference film (R3) delayed this effect Ag99 minimal, so that a first darkening takes place only after about 12 h was found. With Cu in (R3) it took about 48 h until the first changes were visually noticeable. The invention manufactured VCI foils also guaranteed 20 d load their full corrosion protection effect, recognizable again on the flawless appearance of the corresponding Test specimen.
Namentlich zum Schutz von Silber gegen die Bildung sulfidischer Anlaufschichten wird mit der erfindungsgemäßen Stoffkombination erstmals eine für den Transport und die Lagerung wirksame und einfach anwendbare Lösung bereitgestellt. 500 Stück Silberronden, die zur Prägung von Münzen vorgesehen sind, wurden einzeln auf Pappe gelegt und durch einen Skinprozeß mit der die erfindungsgemäße Stoffkombination enthaltenen Folie dicht verpackt. Nach einer Lagerzeit von 3 Monaten ist der Zustand aller Ronden noch völlig einwandfrei, während früher bei Nutzung von Folie (R3) nach gleicher Zeit etwa 20 % der Teile schon durch einen dunklen Anlauffilm gekennzeichnet waren und ausgesondert werden mußten.Namely to protect silver against the formation of sulfidic Tarnish layers are with the combination of substances according to the invention for the first time one for transport and storage effective and easy to use solution provided. 500 Piece of silver blanks intended for minting coins were placed individually on cardboard and through a skin process with the substance combination according to the invention Foil packed tightly. After a storage period of 3 months the condition of all the blanks is still completely perfect, while before when using film (R3) after the same time about 20% the parts are already marked by a dark tarnish film were and had to be discarded.
Claims (18)
2.6 Di tert. butyl-4-ethyl-phenol,
2.6 Di tert. butyl-4-methoxy-phenol,
2.6 Di-octadecyl-4-methyl-phenol,
4-(1,1,3,3-Tetramethylbutyl)-phenol,
2 oder 6 tert. butyl-4-methyl-phenol
oder ein ähnlich strukturiertes, mehrfach substituiertes Phenol allein oder ein Gemisch derselben enthält.Corrosion-inhibiting combination of substances according to one of the preceding claims, which tert as a water-insoluble, poly-substituted phenol 2.4 di. butyl-4-methylphenol,
2.6 Di tert. butyl-4-ethylphenol,
2.6 Di tert. butyl-4-methoxyphenol,
2.6 di-octadecyl-4-methylphenol,
4- (1,1,3,3-tetramethylbutyl) phenol,
2 or 6 tert. butyl-4-methylphenol
or contains a similarly structured, multi-substituted phenol alone or a mixture thereof.
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DE19834226 | 1998-07-29 | ||
DE19834226A DE19834226C1 (en) | 1998-07-29 | 1998-07-29 | Vapor phase corrosion inhibitors, processes for their production and their use |
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EP0976851B1 EP0976851B1 (en) | 2002-01-02 |
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US (1) | US6540959B1 (en) |
EP (1) | EP0976851B1 (en) |
JP (1) | JP2000087268A (en) |
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- 1999-07-16 EP EP99113942A patent/EP0976851B1/en not_active Expired - Lifetime
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1281790A1 (en) * | 2001-07-30 | 2003-02-05 | EXCOR Korrosionsforschung GmbH | Volatile corrosion inhibitors and process for making them |
WO2003012170A1 (en) * | 2001-07-30 | 2003-02-13 | Excor Korrosionsforschung Gmbh | Vapor-phase corrosion-inhibitors and method for preparing the same |
CN1306066C (en) * | 2001-07-30 | 2007-03-21 | 艾克索防腐研究有限公司 | Vapor-phase corrosion-inhibitors and method for preparing the same |
US8348058B2 (en) | 2006-01-31 | 2013-01-08 | Corpac Deutschland Gmbh & Co. Kg | Hood or cover, in particular for containers for a corrosion-sensitive load |
CN104297144A (en) * | 2014-11-11 | 2015-01-21 | 广东电网有限责任公司电力科学研究院 | Atmospheric corrosion exposure test fixture and method for small-sized metal material |
CN108359175A (en) * | 2018-02-11 | 2018-08-03 | 江阴通利光电科技有限公司 | A kind of preparation method of slow-release volatile rust prevention stretched polypropene film |
Also Published As
Publication number | Publication date |
---|---|
DE59900705D1 (en) | 2002-02-28 |
US6540959B1 (en) | 2003-04-01 |
BR9903022A (en) | 2000-03-28 |
DE19834226C1 (en) | 2000-02-10 |
JP2000087268A (en) | 2000-03-28 |
ATE211511T1 (en) | 2002-01-15 |
EP0976851B1 (en) | 2002-01-02 |
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